CA1045183A - Energy absorbing cellular matrix for vehicles - Google Patents

Energy absorbing cellular matrix for vehicles

Info

Publication number
CA1045183A
CA1045183A CA261,417A CA261417A CA1045183A CA 1045183 A CA1045183 A CA 1045183A CA 261417 A CA261417 A CA 261417A CA 1045183 A CA1045183 A CA 1045183A
Authority
CA
Canada
Prior art keywords
matrix
cells
wall means
thickness
zone
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA261,417A
Other languages
French (fr)
Inventor
Gary P. Zeller
Dewayne A. Landwehr
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Motors Liquidation Co
Original Assignee
Motors Liquidation Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Motors Liquidation Co filed Critical Motors Liquidation Co
Application granted granted Critical
Publication of CA1045183A publication Critical patent/CA1045183A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R19/00Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
    • B60R19/02Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
    • B60R19/18Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects characterised by the cross-section; Means within the bumper to absorb impact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R19/00Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
    • B60R19/02Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
    • B60R19/18Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects characterised by the cross-section; Means within the bumper to absorb impact
    • B60R2019/186Additional energy absorbing means supported on bumber beams, e.g. cellular structures or material
    • B60R2019/1866Cellular structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R19/00Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
    • B60R19/02Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
    • B60R19/18Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects characterised by the cross-section; Means within the bumper to absorb impact
    • B60R2019/1886Bumper fascias and fastening means therefor

Abstract

ENERGY ABSORBING CELLULAR MATRIX FOR VEHICLES

Abstract of the Disclosure:
Soft face bumper for vehicles incorporating a resil-ient energy absorbing cellular matrix molded from a plastic material and having walls of longitudinally extending cells stepped in thickness to provide at least two serially arranged working zones to form a staged energy absorber.

Description

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particularly to a resilient energy a~sorbing cellular matrix for vehicles having longitudinally extending cells formed from a latticework of intersecting walls which are stepped in thickness to provide staged working zones deflectable in series to absorb impact energy.
Prior to the present invention soft face energy absorbers for vehicle application such as for front and rear bumpers have been made from resilient plastic material and injection molded to have longitudinally extending cells.
The cells of these energy absorbers in the installed position are generally parallel ko the longitudinal axis of the vehicle and twist and buckle on impact to absorb impact energy.
~he energy absorbers of this invention and the prior art have memory and, after removal of the impact load, will gradually recover toward their origi~al configuration generally with no apparent damage. Generally the cells of the prior energy ¦~
absorbers have walls with a draft angle which taper from a minimum thickness at one end of the cells to a maximu~ thick-ness at the other end to form a single worXing zone. In cross section, the walls of each cell have a wedge ~r triangle like formation which results from the draft of the mold ~ores 3Q to facilitate the ejection of the cellular matrix from the -,~
e ,; ,~

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mold. While the tapered wall cellular construction i8 an effective energy absorber when deflected, it is difficult to tailor to meet specific energy absorption re~uirements and often calls for excessive guantities of material in the wall construction to fulfill its purposes.
In this invention the energy absorber is molded into a multicelled unit with a latticework of intersec~ing walls stepped in thickness to provide separate working zones, serially deflected in accordance with energy absorption requirements, to provide a more efficient and effective energy absorber. Accordingly, it is a feature~ object and advantage o~ this invention to provide a new and improved energy absorbing cellular medium formed rom a latticework of intersecting walls having primary and secondary working zones which are operative in series with one another to ab~orb impa~t energy. on predetermined high energy impact loads the energy o~ impact is absorbed by the corresponding se~uenced deflection of the primary and secondary zones; on lower energy impacts only the primary zone will be deflected to provide for ., ~ . ..
absorption of impact energy.
Another feature, object and advantage of thi~ inven-tion is to provide a new and improved multicelled energy absorbing media of plastic material having intersecting walls which are stepped in thickness at a point intermediate the inner and outer ends of the walls so that primary and second-ary deflecting zones are formed and with the walls of the ; ;~
primary 20ne being o~ reduced thickness to provide savings .. , in weight and material and tailored to deflect in response to l~w energy impact loads to thereby provide more eficient use of the mQterial orming the mediaO

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These and other features, objects and advantages ofthis invention wiIl be more apparent from the fo11Owing detailed description and drawing in which:
FIGURE 1 is a perspective view of the ~ront portion of a vehicle incorporating this invention.
FIGURE 2 is a sectional view taken along line 2-2 of FIGURE 1 and FIGURE 3 is a perspective view of the energy ab-- sorber unit of this invention with parts broken away.
Turning now in greater detail to the drawing, there ~ is shown in FIGURE 1 an energy absorbing bumper assembly 10 ; ~ :.
that extends horizontally across the front of the body 12 of ;
.
a vehicle 14. Bumper assembly 10 comprises an elongated steel bumper beam 16 disposed externally of the vehicle body 12 which is rigidly connected to the vehicle by a pair of mount-ing brackets 20 of which only one is shown. Each mounting bracket is generally L-shaped in formation and has a flange :. .: :.
22 that fits against the rear of the bumper beam 16 and is secured thereto by bolt and nut fasteners 24. The leg 25 of ;~
each bracket extends at right angles with respect to flange 22 and fits against an associated side rail 26 of the vehicle frame and is rigidly fastened thereto by threaded asteners 28.
A flexible energy absorber 30 forming part of the bumper assem- -bly is secured to the outer face of the bumper beam 16 by any suitable means such as threaded fasteners 31 and preferably extends across the entire width of the vehicle. This energy absorber is covered by a thin walled and flexible plastic ~ ~ -facia 32 contoured to fit the shaped outer face of the energy .
absorber. The facia may be color matched with the vehicle body work or suitably coated to simulate a conventional bright 3 ~' .

~O~S~33 :
work bumper. This plastic facia protects the energy absorber assembly from foreign matter such as dirt and water and pro-vides a finished appearance ~or the vehicle. The facia may be secured to the bumper beam hy suitable fastener means such as by threaded fasteners 34. The facia is longitudinally channeled at 35 to retain a finishing strip 37 of plastic therein as illustrated in the figures~
: .
The vehicle energy absorber 30 comprises a resilient energy absorbing matrix formed from a suitable thermoplastic material such as a blended olefin. The matrix has a plurality of longitudinally extending and generally parallel cells 42 open throughout their lengths which are formed by a lattice-work of intersecting horizontal and vertically extending walls 46 and 48.
As ~hown in FIGURES 2 and 3 each of the cells 4 have a base section 50 formed by thickened portions of the horizontal and vertical walls 46 and 48 which extends from the backing beam 16 to a plane P between the front and rear ends of the matrix. The base portion of the cells provides a secondary deflection zone z of the matrix and a yieldable backing for a forward section 52 formed by the thinned portions ~-of the horizontal and vertical walls. As shown, this f~rward section provides a primary defle~tion zone Zl' Thus the ~ !
horizontal and vertical walls are stepped in thickness at ~ ~;
. .
plane P to provide the primary and secondary deflection zones which are staged for effective absorption of impact enargy. ~ -Accordingly, in the preferred embodiment the thin walled section forming the primary deflection zone Zl w111 deflect ~ ;
in response to low speed vehicle impacts up to a predetermined load without any appreciable de1ection o~ the substantia~ly .,,'".','' ~".

'. "' ~ .:
''-': :
: . .

;l~451~33 thicker wall section of the secondary zone z. When this pre-determined load is exceeded the secondary zone staged in series with the primary zone will deflect to provide additional energy absorption capacity.
As shown the horizontal and vertical walls of the base portion 50 and the forward section 52 are tapered as re-:.. ..
quired by the cores of the injection mold used in forming the ~ , matrix. It will be appreciated that with the staged energy absorbing capability of this invention, the matrix can be tailored to provide protection to suit particular re~uirements~For example, the secondary zone Z can be increased in depth as needed for greater energy absorption capacity. Also with the stepped wall construction, the walls of the forward section of the matrix can be made thinner or thicker as re-guired to meet low speed impact requirements. Thus the walls of the primary zone can be sized in thickness so more of the wall material will be distorted on predetermined impact for increased efficiency. With the thin wall section appropriately tailored to meet predetermined reguirements and standards, an appreciable savings in material, weight and cost may be achieved.
While a preferred embodiment of this invention has been shown and described for purposes of illustrating this invention, other embodiments embodying the concepts of this invention may be adapted by those skilled in the art such as falls within the scope oi the appended claims.

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S :, ``' '''' '

Claims (2)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. A resilient multicelled matrix of plastic material for absorbing energy of an impact load applied thereto comprising a plurality of longitudinally extending cells disposed adjacent to one another, said cells being formed by a plurality of first and second thin wall means which intersect one another to form open polygonal cells therebetween, each cell extending from a back support surface to an outer impact surface so that all impact loads applied to said matrix are transmitted to all impacted walls of said cells simultaneously, each of said cells having a polygonal base section of predetermined thickness providing a secondary deflecting zone and comprising a first portion of said first and second wall means of a predetermined thickness, ex-tending longitudinally from one end of said matrix to predetermined points between the front and rear ends thereof, each of said cells further having an outer section polygonal in cross section and providing a primary deflecting zone and comprising a second portion of said first and second wall means integral with said first portion and extending directly outwardly from said pre-determined points to the other end of said matrix, said wall means being stepped in thickness at said predetermined points forming a discrete plane extending across said cells so that said first portion is substantially thicker at said plane and all along its longitudinal dimensions than said second portion to thereby separate said matrix into said primary and secondary working zones with differing rates of deflection.
2. A resilient one piece matrix of plastic material for absorbing energy of an impact load applied thereto, said matrix having a plurality of longitudinally extending cells disposed adjacent to each other, each cell extending from a back support surface to an impact surface spaced outwardly from the back surface, said cells being formed by a plurality of first and second continuous and thin wall means which intersect one another to form hollow polygonal cell spaces therebetween and which extend from the support surface to said impact surface, each of said wall means having a minimal thickness at one end of said matrix and a maximum thickness at the other end of said matrix, each of said wall means being stepped in thickness at predetermined points intermediate the ends thereof to form a plane dividing each of said cells into discrete first and second longitudinally extending deflection zones integrally connected in series with respect to each other, said wall means defining said first zone being sub-stantially thinner along their longitudinal dimensions than the wall means defining said second zone and having at said plane a maximum thickness substantially less than the minimum thickness of said wall means defining said second zone, said first and second of said zones having different deflection rates and being both deflected in response to the application of a predetermined impact load applied thereto, and only said first zone being deflected in response to the application of an impact load thereto less than said predetermined impact load.
CA261,417A 1976-01-29 1976-09-17 Energy absorbing cellular matrix for vehicles Expired CA1045183A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US05/653,348 US4186915A (en) 1976-01-29 1976-01-29 Energy absorbing cellular matrix for vehicles

Publications (1)

Publication Number Publication Date
CA1045183A true CA1045183A (en) 1978-12-26

Family

ID=24620485

Family Applications (1)

Application Number Title Priority Date Filing Date
CA261,417A Expired CA1045183A (en) 1976-01-29 1976-09-17 Energy absorbing cellular matrix for vehicles

Country Status (2)

Country Link
US (1) US4186915A (en)
CA (1) CA1045183A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4482180A (en) * 1981-06-30 1984-11-13 Daimler-Benz Aktiengesellschaft Bumper for motor vehicles
US5056840A (en) * 1989-08-25 1991-10-15 Daimler-Benz Ag Motor vehicle bumper
US5660426A (en) * 1994-02-22 1997-08-26 Toyota Jidosha Kabushiki Kaisha Structure of absorbing impact energy using interior material of automobile
US5762392A (en) * 1995-07-12 1998-06-09 Toyota Jidosha Kabushiki Kaisha Collision energy absorbing structure by vehicle interior trim material
US6059331A (en) * 1997-05-09 2000-05-09 Toyota Jidosha Kabushiki Kaisha Bumper reinforcement structure
US6227582B1 (en) * 1999-05-14 2001-05-08 Fuji Jukogyo Kabushiki Kaisha Bumper beam and bumper system for vehicle

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US4397490A (en) * 1981-05-04 1983-08-09 Ford Motor Company Low profile bumper
GB2134858B (en) * 1983-02-04 1986-12-17 Talbot Motor Motor vehicle bumper members
JPS60110548A (en) * 1983-11-22 1985-06-17 Nissan Motor Co Ltd Rear bumper construction
US4569865A (en) * 1984-03-23 1986-02-11 Susan Shoe Industries Limited Bumper fascia and process to bond ionomers to metal
US4597601A (en) * 1985-03-18 1986-07-01 Transpec, Inc. Energy absorbing vehicle bumper
NL8600097A (en) * 1986-01-20 1987-08-17 Stamicarbon BUMPER.
DE3765488D1 (en) * 1986-07-22 1990-11-15 Japan Styrene Paper Corp CORE MATERIAL FOR MOTOR VEHICLE BUMPER.
DE3637751A1 (en) * 1986-11-05 1988-05-11 Bayer Ag PLASTIC SHOCK ABSORBER WITH BUMPER
JPS6380247U (en) * 1986-11-14 1988-05-27
US4941701C1 (en) * 1987-12-28 2001-06-26 Melea Ltd Vehicle bumper
US4925224A (en) * 1989-03-06 1990-05-15 Romeo-Rim, Inc. Energy absorbing vehicle bumper
JP2779852B2 (en) * 1989-12-06 1998-07-23 スズキ株式会社 Synthetic resin bumper
US5150935A (en) * 1990-11-06 1992-09-29 Concept Analysis Corp. Elastomeric energy absorbing mechanism for vehicle bumpers
DE4308021A1 (en) * 1993-03-13 1994-09-15 Fmb Fahrzeug Und Maschinenbau Device on motor vehicles, especially lorries, for protecting living beings which collide with the motor vehicle
FR2728215A1 (en) * 1994-12-16 1996-06-21 Renault ENERGY ABSORBING COMPOSITE BUMPER FOR MOTOR VEHICLES
CA2182542A1 (en) * 1996-08-01 1998-02-02 Koichi Yoshino Shock absorbing wall construction
US6244638B1 (en) * 1998-01-26 2001-06-12 Woodbridge Foam Corporation Energy management device
EP1046546B1 (en) * 1999-04-24 2002-11-27 Ford Global Technologies, Inc., A subsidiary of Ford Motor Company Bumper for vehicles having optimal mechanical properties to improve pedestrian protection
DE10046595A1 (en) * 2000-09-20 2002-04-18 Oris Fahrzeugteile Riehle H Passenger car
US6758507B2 (en) 2001-03-01 2004-07-06 Venture Industries Energy absorbing external component for vehicle
US6406081B1 (en) * 2001-03-20 2002-06-18 General Electric Company Energy absorber system
JP3585228B2 (en) * 2001-08-29 2004-11-04 本田技研工業株式会社 Car rear body structure
US6672635B2 (en) * 2002-06-06 2004-01-06 Netshape Corporation Bumper with integrated foam and non-foam components
US6994384B2 (en) * 2002-11-20 2006-02-07 General Electric Company Integrated solitary bumper beam
EP1628857B1 (en) * 2003-06-03 2010-01-27 Decoma International Inc. Bumper energy absorber and method of fabricating and assembling the same
FR2859429B1 (en) * 2003-09-05 2006-05-05 Plastic Omnium Cie ENERGY ABSORPTION BEAM OF A MOTOR VEHICLE
FR2860197B1 (en) * 2003-09-26 2005-12-23 Peguform France BUMPER ABSORBER FOR LOCALLY DEFORMABLE VEHICLE
ATE404407T1 (en) * 2004-06-16 2008-08-15 Jacob Composite Gmbh COMPONENT FOR ABSORBING ENERGY IN AN IMPACT
FR2895341B1 (en) * 2005-12-23 2008-04-04 Plastic Omnium Cie ENERGY ABSORPTION SYSTEM FOR A MOTOR VEHICLE
EP2024201B2 (en) * 2006-05-18 2015-12-16 Gestamp HardTech AB Bumper beam
WO2008016653A2 (en) * 2006-08-02 2008-02-07 Meridian Automotive Systems, Inc. Thermoplastic composite bumper system
JP4759497B2 (en) * 2006-11-29 2011-08-31 東海ゴム工業株式会社 Shock absorber for automobile
US9302638B2 (en) 2010-10-29 2016-04-05 Sabic Global Technologies B.V. Unitary energy absorbing assembly and method of making the same
US10005408B2 (en) * 2011-11-03 2018-06-26 Sabic Global Technologies B.V. Energy absorbing system for conflicting regulatory requirements for vehicle bumpers
US20130169000A1 (en) * 2011-12-28 2013-07-04 Aerofficient Llc Crash bar aerodynamic device

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US2732040A (en) * 1956-01-24 Constant resistance shock absorbing device
NL66469C (en) * 1948-08-12 1950-09-15
US3181849A (en) * 1963-09-03 1965-05-04 Amerco Inc Shock absorbing guard
US3721433A (en) * 1969-11-21 1973-03-20 Collision Devices Inc Deformable shock-absorbing guard
SE346267B (en) * 1970-04-20 1972-07-03 Saab Scania Ab
IT1045945B (en) * 1972-12-14 1980-06-10 Ford Motor Co IMPROVEMENT IN PNEUMATIC BUMPER FOR VEHICLES
US3822909A (en) * 1973-08-28 1974-07-09 St Clair Rubber Co Bumper strip
US3944271A (en) * 1974-07-05 1976-03-16 Eggert Jr Walter S Vehicle bumper
US3926462A (en) * 1974-10-11 1975-12-16 Gen Motors Corp Shock absorbing buffer assembly

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4482180A (en) * 1981-06-30 1984-11-13 Daimler-Benz Aktiengesellschaft Bumper for motor vehicles
US5056840A (en) * 1989-08-25 1991-10-15 Daimler-Benz Ag Motor vehicle bumper
US5660426A (en) * 1994-02-22 1997-08-26 Toyota Jidosha Kabushiki Kaisha Structure of absorbing impact energy using interior material of automobile
US5762392A (en) * 1995-07-12 1998-06-09 Toyota Jidosha Kabushiki Kaisha Collision energy absorbing structure by vehicle interior trim material
US6059331A (en) * 1997-05-09 2000-05-09 Toyota Jidosha Kabushiki Kaisha Bumper reinforcement structure
US6227582B1 (en) * 1999-05-14 2001-05-08 Fuji Jukogyo Kabushiki Kaisha Bumper beam and bumper system for vehicle

Also Published As

Publication number Publication date
US4186915A (en) 1980-02-05

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