CA1057275A

CA1057275A - Raise drill with replaceable stem and replaceable stem therefor

Info

Publication number: CA1057275A
Application number: CA255,973A
Authority: CA
Inventors: Robert E. Allison; Robert L. Dixon; Malcolm D. Maxsted
Original assignee: Smith International Inc
Current assignee: Smith International Inc
Priority date: 1975-07-07
Filing date: 1976-06-29
Publication date: 1979-06-26
Also published as: ZA777511B; ZA763605B; SE7607742L; US4007799A; AU1559976A; AU504769B2; SE418519B; ZM7776A1

Abstract

Abstract A raise type of earth boring drill in which the cutter assembly is detachably secured to the drive stem to permit replacement of the stem. The stem slidably engages a central opening in the cutter assembly, the cutter assembly.
engaging a shoulder on the stem which carries axial loads in the drill. The cutter assembly is detachably anchored by a plurality of bolts to a torque plate attached to the end of the stem for transmitting torque load to the cutter assembly, the bolts clamping the cutter assembly against the shoulder.

Description

~57;~75 ~ . , .
; A RAISE DRILL WITH REPLACEABLE STEM AND
REPLACEABLE STEM THEREFOR

;~ Field of the Invention :i `~ This invention relates to raise-type earth boring drills, and more particularly to a drill in which the drive .... . .
stem is removably attached to the cutter assembly, and to a replaceable stem for such a raise drill.
Background o~ the Inven ion ~- It is well known in the mining art to utilize a raise type of earth boring drill to form vertical shafts between mining tunnels at different levels. One such type of raise drill is described, for example, in U.S. Patent No. 3,675,729.
The tool is used by first drilling a small pilot hole between the two levels. ~ drill string is then lowered through the 15 pilot hole from rotary drive equipment at the upper level and ;
a raise drill tool is attached at the lower level to the drill ~`~
string. The drill is then drawn upwardly while simultaneously being rotated by the drill string, the drill reaming out the hole to the desired diameter. I~ an exemplaxy embodiment the ;;;

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, : pilot hole may ~e 11" in diametex and the raise drill reams out a hole 6' in diameter.
~ The stem of the raise drill, which is slightly : smaller in diameter than the pilot hole, acts as a guide for 5 the raise drill. However, the stem is subjeoted to con-. siderable wear due to abrasive contact with the surrounding : ~:
:. earth formation and, at the same time~ is subjected to considerable stress both of tension due to the lifting forçe imparted to the drill 9 twisting due to the torque applied to ~ -~
0 the drill, and bending due to unequal loading around the :;
circumference of the drill, Usually a protective layer of .~ hard facing is applied t~ the drill stem to give added protec- ~
~; tion against the abrasive action of the surrounding earth .~.
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;.:! materials. .
Although it is common to provide such drills with ~- replaceable rotary cutters, general.ly the stems have not been ~.
.. made readily replaceable. Thus whe:n the stem becomes worn or ` ~ fails in operation, replacement of the drill tool is required~
. .~ . :-:' ~ , While ~he replacement of the s~em portion of a raise drill . .
: B 20 has here~ofore been proposed; as in~Patent Numbers 3,659,659 .~: and 3,750,767, such known designs have reli2d on welded or ~
: -threaded joints to transfer the torque and longi~udinal ~;
forces from the stem to the cutter assembly. The raise drill in~Patent No. 3,750,~67 has a steep ~ap~r between the s~em ~:

r ; 25 and cutter assembly. Special cutting~ pulling, or tor~uing ~ ;
.'. tools are then required to disassemble and remove the stem ,.~. from the cut~er assembly, which tools are not always readily :~
:~ available in the mining t~nnels where the equipmen~ is being used. Furth~rmore such known drills do not provide any ~eans 30 or directing cooling or lubricating fluids through th~ c2nter ~''' . :
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~ ~S7'~75 of the stem to the cutters in the cutter assembly, which presents a unique problem where the stem is to be made separable from the cutter assembly.
-~ Summary of the Invention ;:
.: 5 In accordance with the present invention there is .
;-~ provided a raise drill comprising:
; a replaceable drive stem having coupling means at the :.` top end of the stem for connection to a drill string;
~: a torque plate secured to the bottom end of the stem;
::~. lQ an upwardly facing shoulder on the stem intermediate .. its ends above the torque plate; ~.
. :~
:~ a cutter assembly including a frame plate having a :
::~, central hole therein of diameter larger than the top end of the .l stem ~ut smaller than the shoulder, whereby the frame plate can ~ 15 fit on the top end of the stem and against the shoulder for transmitting only axial loads therebetween, and a plurality of ~, mounting yokes mounted on the frame plate around the central hole, each mounting yoke supporting a shaft and rotary cutter journaled on the shaft, and " ~
:- 20 detachable means securing the frame plate to the ~:
torque plate for transmitting torque from the stem through the :.:
~ torque plate to the cutter assembly.
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~',' - ~57~75 , ' ., In a raise drill of th~ invention including a replaceable stem of the invention the ~tem is easily removed from the cutter assembly to provide simple replacement in the field. Separate connections between the cutter assembly and the stem are provided for ~spectively ~ransferring ~he principal axial load and the principal torque load ~etween the stem and the cutter assembly.
`, Di~assembly is effected by removal of several standard bolt~
. which, while locking the cutter a~sembly and the ~tem togeth~r, ~`~
: ~ do not in themselves trans~er any o~ the axial load between-the i:~ 10 stem and the cutter assembly and little, if any, of the torque ~.
j load. A simple fluid coupling between the cutter assembly and .
:~ the drive stem connects a central passage in the stem to a fluid :
~: mani~old in the cutter assembly from which coolant fluid under ~ .
. : pressure can be applied to the indiviclual cutter elements. '` :
This is accomplished~ in brief, by providing a raise :
rill comprising a ~tem having means at its upper end for ~ ;
con~ection to a drill string. A torque plate is rigidly ~ecured ~ ;
o the lower end of the stem. A separat2 cutter assembly includes a frame plate having a cen~ral hole through which the upper ~n~ :
- 20 of ~he stem is inserted. The stem has an upwardly ~acing ~: ~
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: shoulder which enga~eg he frame pla~e around the ce~tral hole : ~or transferring ~hc axi~l drillîng ioad between the ~rame plate : ' "''-. . ' ~. .
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~.~357Z75 and the stem. A plurality of rotary cutters are mounted on the frame plate around the central hole. The cutter assembly also includes a flange plate which engages the torque plate when the cutter assembly is in position against the shoulder of the stem.
, 5 Drive pins extend between th~ torque plate and flange plate to ' transfer the torque load between the stem and cutter assembly. ~ , Bolts clamp the flange plate to the torque plate to lock the cutter assembly in position. ~
Description of the drawings ,~' For a more complete understanding of the invention refer~
ence should be made to the accompanying drawings, wherein:
FIG. 1 is a plan view of the raise drill; and '~
FIG, 2 is an elevational view partially in section with , the cutters projected in the same plane and with a lower stage ~-~ 15 added.
1 :-' Detailed Descri~tion Referring to the drawings in detail, the numeral 10 ~`
indicates generally the control shank of the drive shaft or stem ~' of the raise drill. The upper end of the stem shank is provided ~3 20 with a tapered thread 12 by which it can be threaded into a ~;, , , standard drill string through which the raise drill is driven ,, ', by applying tension and torque thereto. The stem includes a ',~
,~ fluted portion 14 having hard facing strips 16 welded in place to provide protection for the stem where it enters the pilot '~
, 25 hole which is being reamed out by the raise drill. ~ ~
, The lower end of the stem shank, as in~icated at 18, ;~ ' ~, is welded or otherwise rigidly attached to a transverse torque ,, plate 20. The t~rque plate 20 t~ansfers torque from the shank ,; of the stem 10 to a detachable rotary drill bit assembly, indicated ~ .
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. ~57~75 generally at 2~ The rotary drill bit assembly, as herein-after described in detail, fits down over the upper end o$
the stem 10 and is bolted to the torque plate 2C~ The stem 10, to~ether with the torque plate 20/ can be replaced as a S unit by detaching the torque plate 20 from the assembly 22 and withdrawing the stem.
The drill bit assembly 22 includes a main frame plate 24 having a central opening 26 which has a diameter only slightly larger than the central shank portion 28 of the stem 10. The central shank-portion 28 is of a smaller diameter than the lower end 18 of the stem 10, forming an ~ ~:
. .~pwaxdly ~acing peripheral shoulder.30 against which the : . max~in of the hole 26 i~ ~he main frame plate 24 fits when *he assembly 22 is in ~he assembled positi`on with the stem 10. ;~
.~The frame plate 24 is-part of a frame assembly which . . includes a flange plate 32 in t~e form of a ring having a . ~:
i: . central opening 34 which is slightly larger in diameter than the lower end 18.of ~he stem 10. The flange plata 32 i~
~ ~ rigidly secured in parallel re~a~ion to the main ~rame plat~
:~ .2 ~4 by a cylindrical collar.36 which is concentric with the :~ openings 26 and 34. The plates 24 and 32 are also joined by . four radial plates, each of which include an inner section 38 positioned on the inside o~ the collar 36, and a~ outer ~ection 40 positioned-on the outside of the collar 36~ The collar 36 and inner and outer radial plate sections 38 and 40 are welded to th frame plate 24 and flange plate 32 to form a unitary frame structure ~or the assembly 22~ -The spacing between the parallel plates 24 and 32 is such that when the frame plate 24 engages the shoulder 30 the , 3 flange plate 32 is in olose proximity to the gorque plate 20~
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.. , , . :.. ,.. ~,, ~057'2,~75 :: 1 Torque is transferred from the torque plate 20 to the adjacent flange plate 32 by a pair of drive pins 42. The pins 42 are anchored in the torque plate 20 and engàge ma~ing holes in the flange plate 32 for locking the two plates against relative S rotation. A plurality of bolts 44 exten~ through aligned holes in the plates 24 and 32 and arc held in place by nuts 46. ~hen the nuts are tightened on the bolts, the bottom section 18 of the stem 10 is clamped securely between the rame plate 24 and . the torque plate 20. By this ar~angementO most of the axial : 10 load is transferred from the cutter assembly 22 to the stem 10 through the shoulder 30, while the torque load is transferred through the pins 42~ N~ ~orgue load is transmitted by the , shoulder and little if any.axial load is transmitted by the, ~;
: tor~ue plate7 , ~ Four outer rotary cutter un.its 48.are mounted on the :.~ main frame plate 24. Each~cutter u:nit.includes a mounting ~, yoke 50 which supports a shaft ~2 o;n which is j~urnaled a conical shaped rock cutter 54. While the cutters 54 are . illustrated for clarity as smooth_ ~ru~ca~ed cones, it will be ~ :~
-20 recogni~ed by one skilled in the art that ~uch cutters have a plurality of hardened steel or tungsten carbide teeth for , pulverizing rock~ Two similar intermediate cutter units are . also mounted on the main frame plate 24 at a smaller distance ;~
from the axis ~,f rotation of the stem, as i~dicated at 56 5 As seen in FIG. 2, the conical ~utters of the outer units 4B --~
and i~termediate units ~6 lie tangent to a common conical : :
,. sur~ace 57 whose axi~ of rotation corresponds to the axis of ~he stem 10.
In addition, two inner cutter units, indica~ed 30 generally at 5a, are supported on mounting block~ 60 we7ded ~ . ' :, .
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~i7~75 to the main frame plate 24. The conical rotary cutter Ç2 is journaled on a conventional fixed ~earing shaft 54, one end of which is mounted in a counterbore 66 in the stem 10. The stem ~ -10 includes a recess 68 for providing clearance for the inner end of the conical cutter 62. The shaft 64 and counterbore 66 extend at an angle such that the cutting surface of the inner cutters 62 are tangent to a plane 70 which is perpendicular to the axis ` of the stem. The outer end of the shaft 64 is joined to a mount--~ ing yoke 72 which is removably secured to the mounting block 60in a manner to define a generally U-shaped opening between a mounting surface 73 thereof and the facing stem recess surface, and to permit the shaft 64 to be inserted into the counterbore 66.
To this end, the top of the mounting block 60 is formed with a first flat surface 74 which intersects a second flat surface 76 in a plane parallel to the rotational axis of the conical cutter ,;
62. The surface 74 acts as a stop. The yoke 72 has a mating ~ surface 78 which is slidable along the surface 76. The yoke 72 i~ also has a flat surface 80 which is parallel to the stop surface 74.
~o insert the cutter 62 into operating position, the yoke .. . ..
', 20 72 is lowered onto the surface 76.with the surface 80 in contact ;~ with the stop surface 74 of the mounting block 60. The inner end ~ :
of the shaft 64 lies outside tha counterbore 66 when the yoke 72 ; is in this position. The cutter 62 is then moved axially to : ::
; slide the shaft 64 into the counterbore 66 by sliding the ;
surface 78 of the yoke 72 inwardly along the surface 76. With -~ ?
the shaft 64 fully inserted in the counterbore 66, a shim or spacer , 82 is inserted between the surfaces 74 and 80. The yoke 72 is ` then anchoxed in position by a paix of bolts 84 that extend per~
'~ pendicular to the surfaces 74 and 80 through alignPd holes in the block 60 and shim 82, the inner ends of the bolt threadedly ``
~, engaging the yoke 72.
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,", 1-)572'75 1 ¦ The angle of the bolts 84 is in a dixection to pull ¦ downwardly and outwardly on the yoke 72, thereby securely ¦ clamping the yoke 72 against the inclined surfac~ 76, while ¦ at the same time clamping the shLm 82 securely in place~
: 5 ¦ The machining tolerances are such that in pulli~g downwardly ¦ on the yoke 72, the tightening of the bolts 84 tends to cock l the shaft 64 slightly in ~he bore 66, thus removi~g any play .. that might exist between the shaft ~4 and the bore 66 that could otherwise be a source.of.wear. The block 60 is ~;
.10 provided with a plate ~6 which is welded to the block 60 and .acts as a lateral stop for absorbing any lateral load between the cutter 62 and the block 60 resulting from ,, . . .. . ........................... , ' ''~
., rotation of the stem 10. .
' . ~our relatively thin,.flat rectangular plates 90 are ;~ ~S welded inside the collar 36 between the main frame plate 24 . .and flange pl~te 32 to provide a manifold for ~ coolant, such ~' .as water, for the rotary cutters~ The plates 90 terminate at : the inner radial plate se~tions 38~ the plates 90 ~orming one ~ :
. wall for four enclosed chambers 92. The fluid communicatio~
-~0 between the c~ambers is provided by notching the corners of ~
the inner~radial plate sections 38, as indicated at 94.
Fluid is admit~ed to ~he int~rconnected chambers g2 by means `:~
. of a central passage 96 along the axis of the stem 10. ~
; radial passa~e 98 receives a fitting 100 on the outside of ~ the stem 10 to which a hose ox other flexible fluid coupling .~, . .102 is attached. ~he flexible coupling 102 connects to a.
tube section 104 which in turn is connected to a passage 106 throu~h the frame plate 24 by a ~itting 108. The passage 106 opens into the chamber 920 Thus a coolant fluid can be pumped through the ~enter of the drill s em into ~he passage 96 :, . ,, : . .

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~ 57;2 d 5 1 ¦ and radial passage 98 and through the fluid coupling. into ¦ the passage 106 for filling the fluid chambers 92.
l Outlet passages 110 4hrough the frame plate 24 : ¦ intersect with spray passages 112 in the yokes 50, the spray .51 passages directing the fluid ~n a spray out against the :
. ¦ surface of th~ as~ociated rotary cutters 54. The cooling ., . fluid passes from the chambers 92 to the passages 110 thxo~
-openings 119 in the collar 36 ~hrough a passage formed by a . recess 116 in the edge of the outer radial section 40. Cover plates 118 are welded or.~therwise affixed to cover the recess 116 to provide ~ fluid-tight passage.
. . -5imilarly, an outlet passage 119 through the frame . plate 24 communicates with a pas~age 120 through the support-. ing yokes of the intermediate cutter units 56 to provide a 5 coolant spray~for these cuttexs. . ' ~ ~:
:. The inner cutters 62 are provided with an associated ~ :
.. ; ~pray unit 122 havinq a passage 124 which commu~icates with :, : th~ chamber 92 through a passage 126. A removable plug 128 : . in the collar 3~ may be providé~-~or draining ~he chamber 92.
~ From the above descrip~ion it will be reoognized that :: ~ a raise drill is provided in which the stem can be readily : replaced with standard wrenches, thus elIminating the need or . any special cutting or welding equipment. Disassembly ~`
.~ re~uires only that the bolts 84 be removed, the shims 82 removed, and the shaft 64 withdxawm from the bore 65 in the ~:
~ stem. After the inner cutters 58 are lifted out, the fluid ; coupling between the stem and chambers 92 can be disconnected~
and the nuts 46 and bolts 44 removed. The stem 10 and torgue plate 20 can then be separated from the drill cutter assembly 3 22 by sliding the stem out through the openings 26 and 34.
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1 ¦ It will be seen that the axial load is transferred through the shoulder 30 and the torque plate 20. The torgue is transferred primarily thxough the drive pins and partly by the journal shafk 64 for the inner cutters wbich connects at its ends to the stem and the mounting blocks o~ the frame.
A minor amount of axial load is also carried by the journal .shaft 64. No torque load is:transmitted by the shoulder.
Under ordinary circumstances, ~o axial load is carried by the torque plate. The stem is rigid relative to the cutter ..
~0 assembly so that-the journal.shaft 64 on the inboard ~utter~
is.secured in the bores 66 in the stem. ~ -.~n some cases it is desired to r~ise drill or ream a hole larger than readily ~ccommodated with a single frame assembly supporting cutters as hereinabove described. A
.15 sPcond, larger diameter frame asse~ly 130, called a lower sta~e, can be bolted on the bottom of the above described .
assembly for reaming larger holes. ~he lower stage assembly , 130 includes a plate 132 t~at is bolted to the bottom of : . ~orque pla~e 20 by means of .th~ bol~s 44~ The pins ~2 are ~0 also made long enough to project beyond the torque plate 20 and engag~ holes 134 in th~ plate ~32. A plurality of ~utter ~
assemblies, one of which.is indicated at 136, are-mounted at :- :
circumferentially spaced positions on the plate 132 and are radially ou~board o~ the cu~ters ~8. A ring 140 is secured ::
~5 to the bottom of the plate 132 by a pair of ~oncentric collars 142 and 144 which axe welded in placeO An annular chamb~r 1~6 between the ~ollars provide~ a cooling fluid conduit or . directing fluid out through bores 148 associated with each ., ~.
cutter assembly 136~ Fluid is coupled ~rom the chamber 92 to the chamber 146 by a suitable ~luid coupling 150. Axial load . ':

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~.~57;~P75 1 to the lower frame assembly is carried by the ~olts 44 back to the shoulder 30. ~he torque plat~ o~ the end of the stem is sandwiched between the smaller upper frame and the larger lower frame. - .
It will be noted hat although described in relation to a raise drill pulled by a drill String through a pilot hole, principles of t~is invention may also be applicable to a large reaming drill.pushed behind a pilot drill~ :

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Claims

1. A raise drill comprising:
a replaceable drive stem having coupling means at the top end of the stem for connection to a drill string;
a torque plate secured to the bottom end of the stem;
an upwardly facing shoulder on the stem intermediate its ends above the torque plate;
a cutter assembly including a frame plate having a central hole therein of diameter larger than the top end of the stem but smaller than the shoulder, whereby the frame plate can fit on the top end of the stem and against the shoulder for transmit ing only axial loads therebetween, and a plurality of mounting yokes mounted on the frame plate around he central hole, each mounting yoke supporting a shaft and rotary cutter journaled on the shaft, and detachable means securing the frame plate to the torque plate for transmitting torque from the stem through the torque plate to the cutter assembly.

2. A raise drill as claimed in claim 1 wherein said detachable means includes means urging the frame plate toward said bottom end of the stem and against the shoulder.

3. A raise drill as claimed in claim 2, wherein the detachable means further includes a flange plate extending parallel to the frame plate, the flange plate having a hole coaxial with the hole in the frame plate but larger in diameter than the outer edge of the shoulder to permit the flange plate to fit down over the shoulder and into position adjacent the torque plate, and bolts securing the flange plate and torque plate together.

4. A raise drill as claimed in claim 2 wherein said detachable means includes a plurality of bolts extending parallel to the longitudinal axis of the stem.

5. A raise drill as claimed in claim 4 wherein the detachable means further includes a flange plate extending parallel to the frame plate, the flange plate having a hole coaxial with the hole in the frame plate but larger in diameter than the outer edge of the shoulder to permit the flange plate to fit down over the shoulder and into position adjacent the torque plate, said bolts securing the flange plate and torque plate together.

6. A raise drill as claimed in claim 5 wherein the cutters axe mounted on the opposite side of the frame plate from the flange plate.

7. A raise drill as claimed in claim 6 further including means forming a closed chamber between the frame plate and the torque plate, the stem having a longitudinal fluid passage extending from the top end of the stem and a radial passage extending from the longitudinal passage to the outside of the stem, and a flexible fluid coupling means connecting the outer end of the radial passage to the interior of said chamber.

8. A raise drill as claimed in any one of claims 1 to 3 including a flange plate extending parallel to the frame plate, the flange plate having a hole coaxial with the hole in the frame plate but larger in diameter than the outer edge of the shoulder to permit the flange plate to fit down over the shoulder and into position adjacent the torque plate, and means or securing the flange plate and the torque plate together.

9. A raise drill as claimed in claim 1 further comprising a torque ring welded on the bottom of the frame plate, a torque transmitting plate welded on the bottom of the ring, and wherein the detachable means comprises means for bolting the torque plate on the stem against the torque transmitting plate on the cutter assembly.

10. A raise drill as claimed in claim 9 further comprising torque pins extending between the torque plate on the stem and the torque transmitting plate for transmitting torque from the torque plate to the cutter assembly.

11. A raise drill as claimed in claim 1 further comprising a lower cutter stage assembly secured to the bottom of the torque plate, the lower cutter stage assembly having a plurality of rotating cutters positioned radially beyond the periphery of the frame plate.

12. A raise drill as claimed in claim 11 further including means for forming a closed chamber in the cutter assembly; the stem having a longitudinal fluid passage from the top end and a radial fluid passage extending from the longitudinal fluid passage to the outside of the stem; a flexible fluid coupling means connecting the outer end of the radial passage to the interior of said chamber; and means for directing fluid from said chamber to the rotary cutters mounted on the cutter assembly.

13. A raise drill as claimed in claim 12 wherein the lower cutter stage assembly includes means for forming a closed chamber and means for directing fluid from said chamber on the lower cutter stage assembly to cutters mounted on the lower cutter stage assembly, the raise drill further comprising means for forming a fluid passage coupling the chamber on the cutter assembly to the chamber on the lower cutter stage assembly.

14. A raise drill as claimed in claim 1, wherein the lower end of the stem is of enlarged diameter to form the shoulder, the torque plate is a flat plate attached to the enlarged diameter end of the stem, the plate extending radially beyond the perimeter of the stem, and there are provided a plurality of counterbores extending into the stem for receiving a rotary cutter mounting shaft in each such counterbore, the counterbores being spaced axially from the shoulder in a direction away from the plate end of the stem.

15. A raise drill as claimed in claim 14, wherein the stem includes a fluid passage extending therethrough in an axial direction.