CA1141629A - Machine for cleaning plastic containers - Google Patents
Machine for cleaning plastic containersInfo
- Publication number
- CA1141629A CA1141629A CA000332924A CA332924A CA1141629A CA 1141629 A CA1141629 A CA 1141629A CA 000332924 A CA000332924 A CA 000332924A CA 332924 A CA332924 A CA 332924A CA 1141629 A CA1141629 A CA 1141629A
- Authority
- CA
- Canada
- Prior art keywords
- chamber
- bath
- wash
- rinse
- flushing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 21
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 31
- 238000011010 flushing procedure Methods 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000007921 spray Substances 0.000 claims description 26
- 239000007788 liquid Substances 0.000 claims description 7
- 238000005406 washing Methods 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- BTFMCMVEUCGQDX-UHFFFAOYSA-N 1-[10-[3-[4-(2-hydroxyethyl)-1-piperidinyl]propyl]-2-phenothiazinyl]ethanone Chemical compound C12=CC(C(=O)C)=CC=C2SC2=CC=CC=C2N1CCCN1CCC(CCO)CC1 BTFMCMVEUCGQDX-UHFFFAOYSA-N 0.000 description 1
- 238000004380 ashing Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 229960004265 piperacetazine Drugs 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
Abstract
ABSTRACT OF THE DISCLOSURE
A machine for cleaning plastic containers and the like is disclosed herein which includes a housing which has an input end and a discharge end. A wash chamber is located at the input end of the housing and a rinse chamber is located at the discharge end of the housing. An ultra-sonic cleaning chamber is disposed between the wash chamber and the rinse chamber and guide means is provided for guiding articles along a guide path which extends through the wash chamber, ultrasonic cleaning chamber and the rinse chamber in series. An alternate guide system is provided for guiding articles directly from the wash chamber to the rinse chamber bypassing the ultrasonic cleaning chamber. A flushing system is provided for removing accumulated debris from the various chambers. The flushing system includes an inclined bottom wall in each chamber and a flushing conduit at the upper end of each inclined bottom wall and means to direct a flushing stream of water across its associated bottom wall to flush accumulated residue out of its associated chamber. Immersible transducers are located in the ultrasonic cleaning bath and are arranged to extend vertically of the bath at predetermined positions along the length thereof on opposite sides of the bath.
A machine for cleaning plastic containers and the like is disclosed herein which includes a housing which has an input end and a discharge end. A wash chamber is located at the input end of the housing and a rinse chamber is located at the discharge end of the housing. An ultra-sonic cleaning chamber is disposed between the wash chamber and the rinse chamber and guide means is provided for guiding articles along a guide path which extends through the wash chamber, ultrasonic cleaning chamber and the rinse chamber in series. An alternate guide system is provided for guiding articles directly from the wash chamber to the rinse chamber bypassing the ultrasonic cleaning chamber. A flushing system is provided for removing accumulated debris from the various chambers. The flushing system includes an inclined bottom wall in each chamber and a flushing conduit at the upper end of each inclined bottom wall and means to direct a flushing stream of water across its associated bottom wall to flush accumulated residue out of its associated chamber. Immersible transducers are located in the ultrasonic cleaning bath and are arranged to extend vertically of the bath at predetermined positions along the length thereof on opposite sides of the bath.
Description
E`II~LI)~ V~
This invention relates to a machine for use in the cleaning of plastic containers and thc li};e.
P OR AR'l' Plastic containers are cor,~only used for shippinc3 pop bottles ancd the like. The plastic containers are formed w,itll a plurality of stiffenin~ flanges and ribs, wi-th the result that the exterior surface of these containers is formed with a large number o crevices within wilich dirt can accumulate.
For hyc3ienic and aesthetic purposes, it is desirable to clean these containers on each occasion that they are returned to ~he bottling plant or the like.
~ ecause of the clifficulties which would be experienced in attemp-tin~ to clean these containers by conventional washing practices, the use of ultrasonic cleanincJ equipment has previously been propose~l. In these prior proposals, containers are driven throu~h an ultrasonic cleaning bath one after the other in end~
to-end contact witn one another.
The extent to which -these plastic containers may be ~ contaminated with dirt varies quite substantially. In some instances, a c3reat deal of dirt ancd dust may have accumulated on a carton and it has becn fo~d that difficulty has been e~perienced in ~ttcmptillcJ to clean such cartons by the previously proposed ultrasonic cleaning devices.
In the existincJ ultrason~c cleaning cdevices, the immersi-ble transducers have been arranc,ed so as to extend longitudinally of the ultrasonic cleaning bath with one elemerlt bein~ provided for each four to five gallons of cleaning flui~.
Considerable difficulty woul~ be experienced in attemptinc~ to clean plastic containers of the type described above ~y r~eans of a conventional washing process because of the complexity o the structure. In some instances the plastic containers are composite containers whicll include removable secondary containers.
, - 1 - ,~
:
;2~.
~^litn a normal washing proces~, it would be necessary to re~love these removable secondary containers and to wash them separately in order to achieve an efective cleaning, I have found that the difficulties of the prior art described above with respect to the use of ultrasonic cleaniny equipment for cleaning plastic containers and the li~e can be overcom.e b~7 providing, in co~bination, a wash chamber, an ultrasonic cleaning chamber and a rinse chamber arranged in series so that the plastic containers will initially be washed by a conventional spray wash system and thereafter cleaned in an ultrasonic cleanin~ bath and thereafter rinsed in-a conventional rinse water spray,system, Considerable difficulty has also been experienced in atter.~pting to remove accumulated resi~ue from the wash cha~bers of conventional ~ashing machines and from ultrasonic cleaning machines. This di~ficulty has~been overcome according to:th~ :
present invention by arranging the bottom wall of each chamber so that it is angularly inclined downwardly from one end to the other and by providing flushing means at the higher end and drainage passage means at the lower end, the flushing means being adapted to direct a flushing stream across its associ-ated ~ottom wall to flush accumulated residue out of its associated cleaning chamber by way of its associated drainage passage.
I have also found that the immersible transducers of tlle ultrasonic cleaning bath can be arranged to extend verti-cally of the bath at pre~etermined positions along the length thereof on opposite sides of the bath. This arrangement of 3~ transduce.rs serves to provide a substantially unifo~m cavi-tatiOn throughout the length o-f the cleaning bath.
. :' ' ~ ,:
z9 sur'' - uY ~'r According to one aspect of the present invention, a machine for cleaning plas~ic containers or -the like com-prises a housing having an input end and a discharge end, a wash chamber at the input end of said housing having spray means therein forminy a first spray tunnel, a rinse chamber at the discharge end of said housing having spray means therein forming a second spray tunnel, an ultrasonic cleaning chamber disposed between the wash chamber and the rinse chamber, said ultrasonic cleaniny chamber having an ultrasonic bath within which a plurality of immersible transclucers are housed, said transducers being operable .
when immersed in a cleaning liquid to effect removal of dirt from articles passing through said bath, guide means for guide path extending through said spray tunnel of said wash chamber, said ultrasonic cleaning bath and said rinse tunnel of said rinse chamber in series.
According to a-further aspect of the present invention there is provided in a machine for cleaning plastic ~0 containers or the li~e wherein a plurality of wash chambers are provided, each chamber having a bottom wall upon whicll residue will accumulate in use, the improvement wherein the bottom wall is downwardly inclined rom a:~:fi~st~-end to~a second end thereof, flushing means at said first end of said bottom wall and drainage passage means at said second end o said bottom ~all, said flushing means being operable to direct a flushing stream of water across its associated bottom wall to flush accumulated residue out o~ its associated chamber by way of its asso~iated drainage passage.
According to a further aspect of the present invention there is provided in a machine ror cleaning plastic , , containers and the like having an ultrasonic cleaniny chamber, the improvement wherein the immersible transducers of the ultrasonic cleaning chamber are vertically oriented and arranged ~n longi-tudinally spaced intervals along the length of the ultra-sonic cleaning path to establish a substantially uniorm cavi-tation in the bath liquid throughout the leng-th of the bath in use.
According to yet anotller aspect oE the present inventior.
there is provided in a machine for cleaniIIy plastic containers ancl the like having a wash chamber, an ultrasonic cleaning ehamber ancl a rinse chamber arranged in series, -the improvement of conveyor means extenclincJ longituclinally of the wash chamber, the eonveyor means beiny adapted to drive articles through the wash chamber and to maintain the articles in a longitudinally spaced relationship as they are driven through the wash chamber to permit the spray means of the wash chamber to direct a spray of fluid against the leadiny and trailiny aees of each article as it is driven therethrouc3h.
According to a still further aspect of the present invention, there is provided in a machine for cleaning plastic containers anci the like which consists of a housing having a w~sh ehamber, an ultrasonic cleaning chamber and a rinse chamber arranged in series the improvement wherein the wash chamher ~nd rinse chamber extend in a plane disposeci above the plane oE tl~e ultrasonic bath and wherein secondary yuide means is providecl which may extend directly between the wash chamber and the rinse chamber whereby lightly soilecd articles may be transferred directly from the wash chamber to the rinse chamber without passing through the ultrasonic cleaning chamber.
PREFERRED I~MBODIr~ENT
The invention will be, more clearly understo~d-after reference to the following d-etalled specification read in c~onjuction with the drawings, wherein, Fig. la is a partially sec~ioned sicde view of the wash chamber and a first portion of -thc ultrasonic cleaning cham~er;
Fic~ is a partially sectioned side view showing a eontinuation of the ultrasonic eleaning chamber and the rinse char~er;
FicJ~ 2 is a pictorial sicle view of the spray -tunnel anci feed conveyor which are mounted in the wash ehamber;
Fic3. 3 is an end view oE the wash ehar~er taken along 1~ the line 3-3 of Fig. la;
Fig. 4 is a sectional line view showing the entrance to the ultrasonic cleaning chamber taken along the line 4-4 of Fic~. la;
Fig. 5 is a sectional view along the line 5-5 of Fig.
la showing the position of the c3uide rails arranged to guide an article throuyh the ultrasonic eleaning bath;
Fic3. 5a is an end view similar to Fig. 5 showing the arrangement of the guide rails when the rails e~tend directly ~ from the wash cham~er to the rinse chamber, bypassing the ultrasonic eleaninc~- ehamber;
E`ic3. 6 is a sectional end view taken along the line 6-6 of Fig. la showing the rinse mechanism;
Fi~. 7 is a partially sectioned pictorial side view illustratinc3 the manner in which the transducers are mounted on the side walls of the ultrasonie cleaning chamber;
Fig. 8 is an enlarged detail view illustratinc3 the `~
manner in whieh the various guide bars are supported with respeet to an appropriate support strueture.
With referenee to Figs. la ancl lb of the clrawings, the referenee numeral 10 refers generally to a maehine for eleaninq plastic containers and the like which consists of a housing 12 within which a wash chamber 14, an ultrasonic cleaning chamber 16 and a rinse cha~er 1~3 are arranged in series. A wall 20 is located at the input encl of the housincs 10 and arl input passage 22 opens through the wall 20 to admit containers to the wash chamber. A wall 24 separates the wash chamber 14 from the ultrasonic cleaning chamber 16. A passa~e 26 i s Eormed in the wall 24 to permit articles such as containers 28 to pass from the wash chamber 14 into the ultrasonic cleaning chamber 16.
Similarly, a wall 30 separates the ultrasonic cleaning chamber lû 16 from tlle rinse charnber 18. ~ passage 32 opens throuqh the wall 3() to permit articles to pass from the ultras~nic cleanincJ
chamber 16 to the rinse chamber 18.
In order to remove accumulated residue from each of the chambers, the bo-ttorn walls 34, 36, and 38 of the wash chamber 14, ultrasonic cleaning chamber 16 and rinse chamber 18, respectively, are angularly inclined downwardly from one end thereof to the other. Flushing conduits 40, 42 ancl 44 are located adj acent the higher ends of the walls 34, 36 and 38, resp~ctively. Drainaye passages 46, 48 ancl 50 are located at the lower ends of the bottom walls 34, 36 and 38, respectively.
Flushin~ passages open from the flushing conduit 40, 42 and 44 and ~re arranged to direct a stream of water across the bottom all5 34, 36 and 3S, respectively, to,ward their associated draina~e passayes 46, 48 and 50. This flushincJ system permits the residue which accumulates at the bottom wall of each chamber to be flushed therefrom without requiring removal o E any of the additional structural components.
A support pedestal 52 is located in the wash chamber 14 and serves to support a first spray tunnel assembly 54. The 3C~ spray tunnel assembly is best illustrated in E'ig. 2 o~ the .
' clrawinc;s. Thc spray -tunnel 54 com~rises a pair of tubular end frane members 56 which are arrangecl in an open rectangular configuration and a plurality of spray concluits 58 ~}liCn extend loncJitudinally therebetween. A plurality of nozzles 60 are mounted on ~he spray conduits 58 and arranged to direct a plurality of jets of washillg fluic1 inwardly of the tunnel formed by the enl frame members 56 and longitudinal conduits 58.
To ensure that the articles which pass through the wash chantber are longitudinally spaced from one another to permit ~he spray whictl is emit-tecl from the nozzles 60 to impinge upon the leading and trailing faces of each article a conveyor assembly 70 is provided which extends through the wash tunnel.
The conveyor asse;nbly 70 receives articlesfrom delivery conveyor 69 and is driven at a speecl which is greater -than that of the delivery conveyor 69 with the result that the articles28 are spaced from one another in the wash chamber 14 as shown in Fig.
la. The pusher finger 74 may engac3e the end of the article or may extend into recesses formecl in the base of the article to drivingly engage the article.
~ support pedestal 52a is providèd in the rinse chamber 18 ~nd a rinse spray assembly 5~a is mounted on the support ~e(lestal 52~. The rinse spray assembly 5~a is identical to the assembly 54 which is located within the wash chamber and will not, there~fore be cdescribecl in detail.
pair of transducer support rails 80 are mount~d on and extend longitudinally of the ultrasonic cleaning chamber 16 at a level below the level -to which -the ultrasonic cleaning path is filled with liquid. ~ plurality of immersible -trans-~ucers 82 are mounted on the longitudinally extending support r~ils 80 by means of mounting screws 84 which ex-tend through lon~itudinally extending slots $6 in the bars 80 for engagement -6Z~
lth a suitable loc};ing arrangement disposed within the bars 80. The immersible transducers may be in the form oE 25 ~lz immersible transducers of the type identified by Model No.
31~-6 and manufacturecl b~ ~ranson Cleaning Ec~uipment Co. These immersible transducers have a 5~ spread anc' the transducers are preferably arranged at opposite sides of the ultrasonic cleaniny ellamber in staggered relationshiE~ to establisn a substantially uniform eavitation throughout the lengtll of the ultrasonic eleaning eha~ber.
T}le artieles whieh are to be cleaned may be directed ~i~rough the machine along one or other of two quide paths; the ~irst yuide path beiny one which extends serially through the ~tash chamber, ultrasonic eleaniny chamber ancl rinse chamber and the second guide path being one whieh extends through the wash ehan~er and direetly to the rinse ehamber bypassing the ultra-sonie eleaning ehan~er.
The guide means required for direeting the articles along the irst guide path will now be described with reEerenee to the drawings. The guide means includes two lower guide rails 92 ~ whieh are made up of portions 92b and 92c which extend throuyh the ultrasonie cleanincJ chamber 16 and rinse chan~er 18, respectively.
~o ~ic~ support rails 94 eaeh haviny portions 94a, 94b and 94c are arran~ed at opposite sides of the first guide path and exteIld serially througll the wash, ultrasonic and rinse ehambers 14, 16 and 1~ pair of top guide rail 96b extend through the ultrasonic cleanin~ chamher. The yuide rail portions 92b, 94b and 96b includes angularly inclined sections at the entrance and exist o~ the ulta~
sonie eleaning ehamber 1~ to direct the articles 2~ downwardly into the bath of cleaning liquid and upwardly ou-t of the bath of eleanins liquid as they are guided t~lrough the ultrasonie cleaning cham~er.
Supyort feet 98 are located on the bottom wall of -the ultrasonic cleanincJ cl~amber to support the lower guide rail portions 92b. The various guide rails are releasably supported by the end walls of the various chambers as illustratecl in Fig.
~ of the ~rawin~s. As shown in Fic3. 8, the guide rails 96b have lu~s lOd projecting outwardly therefrom which are arranged to be seate~ within a passage 102 formed in a brack~et 104 mounted on clivider wall 24. ~ clamping screw 106 is threadecl in passage lOS and serves to releasably clamp the lug 100. It will be noted that the guide rail can be moved toward or away from one another ~y adjustment of the position of the luys 100.
To permit the articles 28 to be transferred directly from the wash chamber to the rinse chamber, tne side rails 94d are re~oved from the storage position illustrated in Fi~. 5 and located in its opera~le position illustratecl in Fig. 5a. Similarly, the upper guide rail 96b is moved to the storage position illustr-ated in Fi~. 5a, The lower guide rails 92d are transferred from the storage position of Fig. 5 to the straight throu~h position of Fi~. 5a. Guide rail 96d acts as the upper guide rail which is used in association with the lower guide rail 92d. Guide rails ~;
9~icl take the place of the cJuide rails 94b and are arranged one at each side of the passac~e which extends directly from the wash chamber to the rinse chamber.
By m~ans of tnese replaceable guide rails, the path of travel of the articles may be altered as required in use.
In use, a batch of articles which are to be cleaned may be subjected to a preliminary inspection to determine whether 3~ or not ultrasonic cleaning is requirecl. This clecision may be based upon the complexity of the structure which iS to b~ cleaned or the e~te~t to which the articles are contaminated. If the nature of the articles and t~ie e~;tent to which the articles are contaminated is such that they can be adequately cleaned by passa~e through the wash and rinse cha~bers alone, the yuide rails requirecl for this conficJuration are operably located and the articles are driven tllrough the housing alon~
the seeond guide path. As previously indicated the conveyor 70 serves to spaee the articles ~8 from one another so -that spray jets ean be applied to the leading and trailing faces of eaeil ar-tiele. Arter discharge from the washin~ ehamber, the articles are pushed along the intermediate guide rails 96 in an encl-to-end relationship and are li}~cwis~ pushecl througll the rinse ehamber 18 in an end-to-end eontaetiny relationship.
If the artieles require eleaning in the ultrasonie ehamber, the appropriate guide rails 92, 94 and 96 are operably positioned to direet the articles downwardly into the ultrasonie eleaninc3 ehamber. Again, the articles are pushed througll the ~0 ultrasonie eleaning ehamber in an end-to-end relationship.
Suitable deter~ents may be provided in the wash water ~llieh is sprayed in the wash chamber and in the bath in whieh tlle artieles are immersed durinc3 passage throuc311 the ultrasonie eleaning ehamber.
From the foregoing, it will be appareIlt that the pre~ent invention provides a simple and effieient meehanism capable of effeetively eleaning plastie eontainers ancl the li~e.
.. ,. -. ~ ~
This invention relates to a machine for use in the cleaning of plastic containers and thc li};e.
P OR AR'l' Plastic containers are cor,~only used for shippinc3 pop bottles ancd the like. The plastic containers are formed w,itll a plurality of stiffenin~ flanges and ribs, wi-th the result that the exterior surface of these containers is formed with a large number o crevices within wilich dirt can accumulate.
For hyc3ienic and aesthetic purposes, it is desirable to clean these containers on each occasion that they are returned to ~he bottling plant or the like.
~ ecause of the clifficulties which would be experienced in attemp-tin~ to clean these containers by conventional washing practices, the use of ultrasonic cleanincJ equipment has previously been propose~l. In these prior proposals, containers are driven throu~h an ultrasonic cleaning bath one after the other in end~
to-end contact witn one another.
The extent to which -these plastic containers may be ~ contaminated with dirt varies quite substantially. In some instances, a c3reat deal of dirt ancd dust may have accumulated on a carton and it has becn fo~d that difficulty has been e~perienced in ~ttcmptillcJ to clean such cartons by the previously proposed ultrasonic cleaning devices.
In the existincJ ultrason~c cleaning cdevices, the immersi-ble transducers have been arranc,ed so as to extend longitudinally of the ultrasonic cleaning bath with one elemerlt bein~ provided for each four to five gallons of cleaning flui~.
Considerable difficulty woul~ be experienced in attemptinc~ to clean plastic containers of the type described above ~y r~eans of a conventional washing process because of the complexity o the structure. In some instances the plastic containers are composite containers whicll include removable secondary containers.
, - 1 - ,~
:
;2~.
~^litn a normal washing proces~, it would be necessary to re~love these removable secondary containers and to wash them separately in order to achieve an efective cleaning, I have found that the difficulties of the prior art described above with respect to the use of ultrasonic cleaniny equipment for cleaning plastic containers and the li~e can be overcom.e b~7 providing, in co~bination, a wash chamber, an ultrasonic cleaning chamber and a rinse chamber arranged in series so that the plastic containers will initially be washed by a conventional spray wash system and thereafter cleaned in an ultrasonic cleanin~ bath and thereafter rinsed in-a conventional rinse water spray,system, Considerable difficulty has also been experienced in atter.~pting to remove accumulated resi~ue from the wash cha~bers of conventional ~ashing machines and from ultrasonic cleaning machines. This di~ficulty has~been overcome according to:th~ :
present invention by arranging the bottom wall of each chamber so that it is angularly inclined downwardly from one end to the other and by providing flushing means at the higher end and drainage passage means at the lower end, the flushing means being adapted to direct a flushing stream across its associ-ated ~ottom wall to flush accumulated residue out of its associated cleaning chamber by way of its associated drainage passage.
I have also found that the immersible transducers of tlle ultrasonic cleaning bath can be arranged to extend verti-cally of the bath at pre~etermined positions along the length thereof on opposite sides of the bath. This arrangement of 3~ transduce.rs serves to provide a substantially unifo~m cavi-tatiOn throughout the length o-f the cleaning bath.
. :' ' ~ ,:
z9 sur'' - uY ~'r According to one aspect of the present invention, a machine for cleaning plas~ic containers or -the like com-prises a housing having an input end and a discharge end, a wash chamber at the input end of said housing having spray means therein forminy a first spray tunnel, a rinse chamber at the discharge end of said housing having spray means therein forming a second spray tunnel, an ultrasonic cleaning chamber disposed between the wash chamber and the rinse chamber, said ultrasonic cleaniny chamber having an ultrasonic bath within which a plurality of immersible transclucers are housed, said transducers being operable .
when immersed in a cleaning liquid to effect removal of dirt from articles passing through said bath, guide means for guide path extending through said spray tunnel of said wash chamber, said ultrasonic cleaning bath and said rinse tunnel of said rinse chamber in series.
According to a-further aspect of the present invention there is provided in a machine for cleaning plastic ~0 containers or the li~e wherein a plurality of wash chambers are provided, each chamber having a bottom wall upon whicll residue will accumulate in use, the improvement wherein the bottom wall is downwardly inclined rom a:~:fi~st~-end to~a second end thereof, flushing means at said first end of said bottom wall and drainage passage means at said second end o said bottom ~all, said flushing means being operable to direct a flushing stream of water across its associated bottom wall to flush accumulated residue out o~ its associated chamber by way of its asso~iated drainage passage.
According to a further aspect of the present invention there is provided in a machine ror cleaning plastic , , containers and the like having an ultrasonic cleaniny chamber, the improvement wherein the immersible transducers of the ultrasonic cleaning chamber are vertically oriented and arranged ~n longi-tudinally spaced intervals along the length of the ultra-sonic cleaning path to establish a substantially uniorm cavi-tation in the bath liquid throughout the leng-th of the bath in use.
According to yet anotller aspect oE the present inventior.
there is provided in a machine for cleaniIIy plastic containers ancl the like having a wash chamber, an ultrasonic cleaning ehamber ancl a rinse chamber arranged in series, -the improvement of conveyor means extenclincJ longituclinally of the wash chamber, the eonveyor means beiny adapted to drive articles through the wash chamber and to maintain the articles in a longitudinally spaced relationship as they are driven through the wash chamber to permit the spray means of the wash chamber to direct a spray of fluid against the leadiny and trailiny aees of each article as it is driven therethrouc3h.
According to a still further aspect of the present invention, there is provided in a machine for cleaning plastic containers anci the like which consists of a housing having a w~sh ehamber, an ultrasonic cleaning chamber and a rinse chamber arranged in series the improvement wherein the wash chamher ~nd rinse chamber extend in a plane disposeci above the plane oE tl~e ultrasonic bath and wherein secondary yuide means is providecl which may extend directly between the wash chamber and the rinse chamber whereby lightly soilecd articles may be transferred directly from the wash chamber to the rinse chamber without passing through the ultrasonic cleaning chamber.
PREFERRED I~MBODIr~ENT
The invention will be, more clearly understo~d-after reference to the following d-etalled specification read in c~onjuction with the drawings, wherein, Fig. la is a partially sec~ioned sicde view of the wash chamber and a first portion of -thc ultrasonic cleaning cham~er;
Fic~ is a partially sectioned side view showing a eontinuation of the ultrasonic eleaning chamber and the rinse char~er;
FicJ~ 2 is a pictorial sicle view of the spray -tunnel anci feed conveyor which are mounted in the wash ehamber;
Fic3. 3 is an end view oE the wash ehar~er taken along 1~ the line 3-3 of Fig. la;
Fig. 4 is a sectional line view showing the entrance to the ultrasonic cleaning chamber taken along the line 4-4 of Fic~. la;
Fig. 5 is a sectional view along the line 5-5 of Fig.
la showing the position of the c3uide rails arranged to guide an article throuyh the ultrasonic eleaning bath;
Fic3. 5a is an end view similar to Fig. 5 showing the arrangement of the guide rails when the rails e~tend directly ~ from the wash cham~er to the rinse chamber, bypassing the ultrasonic eleaninc~- ehamber;
E`ic3. 6 is a sectional end view taken along the line 6-6 of Fig. la showing the rinse mechanism;
Fi~. 7 is a partially sectioned pictorial side view illustratinc3 the manner in which the transducers are mounted on the side walls of the ultrasonie cleaning chamber;
Fig. 8 is an enlarged detail view illustratinc3 the `~
manner in whieh the various guide bars are supported with respeet to an appropriate support strueture.
With referenee to Figs. la ancl lb of the clrawings, the referenee numeral 10 refers generally to a maehine for eleaninq plastic containers and the like which consists of a housing 12 within which a wash chamber 14, an ultrasonic cleaning chamber 16 and a rinse cha~er 1~3 are arranged in series. A wall 20 is located at the input encl of the housincs 10 and arl input passage 22 opens through the wall 20 to admit containers to the wash chamber. A wall 24 separates the wash chamber 14 from the ultrasonic cleaning chamber 16. A passa~e 26 i s Eormed in the wall 24 to permit articles such as containers 28 to pass from the wash chamber 14 into the ultrasonic cleaning chamber 16.
Similarly, a wall 30 separates the ultrasonic cleaning chamber lû 16 from tlle rinse charnber 18. ~ passage 32 opens throuqh the wall 3() to permit articles to pass from the ultras~nic cleanincJ
chamber 16 to the rinse chamber 18.
In order to remove accumulated residue from each of the chambers, the bo-ttorn walls 34, 36, and 38 of the wash chamber 14, ultrasonic cleaning chamber 16 and rinse chamber 18, respectively, are angularly inclined downwardly from one end thereof to the other. Flushing conduits 40, 42 ancl 44 are located adj acent the higher ends of the walls 34, 36 and 38, resp~ctively. Drainaye passages 46, 48 ancl 50 are located at the lower ends of the bottom walls 34, 36 and 38, respectively.
Flushin~ passages open from the flushing conduit 40, 42 and 44 and ~re arranged to direct a stream of water across the bottom all5 34, 36 and 3S, respectively, to,ward their associated draina~e passayes 46, 48 and 50. This flushincJ system permits the residue which accumulates at the bottom wall of each chamber to be flushed therefrom without requiring removal o E any of the additional structural components.
A support pedestal 52 is located in the wash chamber 14 and serves to support a first spray tunnel assembly 54. The 3C~ spray tunnel assembly is best illustrated in E'ig. 2 o~ the .
' clrawinc;s. Thc spray -tunnel 54 com~rises a pair of tubular end frane members 56 which are arrangecl in an open rectangular configuration and a plurality of spray concluits 58 ~}liCn extend loncJitudinally therebetween. A plurality of nozzles 60 are mounted on ~he spray conduits 58 and arranged to direct a plurality of jets of washillg fluic1 inwardly of the tunnel formed by the enl frame members 56 and longitudinal conduits 58.
To ensure that the articles which pass through the wash chantber are longitudinally spaced from one another to permit ~he spray whictl is emit-tecl from the nozzles 60 to impinge upon the leading and trailing faces of each article a conveyor assembly 70 is provided which extends through the wash tunnel.
The conveyor asse;nbly 70 receives articlesfrom delivery conveyor 69 and is driven at a speecl which is greater -than that of the delivery conveyor 69 with the result that the articles28 are spaced from one another in the wash chamber 14 as shown in Fig.
la. The pusher finger 74 may engac3e the end of the article or may extend into recesses formecl in the base of the article to drivingly engage the article.
~ support pedestal 52a is providèd in the rinse chamber 18 ~nd a rinse spray assembly 5~a is mounted on the support ~e(lestal 52~. The rinse spray assembly 5~a is identical to the assembly 54 which is located within the wash chamber and will not, there~fore be cdescribecl in detail.
pair of transducer support rails 80 are mount~d on and extend longitudinally of the ultrasonic cleaning chamber 16 at a level below the level -to which -the ultrasonic cleaning path is filled with liquid. ~ plurality of immersible -trans-~ucers 82 are mounted on the longitudinally extending support r~ils 80 by means of mounting screws 84 which ex-tend through lon~itudinally extending slots $6 in the bars 80 for engagement -6Z~
lth a suitable loc};ing arrangement disposed within the bars 80. The immersible transducers may be in the form oE 25 ~lz immersible transducers of the type identified by Model No.
31~-6 and manufacturecl b~ ~ranson Cleaning Ec~uipment Co. These immersible transducers have a 5~ spread anc' the transducers are preferably arranged at opposite sides of the ultrasonic cleaniny ellamber in staggered relationshiE~ to establisn a substantially uniform eavitation throughout the lengtll of the ultrasonic eleaning eha~ber.
T}le artieles whieh are to be cleaned may be directed ~i~rough the machine along one or other of two quide paths; the ~irst yuide path beiny one which extends serially through the ~tash chamber, ultrasonic eleaniny chamber ancl rinse chamber and the second guide path being one whieh extends through the wash ehan~er and direetly to the rinse ehamber bypassing the ultra-sonie eleaning ehan~er.
The guide means required for direeting the articles along the irst guide path will now be described with reEerenee to the drawings. The guide means includes two lower guide rails 92 ~ whieh are made up of portions 92b and 92c which extend throuyh the ultrasonie cleanincJ chamber 16 and rinse chan~er 18, respectively.
~o ~ic~ support rails 94 eaeh haviny portions 94a, 94b and 94c are arran~ed at opposite sides of the first guide path and exteIld serially througll the wash, ultrasonic and rinse ehambers 14, 16 and 1~ pair of top guide rail 96b extend through the ultrasonic cleanin~ chamher. The yuide rail portions 92b, 94b and 96b includes angularly inclined sections at the entrance and exist o~ the ulta~
sonie eleaning ehamber 1~ to direct the articles 2~ downwardly into the bath of cleaning liquid and upwardly ou-t of the bath of eleanins liquid as they are guided t~lrough the ultrasonie cleaning cham~er.
Supyort feet 98 are located on the bottom wall of -the ultrasonic cleanincJ cl~amber to support the lower guide rail portions 92b. The various guide rails are releasably supported by the end walls of the various chambers as illustratecl in Fig.
~ of the ~rawin~s. As shown in Fic3. 8, the guide rails 96b have lu~s lOd projecting outwardly therefrom which are arranged to be seate~ within a passage 102 formed in a brack~et 104 mounted on clivider wall 24. ~ clamping screw 106 is threadecl in passage lOS and serves to releasably clamp the lug 100. It will be noted that the guide rail can be moved toward or away from one another ~y adjustment of the position of the luys 100.
To permit the articles 28 to be transferred directly from the wash chamber to the rinse chamber, tne side rails 94d are re~oved from the storage position illustrated in Fi~. 5 and located in its opera~le position illustratecl in Fig. 5a. Similarly, the upper guide rail 96b is moved to the storage position illustr-ated in Fi~. 5a, The lower guide rails 92d are transferred from the storage position of Fig. 5 to the straight throu~h position of Fi~. 5a. Guide rail 96d acts as the upper guide rail which is used in association with the lower guide rail 92d. Guide rails ~;
9~icl take the place of the cJuide rails 94b and are arranged one at each side of the passac~e which extends directly from the wash chamber to the rinse chamber.
By m~ans of tnese replaceable guide rails, the path of travel of the articles may be altered as required in use.
In use, a batch of articles which are to be cleaned may be subjected to a preliminary inspection to determine whether 3~ or not ultrasonic cleaning is requirecl. This clecision may be based upon the complexity of the structure which iS to b~ cleaned or the e~te~t to which the articles are contaminated. If the nature of the articles and t~ie e~;tent to which the articles are contaminated is such that they can be adequately cleaned by passa~e through the wash and rinse cha~bers alone, the yuide rails requirecl for this conficJuration are operably located and the articles are driven tllrough the housing alon~
the seeond guide path. As previously indicated the conveyor 70 serves to spaee the articles ~8 from one another so -that spray jets ean be applied to the leading and trailing faces of eaeil ar-tiele. Arter discharge from the washin~ ehamber, the articles are pushed along the intermediate guide rails 96 in an encl-to-end relationship and are li}~cwis~ pushecl througll the rinse ehamber 18 in an end-to-end eontaetiny relationship.
If the artieles require eleaning in the ultrasonie ehamber, the appropriate guide rails 92, 94 and 96 are operably positioned to direet the articles downwardly into the ultrasonie eleaninc3 ehamber. Again, the articles are pushed througll the ~0 ultrasonie eleaning ehamber in an end-to-end relationship.
Suitable deter~ents may be provided in the wash water ~llieh is sprayed in the wash chamber and in the bath in whieh tlle artieles are immersed durinc3 passage throuc311 the ultrasonie eleaning ehamber.
From the foregoing, it will be appareIlt that the pre~ent invention provides a simple and effieient meehanism capable of effeetively eleaning plastie eontainers ancl the li~e.
.. ,. -. ~ ~
Claims (8)
1. A machine for cleaning plastic containers and the like comprising, (a) a housing having an input end and a discharge end, (b) a wash chamber at the input end of said housing having spray means therein forming a first spray tunnel, (c) a rinse chamber at the discharge end of said housing having spray means therein forming a second spray tunnel, (d) an ultrasonic cleaning chamber disposed between the wash chamber and the rinse chamber, said ultrasonic cleaning chamber having an ultrasonic bath within which a plurality of immersible transducers are housed, said -transducers being operable when immersed in a cleaning liquid to effect removal of dirt from articles passing through said bath, (e) guide means for quiding articles along a first guide path extending through said spray tunnel of said wash chamber, said ultrasonic cleaning bath and said rinse tunnel of said rinse chamber in series.
2. A machine as claimed in Claim 1 further comprising conveyor means extending longitudinally of said wash chamber, said conveyor means being adapted to drive articles through said wash tunnel of said wash chamber and to maintain the articles in a longitudinally spaced relationship as they are driven through said wash tunnel to permit the spray means to direct a spray of washing fluid against leading and trailing faces of each article as it is driven through said wash tunnel.
3. A machine as claimed in Claim 1 wherein said trans-ducers are vertically oriented and arranged at longitudinally spaced intervals along the length of said bath to establish a substantially uniform cavitation in the cleaning liquid through-out the length of said bath.
4. A machine as claimed in Claim 3 wherein the trans-ducers which are located at one side of the bath are longitudinally spaced with respect to the transducers which are located at the other side of the bath.
5. A machine as claimed in Claim 3 including longitudi-nally extending transducer support rails extending along each side of said bath said transducers being adjustably mounted on said rails to be positioned at any required point along the length of the bath.
6 A machine as claimed in Claim 1 wherein said wash chamber and said rinse chamber extend in a plane disposed above said ultrasonic bath said machine further comprising, secondary guide means extending directly between said wash chamber and said rinse chamber to form a secondary path along which articles may be guided whereby lightly soiled articles may be directed along said secondary path to bypass said ultrasonic cleaning bath.
7. A machine as claimed in Claim 1 wherein each of said chambers has a bottom wall upon which residue will accumulate in use said bottom wall being downwardly inclined from a first end to a second end thereof, flushing means at said first end of each bottom wall and drainage passage means at said second end of each bottom wall said flushing means being operable to direct a flushing stream of water across its associated chamber by way of its associated drainage passage.
8. A machine as claimed in Claim 7 wherein said flushing means comprises a flushing conduit extending transversely of its associated chamber and disposed adjacent said bottom wall, a plurality of flushing passages opening outwardly from said conduit toward said second end of its associated chamber though which a plurality of jets of flushing water may be dis-charged to form said flushing stream.
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA000332924A CA1141629A (en) | 1979-07-31 | 1979-07-31 | Machine for cleaning plastic containers |
| US06/147,622 US4344448A (en) | 1979-07-31 | 1980-05-07 | Machine for cleaning receptacles |
| FR8016748A FR2462207B1 (en) | 1979-07-31 | 1980-07-25 | APPARATUS AND METHOD FOR CLEANING SALTED OBJECTS, ESPECIALLY PACKAGING, USING A PRESSURIZED LIQUID |
| DE19803028690 DE3028690A1 (en) | 1979-07-31 | 1980-07-29 | DEVICE AND METHOD FOR CLEANING DIRTY OBJECTS, IN PARTICULAR PLASTIC CONTAINERS |
| GB8024897A GB2058727B (en) | 1979-07-31 | 1980-07-30 | Cleaning apparatus and method |
| US06/408,365 US4498934A (en) | 1979-07-31 | 1982-08-16 | Machine and method for cleaning receptacles in a single immersion chamber having a soaking station and a scrubbing station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA000332924A CA1141629A (en) | 1979-07-31 | 1979-07-31 | Machine for cleaning plastic containers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1141629A true CA1141629A (en) | 1983-02-22 |
Family
ID=4114832
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000332924A Expired CA1141629A (en) | 1979-07-31 | 1979-07-31 | Machine for cleaning plastic containers |
Country Status (2)
| Country | Link |
|---|---|
| US (2) | US4344448A (en) |
| CA (1) | CA1141629A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113195119A (en) * | 2018-12-13 | 2021-07-30 | 西德尔线路和隧道解决方案公司 | Cleaning machine for cleaning empty containers and method for operating the same |
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-
1979
- 1979-07-31 CA CA000332924A patent/CA1141629A/en not_active Expired
-
1980
- 1980-05-07 US US06/147,622 patent/US4344448A/en not_active Expired - Lifetime
-
1982
- 1982-08-16 US US06/408,365 patent/US4498934A/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113195119A (en) * | 2018-12-13 | 2021-07-30 | 西德尔线路和隧道解决方案公司 | Cleaning machine for cleaning empty containers and method for operating the same |
| CN113195119B (en) * | 2018-12-13 | 2023-03-14 | 西德尔线路和隧道解决方案公司 | Cleaning machine for cleaning empty containers and method for operating the same |
Also Published As
| Publication number | Publication date |
|---|---|
| US4344448A (en) | 1982-08-17 |
| US4498934A (en) | 1985-02-12 |
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