CA1181110A

CA1181110A - Planar card made of a thermoplastic material having visually recognizable safety markings and method of manufacturing such card

Info

Publication number: CA1181110A
Application number: CA000396933A
Authority: CA
Inventors: Adolf Kuhl
Original assignee: Orell Fussli Graphische Betriebe AG
Current assignee: ORELL FUSSLI SECURITY PRINTING Ltd
Priority date: 1981-03-03
Filing date: 1982-02-24
Publication date: 1985-01-15
Also published as: US4506916A; EP0157921A3; ATE50205T1; EP0059856B1; CH650732A5; EP0059856A1; DE3268726D1; DE3280103D1; EP0157921A2; ATE17683T1; US4564409A; EP0157921B1

Abstract

INVENTION: A PLANAR CARD MADE OF A THERMOPLASTIC MATERIAL
HAVING VISUALLY RECOGNIZABLE SAFETY MARKINGS
AND METHOD OF MANUFACTURING SUCH CARD

ABSTRACT OF THE DISCLOSURE

In order to form safety markings at a planar card made of a plastics material, which card may be used, for instance, as credit card, this card is built up from at least two parts. The inner border area between these two parts comprises a relief-like structure which is the carrier of the safety marking. In order to generate a watermark-like effect the upper part is made of a opaque plastic material and the other part is made of a trans-parent plastics material. When viewing through this card the areas of the opaque layer having the largest thickness appear as darker areas, whereby when viewing the same way the areas having a smaller thickness show a certain brightness. After being embossed the two parts of the thermoplastic material are joined to each other such that they cannot be separated such that no access from the outside is possible to this safety marking. Accordingly, an additional safety factor is arrived at in cards which can be used as money substrate, identification means or a license for any kind of access.

Description

The present invention relates to a card made of a thermoplastic material and having visually recognizable safety markings. The invention relates also to a method of manufacturing a card made of a thermoplastic material and having visually recognizable safety markings.

Recently, printed cards made of a plastics material have been widely accepted as credit cards, as money substrate and also as identification cards, which cards can convey a service, a value or an authoriza-tion of access. The partial information which identifies the owner of such card as well as the features, which subordinate such card under a certain organization or system is made in form of printings, embossments, punchings or in form of a magnet-, laser- or holographic information on this card, It is thereby relatively simple to copy the outer appearance of such card. It is obvious that ac-cordingly there exists the possibility of a misuse o~
such cards which replace the longer the more cash transac-tions, which copying can be made presently without large efforts. Thereby specifically the public has no possi-bility to ascertain by itself if such card is genuine.
Accordingly, cards have been developed and are known which are compound cards having a paper layer enclosed between two plastic layers. The paper layer is provided with a safety printing such as is known in common paper money and comprises such as is the well known case in paper money a watermark which is visible when a person views through the card. Furthermore, par-ts of the surfaces of the plastic may be provided with a printed pattern. Such cards do provide indeed a higher safety, however have several shartcomings. It has been proven that due to the compound consisting of different materials such as paper and plastic the embossments of the final card will generate a deformation. Due to the tension force exerted on the carZ it will show an arching or convexity in direction of the embossing r which detrimentally in-f~

fluences the automatic legibility of the above mentionedinformation in case such information is presen-t thereon.
Furthermore, the construction of such known card allows still an illegal intervention thereof. For this reason it is possible to open the card along the paper layer which allows, say, manipulation of this paper layer or it is possible to dissolve the protecting plastic layers by means of a solvent such that thereafter the paper layer is freely accessible. It is now due to above reasons not desired to have such cards made out of a paper-plastic compound. In contrast, it is desired to provide cards made completely out of a plastics material which comprise the necessary safety features. Because, however, such cards must have planar surfaces, no design thereof has been known until now which contains safety features such as are, for instance, known to be present in modern bills with paper money which measures pre-supposed often irregular surface struc-tures. Furthermore, there exist no cards made of a plastics material which have safety features which are visible by viewing through such card.

t Hence, the p.resent invention provides an improved construction of a card which comprises visually recognizable safety features without comprising, however, the drawbacks of mentioned known cards.
According to the present invention there is provided a card made of a thermoplastic ma~erial and having planar surfaces and visually recognizable, internal safe~y markings, comprising a ~irst sheet consisting essentially of a trans-parent thermoplastic material and a second sheet consistingessentially of an opaque thermoplastic material, said second sheet having an inner surface provided with a relief structure, such that the varying thickness of the opaque material in-fluences th~ local absorption of transmitted light, said re-lief structure having dimensions in the plane of the cardto allow the visual distinction of areas of different local light absorption, and said first sheet having an inner surface provided with a corresponding, negative relie~ structure, said first and second sheets being laminated upon each other with their inner surfaces contacting each other, whereby upon viewing through said card, said relief structure is visually recog-nizable as a varying brightness due to varying light absorp-tion of the transmitted light in he opaque sheet.

The present invention also provides a me-thod of manufacturing a card made o~ thermoplastic material and having planar surfaces and visually recognizable, internal safety markings, comprising a first sheet consisting essentially of a t~ransparent thermoplastic material and a second sheet con-3a sisting essentially of an opaque thermoplastic material, said second sheet having an inner surface provided with a relie structure, such that the varying thickness of the opaque - material in1uences the local absorption of transmitted light, said relief structure having dimentions in the plane of the card t~ allow the visual distinction of areas of different local li~ht absorption, and said first sheet having an inner . j ~, .

sur~ace provided with a corresponding, negative relief structure, said first and second sheets b~ing laminated upon each other with their inner surfaces contacting each other, whereby upon viewing through said card said relief structure is visually recognizable as a varying brightness due to vary-ing light absorption of the transmitted light in the opaque sheet.

According to a preferred embodiment the safety marking is the relief s~ructure extends such that in certain areas defining a safety marking the second sheet comprises a locally varying thickness.

In another preferred embodiment such safety marking is recognizable at the top view of the card, however, at a suitable viewing angle to which end at least one zone or area of the relie-E structure comprises a line-screen raster-like ,; . -wave shape, which is provided with a printed pattern suchthat the visual appearance thereof changes along with a change of the viewing angle thereof.

The present invention will be further illustrated by reference to the accompanying drawings, wherein:

Fig. 1 is a view of a part of a card according to a first embodiment when viewed from above, i.e. when viewed through the card;

Fig. 2a is a schematically enlarged view of a section along line II-II of Fig. l;

Fig. 2b is a view corresponding to the view of Fig. 2a whereby the two parts are shown prior to their joining together;

Fig. 3 is a view of a schematically enlarged section of a further embodiment of the card shown in Fig.
l;

Fig~ 4 is a perspective view at an enlarged scale of a printed part having a wave shaped re~ief structure;

Figs. 5a and 5b are top views each of a card, however viewed at different angles, whereby the card is composed of the parts according to Fig. 4;

Figs. 6a and 6b are schematic views of sections on an enlarged scale of two further embodiments of the invention; and Figs. 7a and 7b are top views each, shown again on an enlarged scale of a further variant of the embodiments according to Fig. 6, whereby again different viewing angles are embodied.

Although the following description refers to the already mentioned various embodiments of which one refers to a marking when viewing through the card and the other to a marking when simply the card from above are shown separately from each other, it must be mentioned that this separate description of those two procedures is for clarity's sake only and that both embodiments are foreseen to be preferably and advantageously combined such as is schematically shown in Fig. 5.

~L8~

Firstly, now those embodiments will be described which allow a marking or identification9 respectively, when viewing through the card. In Fig~ 1 a section oE
such a card 1 is shown when viewed direc-tly from above whereby presupposed that a light source is arranged behind the card~ Thereby two zones are reco~nizable and defined against the balance of the lighted picture of the card, which two zones may smoothly run into each other.
A dark zone 4 and a light zone 5 bordering former zone 4 can be recognized. This corresponds to the well known appearance of a watermark in paper, which watermark is made in that paper fibers are concentrated on certain pre-determined locations whereby the areas immediately adjacent to locations of less fibers in that fibers are withdrawn therefrom which leads to the bordering brighter zones. These varying concentrations of fibers lead now to a varying transparency to liyht, which variation is the reason for the described effect. In a card in accordance with the invention which shall have no paper inserted and which shall be made completely out of a plastics material the mentioned watermark cannot be made according to the above mentioned procedure. To this end a card is made from two half parts or portions, respec-tively, 2, 3 such as shown in ~igs. 2a and b. One halfportion 2 consists of a transparent plas-tic material and the other half portion 3 consists of an opaque plastic material, i.e. a plastic material which is translucent, can be permeated by li~ht but is, however, turbid. Such material has a higher light absorbing coefficient ~ , such that liyh-t will be substantially weakened when penetrating a relatively thin layer of about 0.4 mm of such material. Now use is made of the fact, that an absorption of light depends on the distance through which the light has tra~eled, this according to the equation I = I e ~ S , whereby Io : incoming light intensity I : 1ight intensity after passing distance S
~ : Light absorbing coefficient.

Accordingly, a larger thickness of the layer leads to a higher absorbing of light. The influence of the transparent half portion 2 is negigible, because its light absorbing coefficient ~ is extremely small in comparison with such of the opaque layer. The opaque half portion 3 is now shaped such, that in order to shape watermark-like effects zones 4 are shaped which an in-creased thickness. In the zones 5 immediately adjacent the zones 4 there will be formed zones having a smaller thickness such that when viewing through the card, i.e.
specifically through the half portion 3 a brighter zone 5 exists around the darker appearing zones such which is a characterizing feature at common watermarks. In Fig. 2b this is shown schematically by means of arrows which at the one hand represent the incoming light and at the other hand represent the light penetrating the layer whereby the thickness of the arrows represents the light intensity.
The embossing of the relief in the opaque half portion 3 proceeds such, that the total amount of the material re-mains the same and that only a shifting of masses of material out of the zones 5 and into the zones 4 takes place. This leads to the fact, that the mean thickness measured over the zones ~ and 5 having mentioned relief like structure is the same as the thickness of the rest of the card. Such forming is made by means of an em-bossing tool of known design. The transparent half por-tion 2 is now provided with a corresponding embossment whereby the embossing tool used hereto is electrolytically formed off the first mentioned embossing tool. ThereafterJ

the two half portions are bonded together by a laminating to an integral homogeneous part such that they cannot be separated from each other. Along the border area pro~
vided with the relief like structure of -the two half por-tions a polymerization of the molecules of the plastic materials takes place such that a molecular binding is formed which obviously cannot be separated. lt is obvious, that also a graphical pattern may be printed onto the inner bordering areas in case such is desired. This will be more closely entered into when referring to further embodiments. The surfaces of a card l made in accordance with the above description are planar surfaces and may be printed or covered according to known procedures. The characteristic marking of the card is thereby enclosed inside of the card and no access thereto is possible.
Thereby, this marking is normally not recognizable a-t a viewing of the card from the top because the differences of thickness as such are not recognizable at a top view.
This makes it now still more difficult to imitate such marking by a corresponding misleading or deceiving, re-spectively, color print as is sometimes tried with paper having common watermarks in which as is known a small contrast of color is also discernible in a top view thereof.
In Fig. 3 a preferred embodiment of the eYplained principle is shown schematically in section and on an enlarged scale. In order to shape the relief-like structure of the border area use is made of the screen raster techni~ue. In those zones 4 which shall be darker when viewed through the card the height h4 of the indi-vidual point-llke picture of screen elements is chosen to be larger than the heigh-t h6 of the picture screen ele-ments in the main area of the card~ In contrast thereto the height h5 of adjoining zones 5 is kept smaller. Deci-sive for the light permeability is the thickness of the opaque half portion 3 whereby the mean thickness across the individual zones is measured in case the in-dividual screen points cannot be dissolved or not completely dissolved visually. These mean thicknesses are now chosen such that the effect mentioned already in connec-tion with Figs. 1 and 2 is visible when viewin~ through the card. Again the embossing leads only to a shifting of material out of the brighter areas 5 and into the darker areas 4. This shaping of the reliefs in form of a screen raster allows a simple shifting of these ma-terial masses and, additionally, increases the border area along which the two half portlons of the card are joined together such that an increased adherence of the integral card made of the two half por-tions is arrived at.
The transparent half portion 2 is again complementary shaped.
The relief shaped border area which is made by means of the above explained procedure inside of the card 1 may also be used to identify the card when viewing it simply from the top. IE such is coupled with an identi-fication mark which is only recognizable when looking through the card, the one half portion is still to be made of a transparent plastic material and the other from an opa~ue thermoplastic material.
An embodiment in which this procedure is shown is depicted in Figs. 4 and 5. In Fig. 4 there is shown a line shaped relief structure arranged at the opaque half portion 3 whereby a corresponding shaping can be seen in its middle section which corresponds to the one shown in Fig. 3. This structure is now printed by a color band 8, which when ~iewed perpendicularly from above, extends rectilinearly. The opaque half portion 3 manufactured accordingly is mated with a complementary shaped transparent half portion ~not particularly shown) to a card of which a section is schematically shown in Fig. 5. In Fig. 5a the appearance of the card is shown when viewed or looked, respectively, through the card.
The rectilinearly extendin~ line pattern 8 is recognizable as well as the zones 4 and 5 shaping the watermark. If the card is viewed at an acute angle such as is shown in Fig. 5b, the line pattern appears to be slightly wave shaped and the watermark disappeared. If viewing the card at an acute angle and more exactly, it is possible to recognize this watermark based on the higher amplitude of the waves of the line pattern 8. This combination of viewing through and top view identification increases the difficulty when counterfelting such cards and accordingly increases their safety.
Finally a further embodiment of the invention is shown in Figs. 6 and 7 which allows an identification in the top view as well as in the through view. In Figs.
6a and b two variants of this embodiment are shown in section. The border area between the two half por-tions 2 and 3 comprises each a linearly extendins raster screen~
like relief structure. Such will be provided on one of the half portions with a printed pattern which in top view changes depending on the viewing angle (Fig. 6a) or which, respectivcly, leads, when viewing through khe card depending on the angle of view, to a changing impression of brightness (Fig. 6b). The firs-t named variant is based on a relief struc-ture which comprises at least roughly a square shape 9. The side flan~s as well as the bottoms of the valleys are provided thereby with a color layer 10 whereagainst the crests or peaks, respectively, have no coloring~ When viewed perpendicu-larly from above the colored areas 10 are basically recognizable as lines and when viewed at an acute angle from above, they will complement each other to a con-tinuous colored area. If colors are used with a small translucity ~or light, one can recognize when viewing through the card depending on the viewing angle various brightnesses. Accordingly when viewing the embodiment OL Fig. 6a perpendicularly from above a higher brightness is recognize/~ as when viewing it at a slanted angle. In the embodiment according to Fi~. 6b the relief structure as seen in section has a triangular shape 11. One flank 12 is provided with a color layer 12 and the other flan~
has no color layer. Again, depending on the viewing angle a changing appearance of the printed pattern is visible, which appearance changes from a simple line pattern (arrow at the left hand side of Fig. 6b) to a continuous color area (arrow at the right hand side of Fig. 6b). When viewing through the card the recognizable brightness is asymmetrical in case a color is used having a small light permeability. If the card is turned to the side beginning from a perpendicular orientation thereof, the brightness increases, and if the card is turned to the other side, the brightness decreases.
The mentioned embodiments can obviously be made further such that in addition a watermark appears when viewing through such card, such as mentioned above based on Figs. 1 to 4. Furthermore, it is possible to add further safe-ty features such as shown, for instance, in Figs. 7a and b. This embodiment of the arrangement in accordance with Fig. 6a comprises a corresponding printing pattern which, however, is provided with gaps 13, which are arranged in line in certain directions.
In the top view (Fig. 7b) this is not recognizable be-cause this structure is an extremely fine structure. If, however, viewed at an e~tremely flat angle (Fig. 7a) bright alleys are clearly visible in a dark background.
This effect is basically known from paper money, from bills whereby however an unplanar surface is presupposed and such can be used such as explained above without any further ado as an additional saEety feature in planar plastic cards.
It is quite obvious that the planar surfaces of such plastic cards can be printed in a known way. In order to use the above mentioned features which must be viewed from the top, a-t a certain angle etc. the corre-sponding areas on the card must be provided with windows.
Furthermore, parts of the information of the card itself may also be located at the printed pattern in the border area.
The described arrangement having a relief-like shape border area which may additionally be provided with a prin-ted pattern and which extends between two card portions which are connected such that they can no longer be separated allows, as described above~ many advantageous possibilities of a visual security measure of such cards which until now has not been achieved or possible. Thereby absolutely planar surfaces are main-tained. Embossments in the card do not lead to an arching or convexing thereof such as is known by known compound cards. An access to the safety features for counter-feiting purposes is not possible.

-- 19 - .

A specifically advantageous use of a marking which can be recognized when viewing through the card by utilization of a relief shaped structure at the bordering area between the opaque portion 3 and the transparent portion 2 according to Figs. 1 to 3 is to shape the relief structure in accordance with the portrait, a photographic picture of the card owner. When viewing through the card this portrait, photo of the owner appears in a watermark-like form and can be compared at any time with a real photograph of the owner or obviously with the owner him-self. Accordingly, it is possible to have a further and individual recognition feature. This is specifically possible due to the fact, that the relief-like structure of the bordering area can have areas of varying thickness which flow smoothly into each other, which - contrary to the common watermarks, which usually are provided with just two brightness steps - provide when viewing through the card a picture with smooth variations of brightness between a maximum and a minimum.

Claims

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLU-SIVE PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:

1. A card made of a thermoplastic material and having planar surfaces and visually recognizable, internal safety markings, comprising a first sheet consisting essentially of a transparent thermoplastic material and a second sheet con-sisting essentially of an opaque thermoplastic material, said second sheet having an inner surface provided with a relief structure, such that the varying thickness of the opaque material influences the local absorption of transmitted light, said relief structure having dimensions in the plane of the card to allow the visual distinction of areas of different local light absorption, and said first sheet having an inner surface provided with a corresponding, negative relief struc-ture, said first and second sheets being laminated upon each other with their inner surfaces contacting each other, where-by upon viewing through said card said relief structure is visually recognizable as a varying brightness due to varying light absorption of the transmitted light in the opaque sheet.

2. The card of claim 1, wherein said relief struc-ture extends such that in certain areas which define a safety mark the second sheet comprises a larger mean thickness re-lative to the adjoining areas.

3. The card of claim 1, wherein said relief structure extends such, that the areas defining a safety marking com-prise zones having a smaller means thickness than the mean thickness of said second sheet measured over its complete extent.

4. The card of claim 2, wherein said relief struc-ture extends such, that the areas defining a safety marking comprise zones having a smaller mean thickness that the mean thickness of said second sheet measured over its complete extent.

5. The card of claim 2, wherein said relief structure extends such, that the areas defining a safety marking comprise zones having a smaller mean thickness than the mean thickness of said second sheet measured over its complete extent, and wherein said relief structure comprises areas of a various thickness which said areas flow smoothly into each other.

6. The card of claim 1, wherein said first sheet is shaped correspondingly to said second sheet.

7. The card of claim 2, wherein said first sheet is shaped correspondingly to said opaque part.

8. The card of claim 3, wherein said first sheet is shaped correspondingly to said second sheet.

9. The card of claim 4, wherein said first sheet is shaped correspondingly to said second sheet.

10. The card of claim 5, wherein said first sheet is shaped correspondingly to said second sheet.

11. The card of claim 2, wherein at least one zone of said relief structure comprises a screen raster-like shape.

12. The card of claim 3, wherein at least one zone of said relief structure area comprises a screen raster-like shape.

13. The card of claim 4, wherein at least one zone of said relief structure area comprises a screen raster-like shape.

14. The card of claim 5, wherein at least one zone of said relief structure comprises a screen raster-like shape.

15. The card of claim 1, wherein said relief structure is formed by screen raster-like projections at the side of said second sheet and wherein the height of the projections within the areas defining a safety mark is larger than the height of the other areas.

16. The card of claim 1, of which said safety marking is visible at least in a top view at a suitable viewing angle, wherein at least one area of said relief structure comprises a line raster-like wave shape, which is provided with a printed pattern, of which the visible mani-festation changes in accordance with a chaning viewing angle.

17. The card of claim 11, of which said safety marking is visible at least in a top view at a suitable viewing angle, wherein at least one area of said relief structure comprises a line raster-like wave shape, which is provided with a printed pattern, of which the visible manifestation changes in accordance with a changing viewing angle.

18. The card of claim 12, of which said safety marking is visible at least in a top view at a suitable viewing angle, wherein at least one area of said relief structure comprises a line raster-like wave shape, which is provided with a printed pattern, of which the visible manifestation changes in accordance with a changing viewing angle.

19. The card of claim 13, of which said safety marking is visible at least in a top view at a suitable viewing angle, wherein at least one area of said relief structure com-prises a line raster-like wave shape, which is provided with a printed pattern, of which the visible manifestation changes in accordance with a changing viewing angle.

20. The card of claim 14, of which said safety marking is visible at least in a top view at a suitable viewing angle, wherein at least one area of said relief structure com-prises a line raster-like wave shape, which is provided with a printed pattern, of which the visible manifestation changes in accordance with a changing viewing angle.

21. The card of claim 16, wherein said printed pattern comprises gaps, which gaps are rectilinearly aligned relative to each other, whereby the accordingly defined lines extend laterally to the extent of said waves.

22. The card of claim 17, wherein said printed pattern comprises gaps, which gaps are rectilinearly aligned relative to each other, whereby the accordingly defined lines extend laterally to the extent of said waves.

23. The card of claim 18, wherein said printed pattern comprises gaps, which gaps are rectilinearly aligned relative to each other, whereby the accordingly defined lines extend laterally to the extent of said waves.

24. The card of claim 19, wherein said printed pattern comprises gaps, which gaps are rectilinearly aligned relative to each other, whereby the accordingly defined lines extend laterally to the extent of said waves.

25. The card of claim 20, wherein said printed pattern comprises gaps, which gaps are rectilinarly aligned relative to each other, whereby the accordingly defined lines extend laterally to the extent of said waves.

26. A method of manufacturing a card made of thermo-plastic material and having planar surfaces and visually re-cognizable, internal safety markings, comprising a first sheet consisting essentially of a transparent thermoplastic material and a second sheet consisting essentially of an opaque thermoplastic material, said second sheet having an inner surface provided with a relief structure, such that the varying thick-ness of the opaque material influences the local absorption of transmitted light, said relief structure having dimensions in the plane of the card to allow the visual distinction of areas of different local light absorption, and said first sheet having an inner surface provided with a corresponding, negative relief structure, said first and second sheets being laminated upon each other with their inner surfaces contacting each other, whereby upon viewing through said card said relief structure is visually recognizable as a varying brightness due to varying light absorption of the transmitted light in the opaque sheet, comprising embossing by means of an embossing mold a one-sided relief into a first section of a thermo-plastic mass; of embossing by means of a correspondingly com-plementary shaped second embossing mold a one-sided, comple-mentary shaped relief into a second section of a thermoplastic mass; and of joining said two sections having said embossed surfaces inseparably together.