CA1213109A - Manufacture of a material which has abrasive properties - Google Patents
Manufacture of a material which has abrasive propertiesInfo
- Publication number
- CA1213109A CA1213109A CA000421901A CA421901A CA1213109A CA 1213109 A CA1213109 A CA 1213109A CA 000421901 A CA000421901 A CA 000421901A CA 421901 A CA421901 A CA 421901A CA 1213109 A CA1213109 A CA 1213109A
- Authority
- CA
- Canada
- Prior art keywords
- fabric
- layer
- needle bonded
- woven
- needle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/48—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
- D04H1/485—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation in combination with weld-bonding
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L17/00—Apparatus or implements used in manual washing or cleaning of crockery, table-ware, cooking-ware or the like
- A47L17/04—Pan or pot cleaning utensils
- A47L17/08—Pads; Balls of steel wool, wire, or plastic meshes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/02—Layered products comprising a layer of synthetic resin in the form of fibres or filaments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4282—Addition polymers
- D04H1/4291—Olefin series
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
- D04H1/435—Polyesters
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H13/00—Other non-woven fabrics
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24033—Structurally defined web or sheet [e.g., overall dimension, etc.] including stitching and discrete fastener[s], coating or bond
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24033—Structurally defined web or sheet [e.g., overall dimension, etc.] including stitching and discrete fastener[s], coating or bond
- Y10T428/24041—Discontinuous or differential coating, impregnation, or bond
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24033—Structurally defined web or sheet [e.g., overall dimension, etc.] including stitching and discrete fastener[s], coating or bond
- Y10T428/24041—Discontinuous or differential coating, impregnation, or bond
- Y10T428/2405—Coating, impregnation, or bond in stitching zone only
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
- Y10T428/249953—Composite having voids in a component [e.g., porous, cellular, etc.]
- Y10T428/249981—Plural void-containing components
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31—Surface property or characteristic of web, sheet or block
Abstract
MANUFACTURE OF A MATERIAL WHICH HAS ABRASIVE PROPERTIES
ABSTRACT
A method of producing a cleaning cloth having abrasive properties is disclosed. The method comprises passing a composite material consisting of a needle bonded fabric, a woven or knitted fabric and a layer of foamed synthetic plastics material past a heat source which is preferably a gas flame. The gas flame is directed at the stitches of the exposed face of the needle bonded fabric and the layer of knitted or woven fabric is sandwiched between the needle bonded fabric and the layer of foamed material.
The stitches of the fabric form hard, abrasive nodules the arrangement of which varies with the stitch pattern.
ABSTRACT
A method of producing a cleaning cloth having abrasive properties is disclosed. The method comprises passing a composite material consisting of a needle bonded fabric, a woven or knitted fabric and a layer of foamed synthetic plastics material past a heat source which is preferably a gas flame. The gas flame is directed at the stitches of the exposed face of the needle bonded fabric and the layer of knitted or woven fabric is sandwiched between the needle bonded fabric and the layer of foamed material.
The stitches of the fabric form hard, abrasive nodules the arrangement of which varies with the stitch pattern.
Description
~Z131ai9 THIS INYENTION relates to a manufacture of a material which has abrasive properties and also to scouring and cleaning cloths made from such material.
Many forms of cleaning and scrouring cloth have been proposed. Some incorporate abrasive particles on a sub-strate, the abrasive particles imparting the requisite cleaning and scouring properties to the cloth. Others employ a knitted or woven mass of fibers, the hardness of the fibers being used to achieve the requisite properties.
An object of an aspect of the present invention is to provide a simple cleaning and scouring cloth which can be used not only on crockery, cutlery etc. but also on the human body.
According to one aspect of the present invention there is provided a method of manufacturing a material which has abrasive properties, which method comprises apply-ing heat to one face of a needle bonded fabric which has a heat insulating layer adjacent the other face thereof, the heat converting all or a proportion of the stitches into hard abrasive nodules.
The fibers are preferably a polyalkylene or a polyester but can be of any suitable high molecular weight synthetic plastics material which forms hard abrasive nodules when subjected to heat. Polypropylene is the pre-~erred material.
The heat can be radiated onto said one face from ~2~31~9 electrical heating elements but it is preferred that a gas flamedirected at said one face be used.
The distribution of the nodules varies in dependance on the stitch pattern.
The formation of nodules can be greatly enhanced by providing a heat insulating layer adjacent the other face of the needle bonded fabric before heat is applied to said one face. The heat insulating layer is preferably of composite form and comprises a knitted or woven fabric sandwiched between said layer of needle bonded fabric and a layer of foamed plastics material.
The closer the knit or weave of the knitted or woven fabric the harder the nodules.
Where said needle bonded fabric is in web form, it can be fed from a feed roll to a take-up roll and the heat can be applied to the part of the web which lies between the two rolls.
Said needle bonded fabric can initially be approximately
Many forms of cleaning and scrouring cloth have been proposed. Some incorporate abrasive particles on a sub-strate, the abrasive particles imparting the requisite cleaning and scouring properties to the cloth. Others employ a knitted or woven mass of fibers, the hardness of the fibers being used to achieve the requisite properties.
An object of an aspect of the present invention is to provide a simple cleaning and scouring cloth which can be used not only on crockery, cutlery etc. but also on the human body.
According to one aspect of the present invention there is provided a method of manufacturing a material which has abrasive properties, which method comprises apply-ing heat to one face of a needle bonded fabric which has a heat insulating layer adjacent the other face thereof, the heat converting all or a proportion of the stitches into hard abrasive nodules.
The fibers are preferably a polyalkylene or a polyester but can be of any suitable high molecular weight synthetic plastics material which forms hard abrasive nodules when subjected to heat. Polypropylene is the pre-~erred material.
The heat can be radiated onto said one face from ~2~31~9 electrical heating elements but it is preferred that a gas flamedirected at said one face be used.
The distribution of the nodules varies in dependance on the stitch pattern.
The formation of nodules can be greatly enhanced by providing a heat insulating layer adjacent the other face of the needle bonded fabric before heat is applied to said one face. The heat insulating layer is preferably of composite form and comprises a knitted or woven fabric sandwiched between said layer of needle bonded fabric and a layer of foamed plastics material.
The closer the knit or weave of the knitted or woven fabric the harder the nodules.
Where said needle bonded fabric is in web form, it can be fed from a feed roll to a take-up roll and the heat can be applied to the part of the web which lies between the two rolls.
Said needle bonded fabric can initially be approximately
2 mm thick.
The size of the nodules formed, as opposed to their arrangement, can be controlled to some extent by the nature of the thread used in the needle bonding process. Thus it appears that the size of nodule increases with the size of the thread used in the needle bonding process.
12131(~
According to another aspect of the present invention there is provided a scouring and cleaning cloth of composite construction and comprising a piece of woven or knitted fabric, a layer of foamed synthetic plastics material, and a needle bonded fabric which has been heated to form hard abrasive nodules, said foamed synthetic plastics material layer being between said piece of woven or knitted fabric and said needle bonded fabric and the nodules being on the exposed face of said needle bonded fabric.
The needle bonded fabric, layer and piece of woven or knitted fabric can be secured together by adhesive or by stitching, or by a combination of adhesive and stitching. In a specific constructional form the needle bonded fabric, layer and piece o fabric are adhered to one another and then stitched around the edges thereof to prevent raying.
For a better understanding of the present invention, and to show how the same may be carried into effect, reference will now be made, by way of exarnple, to the accompanying drawing in which :-Figure 1 diagramrnatically illustrates the production of20 an abrasive material in accordance with the present invention;
Figure 2 is a pictorial view of one face of a scouring and cleaning cloth; and Figure 3 is a transverse section through the scouring and cleaning cloth of Figure 2.
~Z131G~
Referring firstly to ~igure 1, this illustrates a composite material. Reference numeral 10 designates a backing layer of foamed synthetic plastics material and reference numeral 12 indicates a knitted or woven fabric which is sandwiched between the layer 10 and a needle bonded fabric generally designated 14.
The needle bonded fabric includes a plurality of stitches 16 which are distributed in a pattern over the exposed face of the needle bonded fabric. The pattern depends on the arrangement of the needles in the needle bonding machine. This process is also referred to as needle stitching.
Between the backing layer 10, the knitted or woven fabric 12 and the needle bonded fabric 14 there are suitable adhesives. For example, between the layer 10 and the knitted or woven fabric 12 there can be an adhesive which pxovides a permanent or almost permanent bond. Between the knitted or woven fabric 12 and the needle bonded fabric 14 there is an adhesive the nature of which is such as to prevent movement of the two components relatively to one another but which enables the components 12 and 14 to be separated from one another after heat ~0 treatment in the manner yet to be described. The laminate constituted by the layer 10 and the knitted or woven fabric 12 can be re-used indefinitely.
In use, the composite material described is displaced, in the direction indicated by the arrow A, beneath a gas burner ~311~9 18. The composite material can be in the form of a reel and can be unwound from the reel by suitable rolls (not shown). The flame of the burner 18 is directed downwardly onto the needle bonded fabric 14. The flame heats the stitches and the effect of this is to cause the stitches to 'rise' and form a plurality of abrasive nodules ~0.
The temperature at which heating takes place and the time determines the proportion of the stitches which are converted to nodules.
After passing under the burner 18, the needle bonded fabric 14 is peeled off the knitted or ~oven fabric 12, the laminate constituted by the knitted or woven fabric 12 and the layer 10 passing to one take-up roll and the needle bonded fabric to another roll. The layer 10 and knitted or woven fabric 12 are subsequently re-used as explained.
Turning now to Figures 2 and 3, the scouring and cleaning cloth illustrated is generally designated 22 and comprises a rectangular piece 24 of knitted or w~ven fabric, a layer 26 of foamed synthetic plastics material (only visible in Figure 3) and a piece of needle bonded fabric 28 treated as described above.
The piece 24 is of soft fabric of open weave so that ~ ~v ~
water can readily permeate through it into the layer 26. The layer 26 is of soft foamed plastics material which will absorb and hold a supply of water.
The nodules 20 make the exposed face of the fabric 28 relatively rough. If the material of the fibres is, for example, polypropylene then there is some slight softening when the sheet is subjected to hot water.
The rectangular piece of fabric 24, the layer of foam synthetic plastics material 26 and the needle bonded fabric 28 can be adhered to one another over all or a sub~tantial part of their surface area. To prevent fraying axound the edges the three layers are stitched together as shown at 30. Of course, if desired, the stitching can be omitted if the adhesive is such that there is sufficient security against delamination. Also, if desired, the adhesive can be omitted if it is believed that stitching will hold the three layers in their correct position.
In use of the scouring and cleaning cloth, the fabric 28 can be used to scour a deposit off a surface that would be damaged by the use of wire wool or an abrasive compound. The piece of fabric 24 can be used for the final cleaning of such a surface, and can also be used simply for wiping down and cleaning other surfaces which do not have a deposit on them. The layer 26 tends to retain a supply of water in the cloth.
1~3~9 The cloth can also be used as a replacement for items such as pumice stones when showering or bathing.
Instead of attaching the heat treated needle bonded fabric to soft materials as described, it can be secured to a block of a ~aterial such as wood.
It is possible to harden the nodules by sticking the treated needle bonded fabric to a foam layer using a contact adhesive, such as a rubber based contact adhesive. The adhesive appears to permeate the needle bonded fabric and harden the nodules.
The nodules 20 can also be hardened by repeated passes beneath the burner 18. However, the nodules then cause certain difficulties during any subsequent stitching procedure as the needles tend to break. It has been found that nodules produced by a single pass are less likely to damage needles subsequently used on the fabric 28. After sewing a product produced in a single pass, a solvent based polychloralprene adhesive mixed with isocyanate hardener can be painted or sprayed onto the fabric 28. The ratio - 20 of adhesive to hardener can be 10:1 and suitable petroleum based thinners can be used to bring the mixture to a suitable consistency for spraying or painting.
The size of the nodules formed, as opposed to their arrangement, can be controlled to some extent by the nature of the thread used in the needle bonding process. Thus it appears that the size of nodule increases with the size of the thread used in the needle bonding process.
12131(~
According to another aspect of the present invention there is provided a scouring and cleaning cloth of composite construction and comprising a piece of woven or knitted fabric, a layer of foamed synthetic plastics material, and a needle bonded fabric which has been heated to form hard abrasive nodules, said foamed synthetic plastics material layer being between said piece of woven or knitted fabric and said needle bonded fabric and the nodules being on the exposed face of said needle bonded fabric.
The needle bonded fabric, layer and piece of woven or knitted fabric can be secured together by adhesive or by stitching, or by a combination of adhesive and stitching. In a specific constructional form the needle bonded fabric, layer and piece o fabric are adhered to one another and then stitched around the edges thereof to prevent raying.
For a better understanding of the present invention, and to show how the same may be carried into effect, reference will now be made, by way of exarnple, to the accompanying drawing in which :-Figure 1 diagramrnatically illustrates the production of20 an abrasive material in accordance with the present invention;
Figure 2 is a pictorial view of one face of a scouring and cleaning cloth; and Figure 3 is a transverse section through the scouring and cleaning cloth of Figure 2.
~Z131G~
Referring firstly to ~igure 1, this illustrates a composite material. Reference numeral 10 designates a backing layer of foamed synthetic plastics material and reference numeral 12 indicates a knitted or woven fabric which is sandwiched between the layer 10 and a needle bonded fabric generally designated 14.
The needle bonded fabric includes a plurality of stitches 16 which are distributed in a pattern over the exposed face of the needle bonded fabric. The pattern depends on the arrangement of the needles in the needle bonding machine. This process is also referred to as needle stitching.
Between the backing layer 10, the knitted or woven fabric 12 and the needle bonded fabric 14 there are suitable adhesives. For example, between the layer 10 and the knitted or woven fabric 12 there can be an adhesive which pxovides a permanent or almost permanent bond. Between the knitted or woven fabric 12 and the needle bonded fabric 14 there is an adhesive the nature of which is such as to prevent movement of the two components relatively to one another but which enables the components 12 and 14 to be separated from one another after heat ~0 treatment in the manner yet to be described. The laminate constituted by the layer 10 and the knitted or woven fabric 12 can be re-used indefinitely.
In use, the composite material described is displaced, in the direction indicated by the arrow A, beneath a gas burner ~311~9 18. The composite material can be in the form of a reel and can be unwound from the reel by suitable rolls (not shown). The flame of the burner 18 is directed downwardly onto the needle bonded fabric 14. The flame heats the stitches and the effect of this is to cause the stitches to 'rise' and form a plurality of abrasive nodules ~0.
The temperature at which heating takes place and the time determines the proportion of the stitches which are converted to nodules.
After passing under the burner 18, the needle bonded fabric 14 is peeled off the knitted or ~oven fabric 12, the laminate constituted by the knitted or woven fabric 12 and the layer 10 passing to one take-up roll and the needle bonded fabric to another roll. The layer 10 and knitted or woven fabric 12 are subsequently re-used as explained.
Turning now to Figures 2 and 3, the scouring and cleaning cloth illustrated is generally designated 22 and comprises a rectangular piece 24 of knitted or w~ven fabric, a layer 26 of foamed synthetic plastics material (only visible in Figure 3) and a piece of needle bonded fabric 28 treated as described above.
The piece 24 is of soft fabric of open weave so that ~ ~v ~
water can readily permeate through it into the layer 26. The layer 26 is of soft foamed plastics material which will absorb and hold a supply of water.
The nodules 20 make the exposed face of the fabric 28 relatively rough. If the material of the fibres is, for example, polypropylene then there is some slight softening when the sheet is subjected to hot water.
The rectangular piece of fabric 24, the layer of foam synthetic plastics material 26 and the needle bonded fabric 28 can be adhered to one another over all or a sub~tantial part of their surface area. To prevent fraying axound the edges the three layers are stitched together as shown at 30. Of course, if desired, the stitching can be omitted if the adhesive is such that there is sufficient security against delamination. Also, if desired, the adhesive can be omitted if it is believed that stitching will hold the three layers in their correct position.
In use of the scouring and cleaning cloth, the fabric 28 can be used to scour a deposit off a surface that would be damaged by the use of wire wool or an abrasive compound. The piece of fabric 24 can be used for the final cleaning of such a surface, and can also be used simply for wiping down and cleaning other surfaces which do not have a deposit on them. The layer 26 tends to retain a supply of water in the cloth.
1~3~9 The cloth can also be used as a replacement for items such as pumice stones when showering or bathing.
Instead of attaching the heat treated needle bonded fabric to soft materials as described, it can be secured to a block of a ~aterial such as wood.
It is possible to harden the nodules by sticking the treated needle bonded fabric to a foam layer using a contact adhesive, such as a rubber based contact adhesive. The adhesive appears to permeate the needle bonded fabric and harden the nodules.
The nodules 20 can also be hardened by repeated passes beneath the burner 18. However, the nodules then cause certain difficulties during any subsequent stitching procedure as the needles tend to break. It has been found that nodules produced by a single pass are less likely to damage needles subsequently used on the fabric 28. After sewing a product produced in a single pass, a solvent based polychloralprene adhesive mixed with isocyanate hardener can be painted or sprayed onto the fabric 28. The ratio - 20 of adhesive to hardener can be 10:1 and suitable petroleum based thinners can be used to bring the mixture to a suitable consistency for spraying or painting.
Claims (13)
1. A method of manufacturing a material which has abrasive properties, which method comprises applying heat to one face of a needle bonded fabric which has a heat insulating layer adjacent the other face thereof, the heat converting all or a proportion of the stitches into hard abrasive nodules.
2. A method according to claim 1, in which the fabric is of a suitable high molecular weight synthetic plastics material which forms hard abrasive nodules when subjected to heat.
3. A method according to claim 2, in which said material is a polyalkylene.
4. A method according to claim 3, in which said material is polypropylene.
5. A method according to claim 2, 3 or 4 in which heat is radiated onto said one face from electrical heaters.
6. A method according to claim 2, 3 or 4 in which a gas flame is directed at said one face.
7. A method according to claim 1, in which said heat insulating layer is of composite form and comprises a knitted or woven fabric sandwiched between said needle bonded fabric and a sheet of foamed plastics material.
8. A method according to claim 1, and including the subsequent step of adhering the face of the needle bonded fabric remote from the nodules to a backing layer.
9. A method of manufacturing a material which has abrasive properties which method comprises fabricating a composite structure comprising a needle bonded fabric the fibers of which are of polypropylene or polyester, a backing layer of foamed synthetic plastics material and a knitted or woven fabric sandwiched between the foamed plastics material and the needle bonded poly-propylene or polyester, and applying heat to the exposed face of said needle bonded polypropylene or polyester to form hard abrasive nodules.
10. A cleaning cloth of composite construction and comprising a piece of woven or knitted fabric, a layer of foamed synthetic plastics material, and a needle bonded fabric which has been heated to form hard abrasive nodules, said foamed synthetic plastics material layer being between said piece of woven or knitted fabric and said needle bond-ed fabric and the nodules being on the exposed face of said needle bonded fabric.
11. A cleaning cloth according to claim 10 in which said needle bonded fabric, layer and piece of woven or knitted fabric are secured together by adhesive or by stitching, or by a combination of adhesive and stitching.
12. A cleaning cloth according to claim 11 in which said needle bonded fabric, layer and piece of woven or knitted fabric are adhered to one another and then stitched around the edges thereof.
13. A cleaning cloth according to claim 10, 11 or 12, in which said fibers are of polypropylene.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB8204816 | 1982-02-18 | ||
GB8204816 | 1982-02-18 |
Publications (1)
Publication Number | Publication Date |
---|---|
CA1213109A true CA1213109A (en) | 1986-10-28 |
Family
ID=10528431
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA000421901A Expired CA1213109A (en) | 1982-02-18 | 1983-02-18 | Manufacture of a material which has abrasive properties |
Country Status (6)
Country | Link |
---|---|
US (1) | US4477938A (en) |
EP (1) | EP0087293B1 (en) |
AT (1) | ATE44055T1 (en) |
AU (1) | AU1166383A (en) |
CA (1) | CA1213109A (en) |
DE (1) | DE3380066D1 (en) |
Families Citing this family (24)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2162213B (en) * | 1984-06-27 | 1987-06-17 | Spontex Sa | Improvements in and relating to cleaning |
GB8806949D0 (en) * | 1988-03-23 | 1988-04-27 | Knight C G F | Cleaning products |
US5643397A (en) * | 1988-05-13 | 1997-07-01 | Minnesota Mining And Manufacturing Company | Equipment for forming a sheet of loop material |
US5616394A (en) * | 1988-05-13 | 1997-04-01 | Minnesota Mining And Manufacturing Company | Sheet of loop material, and garments having such loop material incorporated therein |
US5254194A (en) * | 1988-05-13 | 1993-10-19 | Minnesota Mining And Manufacturing Company | Coated abrasive sheet material with loop material for attachment incorporated therein |
US5419015A (en) * | 1993-07-06 | 1995-05-30 | Garcia; Teddy | Mop with removable interchangeable work pads |
DE4322871A1 (en) * | 1993-07-09 | 1995-01-12 | Coronet Werke Gmbh | Surfaces for cleaning or treating surfaces and processes for their manufacture |
US5401552A (en) * | 1994-01-28 | 1995-03-28 | Slt Environmental, Inc. | Geocomposite liner |
KR100366906B1 (en) * | 1994-02-22 | 2003-02-11 | 니혼 미크로 코팅 가부시끼 가이샤 | Abrasive Sheet and Method of Manufacturing Same |
US5916393A (en) * | 1997-06-24 | 1999-06-29 | Owens Corning Fiberglas Technology, Inc. | Method for applying adhesive on a porous substrate |
US5975989A (en) * | 1997-12-31 | 1999-11-02 | Thiel; William C. | Detail tape |
US6440341B1 (en) * | 1999-10-07 | 2002-08-27 | Mussallem, Iii Charles S. | Flame set underlay and process for making same |
US6813974B2 (en) | 2001-06-18 | 2004-11-09 | Mccabe Benjamin | Filter grip |
CN1589120A (en) * | 2001-11-16 | 2005-03-02 | 宝洁公司 | Disposable dish care and hard surface cleaning wiper |
US7841927B2 (en) * | 2003-08-15 | 2010-11-30 | 3M Innovative Properties Company | Hybrid fiber-foam buffing pad |
RU2347024C2 (en) * | 2003-11-06 | 2009-02-20 | Н.Р. Спантек Индастриес Лтд. | Method of manufacturing abrasive non-woven fabric |
US20070130713A1 (en) * | 2005-12-14 | 2007-06-14 | Kimberly-Clark Worldwide, Inc. | Cleaning wipe with textured surface |
US20100144257A1 (en) * | 2008-12-05 | 2010-06-10 | Bart Donald Beaumont | Abrasive pad releasably attachable to cleaning devices |
ITRM20120652A1 (en) * | 2012-12-20 | 2014-06-21 | Eudorex S R L | ABRASIVE SPONGE AND PROCEDURE FOR ITS REALIZATION. |
US9706894B2 (en) * | 2014-05-21 | 2017-07-18 | Madison Mark Jones | Rag stack system and method |
CN104802100B (en) * | 2015-05-13 | 2018-03-27 | 厦门致力金刚石科技股份有限公司 | Soldering diamond flap disc |
WO2017076909A1 (en) * | 2015-11-05 | 2017-05-11 | Unilever Plc | (personal) washing implement |
US10219672B2 (en) | 2015-12-15 | 2019-03-05 | The Clorox Company | Multilayer cleaning article with gripping layer and dry surface contact layer |
US9943880B2 (en) | 2016-02-11 | 2018-04-17 | Yodle Ventures Llc | Color customization of articles |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3288579A (en) * | 1963-09-10 | 1966-11-29 | West Point Pepperell Inc | Method of making a non-woven laminated abrasive article |
BE668528A (en) * | 1964-08-19 | 1900-01-01 | ||
US3976525A (en) * | 1973-08-10 | 1976-08-24 | Fiber Bond Corporation | Method of making a needled scouring pad |
US3862522A (en) * | 1973-08-10 | 1975-01-28 | Fiber Bond Corp | Needled scouring pad |
JPS5735049A (en) * | 1980-08-02 | 1982-02-25 | Toyo Kogyo Co | Glass wool mat structure and method |
US4360554A (en) * | 1981-06-29 | 1982-11-23 | Albany International Corp. | Carpet underlayment of needled scrim and fibrous layer with moisture barrier |
-
1982
- 1982-09-29 US US06/427,711 patent/US4477938A/en not_active Expired - Fee Related
-
1983
- 1983-02-18 CA CA000421901A patent/CA1213109A/en not_active Expired
- 1983-02-18 EP EP19830300859 patent/EP0087293B1/en not_active Expired
- 1983-02-18 AT AT83300859T patent/ATE44055T1/en not_active IP Right Cessation
- 1983-02-18 AU AU11663/83A patent/AU1166383A/en not_active Abandoned
- 1983-02-18 DE DE8383300859T patent/DE3380066D1/en not_active Expired
Also Published As
Publication number | Publication date |
---|---|
EP0087293B1 (en) | 1989-06-14 |
US4477938A (en) | 1984-10-23 |
EP0087293A3 (en) | 1986-02-12 |
AU1166383A (en) | 1983-08-25 |
ATE44055T1 (en) | 1989-06-15 |
EP0087293A2 (en) | 1983-08-31 |
DE3380066D1 (en) | 1989-07-20 |
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Legal Events
Date | Code | Title | Description |
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MKEX | Expiry |