CA1302048C - Process for the preparation of pure magnesium-oxide, especially suitablefor the preparation of fireproof objects - Google Patents

Process for the preparation of pure magnesium-oxide, especially suitablefor the preparation of fireproof objects

Info

Publication number
CA1302048C
CA1302048C CA000570534A CA570534A CA1302048C CA 1302048 C CA1302048 C CA 1302048C CA 000570534 A CA000570534 A CA 000570534A CA 570534 A CA570534 A CA 570534A CA 1302048 C CA1302048 C CA 1302048C
Authority
CA
Canada
Prior art keywords
reaction mixture
serpentine
addition
crude
magnesium oxide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA000570534A
Other languages
French (fr)
Inventor
Michael Grill
Gerhard Graf
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Veitscher Magnesitwerke AG
Original Assignee
Veitscher Magnesitwerke AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Veitscher Magnesitwerke AG filed Critical Veitscher Magnesitwerke AG
Application granted granted Critical
Publication of CA1302048C publication Critical patent/CA1302048C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F5/00Compounds of magnesium
    • C01F5/26Magnesium halides
    • C01F5/30Chlorides
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F5/00Compounds of magnesium
    • C01F5/02Magnesia
    • C01F5/06Magnesia by thermal decomposition of magnesium compounds
    • C01F5/10Magnesia by thermal decomposition of magnesium compounds by thermal decomposition of magnesium chloride with water vapour
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/61Micrometer sized, i.e. from 1-100 micrometer

Abstract

ABSTRACT
A process for producing magnesium oxide is provided.
The process comprises reacting a starting material with hydrochloric acid to form a reaction mixture. After removal of residues from the reaction mixture, crude serpentine is added thereto forming precipitated contaminants. The precipitated contaminants are removed from the reaction mixture after which the reaction mixture is subjected to thermal decomposition thereby producing magnesium oxide and hydrogen chloride. The magnesium oxide and hydrogen chloride are subsequently separated and recovered. Suitable starting materials are selected from magnesium silicates and magnesium hydrosilicates. The process may be used to prepare relatively pure yields of magnesium oxide.

Description

~3~
In one of its aspects the present invention relates to a p~ocsss for the preparation of pure magnesium oxide. In another of its aspects the present invention relates to the preparation of refractorY products .
U.S. Patent 2,398,493 teaches -the addition of calcined serpeniine to a magnesium chloride slurry produced by hydrochloric acid decomposition of serpen-tine as the precipitating agent for contaminants. However, this process has the disadvantage that the silicic acid portion of the serpentine is converted, by calcination, into a form which is more easily dissolved or suspended in the magnesium chloride slurry. The result of this is that during subsequent separation o the residue or precipitates, a larger proportion of silicic acid remair.s in the magnesium chloride brine and the S102 content in the end product is therefore higher. Further, this increased amount of amorphous or dissolved silicic acid in the magnesium chloride slurry means that the Fe(OH)3~ and other hydroxide precipitates, which arise during subsequent precipitation are more slimy a~d therefore difficult to filter. Still fur-ther, a considerable amount of energy is also required to calcine serpentine.

In process known heretofore, the compound generally used to increase the pH of the mixture and thereby precipitate the sesquioxide contaminents is magnesium oxide, usually in the form of caustic calcined magnesia. Serpentine and other similar starting materials usually have a high content of iron, sesquioxides and other contaminents. Accordingly, large amounts of precipitating compounds (eg. calcined magnesia) are usually ..

.. ;

.

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required to precipitate these undesirable compounds. Ths cost of the required amount of these precipitating compounds makes these known processes economically unattractive.
It is an object of the present invention to obviate or mitigate the above-mentioned disadvantages.
Acaordingly, the present invention provides a process for producing magnesium oxide which comprises:
(I) reacting a material selected from magnesium silicates and magneslum hydrosilicates with hydrochloric acid to form a reaction mixture;
(II) removing residue thereby formed from the reaction mixture;
(III) adding crude serpentine to the reaction mixture thereby forming precipitated comtaminants;
(IV) removing ths precipitated contaminants from the reaction mixture, (V) sub;ecting the reaction to thermal decomposition thereby producing magnesium oxida and hydrogen chloride; and (VI) separating and recovering the magnesium oxide and hydrogen ahloride.
Suitable starting materials for use in the process of the present invention include: the so-called ultra ma*itic rocks of the peridotote, dunite and harzburgite groups and the like, the transformation products thereof (which are usually known as serpentine or serpentinite), weathered products of the above-mentioned rocks, half- and by-products arising during the processing thereof, and industrial by-products and waste-products of similar composition having an MgO content of at lsast 15% by weight. For the purposes of the present invention, thsse suitable materials are embodied by the terms "serpentine" and "crude serpentine".
After decomposition of the starting silicate material with hydrochloric acid and removal of the residue therefrom, crude serpentine is added to the reaction mixture thereby increasing the pH of the reaction mixture. This results in the precipitation of oxides of iron and aluminum. It is preferable to use finely ground crude serpentine having a grain-size of less than about 1 mm, more preferably less than about O.l mm. The addition of crude serpentine as a precipitating agent ensures complete precipitation of aluminum and extensive precipitation of trivalent iron in the pH range below about 5.
If trivalent iron is present in the starting material, it may be removed upon transformation into "precipitabla"
bivalent iron. This may be accomplished by introducing air and/or another oxidizing agent into the reaction mixture under agitation and prior to the addition of the crude serpentine.
Non-limiting examples of suitable oxidizing agents include chlorine and hydrogen peroxide. If bivalent manganese is present in the starting material it may be removed upon transormation into quadravalent manganese. This may be accomplished by the addition of air and/or another o~idizing agent into the reaation mixture under agitation and prior to the addition of the crude serpentine. Accordingly, it is possible to simultaneously ~3~

transform bivalent iron and manganese into their quadravalent, "precipitable" analogs.
The addition of crude serpentine to the reaction mi~ture to precipitate contaminants may be carried out in a continuous or bulk manner.
An advantage of the process disclosed herein is that the starting material need only be broken up - i.e. no other pretreatment (such as calcining) is required.
Upon addition of the crude serpentine to the reaction mixture the pH of the reaction mixture inltially lncreases rapidly to about 4 whereby oxidation of bivalent iron to trivalent iron is favoured under these relatively acidic conditions. This in turn results in the rapid precipitation of contaminants. Subsequently, as a result o the oxidation of Fe to Fe3~, the pH value of the reaction mixture decreases slightly and then rises again. However, the pH value of the reaction mixture remains below about 5 during the precipitatlon of the con-taminants.
In a preferred embodiment, the crude serpentine is added to the reaction mixture in an amount of from about a 1.5-to about a 2.5-fold excess of the stoichiometric amount required.
For the purposes of the present invention, tha "stoichiometric amount required" is defined as the amount of crude serpentine comprising an MgO content which suffices to neutralize the acidity of the reaction mixture. The acidity of the reaction mixture is determined by the amount of free HCl present in the acidic reaction mixture and by the amount of reaction mixture in ~3~Z~

the oxidic contaminants accessible to precipita-tion. In this regard, both the oxidic contaminants which are present in the reaction mixture prior to the addition of the crude serpentine and the oxidic contaminants which are added to the reaction mixture with the crude serpentine acting as the precipitating agent, must be takan into account.
Preferably it is desirable -to maintain the temperature of the reaction mix-ture at a temperature of at least about 80C
during the addition o~ the crude serpentine.
In another preferred embodiment of the prasent invention, a pH-increasing substance is added to the reaction mixture after the addition of the crude serpentine. The addition of such a substance serves to favour the precipitation of any iron, manganese, nickel, sesguioxides and other contaminants which might remain in the reaction mixture aftex addition of the crude serpentine. Examples of suitable pH-increasing substanoes include caustic ma~nesia and flue dust (ie. a material resulting from the calcination of magnesite contalning residues of non-decomposed magnesia or magnesium carbonate). More preferably when flue dust is used as the pH-increasing substance, it is preferred to use the flue dust produced during calcination of magnesium carbonate.
When caustic magnesia is used as a pH-increasing substance in the process disclosed herein, it is preferable that the reaction mixture have a pH value of about 5 during the addition of the crude serpentine and a p~ value of from about 6 to about 7 after the addition of the caustic magnesia. The addition of the crude serpentine to the reaction mixture is continued onl~ until most of the hydroxides of iron and aluminum ~ `' ~3C~Z~9LE3 have been precipitated. Typically, precipitation which occurs by addition of crude serpentine to the reaction mixture may la~t for about four hours following which precipi-tation which occurs by addition of a pH-increasing substance to the reaction mixture may last for anothar two hours. Embodiments of the present inventio~ will now be illustrated by the following non-limiting examples.
Example 1 1730 kg of crude serpentine, containing 728 kg of MgO, 122 kg of Fe2O3, 4.66 kg of NiO and 5 kg pf CaO, were decomposed with 7330 kg of hydrochloria acid containing 1330 kg o Cl-. Abollt 710 kg of undissolved residues were separated from the reaction mixture, leaving about 8350 kg of a relatively clear reaction mixture. This clear reaction mixture, containing 713 kg of MgO, 113 kg of Fe2O3, 4.6 kg of NiO, 1330 kg of Cl- and 1.8 kg of CaO, was mixed with 674 kg of crude serpentine having a grain-size less than about 0.1 mm as the precipitating agent. During addition of the crude sexpentine, air was introduced, under intensive stirring, into the r~action mixture and the temperature maintained at a temperature above about 80C. The pH value increased to about 4 and precipitation was completed in a few hours. Ths precipitated materlal, together with the undissolved portion of the crude serpentine added as the precipitating a~ent, was separated, a filter-cake weighing 823 kg being obtained. The filter-caks contained 225 kg of MgO, 157 kg of Fe2O3, 1 kg of NiO
and 1~4 kg of CaO. The remaining reaction mixture contained 748 kg of MgO, 0.08 kg of Fe203, 5.15 kg of NiO, 1324 ky of Cl- and 3 ~3~ 4~

kg of CaO. Accordingly, the process disclosed herein was useful in producing a relatively pure yield of magnesium o~ide.
Example 2 1585 kg of crude serpentine, containing 667 kg of MgO~ 112 kg of Fe203, 4.27 kg of NiO and 4.59 kg of CaO, were decomposed with 6746 kg of hydrochloric acid ~ontaining 1220 kg of C1-.
About 625 kg of undissolved residue were separated from the reaction mixture, leaving about 7706 kg of relatively clear reaction mixture. Thus clear reaction mixture, containing 643 kg of MgO, 104 kg of Fe203, 4.20 kg of NiO, 1220 kg of Cl- and 1.8 kg of CaO, was mixed with 597 kg o* crude serpentine having a grain-size of less than about 0.1 mm as the precipitating agent.
During addition of the crude serpentine, air was introduced, under intensive stirring, into the reaction mixture and the temperature was maintained at above about 80C. The pH value increased to a value of about 4 during the reaction time o~ about 4 hours. 98 ky of flue dust was then added to the reaction mixture which resulted in the pH increasing quickly to a value of about 6.8. The said flue dust contained 82 kg of MgO, 5.20 kg of Fe2 3 and 2.60 kg of CaO. The precipitation was allowed to occur for an additional hour. The precipitated material was then separated together with the undissolved crude serpentine and caustic magnesia, resulting in a filter-cake weighing 830 kg and containing 255 kg of MgO, 145 kg of Fe203, 1.85 kg of CaO and 4.27 kg of NiO. The remaining reaction mixture ~7571 kg) contained 721 kg of MgO, <0.01 kg of Fe203, 4.25 kg of CaO, <0.01 kg of NiO and 1210 kg of Cl-.

..~ ~

Claims (11)

1. A process for producing magnesium oxide which comprises:
(i) reacting a material selected from magnesium silicates and magnesium hydrosilicates with hydrochloric acid to form a reaction mixture;
(ii) removing residue thereby formed from the reaction mixture;
(iii) adding crude serpentine to the reaction mixture thereby forming precipitated contaminants;
(iv) removing the precipitated contaminants from the reaction mixture;
(v) subjecting the reaction mixture to thermal decomposition thereby producing magnesium oxide and hydrogen chloride; and (vi) separating and recovering the magnesium oxide and hydrogen chloride.
2. The process of claim 1, wherein said material is selected from the group comprising olivine, serpentine and garnierite.
3. The process of claim 1, wherein said thermal decomposition comprises spray calcination.
4. The process of claim 1, wherein an oxidizing agent is added to the reaction mixture with agitation prior to the addition of said crude serpentine.
5. The process of claim 4, wherein said oxidizing agent is air.
6. The process of claim 1, wherein the temperature of the reaction mixture is above about 80°C during the addition of said crude serpentine.
7. The process of claims 1, 4 or 6, wherein said crude serpentine is added to the reaction mixture in an amount of from about a 1.5- to about a 2.5-fold excess of the stoichiometric amount required.
8. The process of claim 1, wherein a pH-increasing substance is added to the reaction mixture after the addition of said crude serpentine.
9. The process of claim 8, wherein said pH increasing substance is caustic magnesia.
10. The process of claim 8, wherein said pH-increasing substance is flue-dust.
11. The process of claim 9, wherein the reaction mixture has a pH value of about 5 during the addition of said crude serpentine and a pH value of from about 6 to about 7 after the addition of said caustic magnesia.
CA000570534A 1987-06-26 1988-06-27 Process for the preparation of pure magnesium-oxide, especially suitablefor the preparation of fireproof objects Expired - Fee Related CA1302048C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ATA1621/87 1987-06-26
AT0162187A AT388392B (en) 1987-06-26 1987-06-26 METHOD FOR THE PRODUCTION OF PURE MAGNESIUM OXIDE, IN PARTICULAR FOR THE PRODUCTION OF REFRACTORY-RESISTANT PRODUCTS

Publications (1)

Publication Number Publication Date
CA1302048C true CA1302048C (en) 1992-06-02

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CA000570534A Expired - Fee Related CA1302048C (en) 1987-06-26 1988-06-27 Process for the preparation of pure magnesium-oxide, especially suitablefor the preparation of fireproof objects

Country Status (18)

Country Link
US (1) US4944928A (en)
EP (2) EP0297088A1 (en)
JP (1) JPH02500836A (en)
AT (2) AT388392B (en)
AU (1) AU601864B2 (en)
BR (1) BR8807108A (en)
CA (1) CA1302048C (en)
DE (1) DE3864667D1 (en)
ES (1) ES2025338B3 (en)
FI (1) FI890904A0 (en)
GR (1) GR3002641T3 (en)
HU (1) HU204731B (en)
NO (1) NO890763L (en)
RU (1) RU1828450C (en)
TR (1) TR25368A (en)
WO (1) WO1988010236A1 (en)
YU (1) YU46338B (en)
ZA (1) ZA884488B (en)

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US5968081A (en) * 1996-05-15 1999-10-19 Pacesetter, Inc. System and method for providing improved fallback response in a dual-chamber cardiac pacemaker
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US20070217981A1 (en) * 2006-03-15 2007-09-20 Van Essendelft Dirk T Processes and systems for the sequestration of carbon dioxide utilizing effluent streams
JP5438687B2 (en) 2007-12-13 2014-03-12 カーディアック ペースメイカーズ, インコーポレイテッド A system that provides unipolar detection vectors
JP2011525885A (en) 2008-06-26 2011-09-29 ノヴァセム リミテッド Binder composition
CN101870473B (en) * 2010-05-27 2012-05-02 浙江省地矿科技有限公司 Comprehensive utilization method of peridotite
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CN107986304B (en) * 2017-12-27 2020-02-07 鞍钢实业微细铝粉有限公司 Preparation process of nano magnesium oxide
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Publication number Publication date
TR25368A (en) 1993-01-08
DE3864667D1 (en) 1991-10-10
US4944928A (en) 1990-07-31
ZA884488B (en) 1989-03-29
NO890763D0 (en) 1989-02-22
AU1958388A (en) 1989-01-19
YU46338B (en) 1993-05-28
WO1988010236A1 (en) 1988-12-29
GR3002641T3 (en) 1993-01-25
EP0319560A1 (en) 1989-06-14
ATA162187A (en) 1988-11-15
EP0319560B1 (en) 1991-09-04
YU122188A (en) 1989-10-31
ATE66902T1 (en) 1991-09-15
JPH0555448B2 (en) 1993-08-17
FI890904A (en) 1989-02-24
JPH02500836A (en) 1990-03-22
RU1828450C (en) 1993-07-15
AU601864B2 (en) 1990-09-20
AT388392B (en) 1989-06-12
ES2025338B3 (en) 1992-03-16
HU204731B (en) 1992-02-28
EP0297088A1 (en) 1988-12-28
NO890763L (en) 1989-02-22
BR8807108A (en) 1989-10-31
FI890904A0 (en) 1989-02-24
HUT52740A (en) 1990-08-28

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