CA1308353C - Preparation of solid pharmaceutical forms - Google Patents

Preparation of solid pharmaceutical forms

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Publication number
CA1308353C
CA1308353C CA000534435A CA534435A CA1308353C CA 1308353 C CA1308353 C CA 1308353C CA 000534435 A CA000534435 A CA 000534435A CA 534435 A CA534435 A CA 534435A CA 1308353 C CA1308353 C CA 1308353C
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CA
Canada
Prior art keywords
polymer
nvp
weight
mixture
acid
Prior art date
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Application number
CA000534435A
Other languages
French (fr)
Inventor
Hans-Helmut Goertz
Roger Guenther Klimesch
Klaus Laemmerhirt
Siegfried Lang
Axel Sanner
Reinhard Spengler
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Abbott GmbH and Co KG
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BASF SE
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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/20Pills, tablets, discs, rods
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/20Pills, tablets, discs, rods
    • A61K9/2095Tabletting processes; Dosage units made by direct compression of powders or specially processed granules, by eliminating solvents, by melt-extrusion, by injection molding, by 3D printing
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/20Pills, tablets, discs, rods
    • A61K9/2004Excipients; Inactive ingredients
    • A61K9/2022Organic macromolecular compounds
    • A61K9/2027Organic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyvinyl pyrrolidone, poly(meth)acrylates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/0005Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
    • B29K2105/0035Medical or pharmaceutical agents

Abstract

ABSTRACT OF THE DISCLOSURE: Process for the preparation of solid pharmaceutical forms by mixing one or more pharmaceutical active compounds with one or more fusible, pharmacologically tolerated binders and, if required, other conventional pharmaceutical auxiliaries, at from 50 to 180°C, and subjecting the mixture to injection molding or extrusion and shaping, wherein the fusible binder used is an NVP polymer which contains not less than 20 % by weight of NVP as copolymerized units, and, where they are present, all of whose comonomers contain nitrogen and/or oxygen.

Description

- 1 - O.Z. 0050/38380 Preparation of solid pharmaceutical forms ~ ~ ~ .
The present invent;on relates to a process for the preparation of solid pharmaceutical forms, which con-tain an n-vinylpyrrol;d-2 one(NVP) polymer as a binder, by injection molding or extrusion and shaping.
Conventional tabletting mach;nes operate by a cyc-lic process us;ng punches and d;es. The process requires thoroughly premixed and specially prepared tabletting materials and the overall process is therefore a multi-stage one and is expens;ve. The production of solidpharmaceutical forms with controlled release of active compound is particularly expensive. This may require retardation measures on the one hand and measures for im-proving the absorption of active compounds on the other hand.
One possible method for improving the absorption of spar;ngly soluble act;ve compounds ;s to use solid solut;ons of the active compounds in ~atPr-soluble poly-mers. The known solid solutions of this type in NVP
poLymers were prepared by dissolving the active compound and the poLymer together in an organic solvent and re-moving the latter. As a rule, in order to dissolve both the hydrophobic compound and the hydrophilic polymer, chlorohydrocarbons were required. Complete removal of these solvents is very expensive. In order to avoid en-v;ronmental pollut;on, the solvents must aga;n be re-moved as completely as poss;ble from the waste air, wh;ch ;n turn ;s very expens;ve. Processes of this type are described in, for example~ U.S. Patent 3,089,818; T.
Tachibana and A. Nakamura, Kolloid ~e;tschrift and Zeitschrift fur Polymere, 203 (1965), 130; Japanese Patent 24,379; M. Mayersohn et al., J. Pharm. Sci. 55 ~1966), 1323; DE-B-11 37 009; and W. Scholten, Arzn. Forschung 14 (1964), 469.
The extrusion of active compound/polymer mixtures has already been described (cf. for example DE-A-12 29 248;
P. Speiser, Pharmaceutica Acta Helv., 41 (1966), 340 and - 2 - o.Z~ 0050/38380 ibid. 46 (1971, 31). However, in no case were solvent-free NVP polymers melted, let alone extruded, without being mixed with other polymers or with water, and in no case is the formation of a so~id solution of a spar;ngly S water-soluble active compound in a water-soluble polymer described.
In R. Voigt, Lehrbuch der pharmazeutischen Technologie~ 5th Edition, Verlag Chemie, We;nheim, 1984, pages 221 - 222, the preparation of solid pharmaceutical formulations by injection molding or extrusion shaping of active compound/thermoplastic mixtures is described in general form but without any specific information, in par-ticular about the type of polymers which are suitable for this purpose. The polymers in question here were without a doubt not highly hydrophilic polymers, such as NVP poly-mers, since, in the pharmaceutical sec~or to date, these have been processed not via the dry melt but always as a base with salvents (as a rule water) (cf~ for example, ~ritish Patent 1,388,786).
Z0 It ;s an object of the present invention to pro-vide a simple process for the preparation of solid pharma-ceutical forms, preferably with controlled release of ac-tive compound.
We have found that this object is achieved by a process for the preparation of solid pharmaceutical forms by mixing one or more pharmaceutical active compounds with one or more fusible, pharmacologically tolerated binders and, if required, other conventional pharmaceutical aux-iliaries, at from S0 to 180C, preferably from 60 to 160C, and subjecting the mixture to injection molding or extrusion ancl shaping, wherein the fusible binder used is a solvent-free NVP polymer which has a water content of not more than 3.5% by weight and contains not less than 20, preferably not less than 60, in particular 100, ~ by weight of NVP as copolymerized units, and, where they are present, all of whose comonomers contain nitrogen and/or oxygen, and, at least when the glass transition - 3 - O.Z. 3050/38380 temQerature of the mixture is above 120C, an NVP polymer is used which is obtained by Polymerization ;n an organic solvent or using an organic peroxide as an initiator in a~ueous solution, and the mixture dbes not conta;n any thermoplastics which are sparingly soluble ;n gastric juice (less than 10~ dissolving ir, 6 hours~.
The NVP polymers should contain not less than 20, preferably not less than 60, in particular 100, %
by weight of NVP as copolymerized units and have a Fikentscher K value (Cellulose-Chemie 13 (1932), 58 -64 and 71 - 74) of from 10 to 70, preferably from 10 to 5~, particularly preferably.from 12 to 43, in particular from 12 to 35 and, in the case of NVP homopolymers, preferably from 12 to 35, in particular from 12 to 17~
The polymeric binder must soften or melt in the total m;xture of all components at from 50 to 180C, preferably from 60 to 130C, so that the melt can be extruded. The glass transition temperature of the mix-ture must therefore in any case be less than 180C~ pref-~0 erably less than 130Cu If necessary, it is reduced by conventional pharmacologically acceptable plasticizers, such as long-chain alcohols, ethylene glycol, propylene glycol, trimethylolpropane, triethylene gylcol, butane-diols, pentanols, hexanols, polyethylene glycols, aro-Z5 matic carboxylates (eg. dialkyl phthalates, trimellitates,benzoates or terephthalates), aliphatic dicarboxylates teg. dialkyl adipates, sebacates, azeleates, citrates or tartrates) or fatty acid esters. The plasticizer pref-erably accounts for no more than 20% by weight, based on the polymer. Particularly preferred NVP polymers are those which do not require additives of this type, ie.
those which~ as a mixture with the active ;ngredient and, if required, conventional pharmaceùtical aux;liaries, melt ûr soften in the desired temperature range even without additives having a specific plasticizing effect. Melt-ing or softening below a certain temperature may be necessary because of possible thermal and/or ox;dat;ve ~3~133~i3 - 4 - O.Z. 0050/38380 damage not only to the active ingredient but also to the NVP polymer. The latter may undergo yellowing on extru-sion, and it is for this reason that NVP polymers have not usually been extruded to date. However, there is l;ttle danger at extrusion temperatures below 180C, especially below 130C, if the polymer has not been pre-pared in aqueous solution using hydrogen peroxide as an initiator, but has been obtained in an organic solvent or in water using an organic peroxide as an initiator, for example by the process according to German Patent Application P 36 4Z 633.4 or by the process described in U.S. Patents 4,5Z0,179 and 4,520,180.
If the K value is greater than 17, in particular greater than 30 or even 40 (up to a maximum of 70), and no highly plasticizing component is present, the only suitable copolymers are those having a glass transition temperature Tg of less than 1Z0C, preferably less than 100C, or the NVP polymer (including homopolymers) must not have been prepared in water containing ~22 as an ini-tia~or. This would give rise to polymer terminal groupswhich result in yellowing at elevated ~emperatures~
~ u;table comonomers are unsaturated carboxylic acids, eg. methacrylic acid, crotonic acid, maleic acid and itaconic acid, and their esters with alcohols of 1 to 12, preferably 1 to 8, carbon atoms, as well as hydroxy-ethyl or hydroxypropyl acrylate and methacrylate, (meth) acrylamide, the anhydrides and half esters of maleic acid and itaconic acid (the half esters preferably not being formed until after the polymerization), N-vinylcaprolactam and vinyl propionate.
Preferred comonomers are acrylic acid and in par-ticular vinyl acetate. Preferred NVP polymers are there-fore those which either contain only NVP or vinyl acetate as the only comonomer or contain not less than 10, pref-erably not less than 30% by weight thereof as copolymer-ized units. Some or all of the vinyl acetate and vinyl propionate may be hydrolysed after the polymerization~

3~;i3 - 5 - O.Z. 0050/38380 Solvent-free means that no organic solvent, in particular no chlorohydrocarbon, is added. Furthermore, thermoplastics which are poorly soluble in gastric juice should not be admixed, and the water content sf the NVP
polymer should not exceed 3.5% by weight. (This water content is due to spontaneous absorption of moisture from the air and not the inten-tional addition of ~ater.) Higher water contents are harmful in that evaporation of the water after the polymer/active compound extrudate emerges from the die results in porous moldings or may even produce moldings possessing cracks in the surface.
The novel process is suitable, for example, for processing the following active compounds: betamethasone, thiotic acid, sotalol, salbutamol, norfenefrine, sily-lS marin, dihydroergotamine, buflomedil, etofibrate, indo-metacin, oxazepam, ~-acetyl-digoxin, piroxicam, haloper-idol, ISMN, amitriptylin, d;clofenac, nifedipine, vera-pamil, pyritinol~ nitrendipin, doxycycline, bromhexine, methylprednisolone, clonidine, fenofibrate, allopurinol, pirenzepine, levothyroxin, tamoxifen, metildigoxin, o~(3-hydroxyethyl)-rutoside, propicillin, aciclovir mono-nitrate, paracetamol, naftidrofuryl, pentoxifylline, pro-pafenone, acebutolol, L-thyroxin, tramadol, bromocriptine, loperamide, ketotifen, fenoterol, cadobelisate, propanolol, minocycline, nicergoline, ambroxol, metoprolol, ~-sito-sterol, enalaprilhydrogen maleate, bezafibrate, ISDN, gallo-pamil, xantlnol nicotinate, digitoxin, flunitrazepam, ben-cyclane, dexapanthenol, pindolol, lorazepam, diltiazem, piracetam, phenoxymethyl-pencillin, furosemide, bromazepam, flunarizin, erythromycin, metoclopramide, acemetacin, rani-tidin, biperiden, metamizole, doxepin, dipotassium chloro-azepate, tetrazepam, estramustine phosphat, terbutaline, captopril, maprotiline, prazosin, atenolol, glibenclamide, cefaclor, etilefrine, cimetidine, theophylline, hydromor-phone, ibuprofen, primidone, clobazam, oxaceprol, medroxy-progesterone, flecainid, mgpyridoxal 5-phosphate glutami-nate, hymechromone, etofylline clofibrate, vincamine, 35~
- 6 - O.Z. OC50/38380 cinnarizine, diazepam, ketoprofen, fluPentixol, molsi-mine, glibornuride, dimetinden, melperone, soquinolol, dihydrocodeine, clomethiazole, clemas~ine, glisoxepide, kallid;nogenase, oxyfedrine, baclofen, carboxymethyl-cysteine, thioridazine, betahistine, L-tryptophan, myrtol, bromelaine, prenylamine, salazosulfapyridine, astemizol, sulpiride, b.enzerazide, dibenzepine,acetylsalicylic acid, miconazol, nystatin, ketoconazole, Na picosulfate, cole-styramine, gemfibrocil, rifampicin, fluocortolone, mex-iletin, amoxicillin, terfenadrin, mucopolysaccharidepolysulfate, triazolam, mianserin, tiaprofenic acid, amezinium metilsulfate, mefloquine, probucol, quinidine, carbamazepine, mg L-aspartate, penbutolol, piretanide, amitriptyline, cyproterone, Na valpro;nate, mebeverine, bisacodyl, 5-aminosalicylic acid, dihydralazine, magal-drate, phenprocoumon, amantadine, naproxen, carteolol, famotid;ne, methyldopa, auranofine, estriol, nadolol, levomepromazine, doxorubicin, medofenoxate, azathioprine, flutamide, norfloxacin, fendiline, prajmalium bitartrate 2Q and aescin.
Solid solutions of the following active compounds are particularly preferred: acetaminophen (paracetamol), acetohexamide, acetyldigoxin, acetylsalicylic acid, acro-mycin, anipamil, benzocaine, ~-carotene, chloramphenicol, chlordiazepoxide, chlormadinone acetate, chlorothiazide, cinnarizine, clonazepam, codeine, dexamethasone, diazepam, dicoumarol, digitoxin, digoxin, dihydroergotamine, drota-verine, flunitrazepam, furosemide, gramicidin, griseofulvin, hexobarbital, hydrochlorothiazide, hydrocortisone, hydro-fluormethiazide, indomethacin, ketoprofen, lonetil, medaze-pam, mefruside, methandrostenolon e, methylprednisolone, methylsulfadiazine (sulfaperin), nalidixic acid, nifedi-pine, nitrazepam, nitrofurantoin, nystatin, estradiol, papaverine, phenacetin, pheno-barbital, phenylbutazone, phenytoin, predni-sone, reserpine, spironolactone, strepto-mycin, sulfadimidine (sulfamethazine), sulfamethizole, sulfamethoxazole, sulfamethoxydiazine (sulfameter), 133~
- 7 - O.Z. 0050/38380 sulfaperin, sulfathiazole, sulfisoxazole, testosterone, tolazamide, tolbutamide, trimethoprim and tyrothricin.
The term solid solutions is familiar to the skil-led worker, for example from the literature cited at the outset. In solid solutions of pharmaceutical active compounds in polymers, the active compound is present in the polymer in molecular disperse form.
The formation of solid solutions of the stated ac-tive compounds in NVP polymers was not to be foreseen and is all the more surprising since many active compounds which are sparingly soluble in water do not form (mole-cular disperse) solid solutions in other polymers but are incorporated in the particular polymer in the form of solid particles which can be detected under the elec-tron microscopeu In the case of crystalline active com-pounds, they also exhibit a Debye-Scherrer pattern, in contrast to the solid solutions.
If, in addition to the binders emp~oyed according to the invention, further water-soluble, fusible binders are used, the amount of the first-mentioned binders should be not less than 50, preferably not less than 70, by weight, based on all fusible binders used.
For the purposes of the present invention, solid pharmaceutical forms are, for example, tablets, tabLet cores~ granules and suppositories~
For the purposes of the present invention, pharma-ceutical active compounds are all substances which have a pharmaceutical effect and have a very low Level of side effects, provided that they do not decompose under the pro-cessing conditions. The amount of active compound per dos-age unit and th~ concentration can vary within w;de limits, depending on the activity and the rate of release. The only condition is that they are sufficient for achieving the desired effect. For example, the cor,centration of active compound may be from 0.1 to 95, preferably from 20 to 80, in particular from 30 to 70, ~ by weight. Combi-nations of active compounds may also be used. for the - 8 - O.Z. 0050/38380 purposes of the present invention, vitamins too are active compounds. Active compounds which are sparingly soluble in water are those ~hose absorption in the gastro intes-tinal tract is usually unsatisfactory owing to their low solubility.
The active compound or compounds can be mixed with the binders and, where relevant, other conventional pharmaceutical additives be~ore or after melting of the polymeric binder, by a method conventionally used in in-dustry. Mixing is preferably carried out in an extruderhaving a mixing zone, preferably a twin-screw extruder, or in the scre~ zone of an injection molding machine~
Shaping may be effected by injection molding or by extrusion followed by shaping of the plastic extru-date, for example by hotface cutting to give granules ormolding to give tablets, for example by passing the extrudate between two rollers which are driven in op-posite directions and have depressions opposite one an-other in the roller shell, the form of these depressions determining the tablet shape. Cold-face cutting is also suitabLe and may be followed by pressing of the granules to give tablets. For the purpose of the present inven-tion, the extrustion includes injection molding.
~y varying the type and amount of comonomer, the NVP polymer can, depending on the intended use, be made sufficiently strongly or weakly hydrophilic for the tablets prepared from it to dissolve (rapidly or with a delay) in the mouth (buccal tablets) or in the stomach or not until they reach the intes~;ne, or to swell so that they release the active compound. They are sufficiently s~elLable ~hen they absorb more than 10~ by weight of water on storage at 90% relative humidity. If it is de-sirable for carboxyl-containing binders to release the active compound only when they reach the alkaline medium of the intestine, the above water absorption applies only to the neutralized form (salt form) of the polymer (in which some or all of the protons of the carboxyl grouPs - 9 - o.Z. 0050/38380 have been replaced by ammonium, sodium or potassium ions).
E~amples of conventional pharmaceutical auxili-aries, whose total amount may be up to 100% by weight, based on the polymer are extenders, such as silicates or silica, stearic acid or its salts with, for e~ample, magnesium or calcium, methylcellulose, sodium carboxy-methylcellulose, talc, sucrose, lactose, cereal or corn starch, potato flour or polyvinyl alcohol, as well as wetting agen~s, preservatives, disintegrating agents, adsorbents, colorants and flavorings (cf. for examPle H.
Sucker et al., Pharmazeutische Technologie, Thieme-Verlag, Stuttgart 1978).
If desired, the solid pharmaceutical form may also be provided with a conventional coating to improve the appearance and/or the flavor (coated tablets) or addition-ally to delay the release of active compound. For oral tablets with sustained release of act;ve compound, it may be advantageous to prepare the tablet by one of the known techniques in a closed-cell porous form so that it floats in the stomach and consequently remains there longer.
In the case of solid pharmaceutical forms with rapid release of active compound, the novel process per-mits substantially freer design of the pharmaceutical form than does the conventional tablet pressing technique. Fc,r example, the tablets can be engraved for designation, or virtually any shapes, which are clearly identifiable even by those with impaired vision, may be produced. Certain shapes, for example hemispheres may also be suitable for achieving certain characteristics of active compound release. ~y e~trusion or hot or cold face cutt;ng of the extrudate, it is possible to produce very small-particled and uniformly shaped granules in a simple manner, for example for mult;ple-un;t forms.
In the Examples which follow, parts and percentages are by weight. The active compound release time was determined by the half-change test method.
- 10 - O.Z. 0050/38380 45 parts of a copolymer of 60% by weight of M~
vinylpyrrolidone and 40% by weight of vinyl acetate, having a K value of 30, S parts of stearyl alcohol and S0 S parts of theophylline were processed to tablet cores in an injection molding machine at 100C. The tablet cores ob-tained were stable to mechanical effects and did not show any abrasion during transportation and packaging~ In the half-change test (cf. for example R. Voig~, Lehrbuch der pharmazeut. Technologie, 5th Edit-ion, Verl. Chemie.
Weinheim; Deerfield 9each, FLorida; aasel~ 1984, page 627) in conjunction with the paddle method according to USP 21, the active compound was comple~ely released in the course of from 6 to 8 hours.
EXAMPLE Z
S0 parts of the copolymer of example 1 and 50 parts of theophylline were processed to oblong tablets having a length of 1 cm in an injection molding machine at 120C. In this case too, the tablets thus obtained Z0 were stable to mechanical effects and released the ac-tive compound completely in the course of from 1 to 2 hours.

47.5 parts of a copolymer of 60% by ~eight of Z5 N-vinylpyrrolidone and 40% by weight of vinyl acetate, having a K value of 30, 2.5 parts of crosslinked poly-vinylpyrrolidone ~PVP) as a tablet disintegrator and S0 parts of theophylline were mixed and extruded in a twin~
screw extruder. The temperature of each of the five shots was 120C. The die was at 130C. The still plastic extrudate was pressed to g;ve oblong tablets with the aid of the apparatus described in the parallel German Appli-cation P 36 12 211~4. The tablets were stable to mechani-caL effects and the active compound was reLeased in the course of from 30 to 45 minutes.

S0 parts of a copolymer of 30% by weight of N-~ ~3~)8353 ~ O.Z. 0050/38380vinylpyrrolidone and 70% by weight of vinyl acetate, having a K value of 52, and SO parts of theophylline were mixed and extruded in a twin-screw extruder. The temp-eratures of the five shots were 30, 60, 100~ 100 and S 120C. The die was likewise heated to 1Z0C. The still plastic extrudate was pressed to give mechanically stable oblong tablets as described in Example 3. The active co~pound was completely released in the course of a hours.

47.5 parts of a copolymer of bO~ by weight of N-vinylpyrrolidone and 40% by weight of vinyl acetate, having a K value of 30, 2.5 parts of stearyl alcohol and 50 parts of theophylline ~ere melted in an injection molding machine at 100C and processed to table~ cores.
The mold was left at roo0 temperature. The tablet cores thus produced were stable to mechanical effects, and the active compound was completely released in the course of 6 hours.
In each of the Examples 6 to 11, a mixture of 50%
by ~eight of an NVP homopolymer (PVP) having a Fikentscher K value of from 12 to 60 and 50% by weight of theophylline was processed in a single-screw extruder at the following temperatures:
Z5 T tC]
~xample K value 1st 2nd 3rd 4th 5th Die shot ~ . . _ 6 12 115 lZ5 135 135 135 145 150 160 160 17û 180 180 The active compound in the tablets thus obt-tained dissolved completely (in simulated gastric juice) in tess than 30 minutes in the case of E~amples 6 and 7, in the course of from 1 to Z hours in the case 5~
- 1Z - O~Z. 0050/38380 of Examples 8 and 9, and after more than 2 hours in the case of Example 10. In Example 11, the PVP contained 10% by weight of stearyl alcohol~ In this case, the time of release was 8 hours.

36 parts of a copolymer of 60~ by weight of N-vinylpyrrolidone and 40% by weight of vinyl aceta~e, having a K value of 30, 4 parts of stearyl alcohol, 40 parts of theophylline and 20 parts of starch in Example 12, lactose in Example 13 and sucrose in Example 14 were mixed in a o-shot twin-screw extruder and shaped into tablets similarly to Example 1. The temperatures of the shots were 90, 100, 110, 120, 130 and 13GC, and the temperature of the die was 135C. The active com-pound dissolved completely out of the tablets in the course of 6 hours.

50 parts of the copolymer of Examples 12 to 14 and 50 parts of lithium carbonate were processed to tablets on the same apparatus and at the same tempera~
tures as in Examples 1Z to 14. These tablets released the active compound (in simulated gastric juice) com-pletely in the course of from 15 to 20 minutes.

50 parts of the copolymer of Examples 12 to 14 and 50 parts of verapamil were shaped into tablets as des-cr;bed ;n Examples 12 to 14. The active compound was re-leased in this case in about 3 hours.
The copolymers used for the preparation of solid solutions had the follo~ing compositions and K va~ues:
A) 60% by weight of NVP and 40X by ~eight of vinyl acetate; K value about 33.
~) 100% by weight of NVP; K value 30.
C) 100% by weight of NVP; K value 12.
D) 100% by weight of NVP; K value 12.

' `

33~3 - 13 - O.Z. 0050/38380 The polymers B, C and D were prepared accord-ing to German Patent Application P 36 42 633.4 in water using an organic peroxide as the initiator.

3 parts of copolymer A and 1.5 parts of benzo-caine were premixed in a plowshare mixer and were extruded in a simple, 6-shot extruder, the individual shots having the following temperatures, proceding toward the die: 30, 30, 40, 50, 60 and 70C. The die temperature was likewise 70C. The extrudate con-sisted of a solid solution, as was shown by the Debye-Scherrer photograph, which did not give the slightest indication of crystallinity. A similar procedure was used for the remaining Examples (cf. Table), and the same result was obtained.

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X ~ ~ ~ ~ N ~ .- U7 ~ O _ ~ O .~ ~ rJ C. O --~:~ ~ _ N N N N N t~ N N N N 0 rl r7 r7 Q Q r7 01 0 Q _ _ i3 ~ 15- O.Z. 0050/3a3aO

E
~ o o o o o o o O O O 11 1 10 t- Q
o _ _ _ _ _ _ _ ~c O O O O O O
O O O U~

O O O O O O O
~_ O crl O
_ _ _ _ _ _ O O O O O O O
O O~ O ~-I r-7 1~1 U7 ., _ O O O O O O U~

O O O O O O O

O O O O O O O

-- O
Ct~ ~rl O
::~ E r ~ O~. .. O
~1 o a~ ,~
~¢ ~ L;3 ~O

u~
c E ~6 u a~
.~

C C C CC C C
c o o ~7 oo o o a~ 5 ~ c rl C~ C C C 1 C C C :~
J~ E
O O c c c cr c c ~o . E~
~ rt~ oc~ E-~ ~ 3~33S3 - 16 - O.Z~ 0050/38380 E~AMPLE S0 Examples 18, 19 and 20 were repeated on an injec-tion molding machine at a die temperature of 130C.
Tablets consisting of solid solutions were obtained.

Yitamin C, as the active compound, was mixed in a weight ratio of 1:1 w;th the following NVP polymers in a twin-screw extruder, the mixture was extruded at the tem-peratures stated in the Table for shots 1 to 6 and for the die, and the extrudate was shaped into tablets via a calender, according to the parallel German Application P 36 12 211.4.
a) Copolymer of 60X by ~eight of NVP and 40% by weight of vinyl acetate; K value about 33.
b) 90~ by weight of copolymer (a) and 10% by weight of stearyl alcohol.
c) Homopolymer of NVP; K value 17.
T1 T2 T3 T4 T5 T6Die a) 60 80 100 110 120 120120C
20 b) 60 80 80 100 100 110110C
c) 60 80 100 110 120 120125C
In all three cases, the vitamin was liberated in water in the course of from 1 to Z hours. During the pro-cessing described, it did not undergo any decomposition at all and, in this form~ was protected from the effects of light and atmospheric oxygen when stored for a pro-longed period.

Claims (13)

1. A process for the preparation of a solid pharmaceutical form by mixing one or more pharmaceutic-al active compounds with one or more fusible pharmaco-logically tolerated binders and, if required, other conventional pharmaceutical auxiliaries, and subjecting the mixture to injection molding or extrusion and shaping at from 50 to 180°C, wherein the fusible binder used is a solvent-free N-vinylpyrrolidone polymer which has a water content of not more than 3.5%
by weight and contains not less than 20% by weight of N-vinylpyrrolid-2-one (NVP) as copolymerized units, all copolymerized comonomers which may be present contain-ing nitrogen and/or oxygen and, at least when the glass transition temperature of the mixture is above 120°C, an NVP polymer is used which is obtained by polymer-ization in an organic solvent or using an organic peroxide as an initiator in aqueous solution, and the mixture does not contain any thermoplastics which are sparingly soluble in gastric juice.
2. A process as claimed in claim 1, wherein the polymeric binder used contains not less than 60% by weight of NVP as copolymerized units.
3. A process as claimed in claim 1, wherein plasticizers are used in an amount of not more than 20%
by weight, based on the polymer.
4. A process as claimed in any one of claims 1 to 3 wherein the polymeric binder used consists of poly-vinylpyrrolidone or contains, in addition to N-vinyl-pyrrolidone, only vinyl acetate as copolymerized units.
5. A process as claimed in any one of claims 1 to 3, wherein a polymeric binder is used whose comonomers are selected from the following group: acrylic acid, meth-acrylic acid, crotonic acid, maleic acid, maleic anhydride, itaconic acid, itaconic anhydride and esters of the stated acids or half esters of the stated di-carboxylic acids with alcohols of 1 to 12 carbon atoms, and hydroxyethyl and hydroxypropyl acrylate and methacrytate, acrylamide, methacrylamide, N-vinyl-caprotactam and vinyl propionate.
6. A process as claimed in claim 1, wherein the active compound used is sparinyly soluble in water, dissolves in the polymer melt without the addition of a solvent or water to give a molecutar dis-perse solution, and forms a solid solution after the melt solidifies.
7. A process as claimed in claim 6, wherein one or more active compounds from the following group are used: acetaminophen (paracetamol), acetohexamide, acetyldigoxin, acetylsalicylic acid, acromycin, anipamil, benzocaine, B-carotene, chloramphenicol, chlor-diazepoxide, chlormadinone acetate, chlorothiazide, cinnarizine, clonazepam, codeine, dexamethasone, diazepam, dicoumarol, digitoxin, digoxin, dihydro-ergotamine, drotaverine, flunitrazepam, furosemide, gramicidin, griseofulvin, hexobarbital, hydrochloro-thiazide, hydrocortisone, hydrofluormethiazide, indo-methacin, ketoprofen, lonetil, medazepam, mefruside, methandrostonolone, methylprednisotone, methylsulfa-diazine (sulfaperin), nalidixic acid, nifedipine, nitrazepam, nitrofurantoin, nystatin, estradiol, papa-verine, phenacetin, phenobarbital, phenylbutazone, pheny-toin, prednisone, reserpine, spironolactome, strepto-mycin, sulfadimidine (sulfamethazine), sulfamethizole, sulfamethoxazole, sulfamethoxydiazine (sulfameter), sulfaperin, sulfathiazole, sulfisoxazole, testosterone, tolazamide, tolbutamide, trimethoprim, tyrothricin.
8. A process as claimed in any one of claims 1, 6 and 7, wherein an NVP polymer having a Fikentscher K value of trom 10 to 50 is used.
9. A process as claimed in any any one of claims 1, 6 and 7, wherein an NVP polymer having a Fikentscher K value of from 12 to 35 is used.
10. A solid pharmaceutical composition shaped from a mixture of one or more pharmaceutical active compounds with one or more fusible pharmacologically tolerated binders and with or without other conventional pharmaceutical auxiliaries, which has been molded by injection or extruded at from 50 to 100°C and wherein the fusible binder used is a solvent-free N-vinylpyrrolidone polymer which has a water content of not more than 3.5% by weight and contains not less than 20% by weight of N-vinylpyrrolid-2-one (NVP) as copolymerized units, all copolymerized comonomers which may be present containing nitrogen and/or oxygen and, at least when the glass transition temperature of the mixture is above 120°C, an NVP polymer is used which is obtained by polymerization in an organic solvent or using an organic peroxide as an initiator in aqueous solution, and the mixture does not contain any thermoplastics which are sparingly soluble in gastric juice.
11. A composition as claimed in claim 10, wherein the polymeric binder used contains not less than 60% by weight of NVP as copolymerized units.
12. A composition as claimed in claim 10, wherein plasticizers are used in an amount of not more than 20% by weight, based on the polymer.
13. A composition as claimed in claim 10, 11 or 12, wherein the active compound used is sparingly soluble in water, dissolves in the polymer melt without the addition of a solvent or water to give a molecular disperse solution, and forms a solid solution after the melt solidifies.
CA000534435A 1986-04-11 1987-04-10 Preparation of solid pharmaceutical forms Expired - Lifetime CA1308353C (en)

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PT84661A (en) 1987-05-01
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US4801460A (en) 1989-01-31
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EP0240904B1 (en) 1992-07-01
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CN87103409A (en) 1987-12-09

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