CA2006504C - Method for enhancing pipes - Google Patents

Method for enhancing pipes

Info

Publication number
CA2006504C
CA2006504C CA002006504A CA2006504A CA2006504C CA 2006504 C CA2006504 C CA 2006504C CA 002006504 A CA002006504 A CA 002006504A CA 2006504 A CA2006504 A CA 2006504A CA 2006504 C CA2006504 C CA 2006504C
Authority
CA
Canada
Prior art keywords
seal
pipe
replacement
fluid
existing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CA002006504A
Other languages
French (fr)
Other versions
CA2006504A1 (en
Inventor
J. Philip Smith
John Taylor
Michael Hicks
Richard Lamb
Robert N. Bennet
Keith Nixon
Ian Ashcroft
Adrian Sydney Parkes
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ADVANTICA INTELLECTUAL PROPERTY Ltd
Original Assignee
British Gas PLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by British Gas PLC filed Critical British Gas PLC
Publication of CA2006504A1 publication Critical patent/CA2006504A1/en
Application granted granted Critical
Publication of CA2006504C publication Critical patent/CA2006504C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/10Means for stopping flow from or in pipes or hoses
    • F16L55/12Means for stopping flow from or in pipes or hoses by introducing into the pipe a member expandable in situ
    • F16L55/128Means for stopping flow from or in pipes or hoses by introducing into the pipe a member expandable in situ introduced axially into the pipe or hose
    • F16L55/132Means for stopping flow from or in pipes or hoses by introducing into the pipe a member expandable in situ introduced axially into the pipe or hose the closure device being a plug fixed by radially deforming the packing
    • F16L55/134Means for stopping flow from or in pipes or hoses by introducing into the pipe a member expandable in situ introduced axially into the pipe or hose the closure device being a plug fixed by radially deforming the packing by means of an inflatable packing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/16Devices for covering leaks in pipes or hoses, e.g. hose-menders
    • F16L55/162Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe
    • F16L55/165Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe a pipe or flexible liner being inserted in the damaged section
    • F16L55/1657Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe a pipe or flexible liner being inserted in the damaged section lengths of rigid pipe being inserted
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L7/00Supporting of pipes or cables inside other pipes or sleeves, e.g. for enabling pipes or cables to be inserted or withdrawn from under roads or railways without interruption of traffic
    • F16L7/02Supporting of pipes or cables inside other pipes or sleeves, e.g. for enabling pipes or cables to be inserted or withdrawn from under roads or railways without interruption of traffic and sealing the pipes or cables inside the other pipes, cables or sleeves
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S277/00Seal for a joint or juncture
    • Y10S277/917Seal including frangible feature
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/0318Processes
    • Y10T137/0402Cleaning, repairing, or assembling
    • Y10T137/0441Repairing, securing, replacing, or servicing pipe joint, valve, or tank
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/598With repair, tapping, assembly, or disassembly means
    • Y10T137/612Tapping a pipe, keg, or apertured tank under pressure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/598With repair, tapping, assembly, or disassembly means
    • Y10T137/612Tapping a pipe, keg, or apertured tank under pressure
    • Y10T137/6123With aperture forming means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49718Repairing
    • Y10T29/49732Repairing by attaching repair preform, e.g., remaking, restoring, or patching
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/53Means to assemble or disassemble
    • Y10T29/53657Means to assemble or disassemble to apply or remove a resilient article [e.g., tube, sleeve, etc.]

Abstract

A method is provided for replacing an existing service pipe 2 carrying fluid to an outlet within a property with a replacement service pipe 18. In the method the outlet is disconnected within the property from the existing service pipe 2 in such a way that both during and after disconnection fluid is prevented from escaping into the property. A desired length of replacement service pipe 18 is then fed into the existing service pipe 2 in such a way that during and after the feeding step fluid is prevented from escaping into the property. The outlet is then connected to the outlet and of the replacement pipe 2 in such a way that during the connection fluid is prevented from escaping into the property and after the connection step fluid is allowed to pass to the outlet solely by way of the replacement pipe 18.

Description

~IETHOD FOR ENEL~NCnNG PrPES ~ J ~ ' t i~ 4 The invention relates to a method for e~ncing pipes, particularly service pipes for example by restoring to non-leak capability an existing service pipe without removing same.

The invention also relates to a seal for use in replacing an existing pipe carrying fluid.

Service pipes are often used to connect a main supply of say a fluid such as gas to a property for example a domestic dwelling.
Sometimes these existing service pipes begin to leak or otherwise become in need of repair. Since these existing service pipes are often underground, it can be a costly, time-consuming and environmentally ob~ectionable operation to locate the pipe, excavate round it and effect necessary repairs. Moreover as the work is carried out externally of the pipe it is generally necessary to cut off supply at the mains, which can mean that a series of dwellings can be inconvenienced as one main may supply existing service pipes leading to several dwellings. Moreover excavation can inconvenience the general public as- excavation might well have to take place outside the boundary of the property affected by the need to repair/renovate the particular existing service pipe. Moreover, the occupier of the affected dwelling can be doubly inconvenienced in that apart from external disturbance, he or she has to suffer additional disturbance inside the dwelling when any replacement service pipe is connected to any meter in the dwelling.

It is accordingly an object of the invention to seek to mitigate these disadvantages.

According to one aspect of the invention there is provided a method for replacing an existing service pipe carrying fluid to an outlet located in proximity with a structure, with a replacement service pipe, the method comprising the steps of:
disconnecting within the structure the outlet from the existing service pipe, inserting a seal member with a flared end into an open end portion of the replacement pipe so that the member seals a bore of the replacement pipe and the flared end of the seal member protrudes beyond an external wall of the replacement pipe, feeding into the existing service pipe with a clearance a desired length of the replacement pipe so that the flared end of the seal member engages an internal wall of the existing pipe to seal the clearance, connecting an outlet of the replacement pipe to the outlet of the existing service pipe, and subsequently allowing fluid to pass to the outlet of the service pipe solely by way of the replacement pipe.
According to a second aspect of the invention there is provided a seal for replacing an existing fluid-carrying pipe with a replacement pipe, which comprises: a tubular body of a flexible material, the body having a rear portion for connection to the leading end of the replacement pipe and a front portion to provide a barrier to the flow of fluid along an annular gap between an internal wall of the existing pipe and an external wall of the replacement pipe, the seal also having a seal member preventing the flow of fluid through the bore of the seal, the seal member being one of a removable seal member or a puncturable seal member permitting the flow of fluid through the seal, wherein the front portion has a plurality of vanes, disposed around an external wall of the front portion, the vanes providing a barrier to the flow of fluid along the annular gap.
According to a third aspect of the present invention there is provided a seal for replacing an existing fluid-carrying pipe member serving to prevell~ the flow of fluid through the bore of the seal, the seal member being one of a removable seal member or a ~ull~;luldble seal member to permit the flow of fluid through the seal, wherein the body has a wall having an aperture which links the bore 5 of the seal to the annular gap.

The present invention further provides a seal for use in replacing an exi~ting fluid-carrying pipe by a replacement pipe, the seal comprising: a tubular body of a flexible material, the body having a rear portion providing a connection to the leading end of the replacement pipe 10 and a front portion having a plurality of vanes disposed around the outer surface of the body, one of the rear portion or the front portion having a seal member closing off one end of the tubular body, the vanes providing a barrier to the flow of fluid along the annular gap between the internal wall of the existing pipe and the external wall of the replacement pipe, and the seal member being one of a puncturable, ~et~rh~hle or breakable seal member to permit the 15 flow of fluid through the seal wherein the rear portion has a plurality of gripping elements disposed thereon for securing the tubular body to the replacement pipe, and the plurality of vanes increasing in ~ m~ter from the front portion to the rear portion to assist insertion of the tubular body into the existing pipe while providing an effective seal therebetween.

20 Embodiments of the invention are hereillarlel described, by way of example, with refelcllce to the accol~allyillg drawings, in which:

Figure 1 is a sch~m~tic view of a property to be fitted with a replacement service pipe using the method according to the invention;
Figure 2 is a plan view of an oblul~ling device for use in the method according to the invention, one operating mode being shown in full lines and a second in dashed lines;
Figure 3 is an enlarged side elevational view of a pipe/metre system used in Figure l;
Figure 4 is a side elevational view of a first step in the method of replacing an existing 5 service pipe in the system of Figure 3;
Figure 5 is a sch~m~tic view, partly in section, of a second step in the method;Figure 6 is a sch~m~tic view, partly in section, of a third step in the method;
Figure 7 is an enlarged section view of a fourth step applicable '~:
. ~
! ~
2~06~4 t ~ne particular version of the method;
Figure 8 is a part sectional view of a fifth step sccording to this version of the method;
Figure 9 is a part sectional view of a sixth step according to this version of the method;
Figures lO to 18 show sequentially yet further steps in this version of the method, some Figures being partly in cross-section, of the installation of the replacement service pipe by this version o~ the method;
Figure 19 is a side view of one form of a seal to be used with a replacement service pipe in another particular version of the method;
Figure 20 is a front view of the seal shown in Figure 19;
Figure 21 is a sectional view along lines XXI-XXI of Figure 20 taken from above and to one side of the seal;
Figure 22 shows the seal after attachment to the leading end of a replacement gas service pipe and about to be inserted into one end of the existing gas service pipe;
Figure 23 shows a side view in section of a seal with the membrane at the rear end of the seal;
Figure 24 shows a side view of another form of the seal; and Figures 25 to 34 show sequentially the steps in the other version of the method, some Figures being partially in cross-section.

Referring to Figures 1 to 18, there is shown a method for replacing an existing service pipe inlet 1 carrying fluid such as gas to an outlet within a property such as a domestic dwelling "A", Fig.1, with a replacement service pipe for the fluid. The ,, .,~

2006 '34 existing service pipe 1 has an inlet 2 connected with a main supply which supplies a service such as, in the embodiment, gas, into the dwelling "A". The existing service pipe inlet 2 is connected via an elbow 3, riser 4, meter valve 5, gas meter 6 to an outlet pipe 7 in the dwelling, the meter 6 in the embodiment being positioned internally of the dwelling "A", usually adjacent a boundary wall where the riser 4 enters the dwelling.

The pipe 7 is connected with the meter outlet by a further elbow 8.

In order to replace the existing service pipe 2 carrying gas to the outlet pipe 6 within the property with a replacement gas service pipe, the gas meter 6 is closed to the flow of gas by turning the meter valve 5 from the "on or open" to the "off or closed" positions (respectively shown in Figures 3 and 4). The meter 6 is then disconnected from the meter valve 5 by unscrewing the meter inlet from the valve outlet pipe 9. A known type gland 10, which has one or more internal annular seals 11, is then connected to the valve outlet 9, the gland 10 being mounted on an internal obturating or bore blocking device 12 (Figure 2) which is inserted into the gland 10 (Figure 5).

One particular form of device will now be described but it wlll be appreciated that other conventional types of . obturating devices can be used with the method.

20~6534 ~ ~ internal obturating device 12 comprise~ a flexible tube 13 made from a suitable material such as pvc lined with a resilient lining such as an elongate steel coil spring 14 whereby the device 12 may be drawn round bends without collapsing or kinking of the tube 13. Adjacent the in use leading end 14 of the device 12 there is an inflatable part in the form of an inflatable rubber bag 15 which is inflated on passage of fluid such as air passed down the tube 13 through a non-return valve from a source (not shown) of air under pressure to which the device is connected by a connector (not shown). ~here is internally of the tube 13 and extendiing fromlthé upstream to the downsteam side of the bag 15 an elongate flexible element which in use prevents the bag 15 from folding over when deflated.

The device 12 also has a rotatable member such as a nylon ball 16 mounted on a pivot and positioned ad~acent, or in the embodiment illustrated, at the leading or downstream end 14 of the device 12, as considered in use. The ball 16 guides the device 12 as the tube 13 is pushed into the existing service pipe inlet 2 through the valve 5 after the valve 5 has been opened, as shown in Figure 5. There is a further member 17 in the form of a nylon ball upstream of bag 15, which further ball 17 serves to prevent snagging of the device 12 on intern~l obstructions such as corners in the pipe 2. In use, the device 12 is fed through the valve 5 when the valve is open with the ball 16 leading until it reaches a desired position in the existing service pipe 2 as shown by the length of tube 13 fed in and the bag lS is inflated so that it temporarily but completely blocks the interior cross-'~

2iJ ~ G5i~4 . tion of the existing service pipe 2 by impinging for 360~ onthe internal surface thereof.

The annular seal of the gland 10 which may be of rubber or similar flexible material is defined by a wall surrounding an aperture which wall engages with the outer surface of the flexible tube 13 of the obturating device 12 in use so as to obstruct gas flow along the annulus formed between the inner wall of the existing service pipe 2 and the outer wall of the flexible tube 13. The gland seal 11 in use seals against the outer wall of a replacement or auxiliary service pipe 18 (Figure 9) to obstruct gas flow along the annulus formed between the inner wall of the existing service pipe 2 and the outer wall of the auxiliary service pipe 18. The gland 10 is also of the type which prevents the escape of gas when there is nothing inserted into the gland ie. the gland seal or seals are arranged so as at rest to seal off the end of the existing service pipe. Reverting now to the sequence of operations of the method, the obturating device 12 having been inserted and its bag lS inflated as shown in Figure 6, the gland 10, gas meter valve 5, elbow 3 and riser 4 are removed from the existing service pipe 2.

Thus it is not necessary to effect the removal of these items by turning off the gas supply at the main.

In one manner of carrying out the method a half coupling 19 is then passed over the tube 13 and connected as by screwing to the '~h free end of the existing service pipe 2 (Figure 7). The half coupling 19 has an internal annular seal 20 which has an aperture surrounded by a wall which engages with the outer wall of the replacement service pipe 18 so as to obstruct gas flow along the annulus formed between the inner wall of the existing service pipe 2 and the outer wall of the replacement service pipe 18.

The half coupling 19 also has a through bore 21 which is stepped to provide a seating for the annular seal 20, there being an entry in the form of an injection nozzle 22 into the bore 21.
The half coupling 19 has a flared or frusto-conical entry or mouth 23.

An open full bore valve 24 is then connected with the half coupling -19 by passing the valve over the tube 13. A gland 25 is then connected to the open full bore valve 24 by passing the gland over the tube 13 (Figure 8).

A removable internal seal 25 (Figure 9) in the form of a rubber stopper device on the end of cable 26 is then inserted with a push into the replacement service pipe 18, which is a polyethylene tube, trimmed to the required length. The internal seal acts to seal off the bore of the replacement service pipe 18.

The bag 15 of the obturating device 12 is now deflated, and the tube 13 of the obturating device 12 is then pulled into the gland (via the half coupling 19 and the full bore valve 24). The ' '~

~ao~04 full bore valve 24 is then closed, and the obturating device 12 is pulled out of the gland 25 by its tube 13.
The replacement service pipe 18 iS then inserted into the gland 25 and the full bore valve 24 is then opened, 5 allowing insertion of the replacement service pipe 18 into the half coupling 19 and then into the interior of the existing service pipe 2 (Figure 10). The gland 25 is then disconnected from the full bore valve 24 and removed by drawing it over the replacement service pipe 18.

The full bore valve 24 in its turn is then disconnected from the half coupling 19 and removed by passing over the replacement service pipe 2 (upwardly as viewed in Figure 10) to provide the situation shown in Figure 11 with the internal annular seal 20 of the half coupling 19 bearing 15 tightly on the exterior surface of the replacement service pipe 18 to prevent the escape of gas to the dwelling externally of the replacement service pipe 18.
Gas is prevented from escaping to the dwelling "A"
internally of the replacement service pipe 18 by the 20 rubber stopper device 25.

A pipe crimping coupling 27 is then connected to the half coupling 19 by passing it over the replacement service pipe 18 and cable 26 of the internal seal (downwardly as viewed in Figures 12 and 13).

25 The pipe crimping coupling 27 comprises a cylindrical threaded member 28 with a tapered or frusto-conical nose 29 which is threaded on an elongate externally threaded carrier 30 or draw ~J 3~5~4 ~ ns on which is al~o mounted an expansibl~ malleable member in the form of a copper tube 31 which has an initially flared end 32 remote from an end which is ad~acent the conical end 29 of the threaded member 28. The external diameters of the cylindrical parts of the member 28 and the copper tube 31 are such that they ~ust fit into the bore of the replacement service pipe 18. The carrier 30 is inserted in the open end of the replacement service pipe 18 after threading over the cable 26. The bore of the pipe crimping device 27 at a position remote from a flared end has an annular flange of shoulder 33. The bore also has a cylindrical portion 34 between the shoulder 33 and the outwardly flared part of the bore. The cylindrical portion 34 of the bore has pipe securing means in the form of two parallel radial grooves 35 forming a crimping surface. The pipe crimping device 27 is moved towards the half coupling 19 until the flared end of the pipe crimping device 27 fits into the flared mouth or entry 23 of the half coupling 19 in which position the flared end 32' of the copper tube 31 abuts against annular flange 33. The carrier 30 is then rotated by a knurled integral knob 36 which bears against a washer 37. As the carrier 30 is captive, such rotation draws the member 28 inwardly (as viewed in Figures 12 and 13). The action draws the conical nose 29 of the cylindrical threaded member 28 into the cylindrical part of the copper tube 31, which is trapped against the annular flange 33. Therefore, on continued rotation of the carrier 30 the member 28 is drawn further into the copper tube 31 which is expanded radially, and effectively "flattened" so that it becomes wholly cylindrical.
This action can only be accommodated by the radially adjacent .. .

2006S3~
~rt of the replacement service pipe 18 being forced onto the crimping surface 35 with the copper tube 31 becoming embedded in the polyethylene to an extent such that copper tube 31 digs into the polyethylene so that the service pipe 18 and copper tube 31 have substantially the same internal diameter. The carrier 30 is then rotated further to draw the member 28 right through the copper tube 31, when the carrier 30 is simply removed wi~ the member 28 by withdrawing over the cable 26. The copper tube 31 remains firmly in place wedged in the replacement service pipe 18, which is itself firmly crimped to the crimping-surface 35.
The half coupling 19 and pipe crimping coupling 27 are then firmly made up into a complete coupling 38 by screwing a knurled :nut 39l down (as viewed in Figure 14) over external threads of a complementary part 40 of the half coupling 19, so securing the complete coupling with the replacement service pipe 18 in place (Figure 14). The half coupling 19 and pipe crimper 27 thus comprise respective first and further coupling elements or parts of the complete coupling 38.

The elbow 3 is then connected to the completed pipe coupling 38 and the riser 4 is connected to the elbow 3. The valve 5, which is open, is then connected to the riser 4, and a (further) gland 41 is connected to the valve outlet 9 as by screwing. The further gland 41 forms a seal with the cable 26 of the internal seal 25 so preventing passage of gas into the dwelling "An. The internal seal 25 is then withdrawn through the replacement service pipe 18 and valve 5 into the further gland 41, and the 20~6~104 ~-lve 5 is closed (Figure 16)- The further gland 41 is then removed from the valve outlet 9 with the internal ~eal, by unscrewing the further gland 41 from the outlet 9 of the valve 5 (Figure 17). The valve outlet 9 is reconnected to the inlet of the gas meter 6 and the gas meter valve 5 is then returned to the open position (Figure 18).

A flowable settable sealant such as a mastic may be injected through the nozzle 22 entry of the half coupling 19 to fill an annular space round the replacement service pipe 18.

Referring to Figures 19 to 21 the seal 50 for use in another version of the method, may be a moulding of a synthetic resin material such as polyethylene, and comprises a tubular body 51 having a rear portion 52 for insertion into the leading end of the replacement gas service pipe 18, and a front portion 54.

The rear portion S2 is provided with several circumferentially arranged tooth-like elements 5S serving to engage and grip the internal wall of the replacement pipe 18 when the portion 52 is push-fitted into the leading end of that pipe. The external diameter of the portion S2 is so selected that, in use, the portion 52 forms a gas-tight fit with the internal wall of the replacement pipe 22 as shown in Figure 22. In use, however the outer surface of the rear portion 52 may be coated with a suitable settable adhesive so that the portion 52 adheres firmly to the internal wall of the replacement pipe 18 upon insertion thereinto. The replacement pipe 18 itself is also made of a h 20~6504 ~ -~thetic resin material, preferably polyethylene, so allowing the seal to be heat fused onto the replacement pipe 18 as an alternative to adhesive.

The front portion 54 comprises several spaced annular vanes 56 to which are generally radially directed and disposed at a spacing from each other along the outer wall of the seal. As shown the diameter of the vanes increases in the direction from the front end of the seal to the point at which the rear portion 52 of the seal begins. The rearmost vane 60 forms an abutment for the circumferential front edge of the replacement pipe 18 as shown in Figure 22. In use, one or more and preferably all the vanes are so dimensioned as to provide a barrier to the flow of gas along any annular gap which would, in use, upon insertion of the seal be formed between the body 52 of the seal and the internal wall of the existing gas service pipe.

The seal is also provided at its front end with a membrane 62 closing off the bore of the seal body 52, wherein in use to prevent the flow of gas into and through the body 52 of-the seal until the membrane 62 is punctured, it is detached or broken in some way.

In the embodiment shown in Figure 23 the membrane 62 is located at the rear end of the seali otherwise the seal is similar in form to that previously described.

,'~.

2006~04 T' the embodiment shown in Figure 24, the front portion 54 of the seal has a thicker wall 63 than that shown in Figures 19 to 23 so that there is formed betwen the front and rear portions an annular shoulder 64 rearwardly of the last of the vanes 60.
Because of this the radial extent of the vanes 56 to 60 in the seal in Figure 24 is foreshortened in comparison to the radial extent of the vanes in the seal in Figures 19 to 23 so that the overall radial dimension of area bounded by each vane r~m~;ns unchanged.

In addition, extending radially through the wall of the front portion 54 of the seal at a point disposed between the last vane and the shoulder 64 is an aperture 65 for purposes to be described subsequently.

In use, as shown the front end of the replacement service pipe 18 is caused to abut against the shoulder 64. After the rear portion 52 of the seal has been push fitted onto the end of the service pipe 18, the seal is heat fused thereto or is affixed thereto by adhesive.

Referring now to Figures 25 to 34,in this version of the method the first six steps in the method are identical to those previously described with reference to Figures l to 6, which steps are therefore common to both versions of the method as are the components shown in these Figures. However, in the next step in the second version of the method (Figure 2~! the gland 10 is passed back over the tube 13 of the obturating device 12 and is ~23065G4 nected to the threaded end of the existing service pipe 2 as shown in the Figure.

The bag 15 of the obturating device 12 is now deflated and the tube 13 of the device 12 is pulled into and out of the gland 10 (Figure 26). The gland seal 11 is now closed to shut the aperture and prevent the escape of gas from the existing service pipe 2.

In the next step in this version of the method one of the types of seal 50 shown in Figures 19 to 24 is fitted to the leading end of the replacement pipe 18 as shown in Figure 27. In this Figure the seal is similar to that shown in Figure 19 but it is preferred to use one similar to that shown in Figure 24. The seal 50 is preferably heat fused to the leading end of the replacement pipe 18 but it could be affixed thereto by an adhesive if preferred.

The replacement pipe 18 with the seal 50 at its leading end is then inserted into the gland 10 and is pushed through the existing service pipe 2 as far as required (Figure 28). One or more of the vanes of the seal 50 engage with the inner wall of the existing service pipe 2 so as to provide a barrier to the flow of ga8 in the direction of the gland 10 along any annular gap which is, in use, upon insertion of the replacement pipe 18 formed between the external wall of the replacement pipe 18 and the internal wall of the existing service pipe 2. In addition the .: ~ 15 ~ o a 6 ~ O 4 ~ 1 mémbrane prevents the flow of ga~ into and through the body 52 of the seal 50 and thence into the replacement pipe 18. The replacement pipe can be pushed in until it contacts 8 service tee, elbow or bend at the main (not shown). Alternatively the replacement pipe can be pushed until it contacts a fitting such as a polyethylene to steel tran~ition fitting if present in the existing service pipe.

In the next stage of the method, the gland 10 is disconnected from the end of exi~ting service pipe 2 and the gland lO is removed from the replacement pipe 18 by passing the gland 10 over it so that the position shown in Figure 29 is reached. In this position the vanes on the seal and its membrane respectively prevent gas from passing into the space 70 between the existing and replacement service pipes and into and along the bore of the replacement service pipe 18.

The replacement service pipe 18 is then cut to length in such a way that a portion 71 of it (Figure 29) is left protruding from the end of the existing service pipe 2.

In the next stage, both the existing service pipe 2 and the replacement service pipe 18 are connected to a component known as a service head adaptor, one version 72 of which is shown in half-section in Figure 30.

The service head adaptor is a two part component having a first or in Figure 30 lowermost bell shaped body 73 for connection to 2~6304 ~ threaded end of the existing service pipe 2 and a second or in Figure 30 uppermost cylindrical head 74 for connection at a lower end 75 to the adaptor body 73 and at an upper end 76 to the elbow 3 in a subsequent stage of the method.

The body 73 terminates in a flared lowermost end the outer surface of which has flats 77 in an hexagonal formation for engagement with a spanner to screw the body 73 on to the existing service pipe 2. As will be seen the inner surface of the lowermost end is threaded for engagement with the threads on the outermost surface of the existing service pipe 2.

Extending upwardly and at an angle from the wall of the adaptor body 73 is an injection nipple 78 for injecting a sealant into the body 73 and thence into the annular space 70 between the replacement and existing service pipes in the manner previously described in the description of the first version of the method.

Located above the nipple 78 and extending radially outwardly from the adaptor body 73 is a pressure vent stub pipe 79 which is externally threaded to receive a cap 80 which normally closes off the vent 79.

The body 73 terminates in an uppermost portion 81 of reduced diameter compared to the lower portion 82 of the body 73, the uppermost portion 81 having an internally threaded surface for engaging with the externally threaded surface of the lower end 75 ~' 2~6534 of the adaptor head 74. As will be seen the upper end 76 of adaptor head 74 is also externally threaded for engaging with the elbow 3, as will be described subsequently. In addition the ends 75, 76 of adaptor head 74 are separated by a hexagonal shoulder 83 for engagement by a spanner to enable the head to be screwed into the body 73.

The head 74 is provided internally with a radially inwardly projecting annular rib 84 at a position opposite to the shoulder 83, which rib 84, in use, the uppermost end of the replacement pipe 18 abuts via the flanged end 85 of a tubular copper insert 86. The tubular portion 87 of the insert is dimensioned to be a push fit within the bore of the replacement pipe 18 whereby the flanged end 85 of the insert is seated over the uppermost end face of the replacement pipe 18.

When engaged with the adaptor body 73 in the manner shown in Figure 30, the head 74 forms internally therewith an annular recess serving to received an annular sealing olive 88 of a suitable flexible material such as rubber.
With the olive 88 in place screwing the head 74 into the body 73 causes the olive 88 to be compressed against the outer wall of the replacement pipe 18. This is prevented from flexing inwards by the tubular wall 87 of the insert 86. Thus there is formed between the adaptor 72 and the replacement pipe 18 a gas-tight seal.

In use of the adaptor 72, first of all the body 73 is lowered over the portion 71 of the replacement pipe 18 and is then s~rewed onto the end of exi~ting service pipe 2- It will be noted from Figure 30 that the adaptor body 73 is shaped to form with the replacement pipe 18 an annular chamber 89 acting as 8 reservoir to receive grout or sealing compound injected through the nipple 78 as will be subsequently described. Next, the sealing olive 88 is positioned within the part of the recess formed by the adaptor body 73. Then the tubular copper insert 86 is push-fitted into the end of the replacement pipe 18 until the flanged end 85 engages with the end face of the replacement pipe. Finally, the lower end 75 of the adaptor head 74 is located over the projecting end of the replacement pipe 18, there being a close fit between the internal wall of the end 74 and the external wall of the replacement pipe 18, as shown in Figure 30, and the head 74 is screwed into the ad&ptor body 73 until the rib 84 engages tightly with the flanged end 85 of the insert 86. At the same time the sealing olive 88 will be compressed against the wall of the replacement pipe 18 thereby providing a gas-tight seal between the adaptor and the replacement pipe.

A liquid and settable sealant, such as a cement grout, foam or anaerobic sealant is injected through the nipple 78 into the chamber 89 and thence into the annular space 70 between the replacement and existing service pipes until the space is completely filled. Sufficient sealant is injected so as completely to fill the space 70 from the seal 50 at the leading end of the replacement service pipe 18 to the chamber 89. The vanes on the seal 50 form a barrier preventing the settable 0 ~

sealant passing into the main to which the existing service pipe is connected. The liquid settable sealant is now allowed to set. Preferably a seal 50 similar to that shown in Figure 24 is used so that any gas or air trapped in the space 70 is expelled by the moving front of sealant through the aperture 65 and then along and out of the free end of the replacement pipe 18.

After the sealant has been allowed to set, the nipple aperture is plugged, the elbow 3 is screw connected to the upper end 76 of the adaptor head, the riser 4 is reconnected to the elbow 3 and the gas meter valve 5 is reconnected to the riser 4. Preferably, an unused new gland 10 is then connected to the meter valve outlet 9.
Then a membrane puncturing rod or tool 90 is inserted into the gland 10. The rod 90 (see Figure 31) is flexible and may comprise a length of steel wire sleeved in a suitable plastic such as polyethylene or pvc. The rod 90 terminates in its leading end in a point 91 which is adapted to pierce or puncture the seal membrane to permit gas to enter the replacement service pipe 18 from the existing service pipe 2. The gland 10 forms with the surface of the rod 90 a seal preventing escape of gas from the gland to atmosphere when the seal membrane is punctured. The meter valve 5 is opened and the rod 90 is pushed through the replacement pipe 18 as shown in Figure 31 until the point 91 encounters the seal membrane.
Continued pushing causes the point 91 to pierce or puncture the membrane and allows gas to enter the replacement pipe 18.

200650~
After the puncturing step, the rod 90 is withdrawn from the replacement pipe 18, through the elbow 3, riser 4 and meter valve 5 until its point 91 is located in the meter valve outlet 9 as shown in Figure 32.

The meter valve 5 is then closed, the rod 91 is withdrawn from the gland 10 which is then disconnected from the meter valve outlet 9 so that the position shown in Figure 33 is reached.

Finally, the gas meter inlet is reconnected to the meter valve outlet 9 and the meter control valve opened to supply gas to the premises (Figure 34).

Both versions of the methods described provide for mounting a replacement service pipe in position in an existing service pipe, installation being permitted to take place within the dwelling but without having to turn the gas supply off at the mains.

It will be understood that the method, obturator and seal described herein with reference to the drawings may be used to instal a replacement service pipe in an existing service pipe carrying fluids other than domestic gas.

Claims (47)

1. A method for replacing an existing service pipe carrying fluid to an outlet within a property located in proximity with a structure, with a replacement service pipe, the method comprising the steps of:
disconnecting within the structure the outlet from the existing service pipe, inserting a seal member with a flared end into an open end portion of the replacement pipe so that the member seals a bore of the replacement pipe and the flared end of the seal member protrudes beyond an external wall of the replacement pipe, feeding into the existing service pipe with a clearance a desired length of the replacement pipe so that the flared end of the seal member engages an internal wall of the existing pipe to seal the clearance, connecting an outlet of the replacement pipe to the outlet of the existing service pipe, and subsequently allowing fluid to pass to the outlet of the service pipe solely by way of the replacement pipe.
2. A method as claimed in claim 1, wherein the seal comprises a temporary seal.
3. A method as claimed in claim 1 or claim 2, wherein after the feeding step a further seal in addition to the flared end of the seal member is provided between the replacement pipe and the existing pipe.
4. A method as claimed in claim 3, wherein before the outlet is connected to the outlet end of the replacement pipe, the temporary seal is broken or removed to permit fluid to enter the bore of the replacement pipe.
5. A method as claimed in claim 1 or 2, wherein before the outlet is connected to the outlet end of the replacement pipe, a flowable, settable sealant is injected into the space between the replacement and existing pipe.
6. A method as claimed in claim 1, wherein the step of disconnecting the outlet comprises disconnecting within the property the outlet from the existing pipe.
7. A method as claimed in claim 1, wherein the step of disconnecting the outlet from the existing pipe includes preventing, both during and after disconnection, the fluid from escaping into the property.
8. A method as claimed in claim 1, wherein the step of feeding into the existing service pipe the desired length of replacement pipe includes preventing the fluid from escaping during and after the feeding step.
9. A method as claimed in claim 1, wherein the step of connecting the outlet of the existing service pipe to the outlet end of the replacement pipe includes preventing the fluid from escaping into the property.
10. A method as claimed in claim 1, which comprises preventing the fluid from entering the property by way of the existing pipe during and after the feeding step.
11. A method for replacing an existing service pipe carrying fluid to an outlet within a property with a replacement service pipe, the method comprising the steps of:
disconnecting the outlet from the existing service pipe;
feeding into the existing service pipe a desired length of a replacement pipe;
providing a first seal between the replacement pipe and the existing pipe wherein said first seal moves with the replacement pipe during the feeding step;
injecting a sealant between the replacement and existing pipes after the step of feeding the replacement pipe into the existing pipe so as to form a second seal independently of the first seal; and after connection allowing fluid to pass to the outlet solely by way of the replacement pipe.
12. A method as claimed in claim 11, wherein the step of providing the first seal comprises locating the first seal in proximity with the replacement pipe.
13. A method as claimed in claim 11, wherein the step of injecting the sealant comprises injecting the sealant up to a point adjacent to a leading end of the replacement pipe.
14. A method for replacing an existing service pipe carrying fluid to an outlet within a property with a replacement service pipe, the method comprising the steps of:
disconnecting the outlet from the existing service pipe, feeding into the existing service pipe a desired length of a replacement pipe, connecting the outlet to an outlet end of the replacement pipe, after connecting allowing fluid to pass to the outlet solely by way of the replacement pipe and after the replacement pipe has been fed into the existing pipe, injecting a sealant between the replacement and existing pipes up to a point adjacent to the leading end of the replacement pipe.
15. A method as claimed in claim 14, which comprises temporarily sealing the bore of the replacement pipe before the desired length of replacement pipe is fed into the existing pipe.
16. A method as claimed in claim 15, which comprises, before the outlet is connected to the outlet end of the replacement pipe, performing one of either breaking or removing the temporary seal without permitting fluid to enter the property.
17. A method as claimed in claim 14, wherein the injected sealant comprises a flowable, settable sealant.
18. A method as claimed in claim 14, which comprises injecting the sealant before the outlet is connected to the outlet end of the replacement pipe.
19. A method as claimed in claim 11 or 14 which comprises disconnecting the outlet from the existing service pipe within the property.
20. A method as claimed in claim 19, wherein the step of disconnecting comprises disconnecting the outlet in such a way that both during and after disconnection, the fluid flowing in the feeding step is prevented from escaping into the property.
21. A method as claimed in claim 11 or 14, wherein the step of feeding the desired length of replacement pipe into the existing service pipe is done in such a way that, during and after the feeding step, fluid is prevented from escaping into the property.
22. A method as claimed in claim 11 or 14, which comprises connecting the outlet to the outlet end of the replacement pipe in such a way that, during the connection, fluid is prevented from escaping into the property.
23. A method as claimed in claim 11 or 14, which comprises preventing the fluid from entering the property by way of the existing pipe during and after the feeding step.
24. A method as claimed in claim 15, which comprises using the temporary sealing of the bore of the replacement pipe to prevent fluid from entering the property by way of the replacement pipe during and after the feeding step.
25. A seal for replacing an existing fluid-carrying pipe with a replacement pipe, which comprises:
a tubular body of a flexible material, the body having a rear portion for connection to the leading end of the replacement pipe and a front portion to provide a barrier to the flow of fluid along an annular gap between an internal wall of the existing pipe and an external wall of the replacement pipe, the seal also having a seal member preventing the flow of fluid through the bore of the seal, the seal member being one of a removable seal member or a puncturable seal member permitting the flow of fluid through the seal, wherein the front portion has a plurality of vanes, disposed around an external wall of the front portion, the vanes providing a barrier to the flow of fluid along the annular gap.
26. A seal as claimed in claim 25, in which the diameter of the vanes increases in a direction from a front end of the seal to a rear end thereof.
27. A seal as claimed in claim 25, wherein the seal member is located at a front end of the seal.
28. A seal as claimed in claim 25, wherein the seal comprises polyethylene.
29. A seal as claimed in claim 25, wherein the seal comprises a molding.
30. A seal as claimed in claim 25, wherein the seal member comprises a membrane.
31. A seal as claimed in claim 25, wherein the body includes a wall having an aperture and wherein the wall, in use, links the bore of the seal to the annular gap.
32. A seal for replacing an existing fluid-carrying pipe with a replacement pipe which forms an annular gap with the existing pipe, which comprises:
a tubular body of a flexible material, the body having a rear portion for connection to the leading end of the replacement pipe and a front portion to provide a barrier to the flow of fluid along the annular gap between the internal wall of the existing pipe and the external wall of the replacement pipe, the seal also having a seal member serving to prevent the flow of fluid through the bore of the seal, the seal member being one of a removable seal member or a puncturable seal member to permit the flow of fluid through the seal, wherein the body has a wall having an aperture which links the bore of the seal to the annular gap.
33. A seal as claimed in claim 32, wherein the front portion has at least one annular vane disposed around an external wall thereto, the at least one vane providing the barrier to the flow of fluid along the annular gap.
34. A seal as claimed in claim 33, wherein said at least one vane comprises a plurality of vanes, the diameter of the vanes increasing in the direction from a front end of the seal to a rear end thereof.
35. A seal as claimed in claim 32, wherein the seal member is located at a front end of the seal.
36. A seal as claimed in claim 32, wherein the seal comprises polyethylene.
37. A seal as claimed in claim 32, wherein the seal comprises a molding.
38. A seal as claimed in claim 32, in which the seal member comprises a membrane.
39. A seal as claimed in claim 25, wherein said rear portion of the body is located within the leading end of the replacement pipe.
40. A seal as claimed in claim 32, wherein said rear portion of the body is located within the leading end of the replacement pipe.
41. A seal for use in replacing an existing fluid-carrying pipe with a replacement pipe, the seal comprising:
a tubular body of a flexible material, the body having a rear portion for connection to the leading end of the replacement pipe and a front portion adapted in use to provide a barrier to the flow of fluid along an annular gap between the internal wall of the existing pipe and the external wall of the replacement pipe, the seal also having a seal member preventing the flow of fluid through the bore of the seal, wherein the seal member comprises one of a puncturable seal member or a removable seal member permitting the flow of fluid through the seal.
42. A seal as claimed in claim 41 in which the front portion has at least one annular vane disposed around an external wall thereof, the at least one vane providing the barrier to the flow of fluid along the annular gap.
43. A seal as claimed in claim 41, wherein the at least one vane comprises a plurality of vanes, the diameter of the vanes increasing in the direction from the front end of the seal to the rear end.
44. A seal as claimed in any one of claims 41 to 43 wherein the seal member is located at the front end of the seal.
45. A seal for use in replacing an existing fluid-carrying pipe by a replacement pipe, the seal comprising:
a tubular body of a flexible material, the body having a rear portion providing a connection to the leading end of the replacement pipe and a front portion having a plurality of vanes disposed around the outer surface of the body, one of the rear portion or the front portion having a seal member closing off one end of the tubular body, the vanes providing a barrier to the flow of fluid along the annular gap between the internal wall of the existing pipe and the external wall of the replacement pipe, and the seal member being one of a puncturable, detachable or breakable seal member to permit the flow of fluid through the seal wherein the rear portion has a plurality of gripping elements disposed thereon for securing the tubular body to the replacement pipe, and the plurality of vanes increasing in diameter from the front portion to the rear portion to assist insertion of the tubular body into the existing pipe while providing an effective seal therebetween.
46. A seal as claimed in claim 45, wherein the seal member is a membrane.
47. A seal as claimed in claim 45, wherein the seal member is located at the front end of the seal.
CA002006504A 1988-12-23 1989-12-22 Method for enhancing pipes Expired - Lifetime CA2006504C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB8830111.4 1988-12-23
GB888830111A GB8830111D0 (en) 1988-12-23 1988-12-23 Method and system for enhancing service pipes

Publications (2)

Publication Number Publication Date
CA2006504A1 CA2006504A1 (en) 1990-06-23
CA2006504C true CA2006504C (en) 1997-11-25

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EP (3) EP0578270B1 (en)
JP (1) JP2567522B2 (en)
AT (3) ATE139314T1 (en)
AU (2) AU627821B2 (en)
CA (1) CA2006504C (en)
DE (3) DE68919356T2 (en)
ES (2) ES2102560T3 (en)
GB (3) GB8830111D0 (en)
HK (3) HK1006994A1 (en)
SG (2) SG43853A1 (en)
WO (1) WO1990007672A1 (en)

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ES2063337T3 (en) 1995-01-01
WO1990007672A1 (en) 1990-07-12
EP0578270B1 (en) 1997-06-11
ES2102560T3 (en) 1997-08-01
GB8928993D0 (en) 1990-02-28
HK1006990A1 (en) 1999-03-26
GB2227071A (en) 1990-07-18
SG55019A1 (en) 1998-12-21
US5482076A (en) 1996-01-09
DE68926683T2 (en) 1997-07-31
GB2227071B (en) 1993-08-04
ATE139314T1 (en) 1996-06-15
AU627821B2 (en) 1992-09-03
DE68926683D1 (en) 1996-07-18
JPH03502961A (en) 1991-07-04
JP2567522B2 (en) 1996-12-25
AU640572B2 (en) 1993-08-26
CA2006504A1 (en) 1990-06-23
DE68919356D1 (en) 1994-12-15
GB2260797B (en) 1993-08-04
EP0506142B1 (en) 1996-06-12
DE68919356T2 (en) 1995-03-16
EP0506142A1 (en) 1992-09-30
EP0406377B1 (en) 1994-11-09
DE68928129T2 (en) 1997-12-18
DE68928129D1 (en) 1997-07-17
EP0406377A1 (en) 1991-01-09
AU1936192A (en) 1992-08-27
GB9226093D0 (en) 1993-02-10
US5845668A (en) 1998-12-08
AU4819090A (en) 1990-08-01
GB8830111D0 (en) 1989-02-22
HK1006994A1 (en) 1999-03-26
US5551704A (en) 1996-09-03
US5738357A (en) 1998-04-14
ATE114033T1 (en) 1994-11-15
ATE154424T1 (en) 1997-06-15
SG43853A1 (en) 1997-11-14
GB2260797A (en) 1993-04-28
HK1006987A1 (en) 1999-03-26
EP0578270A1 (en) 1994-01-12

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