CA2013811A1 - Measurement and control of magnetostrictive transducer motion - Google Patents

Measurement and control of magnetostrictive transducer motion

Info

Publication number
CA2013811A1
CA2013811A1 CA002013811A CA2013811A CA2013811A1 CA 2013811 A1 CA2013811 A1 CA 2013811A1 CA 002013811 A CA002013811 A CA 002013811A CA 2013811 A CA2013811 A CA 2013811A CA 2013811 A1 CA2013811 A1 CA 2013811A1
Authority
CA
Canada
Prior art keywords
rod
strain
sensor
magnetostrictive
cavity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002013811A
Other languages
French (fr)
Inventor
Warren Glenn Buchwald
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fisher Controls International LLC
Original Assignee
Fisher Controls International LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fisher Controls International LLC filed Critical Fisher Controls International LLC
Publication of CA2013811A1 publication Critical patent/CA2013811A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N35/00Magnetostrictive devices
    • H10N35/80Constructional details
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N35/00Magnetostrictive devices

Abstract

MEASUREMENT AND CONTROL OF
MAGNETOSTRICTIVE TRANSDUCER MOTION
ABSTRACT OF THE DISCLOSURE
Apparatus and method for precisely controlling the movement of a magnetostrictive transducer including an elongated magnetostrictive rod, means for inducing a magnetic field in the rod and supplying drive current for moving the rod in response to the drive current. A
temperature compensated strain sensor configuration on the rod detects the amount of rod movement in response to the drive current and provides an output signal proportionate thereto. Feedback control means coupled between the strain sensor and the current driver respond to the strain sensor output signal and vary the drive current until the strain sensor output signal matches the voltage reference set point developing the drive current.

Description

2~3~ ~
- 1 - 21~56 ~ 5582 ~1 ~IEASIJR~T AND CS:)NTROL OF
~GNETO~;TRICTIVE TRANSDllCE:R MOTI~I
Thi~ invention relates to apparatus for the precision control of micro movements, and in particular to the precision control of the elongation of a magneto~
strictiYe rod.
BACKGROUND OF THE INVENTIOM
Reference may be made to the following U.S.
Patent~ of interest: 3~184,963: 2,912,64~; 2,849,669;
2,298,~16; 2,275,532; 2,231,702; 2,183,07~; 2,053,560.
Magnetostrictive material produces mechanical strains in response to a magnetic field produced by current in a coil surrounding the material. U.S.
Patents 2,912,642 and 3,184,963 di~close means for mea~uring the mechanlcal stresses in magneto~trictive materialO In the di~clo~ed systems, a mechanical force acting on the magnetostrictive material causes a distor-tion of the magnetic field. Mean~ ~re provided for detecting the deformation of the magnetic f ield - 20 utilizing voltages induced in pickup coils so that the resulting detected pickup current is proportional to the applied mechanical forc~ on the magneto~trictive material.
It is al~o known that varying the current in 25 the coil surrounding the magnetostrictive material varies the induced strain and thereby causes vexy small change~ in the dimensions of the magnetostrictiYe material. Accordingly, it has been proposed to calibrate the variation in coil input current versus the very small displacemen~ of the magnetostrictive m~terial so that such an arrangement could be used as a micro positioner. However~ ~uch a system has been found very difficult to calibrate due to a hy~teresi~ effect, temperature variations, etc. For preci~ion po~itioning devlces using ma~netostrictive material, i.e., micro-positioning device~ wherein the movement is in the range , ~
.
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- 2 - 21-56(5582)A

of 0.000001-0.010 inch (0.0000025-0.025 cm), the effects of hysteresis must be taken into consideration.
Similarly, the effects of temperature variations on the amount of displacement of the magnetostrictive ~aterial in response to the input coil current must also be taken into acoount.
Accordingly, it is desired to provide apparatus and a method for measuring andtor controlling the motion o~ a magnetostrictive transducer so that such a transducer can be used as a micro-positioner device for use in applications requiring precise movement of components.
SUMMARY OF THE INVENTION
In accordance with the principals of the present invention, appaxatus and a method are provided for controlling the movement of a magnetostrictive transducer in the form of an elongated rod o magneto-strictive material. Means are provided for inducing a magnetic field in the rod including a magnetic coil surrounding the rod and a current driver supplying drive current to the coil for elongating the rod in respsnse to changes in a set point input to the drive current.
Strain sensor means are provided on the rod for detecting the amount of rod movement in response to the drive current and providing an output ~ignal while also compensating for any temperature variations. Feedback control means are coupled between the strain sensor means and the current driver for respcnding to the strain sensor means output signal and varying the coil drive current until the strain sensor output signal matches the reference set point.
The strain sensor means includes a first quartz resonant type strain sensor having both ends attached to the magnetostrictive rod. A second quartz resonant type strain sensor is attached by one end only at a position on the rod opposite of the first sensor. Applying an input current to the coil produces a strain in the rod . ~.
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2 ~
- 3 - 21-56(5582)A

and thereby elongates it in one direction. This produces a strain in the first sensor to increase the resonant frequency of the first sensor proportionate to the strain. Because the second sensor is only attached at one end, its resonant frequency is unchanged and can, therefore, be used for reference or temperature compensation.
A precise measurement and/or control of elongation is provided by algebraic linearization of the strain sensor frequency, Fs, and algebraic compensation for temperature from the temperature sensor frequency, F~. The resulting compensated resonant frequency, Fc, is converted to a DC voltage, VFI and amplified to produce a corresponding eedback coil current which continues to elongate the rod until the resulting feedback voltage, VF, matches the control voltage set point input, Vspl to the current driver which corresponds to the amount of elongation desired.
The two strain gage sensors and their respect-ive mounting on the rod in addition to the feedback ; control means compensates for temperature variations and eliminates the hysteresis effect so as to provide micro-positioning precision control of the elongation of the magnetostrictive rod.
BRIEF DESCRIPTION OF THE DRAWIMGS
.
: The features of this invention which are believed to be novel are sPt ~orth with ~articularity in the appended claims. The invention may be best under-stood by referenc~ to the following description taken in conjunction with the accompanying drawings, in which like reference numerals iden~ify like elements in the several figures and in whicho ; Figure 1 is a schematic diagram illustrating the micro-positioning device of the present invention ~ 35 utili~ing a magnetostrictive transducer; and .:

-~: -2~$~
- 4 - 21-56(5582)A

Figure 2 is a schematic block diagram illustrating the apparatus and method for controlling the movement of a magnetostrictive transducer in accordance with the principles of the present invention.

DETAILED DESCRIPTION
In accordance with the principles of the present invention, there is provided a micro-positioning ; device 10 whi~h includes an elongated rod 12 formed of a magnetostrictive material. Such magneto~trictive material is well known and is normally formed of alloys of rare earth elements with iron. Presently available rare earth magnetostrictive materials produce large strains up to approximately 2,000 ppm (parts per million) for an imposed magnetic field as a result of a current in a surrounding c3il. In particular, it is preferred that rod 12 be formed of a magnetostrictive material sold with the trademark "TERFENOL D", which is currently available from Edge Technologies, Inc. of ; 2Q Ames, Iowa.
A coil form 14 surrounds rod 12 and supports a magnetic wire coil 16. Coil 16 includes terminals 5, 6 for connecting the coil to a source of drive current~
Rod end 17 i9 rigidly mounted to a fixed platform or base 18 whereas the opposite rod end 20 is free to move. Accordingly, a3 is known~ coupling of a drive current to magnetic coil terminals 5, 6 creates a magnetic field which causes large strains in rod 12 to thereby cause rod end 20 to move in the direction of the reference arrow 32 shown in Figure 1 away from ba~e 18.
Rod 12 includes a first cavity 22 formed in the rod with opposite shoulders 24, 26 for supporting a linear strain gage 28. The opposite ends of strain gaye 28 are mounted on respective shoulders 24, 26 and rigidly attached thereto so as to extend over cavity : . , ,~ ;. : .
., , . . :
"
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2 ~ ~ 3; ! ~
- 5 ~ 21-56(5582)A

22. It is preferred that strain sensor 28 is a quartz resonant type which is coupled from the sensor on line 30 to sensor output terminals 1, 2.
Accordinglyt when an electric drive current i~
coupled to terminals 5, 6 and passed through magnetic coil 16, a strain is produced in magnetostrictive rod 12 so as to elongate the rod in the direction of the reference arrow 32. Rod elongation produces a corresponding strain in quartz sensor 28 which increases the sensor resonant frequency proportional to the strain. The increase in sensor resonant frequency is coupled to sensor output lines 1~ 2.
Immediately opposite cavity 22 on rod 12, there is provided a second cavity 34 having a shoulder 36 only at one end. A second quartz strain gage sensor 38 has one end rigidly mounted and attached to shoulder 36 while the other end o sensor 38 is not attached to rod 12. Thus, as can be seen in Figure 1, sensor 38 extends from the fixed end on shoulder 36 across cavity 34 and 2Q with the free end 40 remaining above the cavity floor.
~ ince sensor 38 is only attached at one end, its resonant frequency is unchanged and can, therefore, be used for reference or temperature compensation. The resonant frequency of sensor 38 is coupled on line 42 to sensor output terminals 3, 4.
Reference may now be had to Figure 2 in which there is illu~trated a micro-positioning device 10 for precisely controlling the position of magnetostrictive rod 12 in accordance with the principles of the present invention. A~ illustrated in Figure 2, in response to variation of a control voltage input, VSp, to a Current Driver, a corresponding current, I, will be coupled to terminals 5, 6 and thereby to magnetic coil 16 which will caus~ rod 12 to elonyate. Strain sensor 28 provides a change in resonant frequency FS on line 50 which i~ proportional to the elongation strain in rod 12 due to the control voltage.

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- 6 21-56(5582)A

~ Strain sensor 38 provides an unchanged resonant : frequency FR on line 52 so that the output of a Frequency-Temperature Compensation circuit is frequency FC on line 54. The Frequency-Temperature Compensator circuit provides the output frequency, Fc, resulting from algebraic linearization of the strain sensor frequency, Fs, and algebraic compensation for temperature from the temperature sensor frequencyr FR, so that, N I M J
C = ~ AI FS + ~ BJ FR
I=0 J=0 , where A and B are coefficients in the expression.
lS Line 54 is coupled to a Frequency to Voltage Converter whose output on line 56 i5 a voltage~ VF, which is proportional to the strain. The Frequency To Voltage Converter provides the output voltage, VF, as a linear function of the input frequency, Fc, so that, VF = Kl FC ~ Ko , where Kl and Ko are constants in the expression.
Voltage VF i~ coupled to the input of the Current Driver which also receives an input on line 58 from the Control Voltage thereby providing changes in the set point of the Current Driver for selectively elongating rod 12.
The feedback control signal, VF, on line 56 continues to develop drive current to coil 16 until the levels on lines 56 and 58 are matched at which point the variations of the Current Driver output will cease.
Accordingly, end 20 of rod 12 is very precisely positioned in respon~e to variations of the set point control volt~ge, Vsp, on line 58 and maintained in the desired pO3 i tion by means of feedback control 48.

.

.
:
- 7 - 21-56(55~2)A

The Fre~uency-Temperature Compensator circuit and the Frequency to Voltage Converter can be provided in the form of well~known analog circuits.
: Alternatively, conventional microprocessor based digital integrated circuits may be use.
The micro-positioning device 10 can be used for any situation in which precise motion and position is requi.red such as in machine tooling, laser beam positioniny, etc~ Such micro-positioning of an object attached to rod 12, such as a laqer mirror, can be set to within 0.000001 inch (0,0000025 cm) and where the total movement of rod 12 may be in the range of 0.000001 to 0.001 inch (0.0000025 0.0025 cm~. Other applications may be utilized of the present invention in which the strain on sensor 28 is directly proportional to the position of rod 12. In certain situations it is preferred to preload rod 12 against base 18 ~uch as with an initial compre ~ion of about 1,000 psi (70.3 kgs/sq.cm) so as to obtain better elongation motion of rod 12. Standard commercially available quartz crystal oscillator strain sensors 28, 38, may be utilized. Alternatively, the quartz sen~ors described in U.S. Patent No. 4,651,571 or 4,594,898 may be utilized.
:~ 25 The foregoing detailed description has been given for clearne~s of understanding only, and no unnecessary limitations should be understood therefrom, as modifications will be obvious to those skilled in the art.
:;
':
~ ' .

:

Claims (9)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. Apparatus for controlling the movement of a magnetostrictive transducer comprising:
an elongated magnetostrictive rod including means for rigidly mounting one rod end and enabling the opposite free rod end for elongated movement;
means for inducing a magnetic field in the rod, including a magnetic coil surrounding the rod and a current driver having a variable drive input set point for supplying drive current to the magnetic coil in response to the variable drive input set point for elongating said rod and moving the free rod end;
strain sensor means mounted on the rod for sensing the amount of elongated rod movement and providing a feedback output signal proportional thereto;
and feedback control means coupled between said strain sensor means and the current driver for responding to said feedback output signal and varying the drive current until the output signal matches the variable drive input set point so as to precisely position the free rod end.
2. Apparatus according to claim 1, wherein said strain sensor means includes a pair of oppositely mounted strain sensors on said magnetostrictive rod.
3. Apparatus according to claim 2, wherein said strain sensors each comprise a quartz crystal.
4. Apparatus according to claim 2, wherein said magnetostrictive rod includes a first cavity and an opposite second cavity, and means for mounting a first of said pair of sensors in said first cavity and a second of said pair of sensors in said second cavity.
5. Apparatus according to claim 4, wherein said first strain sensor is mounted across said first cavity to respond to strains induced in said rod.
6. Apparatus according to claim 5, wherein said second strain sensor is mounted only to one end of said cavity so as to respond to temperature variations but not respond to strains induced in said rod.
7. Apparatus according to claim 6, wherein said strain sensors each comprise a quartz crystal, with said first sensor providing a first sensor resonant frequency proportional to the strain induced in the magnetostrictive rod.
8. Apparatus according to claim 7, wherein said second sensor provides a second sensor resonant frequency responsive to temperature variations but unchanged by the strain induced in the rod.
9. Apparatus according to claim 8, wherein said feedback control means include frequency-temperature compensation means responsive to said first sensor resonant frequency and said second sensor resonant frequency to provide a linearized and temperature compensated output frequency which is proportional to the strain induced in the magnetostrictive rod and compensated for any temperature variations.
CA002013811A 1989-04-05 1990-04-04 Measurement and control of magnetostrictive transducer motion Abandoned CA2013811A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US07/333,538 1989-04-05
US07/333,538 US4975643A (en) 1989-04-05 1989-04-05 Measurement and control of magnetostrictive transducer motion using strain sensors

Publications (1)

Publication Number Publication Date
CA2013811A1 true CA2013811A1 (en) 1990-10-05

Family

ID=23303219

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002013811A Abandoned CA2013811A1 (en) 1989-04-05 1990-04-04 Measurement and control of magnetostrictive transducer motion

Country Status (6)

Country Link
US (1) US4975643A (en)
EP (1) EP0391880B1 (en)
JP (1) JP2883393B2 (en)
BR (1) BR9001568A (en)
CA (1) CA2013811A1 (en)
DE (1) DE69012190T2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112254911A (en) * 2020-10-14 2021-01-22 中国航空工业集团公司北京长城计量测试技术研究所 Prestress controllable vibration excitation method and device

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Publication number Priority date Publication date Assignee Title
CN112254911A (en) * 2020-10-14 2021-01-22 中国航空工业集团公司北京长城计量测试技术研究所 Prestress controllable vibration excitation method and device

Also Published As

Publication number Publication date
EP0391880B1 (en) 1994-09-07
JPH02292607A (en) 1990-12-04
JP2883393B2 (en) 1999-04-19
EP0391880A3 (en) 1991-05-15
DE69012190T2 (en) 1995-04-06
DE69012190D1 (en) 1994-10-13
US4975643A (en) 1990-12-04
EP0391880A2 (en) 1990-10-10
BR9001568A (en) 1991-04-30

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Legal Events

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Effective date: 19990406