CA2027687A1 - Filtration media and method of manufacture - Google Patents
Filtration media and method of manufactureInfo
- Publication number
- CA2027687A1 CA2027687A1 CA002027687A CA2027687A CA2027687A1 CA 2027687 A1 CA2027687 A1 CA 2027687A1 CA 002027687 A CA002027687 A CA 002027687A CA 2027687 A CA2027687 A CA 2027687A CA 2027687 A1 CA2027687 A1 CA 2027687A1
- Authority
- CA
- Canada
- Prior art keywords
- filtration material
- fibers
- pressure drop
- particle removal
- planar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001914 filtration Methods 0.000 title abstract 7
- 238000000034 method Methods 0.000 title abstract 2
- 238000004519 manufacturing process Methods 0.000 title 1
- 239000000835 fiber Substances 0.000 abstract 5
- 239000000463 material Substances 0.000 abstract 5
- 239000002245 particle Substances 0.000 abstract 4
- 238000004378 air conditioning Methods 0.000 abstract 1
- 238000010438 heat treatment Methods 0.000 abstract 1
- 238000012856 packing Methods 0.000 abstract 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
- D04H5/08—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of fibres or yarns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
- B01D39/20—Other self-supporting filtering material ; Other filtering material of inorganic material, e.g. asbestos paper, metallic filtering material of non-woven wires
- B01D39/2003—Glass or glassy material
- B01D39/2017—Glass or glassy material the material being filamentary or fibrous
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
- B01D39/16—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
- B01D39/1607—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous
- B01D39/1623—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of synthetic origin
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/56—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving in association with fibre formation, e.g. immediately following extrusion of staple fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
- D04H5/12—Glass fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
- B01D2239/10—Filtering material manufacturing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S428/00—Stock material or miscellaneous articles
- Y10S428/903—Microfiber, less than 100 micron diameter
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S55/00—Gas separation
- Y10S55/39—Electrets separator
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
- Y10T428/24612—Composite web or sheet
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24628—Nonplanar uniform thickness material
- Y10T428/24669—Aligned or parallel nonplanarities
- Y10T428/24686—Pleats or otherwise parallel adjacent folds
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
- Y10T428/2495—Thickness [relative or absolute]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2904—Staple length fiber
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/608—Including strand or fiber material which is of specific structural definition
- Y10T442/614—Strand or fiber material specified as having microdimensions [i.e., microfiber]
- Y10T442/619—Including other strand or fiber material in the same layer not specified as having microdimensions
Abstract
The present invention relates to filtration material, more particularly, filtration material that is suitable for air filtration in heating, ventilating, and air conditioning systems. The primary objective of a high performance air filter is to provide maximum particle removal while maintaining an acceptable pressure drop. Conventional fibrous filters obtain improved particle removal efficiency by using filaments having small diameter, which can be packed closely together. This close packing results in smaller voids between the fibers, which increases the probability that particles will be intercepted by a fiber. This increase in particle removal is, however, accompanied by an increase in pressure drop.
Excessive pressure drops can restrict air flow and shorten filter life. This invention provides filtration material comprising a web comprising continuous, meltblown fibers and staple, electrically charged fibers randomly dispersed among the continuous fibers. The filtration material can be formed in planar configurations and in configurations other than planar. Non-planar configurations can extend the useful working area for a given filter element's cross-section without requiring an additional corrugating or pleating process step. The filtration material exhibits high strength and low pressure drop.
Excessive pressure drops can restrict air flow and shorten filter life. This invention provides filtration material comprising a web comprising continuous, meltblown fibers and staple, electrically charged fibers randomly dispersed among the continuous fibers. The filtration material can be formed in planar configurations and in configurations other than planar. Non-planar configurations can extend the useful working area for a given filter element's cross-section without requiring an additional corrugating or pleating process step. The filtration material exhibits high strength and low pressure drop.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US43623689A | 1989-11-14 | 1989-11-14 | |
US436,236 | 1989-11-14 |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2027687A1 true CA2027687A1 (en) | 1991-05-15 |
CA2027687C CA2027687C (en) | 2002-12-31 |
Family
ID=23731655
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA 2027687 Expired - Fee Related CA2027687C (en) | 1989-11-14 | 1990-10-15 | Filtration media and method of manufacture |
Country Status (10)
Country | Link |
---|---|
US (1) | US5350620A (en) |
EP (1) | EP0428400B1 (en) |
JP (1) | JPH03185169A (en) |
KR (1) | KR0162896B1 (en) |
AU (1) | AU634595B2 (en) |
BR (1) | BR9005749A (en) |
CA (1) | CA2027687C (en) |
DE (1) | DE69020501T2 (en) |
ES (1) | ES2073540T3 (en) |
HK (1) | HK1009316A1 (en) |
Families Citing this family (90)
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DE9314925U1 (en) * | 1993-10-01 | 1993-12-09 | Wildfang Dieter Gmbh | Filter screen for water outlet fittings |
KR950010936A (en) * | 1993-10-20 | 1995-05-15 | 시바타 미노루 | Electret filter |
CA2124237C (en) | 1994-02-18 | 2004-11-02 | Bernard Cohen | Improved nonwoven barrier and method of making the same |
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Family Cites Families (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3016599A (en) * | 1954-06-01 | 1962-01-16 | Du Pont | Microfiber and staple fiber batt |
US3849241A (en) * | 1968-12-23 | 1974-11-19 | Exxon Research Engineering Co | Non-woven mats by melt blowing |
US3920428A (en) * | 1974-03-25 | 1975-11-18 | Ethyl Corp | Filter element |
US4103058A (en) * | 1974-09-20 | 1978-07-25 | Minnesota Mining And Manufacturing Company | Pillowed web of blown microfibers |
CA1073648A (en) * | 1976-08-02 | 1980-03-18 | Edward R. Hauser | Web of blended microfibers and crimped bulking fibers |
US4215682A (en) * | 1978-02-06 | 1980-08-05 | Minnesota Mining And Manufacturing Company | Melt-blown fibrous electrets |
US4286977A (en) * | 1979-10-15 | 1981-09-01 | Max Klein | High efficiency particulate air filter |
DE3065174D1 (en) * | 1980-09-15 | 1983-11-10 | Freudenberg Carl Fa | Filtering material |
JPS57105217A (en) * | 1980-12-22 | 1982-06-30 | Nitta Kk | Fibrous filter medium |
US4375718A (en) * | 1981-03-12 | 1983-03-08 | Surgikos, Inc. | Method of making fibrous electrets |
US4547420A (en) * | 1983-10-11 | 1985-10-15 | Minnesota Mining And Manufacturing Company | Bicomponent fibers and webs made therefrom |
US4729371A (en) * | 1983-10-11 | 1988-03-08 | Minnesota Mining And Manufacturing Company | Respirator comprised of blown bicomponent fibers |
AU569108B2 (en) * | 1983-10-11 | 1988-01-21 | Minnesota Mining And Manufacturing Company | Web of bicomponent fibers |
US4824451A (en) * | 1985-12-31 | 1989-04-25 | Kimberly-Clark Corporation | Melt-blown filter medium |
US4988560A (en) * | 1987-12-21 | 1991-01-29 | Minnesota Mining And Manufacturing Company | Oriented melt-blown fibers, processes for making such fibers, and webs made from such fibers |
JPH01168364A (en) * | 1987-12-24 | 1989-07-03 | Toray Ind Inc | Filtration method |
US4874399A (en) * | 1988-01-25 | 1989-10-17 | Minnesota Mining And Manufacturing Company | Electret filter made of fibers containing polypropylene and poly(4-methyl-1-pentene) |
-
1990
- 1990-10-15 CA CA 2027687 patent/CA2027687C/en not_active Expired - Fee Related
- 1990-10-29 AU AU65586/90A patent/AU634595B2/en not_active Ceased
- 1990-11-13 BR BR9005749A patent/BR9005749A/en not_active Application Discontinuation
- 1990-11-13 KR KR1019900018316A patent/KR0162896B1/en not_active IP Right Cessation
- 1990-11-14 EP EP19900312421 patent/EP0428400B1/en not_active Expired - Lifetime
- 1990-11-14 ES ES90312421T patent/ES2073540T3/en not_active Expired - Lifetime
- 1990-11-14 JP JP2308462A patent/JPH03185169A/en active Pending
- 1990-11-14 DE DE1990620501 patent/DE69020501T2/en not_active Expired - Fee Related
-
1992
- 1992-01-24 US US07/824,994 patent/US5350620A/en not_active Expired - Fee Related
-
1998
- 1998-06-26 HK HK98106977A patent/HK1009316A1/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
KR910009317A (en) | 1991-06-28 |
ES2073540T3 (en) | 1995-08-16 |
BR9005749A (en) | 1991-09-24 |
AU6558690A (en) | 1991-05-23 |
KR0162896B1 (en) | 1998-12-01 |
DE69020501D1 (en) | 1995-08-03 |
EP0428400B1 (en) | 1995-06-28 |
US5350620A (en) | 1994-09-27 |
AU634595B2 (en) | 1993-02-25 |
CA2027687C (en) | 2002-12-31 |
DE69020501T2 (en) | 1996-02-29 |
HK1009316A1 (en) | 1999-05-28 |
EP0428400A1 (en) | 1991-05-22 |
JPH03185169A (en) | 1991-08-13 |
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EEER | Examination request | ||
MKLA | Lapsed |