CA2030219A1 - Mold and a manufacturing method thereof - Google Patents

Mold and a manufacturing method thereof

Info

Publication number
CA2030219A1
CA2030219A1 CA002030219A CA2030219A CA2030219A1 CA 2030219 A1 CA2030219 A1 CA 2030219A1 CA 002030219 A CA002030219 A CA 002030219A CA 2030219 A CA2030219 A CA 2030219A CA 2030219 A1 CA2030219 A1 CA 2030219A1
Authority
CA
Canada
Prior art keywords
mold
board
sheet
article
groove
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002030219A
Other languages
French (fr)
Inventor
Seinosuke Horiki
Reiji Makino
Tetuji Unno
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nagoya Oil Chemical Co Ltd
Original Assignee
Nagoya Oil Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nagoya Oil Chemical Co Ltd filed Critical Nagoya Oil Chemical Co Ltd
Publication of CA2030219A1 publication Critical patent/CA2030219A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/16Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
    • B05B12/20Masking elements, i.e. elements defining uncoated areas on an object to be coated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/16Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
    • B05B12/20Masking elements, i.e. elements defining uncoated areas on an object to be coated
    • B05B12/26Masking elements, i.e. elements defining uncoated areas on an object to be coated for masking cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/10Forming by pressure difference, e.g. vacuum
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24174Structurally defined web or sheet [e.g., overall dimension, etc.] including sheet or component perpendicular to plane of web or sheet
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24273Structurally defined web or sheet [e.g., overall dimension, etc.] including aperture
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
    • Y10T428/24496Foamed or cellular component
    • Y10T428/24504Component comprises a polymer [e.g., rubber, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
    • Y10T428/2457Parallel ribs and/or grooves

Abstract

A MOLD AND A MANUFACTURING METHOD THEREOF
ABSTRACT OF THE DISCLOSURE

A mold consisting of a board having projecting shape(s) on one side and a reinforcing groove on the other side wherein the depth of said groove is smaller than the thickness of said board, is provided in the present invention. Said mold may be easily punched or trimmed since the other side of said mold has no projection and said mold has a gap between the mold and the base of the punching machine or the trimming machine. Further, when said mold is used as a masking member, said mold may completely protect a part of the surface of an article since said mold is closely attached onto said part.

Description

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A MOLD AND A MANUFACTURING METHOD THEREOF

BACKGROUND OF THE INVENTION

The present invention relates to a mold used for such as a masking member which protects a part of an article from a surface treatment. More particularly, the present invention relates to a mold consisting of a board having projecting shape(s) on one side and a reinforcing groove on the other side wherein the depth of said groove is smaller than the thickness of said board.

Said mold may be manufactured by such as the vacuum forming of a plastic board and then said vacuum formed board may be punched or trimmed to obtain said mold. It is important for said punching or trimming that said mold has a flat surface to avoid any gap between said vacuum formed board and the surface of the base when said vacuum formed board is punched or trimmed.

Further, when said mold is used as a masking member, it is important that said mold be closely attached to a part of the surface of an article to be protected from a surface treatment. Still further, said mold should be reinforced to avoid deformation.

DESCRIPTION OF THE PRIOR ART

Hitherto, as shown in FIG. 6, a mold (110) as a masking member consisting of a board ~101) having a pair of vessel-like projections (102), (102) and a reinforcing groove (103) on one side has been provided.

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Said mold may be manufactured by the vacuum forming of a thermoplastic sheet. When said mold (110) is used as a masking member, said mold (110) is attached onto a part of the surface of an artic]e (111) by inserting said projections (102), (102) into holes (112), (112) of said article (111 ) respectively to protect said part from a surface treatment, as shown in FIG. 7.

Since said reinforcing groove ( 103 ) projects on the other side of said board (101) of said mold (110), when said vacuum formed board (101 ) is trimmed to obtain said mold (110), said vacuum formed board (101) is put on a base (114) of a trimming machine and trimmed by trimming blades ( I 13 ), ( 113 ) as shown in FIG. 8.

Nevertheless, due to said vacuum formed board (101 ) having a gap between the board and the surface of said base (114), it is difficult to trim said board (101) correctly.
On the other hand, in the case that said reinforcing groove (103) is formed on the other side of said board (101), said reinforcing groove (103) projects on one side of said board (101) and if said mold (110) is used as a masking member, said mold (110) may have a gap between said mold and a part of the surface of an article. Accordingly, said part of the surface of said article cannot be completely protected by said mold (110).

SUMMARY OF THE INVENTION

Accordingly, an object of the present invention is to reinforce a mold by forming a reinforcing groove to avoid deformation of said mold.

A further object of the present invention is to improve 1.:
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the workability when said mold is punched or trimmed.

A still further object of the present invention is to protect completely a part of the surface of an article from a surface treatment when said mold is used as a masking member.

According to the present invention, there is provided a mold consisting of a board having projecting shape(s) on one side and a reinforcing groove on the other side wherein the depth of said groove is smaller than the thickness of said board.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 to FIG. 4 relate to an embodiment of the present invention.

FIG. 1 is an underside perspective view of a mold as a masking member.

FIG. 2 is an upper side perspective view of said mold.

FIG. 3 is a side sectional view of said mold attached to a part of the surface of an article.

FIG. 4 is a side view showing a trimming process.

FIG. 5 is a perspective view of another embodiment of the present invention.

FIG. 6 to FIG. 8 relate to the prior art.

FIG. 6 is a perspective view of a mold.

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FIG. 7 is a side sectional view of a mold attached to a part of the surface of an article.

FIG. 8 is a side view showing a trimming process.

DETAILED DESCRIPTION

FIG. 1 to FIG. 4 relate to an embodiment of the present invention.

A mold (110 )A is used as a masking member and consists of a board (101)A having a pair of vessel-like projections (102)A, (102)A on one side and a reinforcing groove (103)A
on the other side wherein the depth of said groove ~103)A
is smaller than the thickness of said board (101)A.

Accordingly, said one side of said board ~101)A of said mold ~110)A has no projection caused by said reinforcing groove ~103)A.

As above described, said mold ~110)A is reinforced by said reinforcing groove ~103)A to prevent deformation and as shown in FIG. 3, said mold (110) A is attached onto part of the surface ~111 )A of an article ~111) by inserting said vessel-like projections ~102)A, (102)A into a pair of holes (112)A, (112)A of said article (111) respectively.

Said mold (llO)A is closely attached onto said part of the surface (111)A of an article (111) since said one side of said board (101)A of said mold (11 O)A has no projection as above described and said part of the surface (111)A of an article (111) is completely protected from a surface treatment by said mold (110 )A as a masking member.

Said mold (110)A may be manufactured by the vacuum forming or the press molding of a plastic sheet such as polystyrene sheet, polyethylene sheet, polypropylene sheet, polyurethane sheet, and the like or a foamed plastic sheet, such as afoamed polystyrene sheet, foamed polyethylene sheet, foamed polypropylene sheet, foamed polyurethane sheet, and the like, or said mold (110)A may be manufactured by the expansion molding of expandable beads such as expandable polystyrene beads, expandable polyethylene beads, expandable polypropylene beads, and the like, or said mold (110)A may be manufactured by injection molding by plastic pellets, such as polystyrene pellets, polyethylene pellets, polypropylene pellets, and the like. A fiber material such as a paste-board, non-woven fabric, cloth, knitting, and the like, metal, and the like may also be used as a material of said mold (110)A.

It is desirable for reinforcing said mold ( 110 )A that the depth of said reinforcing groove (103)A of said mold (110)A is more than 0.1mm and accordingly it is desirable that the thickness of said board (101)A of said mold (110)A
is more than 0.2mm. Nevertheless, to save material for said mold (110)A it is desirable that the thickness of said board (101)A be less than 10mm.

As above described, said mold (101)A is molded and after then said mold (110)A is trimmed into the desired shape and to the desired size.

In said trimming process said mold (110)A is put on the base (114)A of a trimming machine and trimmed by trimming blades (113)A, (113)A as shown in FIG. 4.

When said mold (110)A is trimmed as above described, , ; ~, :: ., - ~ -:

said mold (110)A is put on the base (114)A of the trimming machine in the trimming process, and said mold (110)A having a gap between the mold and the surface of said base (114)A.
Accordingly, an improved workability is obtained in said trimming process and said mold (110)A is correctly and easily trimmed by said trimming blades (11:3)A.

FIG. 5 relates to another embodiment of the present invention.

Referring now to FIG. 5, a back-bone part (102)B is formed on one side of a floor carpet (110)B of an automobile and said back-bone part (102)B has a projecting shape corresponding to the shape of the floor of said automobile.
Further, a reinforcing groove (103)B is formed on the other side of said floor carpet (110)B and the depth of said rein-forcing groove (103)B is smaller than the thickness of said floor carpet (110)B. Accordingly, both sides of said floor carpet (110)s have a flat surface and said floor carpet (110)B
has a preferable appearance and is closely attached to the floor of the automobile and further said floor carpet (110)B
is easily trimmed after molding.

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Claims (7)

WE CLAIM
1. A mold consisting of a board having projecting shape(s) on one side and a reinforcing groove on the other side wherein the depth of said groove is smaller than the thickness of said board.
2. A mold in accordance with Claim 1, wherein said mold is used as a masking member.
3. A mold in accordance with Claim 1, wherein said mold consists of a plastic sheet.
4. A mold in accordance with Claim 1, wherein said mold consists of a foamed plastic sheet.
5. A manufacturing method for a mold in accordance with Claim 1, comprising molding a sheet and punching or trimming said molded sheet.
6. A manufacturing method for a mold in accordance with Claim 5, wherein said sheet is a plastic sheet.
7. A manufacturing method for a mold in accordance with Claim 5, wherein said sheet is a foamed plastic sheet.
CA002030219A 1989-11-22 1990-11-19 Mold and a manufacturing method thereof Abandoned CA2030219A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP1989136690U JPH0374671U (en) 1989-11-22 1989-11-22
JP1-136690 1989-11-22

Publications (1)

Publication Number Publication Date
CA2030219A1 true CA2030219A1 (en) 1991-05-23

Family

ID=15181196

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002030219A Abandoned CA2030219A1 (en) 1989-11-22 1990-11-19 Mold and a manufacturing method thereof

Country Status (4)

Country Link
US (1) US5266375A (en)
EP (1) EP0430554A3 (en)
JP (1) JPH0374671U (en)
CA (1) CA2030219A1 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5401548A (en) * 1992-09-30 1995-03-28 Hampshire Paper Corp. Adhering ceremonial roll
US5449539A (en) * 1992-09-30 1995-09-12 Hampshire Paper Corp. Adhering ceremonial roll
US5589013A (en) * 1992-09-30 1996-12-31 Hampshire Paper Corp. Adhering ceremonial roll
CA2343532A1 (en) * 1998-09-07 2000-03-16 Masanori Ogawa Masking material
JP3911487B2 (en) * 2002-09-20 2007-05-09 名古屋油化株式会社 Manufacturing method of resin masking material

Family Cites Families (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4366941A (en) * 1981-11-19 1983-01-04 Harris Carl H Ice cube tray
AU1614183A (en) * 1982-07-07 1984-01-12 Toxic-Hazardous Wast Destruction Inc. Generating high temperatures for destruction of waste
JPS59169567A (en) * 1983-03-14 1984-09-25 Nagoya Yukagaku Kogyo Kk Masking material and its manufacture
US4835026A (en) * 1985-06-27 1989-05-30 Nagoya Oilchemical Co., Ltd. Masking member
US4879156A (en) * 1986-05-02 1989-11-07 International Business Machines Corporation Multilayered ceramic substrate having solid non-porous metal conductors
JP2514173B2 (en) * 1986-06-09 1996-07-10 名古屋油化株式会社 Anti-corrosion, anti-noise and anti-vibration treatment method for under floor of automobile
CA1267529A (en) * 1986-06-13 1990-04-10 Seinosuke Horiki Masking member
JPH0541820Y2 (en) * 1986-08-06 1993-10-21
US4822650A (en) * 1986-09-30 1989-04-18 Nagoya Oilchemical Co., Ltd. Masking member
JPH0794706B2 (en) * 1987-08-12 1995-10-11 名古屋油化株式会社 Masking material and mold for the masking material
AU606729B2 (en) * 1987-08-12 1991-02-14 Nagoya Oilchemical Co., Ltd. A corrosion, sound, and vibration-proof method for metal structure
CN1016232B (en) * 1987-09-18 1992-04-15 名古屋油化株式会社 Masking member
DE3731994C1 (en) * 1987-09-23 1988-09-01 Fritsche Moellmann Gmbh Co Kg Process and vacuum molding tool for the manufacture of upholstered upholstery
JPH01151866U (en) * 1988-03-25 1989-10-19
JPH0266264U (en) * 1988-11-04 1990-05-18
JPH02108764U (en) * 1989-02-10 1990-08-29
US4973234A (en) * 1989-10-23 1990-11-27 Davidson Textron Inc. Shell mold mechanism

Also Published As

Publication number Publication date
US5266375A (en) 1993-11-30
EP0430554A3 (en) 1991-12-27
EP0430554A2 (en) 1991-06-05
JPH0374671U (en) 1991-07-26

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Legal Events

Date Code Title Description
FZDE Discontinued