CA2112383C - Coextruded medical grade port tubing - Google Patents
Coextruded medical grade port tubing Download PDFInfo
- Publication number
- CA2112383C CA2112383C CA002112383A CA2112383A CA2112383C CA 2112383 C CA2112383 C CA 2112383C CA 002112383 A CA002112383 A CA 002112383A CA 2112383 A CA2112383 A CA 2112383A CA 2112383 C CA2112383 C CA 2112383C
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- Prior art keywords
- port tubing
- styrene
- weight
- medical grade
- tubing
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L29/00—Materials for catheters, medical tubing, cannulae, or endoscopes or for coating catheters
- A61L29/04—Macromolecular materials
- A61L29/041—Macromolecular materials obtained by reactions only involving carbon-to-carbon unsaturated bonds
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L29/00—Materials for catheters, medical tubing, cannulae, or endoscopes or for coating catheters
- A61L29/04—Macromolecular materials
- A61L29/049—Mixtures of macromolecular compounds
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M25/00—Catheters; Hollow probes
- A61M25/0043—Catheters; Hollow probes characterised by structural features
- A61M25/0045—Catheters; Hollow probes characterised by structural features multi-layered, e.g. coated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a general shape other than plane
- B32B1/08—Tubular products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/14—Copolymers of propene
- C08L23/142—Copolymers of propene at least partially crystalline copolymers of propene with other olefins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
- C08L53/025—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes modified
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2270/00—Resin or rubber layer containing a blend of at least two different polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2535/00—Medical equipment, e.g. bandage, prostheses, catheter
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0846—Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
- C08L23/0853—Vinylacetate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/04—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08L27/06—Homopolymers or copolymers of vinyl chloride
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]
- Y10T428/139—Open-ended, self-supporting conduit, cylinder, or tube-type article
- Y10T428/1393—Multilayer [continuous layer]
Abstract
The present invention provides an improved coextruded medical port tubing. The medical port tubing provides characteris-tics that are desirable in the medical industry and therefore can be used as a medical port tubing in, for example, renal therapy or blood donor tubes. To this end, the present invention provides a coextruded medical grade port tubing comprising: an outer layer comprising a blend of polypropylene copolymer and styrene-ethylene-butylene-styrene copolymer; a tie layer; and a core layer comprising polivinyl chloride.
Description
~,~2~83 B p E C I F I C 11 T I O N
TT~TT.~R
"COEXTRUDED MEDICAL GRADE PORT TUBING"
- nA~x~ROLTND OF THE INVENTION
The present invention relates generally to materials for making medical grade products. More specifically, the present invention relates to medical grade port tubing.
It is known in the medical industry to house l0 products such as fluids that are administered to a patient in plastic containers.
- It is also known to use medical tubing, ports, to provide access either to a container or from a container.
Such port tubing serves other purposes besides accessing the container, for example, as a conduit to a patient from a fluid source. Such medical port tubing has uses in such therapies as renal and blood.
Examples of therapies wherein flexible containers including port tubing are used include intravenous therapy, continuous ambulatory dialysis (CAPD), and blood therapy. In CAPD, the container includes a dialysis fluid that can be infused into the peritoneal of the patient through a tube, poi't, fused to the container.
Typically, for medical uses, there are a variety of characteristics that a medical port tube should have.
Among the characteristics the port tube should exhibit is the ability to be RF (radio frequency) sealed to a material from which the'container may be constructed.
This allows the port tubing to be compatible with equipment used in certain of the medical industries. It is also desirable that the port tubing can be solvent bondable. For example, it is known in manufacturing containers with a port tubing to bond such tubings to a WO 93/2308 PC7"lUS93/04566 ~'11~383 _ 2 _ port closure (for example, PVC) using cyclohexanone to protect the sterility of the port tubing.
Furthermore, such port tubing should be sufficiently flexible as well as translucent. Additionally, the port .tubing, if it is coextruded, must not easily delaminate.
Although most medical containers have been constructed from PVC, recently, much attention has been focussed on constructing non-pvC containers. Such port tubing, if it is to be used with a non-PVC container, l0 must be compatible therewith.
BUl~ddARY OF THE INVENTION
The present invention provides an improved coextruded medical port tubing and materials for making same. The medical port tubing provides characteristics that are desirable in the medical industry and therefore can be used as a medical port tubing in, for example, renal therapy or blood donor tubes. Furthermore, the port tubing can be used with a non-PVC container.
To this end, the present invention provides a coextruded medical grade port tubing comprising: an outer layer comprising a blend of polypropylene copolymer and styrene-ethylene-butylene-styrene copolymer; a tie layer;
and a core layer comprising polyvinyl chloride.
In an embodiment, the tie layer comprises a blend of polyester, polypropylene copolymer, styrene-ethylene butylene-styrene copolymer, and ethylene vinyl acetate.
Preferably, the tie layer is a blend comprising:
approximately 30 to about 50~ by weight copolyester:
approximately 0 to about Z0~ by weight polypropylene copolymer: approximately 30 to about 60~ by weight styrene-ethylene-butylene-styrene copolymer; and approximately O~ to about 30x by weight ethylene vinyl acetate.
-3- 21 i 2383 In an embodiment, the outer layer of the port tube comprises approximately 40 to about 99% by weight polypropylene copolymer and approximately 1 to about 60% by weight styrene-ethylene-butylene-styrene copolymer.
In an embodiment, the present invention provides a coextruded medical grade port tubing comprising: an outer layer comprising a blend of polypropylene copolymer and styrene-ethylene-butylene-styrene copolymer;
a tie layer comprising a blend of polyester, polypropylene copolymer, styrene-ethylene-butylene-styrene copolymer, and ethylene vinyl acetate;
and a core layer of polyvinyl chloride. This structure allows the outer layer to be bonded to polyolefin surface layer film and allows the inner layer to be solvent bonded to PVC material.
In an embodiment, the layers of the port tubing have the following thickness ratios: outer layer approximately 2.5 to about 30%; tie layer approximately 2.5 to about 20%; and core layer approximately 50 to about 95%. Preferably, the outer and tie layer are thin enough to allow rapid and sufficient heat transfer from the PVC heat generation layer to the outer layer for welding.
Other aspects of this invention are as follows:
A coextruded medical grade port tubing comprising an outer layer comprising a blend of polypropylene copolymer and styrene-ethylene-butylene-styrene copolymer; a tie layer; and a core layer comprising polyvinyl chloride, characterised in that the layers have the following thickness ratios:
outer layer: 2.5 to 30% of the total cross-sectional thickness of the port tubing;
tie layer: 2.5 to 20 % of the total cross-sectional thickness of the port tubing; and core layer: 50 to 95% of the total cross-sectional thickness of the port tubing.
A non-PVC medical container for housing medical fluid including a coextruded medical grade port tubing of the type set out hereinabove.
Additional features and advantages of the present invention are described in, and will be apparent from, the detailed description of the presently preferred embodiments and from the drawings.
A
-3a- 2112383 BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 illustrates a cross-sectional view of a coextruded port tube constructed pursuant to an embodiment of the present invention.
Figure 2 illustrates a perspective view of a container including the port tubing of the present invention.
a ~O 93/13108 PCT/US93/04566 DETAILED DESCRIPTION' OF THE pRESENThY PREFERRED EMBODIMENTS
Ths present invention provides a coextruded medical grade port tubing and material for making same that achieves many of the characteristics that are desirable, in the medical industry, for such port tubing. For example, the port tubing, in an embodiment, exhibits RF
sealability, ability to solvent bond, flexibility, translucence, and ability to not delaminate after severe to bending or autoclaving.
Referring to Figure 1, the present invention provides a coextruded medical grade port tubing 10 comprising: an outer layer 12 comprising a blend of polypropylene copolymer and styrene-ethylene-butylene-styrene copolymer; a tie layer 14 comprising preferably a blend of polyester, polypropylene copolymer, styrene-ethylene-butylene-styrene copolymer, and ethylene vinyl acetate; and a core layer 16 of polyvinyl chloride.
The medical grade port tubing 10 is autoclavable and can be RF sealable to a non-PVC container having a polyolefin blend or polyolefin surfaces. Additionally, the composition can be solvent bonded to a PVC closure using cyclohexanone, MEK (methyl ethyl ketone) or other solvent. In this regard, the outer layer 12 is able to bond to a polyolefin surface layer film while the core layer 16 can be bonded to a PVC material.
preferably, the tie layer 14 is a blend of material comprising: approximately 30 to 60~ copolyester by weight, for example, Hytrel available from DuPont:
approximately 0 to 20~ by weight polypropylene copolymer (approximately 2-5~ by weight polyethylene):
approximately 30 to about Got by weight styrene-ethylene-butylsne-styrene copolymer, for example, Kraton; and -2~.1~~~3 approximately 0 to about 30% by weight ethylene vinyl acetate.
Preferably, the outer layer 12 comprises approximately 40 to 99% by weight polypropylene copolymer that includes approximately 2~ to 6% by weight polyethylene, and approximately 1 to 60% by weight styrene-ethylene-butylene-styrene copolymer, for example, Kraton.
The core layer 16 can comprise PVC plasticized with DEHP, or other material. Likewise, the core layer 16 can comprise non-plasticized PVC.
Preferably, the medical grade port tubing 10 has a structure so that it has the following ratio of layer thicknesses: the outer layer 12 comprises approximately 2.5% to about 30% of the total cross-sectional thickness of the port tube: the tie layer 14 comprises approximately 2.5% to 20% of the total cross-sectional thickness of the tube: and the core layer 16 of the structure comprises approximately 50% to 95% of the total cross-sectional thickness of the structure. By providing thin outer and tie layers 12 and 14, the port tubing 10 can be R.F. sealed to a plastic film..
The resultant medical grade port tubing 10 is flexible and translucent. Accordingly, when used as a medical tubing, one can see air bubbles or needles, for example, through the port tubing. Additionally, the port tubing 10 does not easily delaminate even after severe bending either. before or after~autoclaving.
The port tubing 10 of Figure 1 can be used with a medical container 20 illustrated in Figure 2. In a preferred embodiment, the container 20 is constructed from a non-PVC material. In a preferred embodiment, the container is constructed from a four layer film WO 93/23108 . PGT/U593/04566 ~1~2~~3 comprising: polypropylene copolymer,Kraton~/ethylene viriyl acetate/acid modified ethylene vinyl acetate/PCCE.
The port tubing 10 provides access to and away from an interior 22 of the container 20. The port tubing to of the present invention is believed to be particularly suitable for use in renal applications, especially CAPD.
However, the port tubing 10 can be used to construct other medical products.
By way of example, and not limitation, examples of l0 the present invention will now be given.
EZl~KPLE NQ. 1 Coextruded port tubings were constructed and evaluated as follows.
The following materials were used:
Core layer: DEHP Plasticized PVC:
Tie layer: 50 weight ~ Kraton G-1660 (Shell):
38 weight ~ Hytrel 4056 (DuPont);
l0 weight ~ L1E 697000 (Quantum): and 2 weight ~ Polypropylene copolymer 23M2 (E1 PaSO)s' Outer layer: 60 weight ~ Polypropylene copolymer-Fina 8473 (Fine):
and 40 weight ~t Styrene-ethylene-butylene-styrene - Kraton G-1652 (Shell).
The following processing conditions were used:
~ Nominal Setting .
:ore Lever i~s~ Davia Standard Tie Lever 1: Davi~.Standa=d Harrel zone ~ øg~~ ~Arre Eons ø Bet 3 Q 1 ) 325'F 1 ) 450'F
2) 325'F 2) ~50'F
3) 325'F 3) 150°F
TT~TT.~R
"COEXTRUDED MEDICAL GRADE PORT TUBING"
- nA~x~ROLTND OF THE INVENTION
The present invention relates generally to materials for making medical grade products. More specifically, the present invention relates to medical grade port tubing.
It is known in the medical industry to house l0 products such as fluids that are administered to a patient in plastic containers.
- It is also known to use medical tubing, ports, to provide access either to a container or from a container.
Such port tubing serves other purposes besides accessing the container, for example, as a conduit to a patient from a fluid source. Such medical port tubing has uses in such therapies as renal and blood.
Examples of therapies wherein flexible containers including port tubing are used include intravenous therapy, continuous ambulatory dialysis (CAPD), and blood therapy. In CAPD, the container includes a dialysis fluid that can be infused into the peritoneal of the patient through a tube, poi't, fused to the container.
Typically, for medical uses, there are a variety of characteristics that a medical port tube should have.
Among the characteristics the port tube should exhibit is the ability to be RF (radio frequency) sealed to a material from which the'container may be constructed.
This allows the port tubing to be compatible with equipment used in certain of the medical industries. It is also desirable that the port tubing can be solvent bondable. For example, it is known in manufacturing containers with a port tubing to bond such tubings to a WO 93/2308 PC7"lUS93/04566 ~'11~383 _ 2 _ port closure (for example, PVC) using cyclohexanone to protect the sterility of the port tubing.
Furthermore, such port tubing should be sufficiently flexible as well as translucent. Additionally, the port .tubing, if it is coextruded, must not easily delaminate.
Although most medical containers have been constructed from PVC, recently, much attention has been focussed on constructing non-pvC containers. Such port tubing, if it is to be used with a non-PVC container, l0 must be compatible therewith.
BUl~ddARY OF THE INVENTION
The present invention provides an improved coextruded medical port tubing and materials for making same. The medical port tubing provides characteristics that are desirable in the medical industry and therefore can be used as a medical port tubing in, for example, renal therapy or blood donor tubes. Furthermore, the port tubing can be used with a non-PVC container.
To this end, the present invention provides a coextruded medical grade port tubing comprising: an outer layer comprising a blend of polypropylene copolymer and styrene-ethylene-butylene-styrene copolymer; a tie layer;
and a core layer comprising polyvinyl chloride.
In an embodiment, the tie layer comprises a blend of polyester, polypropylene copolymer, styrene-ethylene butylene-styrene copolymer, and ethylene vinyl acetate.
Preferably, the tie layer is a blend comprising:
approximately 30 to about 50~ by weight copolyester:
approximately 0 to about Z0~ by weight polypropylene copolymer: approximately 30 to about 60~ by weight styrene-ethylene-butylene-styrene copolymer; and approximately O~ to about 30x by weight ethylene vinyl acetate.
-3- 21 i 2383 In an embodiment, the outer layer of the port tube comprises approximately 40 to about 99% by weight polypropylene copolymer and approximately 1 to about 60% by weight styrene-ethylene-butylene-styrene copolymer.
In an embodiment, the present invention provides a coextruded medical grade port tubing comprising: an outer layer comprising a blend of polypropylene copolymer and styrene-ethylene-butylene-styrene copolymer;
a tie layer comprising a blend of polyester, polypropylene copolymer, styrene-ethylene-butylene-styrene copolymer, and ethylene vinyl acetate;
and a core layer of polyvinyl chloride. This structure allows the outer layer to be bonded to polyolefin surface layer film and allows the inner layer to be solvent bonded to PVC material.
In an embodiment, the layers of the port tubing have the following thickness ratios: outer layer approximately 2.5 to about 30%; tie layer approximately 2.5 to about 20%; and core layer approximately 50 to about 95%. Preferably, the outer and tie layer are thin enough to allow rapid and sufficient heat transfer from the PVC heat generation layer to the outer layer for welding.
Other aspects of this invention are as follows:
A coextruded medical grade port tubing comprising an outer layer comprising a blend of polypropylene copolymer and styrene-ethylene-butylene-styrene copolymer; a tie layer; and a core layer comprising polyvinyl chloride, characterised in that the layers have the following thickness ratios:
outer layer: 2.5 to 30% of the total cross-sectional thickness of the port tubing;
tie layer: 2.5 to 20 % of the total cross-sectional thickness of the port tubing; and core layer: 50 to 95% of the total cross-sectional thickness of the port tubing.
A non-PVC medical container for housing medical fluid including a coextruded medical grade port tubing of the type set out hereinabove.
Additional features and advantages of the present invention are described in, and will be apparent from, the detailed description of the presently preferred embodiments and from the drawings.
A
-3a- 2112383 BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 illustrates a cross-sectional view of a coextruded port tube constructed pursuant to an embodiment of the present invention.
Figure 2 illustrates a perspective view of a container including the port tubing of the present invention.
a ~O 93/13108 PCT/US93/04566 DETAILED DESCRIPTION' OF THE pRESENThY PREFERRED EMBODIMENTS
Ths present invention provides a coextruded medical grade port tubing and material for making same that achieves many of the characteristics that are desirable, in the medical industry, for such port tubing. For example, the port tubing, in an embodiment, exhibits RF
sealability, ability to solvent bond, flexibility, translucence, and ability to not delaminate after severe to bending or autoclaving.
Referring to Figure 1, the present invention provides a coextruded medical grade port tubing 10 comprising: an outer layer 12 comprising a blend of polypropylene copolymer and styrene-ethylene-butylene-styrene copolymer; a tie layer 14 comprising preferably a blend of polyester, polypropylene copolymer, styrene-ethylene-butylene-styrene copolymer, and ethylene vinyl acetate; and a core layer 16 of polyvinyl chloride.
The medical grade port tubing 10 is autoclavable and can be RF sealable to a non-PVC container having a polyolefin blend or polyolefin surfaces. Additionally, the composition can be solvent bonded to a PVC closure using cyclohexanone, MEK (methyl ethyl ketone) or other solvent. In this regard, the outer layer 12 is able to bond to a polyolefin surface layer film while the core layer 16 can be bonded to a PVC material.
preferably, the tie layer 14 is a blend of material comprising: approximately 30 to 60~ copolyester by weight, for example, Hytrel available from DuPont:
approximately 0 to 20~ by weight polypropylene copolymer (approximately 2-5~ by weight polyethylene):
approximately 30 to about Got by weight styrene-ethylene-butylsne-styrene copolymer, for example, Kraton; and -2~.1~~~3 approximately 0 to about 30% by weight ethylene vinyl acetate.
Preferably, the outer layer 12 comprises approximately 40 to 99% by weight polypropylene copolymer that includes approximately 2~ to 6% by weight polyethylene, and approximately 1 to 60% by weight styrene-ethylene-butylene-styrene copolymer, for example, Kraton.
The core layer 16 can comprise PVC plasticized with DEHP, or other material. Likewise, the core layer 16 can comprise non-plasticized PVC.
Preferably, the medical grade port tubing 10 has a structure so that it has the following ratio of layer thicknesses: the outer layer 12 comprises approximately 2.5% to about 30% of the total cross-sectional thickness of the port tube: the tie layer 14 comprises approximately 2.5% to 20% of the total cross-sectional thickness of the tube: and the core layer 16 of the structure comprises approximately 50% to 95% of the total cross-sectional thickness of the structure. By providing thin outer and tie layers 12 and 14, the port tubing 10 can be R.F. sealed to a plastic film..
The resultant medical grade port tubing 10 is flexible and translucent. Accordingly, when used as a medical tubing, one can see air bubbles or needles, for example, through the port tubing. Additionally, the port tubing 10 does not easily delaminate even after severe bending either. before or after~autoclaving.
The port tubing 10 of Figure 1 can be used with a medical container 20 illustrated in Figure 2. In a preferred embodiment, the container 20 is constructed from a non-PVC material. In a preferred embodiment, the container is constructed from a four layer film WO 93/23108 . PGT/U593/04566 ~1~2~~3 comprising: polypropylene copolymer,Kraton~/ethylene viriyl acetate/acid modified ethylene vinyl acetate/PCCE.
The port tubing 10 provides access to and away from an interior 22 of the container 20. The port tubing to of the present invention is believed to be particularly suitable for use in renal applications, especially CAPD.
However, the port tubing 10 can be used to construct other medical products.
By way of example, and not limitation, examples of l0 the present invention will now be given.
EZl~KPLE NQ. 1 Coextruded port tubings were constructed and evaluated as follows.
The following materials were used:
Core layer: DEHP Plasticized PVC:
Tie layer: 50 weight ~ Kraton G-1660 (Shell):
38 weight ~ Hytrel 4056 (DuPont);
l0 weight ~ L1E 697000 (Quantum): and 2 weight ~ Polypropylene copolymer 23M2 (E1 PaSO)s' Outer layer: 60 weight ~ Polypropylene copolymer-Fina 8473 (Fine):
and 40 weight ~t Styrene-ethylene-butylene-styrene - Kraton G-1652 (Shell).
The following processing conditions were used:
~ Nominal Setting .
:ore Lever i~s~ Davia Standard Tie Lever 1: Davi~.Standa=d Harrel zone ~ øg~~ ~Arre Eons ø Bet 3 Q 1 ) 325'F 1 ) 450'F
2) 325'F 2) ~50'F
3) 325'F 3) 150°F
4 ) 325°F
WO 93123108 PC1"/US93/04566 ~1 ~.23~3 _,_ Die Zone ~ ~ Die Zone 1 ) 325F 1 ) 450F
Adapter 325F
Screw R.P.M.s 60 AMPSs 12 Screw R.P.M.: 21 AMPS: 4 Screw Type: Pin Screw Type Maddox Screw Pack: 40-60-40 Sczew Pack: 40-60-40 Head Pressure: 5800 P.S.I. Head Pressure 180 P.S.I.
Cuter Laver 1" Davis-Standard Harrel Zone ~ tTri Die Set-UD) 1) 400F Die Pin O.D.: .300" O.D.
2) 400F Die Bushing: .375" I.D.
3 ) 400F
Die Zone ~ ~t (Vacuum Tank Set-Un) 1) 400F Sizer I.D.: .390"
Water Temp.: 53.8"
Vacuum: Pot. Setting 25.5 Dis to Tank: 1"
Screw R.P.M.: 18 AMPS: 4 Pull or Setting: 33 f.P.M.
Screw Type: Barrier 2 Screw Pack: 40-60-40 Head Pressure: N/A
The resultant port tubing included core layer a having a thickness of .71 mm, a tie layer .05 mm, and of an outer layer of .05 mm.
The port tubing was autoclaved. The port tubing characteristics were then evaluated, after autoclaving, and are set forth below in the table. The bonding force between the outer and tie layer was found to be strong.
An initial separation between the outer and tie layer 3o could not be initiated. The bonding force between the tie and core layer was 1r 1 to. 1.2 lbs./0.5inches.
PORT TUBING ~iATERIliI. EV11LU1~TION
Tubing Characteristics Post Autoclaving mina Materials Processing COMMENTS
Bond' Texture Bond' Texture 3 Example I1 Good 9 Smooth 9 Smooth Yery difficult to peel . g .
1. Assues bonding strength of PYC to PYC by eyelohsxarans fs 10. bats results are sub3eetive due to ~anuai testing. (~) Example No. 1 demonstrates that the port tubing of the present invention meets the necessary requirements of a port tubing. Indeed, the port tubing exhibits characteristics that are better than current PvC port tubing since a typical PvC port will not bond to a non-PVC container.
It should be understood that various changes and l0 modifications to the presently preferred embodiments described herein will be apparent to those s3cilled in the art: Such changes and modifications can be made without departing from the spirit and scope of the present invention and without diminishing its attendant advantages. It is therefore intended that such changes and modifications be covered by the appended claims.
WO 93123108 PC1"/US93/04566 ~1 ~.23~3 _,_ Die Zone ~ ~ Die Zone 1 ) 325F 1 ) 450F
Adapter 325F
Screw R.P.M.s 60 AMPSs 12 Screw R.P.M.: 21 AMPS: 4 Screw Type: Pin Screw Type Maddox Screw Pack: 40-60-40 Sczew Pack: 40-60-40 Head Pressure: 5800 P.S.I. Head Pressure 180 P.S.I.
Cuter Laver 1" Davis-Standard Harrel Zone ~ tTri Die Set-UD) 1) 400F Die Pin O.D.: .300" O.D.
2) 400F Die Bushing: .375" I.D.
3 ) 400F
Die Zone ~ ~t (Vacuum Tank Set-Un) 1) 400F Sizer I.D.: .390"
Water Temp.: 53.8"
Vacuum: Pot. Setting 25.5 Dis to Tank: 1"
Screw R.P.M.: 18 AMPS: 4 Pull or Setting: 33 f.P.M.
Screw Type: Barrier 2 Screw Pack: 40-60-40 Head Pressure: N/A
The resultant port tubing included core layer a having a thickness of .71 mm, a tie layer .05 mm, and of an outer layer of .05 mm.
The port tubing was autoclaved. The port tubing characteristics were then evaluated, after autoclaving, and are set forth below in the table. The bonding force between the outer and tie layer was found to be strong.
An initial separation between the outer and tie layer 3o could not be initiated. The bonding force between the tie and core layer was 1r 1 to. 1.2 lbs./0.5inches.
PORT TUBING ~iATERIliI. EV11LU1~TION
Tubing Characteristics Post Autoclaving mina Materials Processing COMMENTS
Bond' Texture Bond' Texture 3 Example I1 Good 9 Smooth 9 Smooth Yery difficult to peel . g .
1. Assues bonding strength of PYC to PYC by eyelohsxarans fs 10. bats results are sub3eetive due to ~anuai testing. (~) Example No. 1 demonstrates that the port tubing of the present invention meets the necessary requirements of a port tubing. Indeed, the port tubing exhibits characteristics that are better than current PvC port tubing since a typical PvC port will not bond to a non-PVC container.
It should be understood that various changes and l0 modifications to the presently preferred embodiments described herein will be apparent to those s3cilled in the art: Such changes and modifications can be made without departing from the spirit and scope of the present invention and without diminishing its attendant advantages. It is therefore intended that such changes and modifications be covered by the appended claims.
Claims (10)
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A coextruded medical grade port tubing comprising an outer layer comprising a blend of polypropylene copolymer and styrene-ethylene-butylene-styrene copolymer; a tie layer; and a core layer comprising polyvinyl chloride, characterised in that the layers have the following thickness ratios:
outer layer: 2.5 to 30% of the total cross-sectional thickness of the port tubing;
tie layer: 2.5 to 20% of the total cross-sectional thickness of the port tubing; and core layer: 50 to 95% of the total cross-sectional thickness of the port tubing.
outer layer: 2.5 to 30% of the total cross-sectional thickness of the port tubing;
tie layer: 2.5 to 20% of the total cross-sectional thickness of the port tubing; and core layer: 50 to 95% of the total cross-sectional thickness of the port tubing.
2. The coextruded medical grade port tubing of Claim 1 wherein the tie layer comprises a blend of polyester, polypropylene copolymer, styrene-ethylene-butylene-styrene copolymer, and ethylene vinyl acetate.
3. The coextruded medical grade port tubing of Claim 1 wherein the tie layer is a blend comprising:
30 to 60% by weight copolyester;
0 to 20% by weight polypropylene copolymer;
30 to 60% by weight styrene-ethylene-butylene-styrene copolymer;
and 0 to 30% by weight ethylene vinyl acetate.
30 to 60% by weight copolyester;
0 to 20% by weight polypropylene copolymer;
30 to 60% by weight styrene-ethylene-butylene-styrene copolymer;
and 0 to 30% by weight ethylene vinyl acetate.
4. The medical grade port tubing of Claim 3 wherein the polypropylene copolymer of the tie layer includes 2 to 6% by weight polyethylene.
5. The coextruded medical port tubing of any preceding claim wherein the outer layer comprises:
40 to 99% by weight polypropylene copolymer; and 1 to 60% by weight styrene-ethylene-butylene-styrene copolymer.
40 to 99% by weight polypropylene copolymer; and 1 to 60% by weight styrene-ethylene-butylene-styrene copolymer.
6. The coextruded medical port tubing of Claim 5 wherein the outer layer comprises 60% by weight polypropylene copolymer and 40% by weight styrene-ethylene-butylene-styrene.
7. The coextruded medical grade port tubing of any preceding claim wherein the polypropylene copolymer comprises 2 to 6% by weight polyethylene.
8. The coextruded medical grade port tubing of any preceding claim wherein the polyvinyl chloride includes a plasticizer.
9. The coextruded medical grade port tubing of any one of preceding Claims 1, 2, 3, 4, 5, 6 or 7 wherein the polyvinyl chloride does not include a plasticiser.
10. A non-PVC medical container for housing medial fluid including a coextruded medical grade port tubing according to any preceding claim.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/883,001 US5439454A (en) | 1992-05-14 | 1992-05-14 | Coextruded medical grade port tubing |
US7/883,001 | 1992-05-14 | ||
PCT/US1993/004566 WO1993023108A2 (en) | 1992-05-14 | 1993-05-12 | Coextruded medical grade port tubing |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2112383A1 CA2112383A1 (en) | 1993-11-25 |
CA2112383C true CA2112383C (en) | 2002-12-10 |
Family
ID=25381787
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002112383A Expired - Lifetime CA2112383C (en) | 1992-05-14 | 1993-05-12 | Coextruded medical grade port tubing |
Country Status (17)
Country | Link |
---|---|
US (1) | US5439454A (en) |
EP (1) | EP0594842B1 (en) |
JP (1) | JP3234926B2 (en) |
KR (1) | KR100255283B1 (en) |
AT (1) | ATE155346T1 (en) |
AU (1) | AU659950B2 (en) |
BR (1) | BR9305524A (en) |
CA (1) | CA2112383C (en) |
DE (1) | DE69312211T2 (en) |
DK (1) | DK0594842T3 (en) |
ES (1) | ES2107039T3 (en) |
MX (1) | MX9302805A (en) |
NO (1) | NO305507B1 (en) |
NZ (1) | NZ253435A (en) |
SG (1) | SG67282A1 (en) |
TW (1) | TW270087B (en) |
WO (1) | WO1993023108A2 (en) |
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- 1992-05-14 US US07/883,001 patent/US5439454A/en not_active Expired - Lifetime
-
1993
- 1993-05-12 KR KR1019940700102A patent/KR100255283B1/en not_active IP Right Cessation
- 1993-05-12 ES ES93913874T patent/ES2107039T3/en not_active Expired - Lifetime
- 1993-05-12 AT AT93913874T patent/ATE155346T1/en active
- 1993-05-12 NZ NZ253435A patent/NZ253435A/en unknown
- 1993-05-12 DE DE69312211T patent/DE69312211T2/en not_active Expired - Lifetime
- 1993-05-12 AU AU43746/93A patent/AU659950B2/en not_active Expired
- 1993-05-12 WO PCT/US1993/004566 patent/WO1993023108A2/en active IP Right Grant
- 1993-05-12 SG SG1995002030A patent/SG67282A1/en unknown
- 1993-05-12 BR BR9305524A patent/BR9305524A/en not_active IP Right Cessation
- 1993-05-12 DK DK93913874.9T patent/DK0594842T3/en active
- 1993-05-12 CA CA002112383A patent/CA2112383C/en not_active Expired - Lifetime
- 1993-05-12 JP JP50269694A patent/JP3234926B2/en not_active Expired - Lifetime
- 1993-05-12 EP EP93913874A patent/EP0594842B1/en not_active Expired - Lifetime
- 1993-05-13 MX MX9302805A patent/MX9302805A/en unknown
- 1993-05-25 TW TW082104119A patent/TW270087B/zh not_active IP Right Cessation
-
1994
- 1994-01-13 NO NO940121A patent/NO305507B1/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
NO305507B1 (en) | 1999-06-14 |
DE69312211D1 (en) | 1997-08-21 |
EP0594842A1 (en) | 1994-05-04 |
MX9302805A (en) | 1994-05-31 |
TW270087B (en) | 1996-02-11 |
SG67282A1 (en) | 1999-09-21 |
WO1993023108A3 (en) | 1994-02-03 |
ES2107039T3 (en) | 1997-11-16 |
DE69312211T2 (en) | 1998-02-12 |
NO940121L (en) | 1994-01-13 |
NZ253435A (en) | 1997-02-24 |
AU4374693A (en) | 1993-12-13 |
KR100255283B1 (en) | 2000-05-01 |
AU659950B2 (en) | 1995-06-01 |
CA2112383A1 (en) | 1993-11-25 |
US5439454A (en) | 1995-08-08 |
DK0594842T3 (en) | 1997-09-08 |
JPH07507947A (en) | 1995-09-07 |
NO940121D0 (en) | 1994-01-13 |
BR9305524A (en) | 1995-05-02 |
EP0594842B1 (en) | 1997-07-16 |
WO1993023108A2 (en) | 1993-11-25 |
ATE155346T1 (en) | 1997-08-15 |
JP3234926B2 (en) | 2001-12-04 |
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