CA2121129A1 - Crosslinkable polysaccharides, polycations and lipids useful for encapsulation and drug release - Google Patents

Crosslinkable polysaccharides, polycations and lipids useful for encapsulation and drug release

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Publication number
CA2121129A1
CA2121129A1 CA002121129A CA2121129A CA2121129A1 CA 2121129 A1 CA2121129 A1 CA 2121129A1 CA 002121129 A CA002121129 A CA 002121129A CA 2121129 A CA2121129 A CA 2121129A CA 2121129 A1 CA2121129 A1 CA 2121129A1
Authority
CA
Canada
Prior art keywords
alginate
acid
free radical
biocompatible material
modified
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002121129A
Other languages
French (fr)
Inventor
Patrick Soon-Shiong
Neil P. Desai
Paul A. Sandford
Roswitha E. Heintz
Soebianto Sojomihardjo
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Colver Consolidated Ltd
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2121129A1 publication Critical patent/CA2121129A1/en
Abandoned legal-status Critical Current

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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/02Adhesive plasters or dressings
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/10Dispersions; Emulsions
    • A61K9/127Liposomes
    • A61K9/1271Non-conventional liposomes, e.g. PEGylated liposomes, liposomes coated with polymers
    • A61K9/1273Polymersomes; Liposomes with polymerisable or polymerised bilayer-forming substances
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/14Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
    • A61K9/16Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
    • A61K9/1605Excipients; Inactive ingredients
    • A61K9/1629Organic macromolecular compounds
    • A61K9/1635Organic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyvinyl pyrrolidone, poly(meth)acrylates
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/14Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
    • A61K9/16Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
    • A61K9/1605Excipients; Inactive ingredients
    • A61K9/1629Organic macromolecular compounds
    • A61K9/1652Polysaccharides, e.g. alginate, cellulose derivatives; Cyclodextrin
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L24/00Surgical adhesives or cements; Adhesives for colostomy devices
    • A61L24/04Surgical adhesives or cements; Adhesives for colostomy devices containing macromolecular materials
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L24/00Surgical adhesives or cements; Adhesives for colostomy devices
    • A61L24/04Surgical adhesives or cements; Adhesives for colostomy devices containing macromolecular materials
    • A61L24/08Polysaccharides
    • AHUMAN NECESSITIES
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    • A61L26/00Chemical aspects of, or use of materials for, wound dressings or bandages in liquid, gel or powder form
    • A61L26/0009Chemical aspects of, or use of materials for, wound dressings or bandages in liquid, gel or powder form containing macromolecular materials
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    • A61L26/00Chemical aspects of, or use of materials for, wound dressings or bandages in liquid, gel or powder form
    • A61L26/0009Chemical aspects of, or use of materials for, wound dressings or bandages in liquid, gel or powder form containing macromolecular materials
    • A61L26/0023Polysaccharides
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    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/36Materials for grafts or prostheses or for coating grafts or prostheses containing ingredients of undetermined constitution or reaction products thereof, e.g. transplant tissue, natural bone, extracellular matrix
    • A61L27/38Materials for grafts or prostheses or for coating grafts or prostheses containing ingredients of undetermined constitution or reaction products thereof, e.g. transplant tissue, natural bone, extracellular matrix containing added animal cells
    • A61L27/3804Materials for grafts or prostheses or for coating grafts or prostheses containing ingredients of undetermined constitution or reaction products thereof, e.g. transplant tissue, natural bone, extracellular matrix containing added animal cells characterised by specific cells or progenitors thereof, e.g. fibroblasts, connective tissue cells, kidney cells
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y5/00Nanobiotechnology or nanomedicine, e.g. protein engineering or drug delivery
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B37/00Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
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    • C08B37/0006Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid
    • C08B37/0024Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid beta-D-Glucans; (beta-1,3)-D-Glucans, e.g. paramylon, coriolan, sclerotan, pachyman, callose, scleroglucan, schizophyllan, laminaran, lentinan or curdlan; (beta-1,6)-D-Glucans, e.g. pustulan; (beta-1,4)-D-Glucans; (beta-1,3)(beta-1,4)-D-Glucans, e.g. lichenan; Derivatives thereof
    • C08B37/00272-Acetamido-2-deoxy-beta-glucans; Derivatives thereof
    • C08B37/003Chitin, i.e. 2-acetamido-2-deoxy-(beta-1,4)-D-glucan or N-acetyl-beta-1,4-D-glucosamine; Chitosan, i.e. deacetylated product of chitin or (beta-1,4)-D-glucosamine; Derivatives thereof
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    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B37/00Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
    • C08B37/006Heteroglycans, i.e. polysaccharides having more than one sugar residue in the main chain in either alternating or less regular sequence; Gellans; Succinoglycans; Arabinogalactans; Tragacanth or gum tragacanth or traganth from Astragalus; Gum Karaya from Sterculia urens; Gum Ghatti from Anogeissus latifolia; Derivatives thereof
    • C08B37/0063Glycosaminoglycans or mucopolysaccharides, e.g. keratan sulfate; Derivatives thereof, e.g. fucoidan
    • C08B37/0072Hyaluronic acid, i.e. HA or hyaluronan; Derivatives thereof, e.g. crosslinked hyaluronic acid (hylan) or hyaluronates
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    • C08B37/00Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
    • C08B37/006Heteroglycans, i.e. polysaccharides having more than one sugar residue in the main chain in either alternating or less regular sequence; Gellans; Succinoglycans; Arabinogalactans; Tragacanth or gum tragacanth or traganth from Astragalus; Gum Karaya from Sterculia urens; Gum Ghatti from Anogeissus latifolia; Derivatives thereof
    • C08B37/0084Guluromannuronans, e.g. alginic acid, i.e. D-mannuronic acid and D-guluronic acid units linked with alternating alpha- and beta-1,4-glycosidic bonds; Derivatives thereof, e.g. alginates
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    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/08Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated side groups
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    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/08Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated side groups
    • C08F290/10Polymers provided for in subclass C08B
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    • Y10T428/2984Microcapsule with fluid core [includes liposome]

Abstract

The present invention relates to a new form of biocompatible materials (e.g., lipids, polycations, polysaccharides) which are capable of undergoing free radical polymerization, e.g., by using certain sources of light; methods of modifying certain synthetic and naturally occurring biocompatible materials to make polymerizable microcapsules containing biological material coated with said polymerizable materials, composites of said polymerizable materials, methods of making microcapsules and encapsulating biological materials therein, and apparatus for making microcapsules containing biological cells (particularly islets of Langerhans) coated with polymerizable alginate or with a composite thereof (e.g., alginate and PEG). The present invention also relates to drug delivery systems relating to the foregoing, as well as bioadhesives and wound dressings made utilizing the foregoing technology.

Description

~2~ . J
WO~3/09176 PCT/US92~09364 CROSSLINKABLE POLYSACCHARI~ES, POLYCATIONS AND LIPIDS
USEF~L FOR ENCAPSU~ATION AND DRUG RELEASE

This application is a Continuation-in-part of U.S. Serial No. 07/784,267 filed October 29, 1991, now pending.

The present invention relates to a new form of biocompatible materials (including lipids, polycations, and polysaccharides) which are capable of undergoing free radical polymerization. The invention also relates to methods of modifying certain synthetic and naturally ~:; occurring biocompatible materials to make polymerizable microcapsules containing biological material. The invention also relates to composites of said polymerizable : materials, methods of making microcapsules and encapsulating biolo~ical materials therein, and apparatus ; for making microcapsules containing biological cellsr The present invention~ also relates to drug delivery systems relating to the foregoing, and bioadhesives and wound dressings made utilizing the foregoing technology.

: ; : BACKGROUND OF THE INVENTION

Over the past 10 to 15 y ars various combi~ations ~:: 20 :of ionic polymers have been tested and utilized for microencapsulation~of live cells and tissues. The most widely accepted material of the prior art is polylysine alginate, particular for in vivo applications. (Dupuy, 1988; Chang, 1984; Braun/ 1985; Goosen, 1985, Dar~uy, : 25 1985). However, these polymers are water soluble in the . form known in the prior art, and therefore have been considered to be of limited long-term stability.

Polysaccharides such as alginates have been used ~: extensively in recent years in the food, cosmetics, pharmaceutical and biomedical industries (Smidsr0d and : Skjak-Bræk, 1990). In the pharmaceutical and biomedical W093/09176 2 ~ 2 1i ~ PCT/US92/09364 industries, their gel forming properties in the presence of multivalent cations have been exploited for the microencapsulation of cells and tissue and controlled release of drugs.

It is the combination of multivalent (generally divalent) cations, such as calcium, with the alginate, which provides the mechanical stability of the ionically crosslinked gel. However, in the physiological environment (e.g., in the transplantation of microencapsulated islets or for drug release) extracellular concentrations of monovalent cations (such as sodium ions) exceed the concentration of divalent cations (such as calcium). Under such conditions, these gels tend to lose their mechanical .
stability over~the long term due to diffusion, leading to exchange of divalent cations for monovalent cations in the physiological flùid.
,. ~
In an effort to improve the mechanical sta~ility of~these~gels~,~chemical modifications of the alginates have been proposed~(Moe~et al., 1991) utilizing covalent rather ; 20 than ionic crosslinking. These techniques involve the use of reagents,~ reaction conditions and relatively long reaction periods~which, if used for the encapsulation of living tissue,~;àre~ ikely to prove toxic and even fatal.

Researchers ~have used alginate gels for the ; 2~5~ immunoisolation~of~ transplanted tissue to treat insulin dependent diabetes~ (Lim and Sun, 1980). Alginates containing h~igher fractions of ~-L-guluronic acid residues (G-content) have been determined to be more biocompatible (i.e., they do not induce a cytokine response from monocytes) than~those containing a larger fraction of ~-D
mannuronic acid residues (M-content; see Soon-Shiong et a~., 1991). Thus, implanted gels of alginates containing a high M-content, when implanted in rats, show extensive fibrous overgrowth at 3 weeks while high G-content ~: :

~ ^~ 3 ~
l'V ~ V
W O 93/09176 PC~r/US92/09364 alginates show no fibrous overgrowth for the same implantation period.

Thus, it would be desirable to be able to provide alginates ~hich are covalently polymerized and are substantially more stable under physiological conditions than are prior art alginate compounds and implantation systems with alginate coats. It would also be desirable to provide alginates which may be rapidly polymerized, relative to the rate of crosslinking with prior art ionically crosslinked systems.

Previous attempts to make stable polymers for microencapsulation have met with limited success. Many of the more stable polymers appear to be relatively cytotoxic due in large part to the chemical reactivity of the monomer precursors used.~

; Other biocompatible materials such as lipids, polycations and other polysaccharides ~e.g., hyaluronic acid and chitosan~ have been used or suggested for use in micro-encapsula~t~ion ~applicotions, but are subject to 20~ similar drawbacks ~ of slow and relatively unstable crosslinking. The resultant~polymers suffer from the same dlsadvantages as~described above. It would, therefore, be desirable to modify such materials so that they polymerize more~ rapidly~and~remain mechanically more stable under typical physiological conditions of use.

Attempts~ to improve stability of capsule membranes include the use of water-insoluble polymers for microencapsulatlon such as acrylate co-polymers and methacrylate co-polymers (~harapetian, et al., 1986;
Sefton, et ~al., 1987; Iwata, 1987; Dupuy, 1987) and photopolymerized polyacrylamide (Dupuy, 1988). These methods suffer from cytotoxicity of the materials or organic solvents associated with these polymers, as well as 2 ~

long-term in vivo lack of biocompatibility of these water-insoluble polymers.

It has recently been demonstrated that alginates containing higher fractions of ~-L guluronic acid residues (G-content) are biocompatible since they do not induce cytokines responsible for fibroblast proliferation (Soon-Shiong, l99l). Furthermore, encapsulated islets in these high G-content alginate gels successfully reverse diabetes in spontaneous diabetic dogs. Long-term function of these ;~ l0 ionically crosslinked gels, however, has been hampered by chemical and~ possibly mechanical disruption of the alginate-polylysine membrane, resulting in rejection and fibrous overgrowth of the exposed allograft.

The ideal encapsulation system requires a gel lS ~entrapment system of materials which are mild and non-cytotoxic to living materials, provides an immunoprotective barrier to the recipient's immune system, allows ad~quate diffuslon of nutrients through the barrier to ensure cell survival, is biocompatible, and finally is chemically and 2~0; mechanically stable.

The alginate-polylysine entrapment system using ;high~G alginatès meets most of these criteria, except for imited stability~of~the membrane. The present disclosure describes materials and methods which increase the 25~ mechanical stability of the ionically crosslinked alginate ; gel~system either by increasing the strength of the ionic bonds involv:ed ~in the gellation process, or by providing material resulting in covalent crosslinkage.

SUMMARY OF THE INVENTION

The present invention relates to a new form of biocompatible materials, including lipids, polycations, polysaccharides, and particularly alginate, chitosan and WOg3/Ogt76 PCT/US92/09364 hyaluronic acid, which are capable of undergoing free radical polymerization, e.g., by using certain sources of energy, such as light; methods of modifying certain synthetic and naturally occurring biocompatible materials to make polymerizable microcapsules containing biological material therein, composites of said polymerizable materials, methods of making said microcapsules and encapsulating biological materials therein, and apparatus for making microcapsules containing biological cells (particularly islets of Langerhans) coated with said polymerizable material or with composites thereof, e.g., alginate !and PEG. The present invention also relates to drug delivery systems relating to the foregoing, as well as bioadhesives and wound dressings made utilizing the foregoing technology.

Accordingly, a process has been developed for the crosslinking of alginates and other polysaccharides, polycations and lipids under innocuous conditions at physiological pH and reaction times in milliseconds. Such conditions will ensure the survivability of the living tissue involved. New biomaterials which are subject to polymerization under such innocuous conditions have also been developed. In accordance with the present invention, biological materials encapsulated with the above-described ; 25~ polymerizable biocompatible materials have also been developed.

This process involves the chemical modification of polysaccharides (or other polymers) with polymerizable acrylate or acrylate-like groups. A water soluble free radical initiator (e.g., a photosensitizer) is then added to this modified polymer solution in an aqueous buffer containing the cells in suspension. The cell-containing suspension is then extruded through a nozzle or emulsified to produce tiny droplets that can be rapidly crosslinked in 1 2 ~
WO g3/09176 PCr/US92/Og364 the presence of suitab~e free radical initiating conditions (e.g., exposure to a suitable light source).

By chemical modification of alginate, for example, a unique biomaterial which has the dual capacity to undergo both ionic and covalent crosslinking has been developed. By controlling the reactants and process of modification, the degree of ionic and/or covalent cross-linking can be modified. Furthermore, ionic bonding of this novel modified alginate can be strengthened by the use of cations with~high affinity for the anionic groups available, or by inoreasing the negative charge density of naturally occurring alginate. These novel alginate materials, with dual capacities of ionic and covalent crosslinking ~facllitate the invention methods of encapsulating biological material and biologically active (or pharmaceutically active) agents.

The present invention provides an encapsulation ;system which gels rapidly under conditions which are innocuous and gentle to living cells. The encapsulation 20 ~system of the present invention is more stable than many prior~ art systems ~because the compounds are covalently polymerized,~ in ~addition to merely being ionically ; crosslinked. Covalént polymerization can be carried out according to~the~invention using W or visible light, so ; 25~ that~ the polymerization~is specific, localized and rapid.
Therefore, the~ detrimental effects of capsule instability ;on the~ encapsu~lated biologically active material, as well as on~the recipiént,~when capsules are introduced into the body under physlological conditions (i.e., the loss of immunoprotection for the encapsulated biologically active material and the~lnduction of fibrosis) are minimized.

Microcapsules or macrocapsules prepared by the - ~ :
invention process are useful for a variety of therapeutic applications, such as the encapsulation of islets of WO93/09176 ~. 2 ~ L C,r 3 PCT/US92/09~4 Langerhans for the treatment of diabetes; encapsulation of dopamine secreting cells for the treatment of Parkinsons disease; encapsulation of hepatocytes for the treatment of liver dysfunction; encapsulation of hemoglobin to create artificial blood; encapsulation of biological materials for diagnostic purposes; encapsulation of biological materials for in vivo evaluation of the effects of such biological materials on an organism, and conversely, the effects of the organism on the materials; encapsulation of tumor cells ; lO for evaluation of chemotherapeutic agents; encapsulation of human T-lymphoblastoid cells sensitive to the cytopathic effects of HIV; and the like.

The invention compositions are also useful for the preparation of a~drug delivery vehicle for the measured release of therapeutic agents; for the encapsulation of biomedical ;devices for implantation ~to increase the stability and b;locompatibility of the devices); for the preparation of materials which prevent adhesion; far the preparation of bioadhesives; for the preparation of 20~ dressings useful in wound healing; and the like.

In another aspect of the present invention, there lS ~provided~a~ retrievable system for microencapsulated cells, wherein~microencapsùlated cells (made in accordance with;the present~invention) are disposed in a "tea bag,"
tube or cylinder~which may also be made from the materials of the present ~invention. The retrievable system permits dif~fuslon of the blologically active material provided or made therewithin,~ provides biocompatibility with a host in which the system is disposed, and retrievability of the ~` 30 system, while providing immunoprotection of the biomaterial within the retrievable system.

~ 7 , WO93/09176 2 ~ PCT/US92/09364 DETAILED DESCRIPTION OF THE INVENTION

starting with either a naturally occurring or synthetic (chemically modified and/or commercially available) polysaccharide, lipid or polycation, it has been discovered that such materials can be modified to impart a functionality capable of covalent crosslinking by free ; ~ radical polymerization. Such free radical polymerization may be initiated by light or other forms of energy using appropriate initiators. While most of the examples herein refer to photopolymerization, a person skilled in the art will recognize that other methods of initiating polymerization are possible including thermal, ultrasonic, gamma radia ion, etc., in the presence of appropriate ;initiators. Commensurate with the scope of the present invention, such modified biocompatible materials capable of undergoing free radical polymerization have the formula:
A-X

; wherein A is selected from a polysaccharide, lipi~, or polycation, X is a moiety containing a carbon-carbon double . ~ :
bond or triple bond capable of free radical polymerization;
and A and X are linked covalently through linkages selected from~ ester, ether, thioether, disulfide,- amide, imide, secondary amlnes~, tertiary amines, direct carbon-carbon (C-C) linkages,~sulfate esters, sulfonate esters, phosphate 25 ~esters, urethanes, carbonates, and the like.

As~ employed herein, ester linkages refer to a structure for linklng A to X of either ~ ~ o : o 3 0 - C - O - , or - O - C -;

ether linkages refer to a structure for linking A to X of o-, thioether linkages refer to a structure for linking A
~; to X of -S-, disulfide linkages refer to a structure for linking A to X of -S-S-, amide linkages refer to a structure for linking A to X of either W O 93/Ogl76 2 ~ ; PC~r/US92/09364 O O
Il 11 - C - N - or - N - C -;

: imide linkages refer to a structure for linking A to X of S o - N - C - N -;

secondary or tertiary amine linkages for covalently linking : A to X refer to - N(H) - or - N~R) -; ~

dlrect carbon-carbon linkages refer to a structure for :: linking A to X of - C - C -; sulphonate and sulphate ester linkages for~cova~le~ntly linking A to X refer, respectively, to 0 ~ 0 O - S~- O - or - 0 - 5 - O -;

phosphate ester linkages for covalently linking A to X
::refer to o:-- P -- O --;

urethane~linkages for covalently linking A to X refer to - N -~:C -~0 - or - 0 - C - N -; and ~: :
carbonate linkages for covalently linking A to X refer to - 0 - C -: o -.

The polymerizable moiety "X" employed in the practice of:the present invention can vary widely. As a .~

~:

, WO93/09176 2 ~ 2 ~ PCT/USg2/Og364 minimum, X must contain at least one carbon-carbon double bond, wherein the double bond(s) provided by X are capable of undergoing free radical polymerization. Thus, unsaturated compounds where the double bond~s) are electronically non-reactive with free radicals, or where the double bonds are sterically inaccessible to the growing polymer chain are outside the scope of the present invention. X~ will typically be a moiety with a backbone having in the range of about 2 up to 30 atoms. While the backbone is typically composed primarily of carbon atoms, it may also include such heteroatoms as nitrogen, sulfur, oxygen, and the like. Preferably, X will have in the range of about 2 up to 20 atoms, with a backbone having in the range of about 2 up to l0 atoms being the presently most preferred.~ ;~Species such as the poly(alpha, beta-ethylenically unsaturated) isocyanates described by Nahm in US Patent No. 4,86~1,629, the methylol amides described by ; Symes et al.~, in US Patent No. 4,778,880, and the cinnamoyl éster described in Japanese publication J5 4128,482 (Agency of Ind. Sci. Tech.), however, are not desirable choices as sources for the radical X.

Polysaccharides and polycations are generally insoluble in organic solvents, thus limiting the ability to modify these ~materials. One aspect of the present 25 ~invention involves the modification of these materials by ;covalent bonding with certain hydrophobic moieties (e.g., polyethylene glycols) ~hich permits these materials to be solubilized l~n a~ variety of organic solvents.

Accordingly, another embodiment of the present invention is a modified biocompatible material which is soluble in organlc ~solvents, and which is capable of undergoing free radical polymerization, said modified material having the~formula:
Y-A-X

.

~ ~ i f~ s wherein A is a polysaccharide, polycation, or lipid; X is a moiety containing a carbon-carbon double bond or triple bond capable of free radical polymerization (as described above), A and X are linked covalently as described above, Y is selected from alkylene glycols, polyalkylene glycols, or hydrophobic onium cations (e.g., tributylammonium iodide, tetrabutylammonium iodide, tetrabutylphosphonium iodide, and the like), and A and Y are linked through any one of the above described covalent linkages. In addition, where Y is an onium cation, A and Y can be linked through ~;~ the following ionic bond:

.: o C - 0 QR4;
wherein Q is nitrogen or phosphorus, and R is hydrogen, an alkyl radical, an aryl radical, an alkaryl radical, or an aralkyl radical.

The process of synthesizing the polymerîzable biocompatible material comprises chemically modifying biocompatible~material~selected from a lipid, polycation or polysaccharide having a reactive functionality thereon, and then contacting the~ resulting modified biocompatible : ~ :
material with~a ree radical initiating system under free radi~cal producing conditions. Reactive functionalities 25~contemplated ~include ~hydroxyl, carboxyl, primary or secondary amine,~aldehyde, ketone or ester groups~ These groups are required;~in order to introduce at these sites, the appropriate~polymerizable substituent.

Examples of ;biocompatible materials include polysaccharides such as alginate, high M-content alginates, polymannuronic acid, polymannuronates, hyaluronic acid, chitosan, chitin,~cellulose, starch, glycogen, guar gum, locust bean gum, dextran, levan, inulin, cyclodextran, agarose, xanthan gum, carageenan, heparin, pectin, gellan gum, scleroglucan, and the like; polycations such as WO 93/09176 ~ PCI/US9~/09364 polyamino acids [e.g., polyhistidine, polylysine, polyornithine, polyarginine, polyalanine-polylysine, poly(histidine, glutamic acid)-polyalanine-polylysine, poly(phenylalanine, glutamic acid)-polyalanine-polylysine, 5 poly(tyrosine, glutamic acid)-polyalanine-polylysine, collagen, gelatin, and the like]; random copolymers of:
arginine with tryptophan, tyrosine, or serine; glutamic acid with lysine; glutamic acid with lysine, ornithine, or mixtures thereof; and the like; polymers containing primary ; 10 amine groups, secondary amine groups, tertiary amine groups or pyridinyl nitrogen (s), such as polyethyleneimine, polyallylamine, polyetheramine, polyvinylpyridine, and the like; and lipids such as phosphatidylethanolamine, phosphatidylserine, phosphatidylinositol, 15 phosphatidylglycerol, dilaurylphosphatidic acid, dipalmitoyl phosphatidyl glycerol, and the like.

A primary requirement of the polymerizable substituent is the presence of moieties containing c~rbon-carbon double bonds (C=C) which are polymerizable with free 20 radicals generated ~ by suitable initiator(s) e.g., an initiator system useful for W and visible light polymerization. Examples of moieties containing such carban-carbon double bonds are alkenoic acids (such as acrylic acid, methacrylic acid, and the like), as well as 25 ~ their corresponding~ acid chlorides ~such as acryloyl ahloride, methacryloyl chloride, and the like) and corresponding acid~ anhydrides (such as acrylic anhydride, methacrylic anhydride, and the like), alkenols (such as allyl alcohol, and~ the like), alkenyl halides (such as 30 allyl chloride, and the like), organometallic alkenyl compounds ~such as vinyl magnesium bromide), and the like.

A variety of free radical~ initiators, as can readily be identifled by those of skill in the art, can be employed in the practice of the present invention. Thus, 35 photoinitiators, thermal initiators, and the like, can be :
.

WO93/09176 2 ~` ~ ; t-"' PCT/US92/093 employed. For example, suitable w initiators include 2,2-dimethoxy-2-phenyl acetophenone and its water soluble derivatives, benzophenone and its water soluble derivatives, benzil and its water soluble derivatives, S thioxanthone and its water soluble derivatives, and the like. For visible light polymerization, a system of dye (also known as initiator or photosensitizer) and cocatalyst (also known as cosynergist, activator, initiating intermediate, quenching partner, or free radical generator) are used. Examples of suitable dyes are ethyl eosin, ~ eosin, erythrosin, riboflavin, fluorscein, rose bengal, ;;; ~ methylene blue, thionine, and the like; examples of suitable cocatalysts are triethanolamine, arginine, methyldiethanol amine, triethylamine, and the like. A
; 15 small amount of a comonomer can optionally be added to the crosslinking reaction to increase the polymerization rates.
Examples of suitable comonomers include vinyl pyrrolidinone, acrylamide, methacrylamide, acrylic acid, methacrylic acid, sodium acrylate, sodium methacrylate, hydroxyethyl ~acrylate, hydroxyethyl methacrylate (HEMA), ethylene glycol diacrylate, ethylene glycol dimethacrylate, ; pent~aerythritol ~ triacrylate, pentaerythritol trimethacrylate,~ ~ trimethylol propane triacrylate, trimethylol~propane trimethacrylate, tripropylene glycol 25~diacrylate, tr;ipropylene glycol dimethacrylate, glyceryl acrylate, glyceryl;methacrylate, and the like.
~:: : ~ ::
A particularly preferred embodiment of the ` present invention is a modified alginate capable of being polymerized and~ ionically crosslinked. Alginate may be modified so as to produce the compound A-X where A is a naturally occurring or synthetic modified form of alginate, X is a moiety contalning a C=C or C-C capable of undergoing free radical polymerization (as described above), and A and ; ~ X are linked covalently as described above; or alginate can be modified so as to produce the compound Y-A-X where Y is an alkylene glycol or a polyalkylene glycol or a hydrophobic onium cation. By attaching X to alginate via the OH group thereof, or by varying the degrees of substitution of the alginate COOH group with X, a novel material can be obtained which possesses the dual capacity for undergoing both ionic and covalent crosslinking.
Furthermore, increased negative charge density of this modified alginate can be achieved by sulfonation of naturally occurring or synthetic modified forms of alginate (As). Thus, As is a novel form of alginate with increased negative charge density. This sulfonation step is possible following modification of the alginate to the form A-X as described above, resulting in a polymerizable, ionically crosslinkable,~ highly negatively charged form As-X; in addition, Y-A-X alginate, i.e., the organic soluble polymerizable alginate, can be further modified by sulfonation, obtaining yet another novel form of alginate ; designated Y-AS-X.

The~sequence of modification can have s~veral ; variations, all resulting in novel alginate derivatives (e.g., As, A-X, A5-X,~Y-A-X, and Y-As-X).

A~ presently preferred polysaccharide of the invention is ~ a~ modified alginate capable of being cross~linked by~free radical polymerization, wherein the modified alginate is made by reacting a chemical compound ;25 which includes~moieties containing carbon-carbon double bonds ~which~are;capable of free radical polymerization, wherein the unsa~turated chemical compounds are substituted at~ the carboxyl; or~ hydroxyl group of the alginate.
Exemplary unsaturated chemical compounds with which the alginate is reacted include acryloyl chloride, methacryloyl chloride, acry1~ic ~acid, methacrylic acid, allyl alcohol, ; allyl chloride,~acrylic anhydride, methacrylic anhydride, vinyl magnesium bromide, and the like. Especially preferred modified alginates are selected from an alkenyl ester of alginate, alkenyl ether of alginate or carbonyl ~:

WO93/osl76 ~ ~` PCT/US92~09364 substituted alkenyl alginate. Optionally, prior to modification of the alginate with the unsaturated chemical compound, the alginate is solubilized in an organic solvent by covalent linkage to polyethylene glycol. Examples of the resulting modified alginates include alkenyl esters of PEG-alginate, alkenyl ethers of PEG-alginate and carbonyl substituted alkenyl PEG-alginates.

In one aspect, not all carboxyl groups of the above-described alginate are substituted, therefore, the alginate may subsequently be ionically crosslinked as well ;~ as covalently polymerized. In another aspect, none of the carboxyl groups of the above-described alginate are substituted, therefore, the alginate may be subsequently ionically crossl~inked as well as covalently polymerized.

15The process~ of making microcapsules using the above-described novèl biocompatible materials, e.g., the above-described forms of a~lginate (e.g., As, A-X,~As-X, Y-A-X, and Y-As-X) ~ result in capsules with increased stability and biocompatibility. Microcapsules could be 20~ formulated by~the~alr-jet droplet generation technique (Lim & Sun, 1980~; ~by~co-axial oil extrusion, or by oil emulsification.~ Gelling polysaccharides (such as the above-described;alginate materials, A-X, Y-A-X, As-X, and Y-AS-X) afford~the~unique ability to generate microcapsules 25 ~by ionically cr;oss~linkage using divalent cations (Ca , Ba Sr ,~etc.) and then~polymerizing the thus formed gel bead by~ release of~f~ree radicals~ using a light source ( W, visible or laser)i~ The~capsules formed in this manner are more stable, and also provide a unique form of drug i: , delivery vehicle whereby ionically bound drugs or drugs entrapped in the~polysaccharide matrix may be leached from the gel sphere by lonic exchange or passive diffusion over a c~ncentration gradient.

, ~ .
~ 15 WO93/09176 LL~ ?~9 PCT/US92~09364 It is another embodiment of this invention to increase capsule stability by increasing ionic bond strength within the capsule core by the use of barium in combination with calcium in combination with gelling polysaccharide materials modified according to the invention to such forms as A-X, Y-A-X, As-X, Y-AS-X.

Compositions of the present invention can be crosslinked so as to retain any one of a variety of forms, e.g., gels, microcapsules, macrocapsules, and the like.
Gels of a variety of shapes and sizes can be prepared merely by subjecting invention compositions to ionic and/or covalent crosslinklng conditions. Such gels can optionally be~ prepared in the presence of one or more biologically active compounds, so as to provide an immunoprotective coating for the biologically active material. Gels prepared in the absence of any specific biologically active additives are also useful for a variety of purposes, such as, for example, as a wound dressing, provid~ng a protective barrier for injured skin.

Microcapsules prepared in accordance with the present inventlon comprise biologically active material encapsulated in the above-described biocompatible crosslinkable material, wherein the microcapsule has a volume in which the largest physical dimension of the capsule, including the contents thereof, does not exceed ; ~ 1: mm. ~ : ~

Macrocapsules prepared in ac~ordance with the present invention comprise biologically active material encapsulated in the above-described biocompatible crosslinkable~ material, wherein the macrocapsule has a ; volume in which the largest physical dimension is greater than l mm. Macrocapsules can contain "free" (i.e., unmodified by any coating) cells or groups of cells therein. Alternatively, macrocapsules may contain cells or wo 93/09176 ~ ~ ~f~ ~ ~ 2 ~ Pcr/usg2/og364 groups of cells which are themselves encapsulated within microcapsules.

Biologically active materials contemplated for encapsulation (to produce microcapsules or macrocapsules) according to the present invention include individual living cells or groups of living cells [such as, for example, islets of Langerhans, dopamine secreting cells (for treatment of Parkinsonism), nerve growth factor secreting cells (for the treatment of Alzheimer's disease), hepatocytes (for treatment of liver dysfunction~, adrenaline/angiotensln secreting cells (for regulation of ` hypo/hypertension),~ parathyroid cells (for replacing thyroid function), norepinephrine/metencephalin secreting ~, cells (for the control of pain)~; pharmacologically active drugs; diagnostic agents, and the like.

~ The invention will now be described in greater 5 ~ detail by reference ~o the following non-limiting examples.

Example 1 Preparation Of~Covàlently Crosslinkable Polysaccharide (i) 2D~ ~ Sodium~alginate or alginic acid (Mn = 175000) was dried in a vacuum oven for 24 hours at 60C. The dry powder was suspended~ in dichloromethane dried with 4 A
molecular~s~ieves~(acètone, benzene, toluene, and other dry organic~solvents may~also be used) at a concentration of 10 25~g~in 100 ml.~ ~A two~fold excess of acryloyl chloride was ; used (I.64 ml) and~a base, triethyl amine (2.8 ml) was added to remove ~HCl upon formation. The reaction was carried in a rou;nd bottomed flask under argon with constant refIux for 24 ho~urs.~ The reaction mixture was filtered to renove the alginate~acrylate while the filtrate containing triethylamine hydrochloride was discarded. The substituted alginate was washed twice with ethanol and dried in a vacuum oven. To obtain an alginate with a lower degree of ;~ 17 W093/0917~ c~ 29 PCT/USg2/093~

substitution, correspondingly lower amounts of acryloyl chloride were used in the reaction medium. A high G-content alginate (G content 64%) was used for the above modification scheme. Other alginates with varying G
contents may be used.

Example 2 Preparation Of Covalently Crosslinkable Polysaccharide (ii) An alternative technique of reacting acryloyl chloride to alginate was developed in which an ionically crosslinked gel in water was subject to stepwise solvent exchange with tetrahydrofuran (THF, dimethyl sulfoxide may also be used). Alginate gel beads (approx. 400um diameter) were sequentially transferred to solutions containing water/THF in the ratios 0.75/0.25, 0.5/0.5, 0.25/0.75, and lS O/l. The beads were allowed to equilibrate in each ~: : : : :
solution for 30 minutes before being transferred to the next solution. Three exchanges with 100% THF were done to ensure removal of all water in the system. The purpose of usinq gel beads~ in the reaction was to provide a freely 20 ~di~fusible matrix to ensure permeability to reactants. The reaction was performed as in Example l, the beads separated by sleving, washed~wi~th THF, and the THF then exchanged for water.~ The beads were then dissolved by exposure to sodium citrate~ at a~concentration of 50mM, and the resulting ,~
solution dialysed against deionized water for 24 hours, then~freeze dried~to obtain the modified alginate.

Example 3 Preparation Of Covalently Crosslinkable Polysaccharide The carboxyl groups on the alginate molecules were targeted for esterlfication by allyI alcohol. 2 g of alginate were dlssolved in lOOml of water. The solution was acidified to pH 3.2 - 3.5 with concentrated sulfuric ' :, W093/09176 2 1 ~ i~ ~ Pcr/usg2~og364 acid. At this pH, approximately 50% of all the carboxyl groups on the polymer were protonated and therefore susceptible to esterification. An eight fold excess (molar basis) of allyl alcohol was added to the acidified solution and the reaction mixture refluxed overnight. The mixture was then neutralized with sodium hydroxide and added to an excess of ethanol (or tetrahydrofuran) to precipitate the product. The precipitate was washed twice with ethanol and dried in a vacuum oven. Alternately, the hydroxyl groups ~0 on alginate could be targeted for esterification by using acrylic acid. Essentially the same procedure was followed for this reaction.
, The esterlfication reaction is an equilibrium reaction and hence does not go to completion. In order to drive the reaction toward the products, an excess of one of the reactants Was~ used. Also, after equilibrium was reached, water ~formed in the reaction was continually withdrawn by al~lowlng the mixture to boil for a few~hours without refluxing.

Example 4 Preparation Of Covalently Crosslinkable Polysaccharide~(iv) - Usinq Oraanic Soluble Alqinates ~ ~ , A ;commerciaIly available esterified alginate, propylene glyco~l alginate, is more hydrophobic and hence 25~ soluble in organic~solvents like dimethylsulfoxide (DMSO), acetone, dimethy~ formamide (DMF), dimethyl acetamide (DMA), etc.~ The reaction in Example l was performed using the organic soluble alginate in a homogeneous rather than a heterogeneous system. In contrast to the esterification reaction in;Example~3, reaction With the acid chloride is not an equilibrium reaction and essentially goes to completion. This technique allowed for a greater control over the degree of substitution of alginate by polymerizable groups.

W093/09176 ~ PCT/US92/09 Other organic soluble alginates suitable for covalent attachment of polymerizable groups include the relatively hydrophobic esters prepared by the technique described by Della Valle (1987a). Della Valle describes a method of ion exchange to replace cations such as sodium in sodium alginate with large hydrophobic cations such as the tetrabutylammonium cation. The tetrabutylammonium alginate thus formed is fairly hydrophobic and may be dissolved in an organic solvent such as DMSO, DMF or DMAC. This hydrophobic salt can then be used as a reaction intermediate to produce a polymerizable alginate. Thus modified naturally occurring alginates may be used to synthesize covalently crosslinkable derivatives.
~, ,,~, Example 5 Preparation Of Covalently Crosslinkable Polysaccharide (v)-Inducing Solubility In Orqanic Solvents - Modification With Polyethylene Glycol (PEG) PEG has the unique property of being soluble in organic solvents`as weIl as in aqueous media. If a sufficient quantity of PEG can be covalently attached to the~polysaccharide,~organic solubility will result. Such a~ technique has~been used to make the insoluble polysaccharide chitosan soluble in many solvents (Harris et al.,~1984). Thé~ grafting of PEG to chitosan was through ;25~ am;ine groups on chitosan using the PEG aldehyde derivative.
The~methods outlined below utilize a different chemistry.
In addition to increasing organic solubility, PEG has been used to make ~materials more biocompatible (Desai and Hubbell, l99l; Abuchowski et al., 1977). A number of chemical methods may be utilized to covalently attach PEG
:
~ to alginate. These are outlined below.

.
A standard~ esterification reaction was utilized with reaction conditions similar to the one described in Example 3. PEG has hydroxyl groups ~-OH) which can be ~ ~ .

~ ?~ ;
WO 93/091 76 ~ ~ . . PCI~/ US92/09364 . .
esterified with the carboxyl groups (-COOH) on the polysaccharide to obtain an ester link. An excess of PEG
(mol. wt. 10000 was used; other molecular weight PEGs can also be used; a monofunctional PEG such as monomethoxy PEG
may also be used) was used in the reaction mixture. After 12 hours the reaction reaches equilibrium, the reaction product was precipitated in tetrahydrofuran (or other suitable solvent) and dried under vacuum. The dried product (PEG substituted polysaccharide) was reacted with acryloyl chloride according to Example l or 4 in organic solvent in a homogeneous system due to organic solubility afforded by attachment of PEG. A derivative of PEG, i.e., ~; PEG carboxylic acid, prepared by the techniques described ` by Harris (1985~ may also be esterified with hydroxyl groups on the polysaccharide to obtain its PEG derivative.

Alternatively, PEG epoxide (or glycidyl ether of PEG), obtained by the reaction of PEG with epichlorohydrin, can be reacted with a polysaccharide in basic conditions for 24 hours to achieve PEG grafting as described by Pitha 20~ et al. (1979) who bound a PEG derivative to dextran. Other alternative routes;may also be conceived based on the chemistry of~hydroxyl~and carboxyl groups which are present on the~ polysaccharides. Harris (1985) has an excellent review of PEG chemistry from which alternative schemes may 25~ be derived.

Having~ ~ obtained an organic soluble polysaccharide, the~ reaction in Example 1 may be used to make it photopolymerizable.

Example 6 Preparation Of Covalently Crosslinkable Polysaccharide lvi~
; Preparation Of The Vinyl Ether A PEG-modified organic soluble alginate prepared as outlined in Example 5 was dissolved in dry dimethyl :

.

WO93/09176 ~1 2 ~ PCT/US9Z/Og3~

sulfoxide. A nitrogen atmosphere was maintained in the reaction vessel. The sodium salt (alkoxide) of the alginate was prepared by addition of sodium naphthalide till the green color persisted. The temperature was raised to 100C and acetylene gas was bubbled through the reaction vessel at a known rate. The reaction was stopped after 2 hours, the reaction mixture cooled, the vinyl substituted polymer precipitated in an excess of ether and dried in a vacuum oven. The degree of vinyl substitution varied depending on the length of reaction. This resulted in a vinyl substituent linked to the alginate through an ether linkage as~opposed to the examples above which generated an ester linkage. Thls;method was adapted from Mathias et al.
(1982), who used it to synthesize divinyl ethers of oligooxyethylenes.

: ~
;~ ~ Example 7 `~ ~ Alternative Routes For Preparation Of Covalently~Crosslinkable Polysaccharide Organic soluble alginates (e.g., PEG-alinates) may~ be reacted~to ~form the alkoxide (as in Example 6) followed by;addition~of vinyl halides or allyl halides to produce the vinyl~ and allyl ethers of alginate which are readily polymer~izable.

; Alternately, organic soluble alginate esters after formation;~;of the alkoxide may be reacted with Grignard~reagents such as vinyl magnesium bromide or allyl magnesium brom~ide in scrupulously dry conditions to form the corresponding vinyl and allyl derivatives linked directly to the carbonyl carbon of the ester.

: ~ :

~ ~ 22 ::

WO93/09176 2 ~ PCT/US92~09364 Example 8 Synthesis of Acrylic Anh~dride Acrylic acid (0.2 mol) was reacted with aceticanhydride (0.l mol) at a temperature of 60-70C for 2 hours. Finely powdered copper (0.l g) was added as a polymerization inhibitor. The mixture was then fraction distilled and three separate fractions collected. The first fraction gave predo~inantly acetic acid (a reaction product?, the second fraction gave a mixture of acetic acid and acrylic acid, and the last fraction (with a boiling point of approximately 65C at l0 mm Hg) was predominantly acrylic anhydride. Purity of the fractions was determined by Fourier Transform Infrared Spectrometry. Yield: 60%.
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; Exam~le 9 l5SYnthesis of Acrvlate Ester of Sodium Alqinate ; ~ Sodium alginate (5 g) was dissolved in 500~ml of water and cooled to 4C in an ice bath. Acrylic anhydride 4 ml) was added drop by drop with constant stirring to the cold alginate solution and the pH maintained at 9.0 by addition of suitable quantity of 50% NaOH.- The stirring was continued for 24 hours at a temperature of 4C. The reaction product ~was precipitated in lO0~ ethanol, filtered, washed 3 times with ethanol. The product was then~ d~issolved in water and dialyzed against deionized water through a dialysis membrane with a molecular weight cutoff of l2000-14000 for 24 hours. The dialysed product was freeze drled ~to ~obtain the pure acrylate ester of sodium alginate. Yleld: 3.5 g. The ester formation by ;~' this method was targeted to the secondary hydroxyl groups ~ 30 present on the monomeric units, i.e., mannuronic acid and : :
guluronic acid present in the alginate molecule. Those of skill in the art recognize that the degree of substitution of the alginate can be varied by use of different ratios of alginate to anhydride in the above-described reaction.

~; 23 , ~ .
: - , W093/09176PCT/US92/~9364 21'~1.1 ?.9 Example lo Synthesis of Chitosan Acrvlate Derivative Chitosan (5 g) was dissolved in 500 ml of 1%
acetic acid and the procedure in Example g was repeated to produce the acrylate derivative of chitosan. The pH in the initial stages of addition of acrylic anhydride was maintained below pH 7. Chitosan has in its monomeric unit two hydroxyl groups, one of which is a primary hydroxyl and another that is a secondary hydroxyl, and a primary amino group. All of these are reactive towards the anhydride in the order of ~reactivity amine > primary hydroxyl >
secondary hydroxyl.

Example ll ~; Synthesis of A11Y1 Ether of Sodium Alqinate 15Sodium alg~inate (5 g) was dissolved in 500 ml of water. 2 ml of 50% Na~H were~added and the mixture cooled to 4C in an ice bath. Allyl chloride (lo ml) was added and the mixture stirred and maintained at 4C for 24 hours.
The reaction product was precipitated in 100% ethanol, 20~ f~iltered, washed 3 times with ethanol. The product was then dissolved i~n water and dialyzed against deionized water through ~à dialysis membrane with a molecular weight cutoff of~12000-14000 for 24 hours. The dialysed product was freeze driéd to obtain the pure acrylate ester of 25 ~sodium alginate. Yield: 3.S g. The ether formation by this method was~targeted to the secondary hydroxyl groups ; present on the monomeric units, i.e., mannuronic acid and guluronic acid present in the alginate molecule. As noted above, the degree of substitution can readily be varied.

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WO 93/Ogl76 PCI/US92/09364 ExamPle 12 Synthesis of Chitosan Allyl Derivative Chitosan (5 g) was dissolved in 500 ml of 1%
acetic acid and cooled to 40C on an ice bath. Allyl chloride (10 ml) was added and the mixture stirred and maintained at 4C for 24 hours. The allyl derivative of chitosan was isolated by a procedure similar to the one above in Example 11. Substitution of the allyl group is possible once again at all of the three possible sites described in Example 10. Reactivity of each site is also in the same order.

Example 13 Increasina Charqe Density Of Polysaccharides bY Sulfonation Addition of sulfonic acid (-S03H) groups to the ring~ structure of alginates is a method of increasing negative ~charge dens~ity since the acidic group is dissociated; at~neutral pH. This has applications in increasing the ~ionic crosslinking capabilities of the alginate (~or other~polysaccharide) resulting in a more stable~gel structure.

Naturally ~occurring and synthetic alginates, as w~ell~as~PEG-modified~alginates, could be linked covalently to~the ~sulfonic ~acid; groups. The substitution occurs on the~ hydroxyls~;present~ in the alginate structure. If 25~ organic~ insoluble~ alginates are used, the reaction is ;heterogeneous,~ while~ a~homogeneous reaction is possible with organic soluble alginates.

The alginate ~natural or modified) i5 dissolved (or suspended) in~dry~dimethyl sulfoxide (or other suitable ~ , solvent). A suitable base, e.g., triethyl amine is added (to complex the liberated HCl in the reaction), along with chlorosulfonic a~cLd, which attacks the hydroxyl groups of :
, WO93/09176 2 ~ 2 ~ 1 2 9 PCT/US92/093~

the alginate. The degree of substitution can be manipulated (especially in homogeneous conditions) by addition of suitable amount of chlorosulfonic acid. The reaction is typically carried out at 60O-70OC overnight.
The substituted alginate is separated by precipitation with excess ether (for organic soluble alginates) or by filtration (if organic insoluble). The product is dried in a vacuum oven.
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Example l4 Preparation Of Chemically Crosslinkable Polycations :
Polycations such as polylysine, polyornithine, polyethyleneimine, polyetheramine, polyamideamine, polyvinylpyridine, etc., may be modified to make them photopolymerizable. All the above mentioned polycations have primary or~secondary amine groups in their structures.
Acid chlorides like~acryloyl chloride react readily with amines to form an amide~linka~e (Morrison and Boyd, ~973).
The polycations~were mostly obtained in their salt form ;;
(hydrochloride or hydrobromide~ which were water soluble.
A number o these polycations are insoluble in organic solvents. Reactions~to make the polycations polymerizable ~-can be carried out~in aqueous medium by reaction with anhydrides, empl~oying the~same method described above for ;polysaccharides. The~reactions can also be carried out in arganic solvents i~f~the~polycations are first modified to render them organio~soluble. In order to solubilize them in organics and thereby~facilitate a reaction with acryloyl chloride to produce~a polymerizable derivative, they were reacted with PEG. ~ -, Several techniques could be used for covalent attachment of PEG~to the amine groups on the polycations.
One technique uséd ~was the activation of PEG with l,l-carbonyldiimidazole~(CDI). This involved the dissolution of vacuum dried PEG in dry dichloromethane (or other .

WO93/09176 ~ PCT/US92/09 solvent) and addition of CDI. The reaction was carried at room temperature overnight, followed by precipitation of the PEG derivative in ether. The derivative was dried under vacuum. Grafting of CDI activated PEG to polylysine was performed in aqueous borate buffer at pH 9 for 24 hours. The reaction mixture was dialyzed against deionized water for 24 hours and the resultant solution freeze-dried to obtain the PEG ~grafted PLL. The graft copolymer was dissolved in a suitable solvent and reacted with acryloyl chloride (as in~Example l) to obtain the polymerizable product.

- Other derivatives of PEG that react with amine groups may also be utilized. Examples of such derivatives are described in~the paper by Harris (1985).
:
;~ Example l5 Preparation Of Chemically Crosslinkable Lipids Lipids used in the formation of liposomes such as ~, phosphatidyleth~a~nolamine, phosphatidylserine, phosphatidylinosltol, phosphatidylglycerol, dilaurylphosphatidic ~ dipalmitoylphosphatidyl glycerol, etc., have in thelr~structures a hydroxyl group or an amine ;group~which can be~rea~cted to acryloyl chloride or other suitable agent to ~make these lipids photocrosslinkable.
h ~ he ~general method~ for this reaction is described in 25~ Example l. The preparation of a crosslinkable lipid would greatly enhance the;~stability of liposomes in physiological conditions. These~;lipids can be rendered polymerizable by the same methods ~described above for polysaccharides and polycations. PEG could also be attached to these lipids to enhance their solubility in organic solvents and thereby facilitate the r~eaction with acryloyl chloride. The attachment of PEG was done by the method outlined in Example 5 and then followed by reaction with acryloyl chloride.
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W093/09176 2 ~ ~ :1 1 2 ~ PCT/US92/093~

Exam~le 16 Laser/Visible Liqht Photopolvmerization To Produce Polvsaccharide Gels And MicrosPheres In recent years considerable interest has been expressed in the use of lasers for polymerization processes (Wu, l990~. These polymerizations are extremely fast and may be completed in milliseconds (Decker and Moussa, 1989;
Hoyle, et al., 1989; Eaton, 1986). It was desired to use these techniques for the formation of covalently crosslinked alginate microcapsules containing pancreatic islets. Substituted alginates prepared by the techniques outlined in Examples 1 through 7 and 9 through 13 were dissolved in aqueous bicarbonate buffered saline (or other buffer) at pH 7.4 at a concentration of 0.1 - 10% (w/v).
A free radical initiating system comprising a dye and a cocatalyst were used to initiate polymerization. The dye (ethyl eosin; O.~Ol~M up to O.lM), a cocatalyst (triethanolamineî O.Ol~M up to O.lM), and comonomer,~which increases the rate of polymerization (vinyl pyrrolidinone;
0.001 to 10%) were added to the solution, which was protected from light until the photopolymerization was carried out.

Two different techniques to produce microspheres were used:~ one involved emulsification with an oil ; 25 (silicone oil) and the second was a coaxial extrusion from a hypodermic needle (20G to 26G) with the monomer solution surrounded by a sheath of flowing silicone oil in glass tubing. The resultant microspheres were exposed to laser radiatiQn from~an argon ion laser at a wavelength of 51A nm at powers between lOmW to 3W. An exposure time as low as 100 msec was found to be adequate for polymerization and microsphere formation. Photopolymerization may also be performed with a mercury arc lamp which has a fairly strong emission around 514 nm. Visible radiation between 3S wavelengths of 400 - 700 nm have been determined to be WO93/09176 ~ PCT/US92/093 nontoxic to living cells (Karu, l99o; Dupuy et al., 1988).
The use of wavelength specific chromophores as polymerization initiators ensured that they were the only species in the polymer/cell suspension that absorbed the S incident radiation.

Polycations and lipids may also be photopolymerized using this technique.

Example 17 W Photopolymerization To Produce Polysaccharide Gel And Microspheres A different initiating system from the one employed in Example 16 was used to produce alginate gels.
A W photoinitiator, 2,2-dimethoxy-2-phenyl acetophenone, was added to a~solutlon of substituted alginate (prepared a~s described in any one of Examples 1 through 7 or 9 through 13) in aqueous buffer at a concentration of ~000 -1500 ppm. This solution was exposed to long wave W
radiation from a 100 watt UV lamp. The time re~uired for gellation varied between S to 20 seconds depending on the 20~concentrations~ of inltiator and addition of other polymerizable comonomers such as vinyl pyrrolidinone (0.001 to 10%j. Gel microspheres could be prepared, for example, by~the~emulsificat1on ~technique described in Example 19.
e~short-term~exposure;of islet cells to long wave W
25~ radiation was determined~to have no~ cytotoxicity. A W
laser may also be~us;ed for the photopolymeriæation.

Polycat~ions and lipids can also be ~ photopolymerized using this technique.

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WO93/09176 ~ æ.~ PCT/US92/09364 Example 18 Visible Liqht Photopolymerization of Alqinate and Chitosan Derivatives The polysaccharide derivatives prepared by the techniques outlined above were dissolved in water at a concentration of 2~. A photoinitiator ~ethyl eosin; O.Ol~M
to O.lM), a cocatalyst (triethanolamine; O.Ol~M to O.lM), and optionally, comonomer (1-vinyl 2-pyrrolidinone; 0.001 to 10%, when present~ were added to the solution, which was protected from light until the photopolymerization reaction was carried out.

A small quantity of the prepared solution was placed in a test tube and exposed to visible radiation either from an argon ion laser at a wavelength of 514 nm at powers between 10 mW to 3W, or a 100 watt mercury arc lamp which has a fairly strong emission around 514 nm. The gelling time was noted~and found to be extremely rapid with : the laser (order of milliseconds for acrylate derivatives) and fairly rapid wi~th the mercury lamp (order of seconds for ~ acrylate de~ivatives) and varied with the :
concentrations ~ of~polymer initiator, cocatalyst, and comonomers in the system.

In ~general the gelling time of the acrylate derivatives ~in::order of seconds) was faster than that of 25 :the a;llyl derivatives (order of minutes).

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Example 19 Emulsification Technique To Produce Microcapsules : : Islets were suspended in a polymerizable mixture of alginates containing the appropriate initiating systems as described in Examples 16 and 17 above at a concentration of approximately 5000 - 15000 islets per ml~ The well mixed suspension was added into a sterile vessel containing .

?-WOg3/09176 P~T/US92/093 sterilized medica~ grade silicone oil (Dow Corning) andemulsified by rapid stirring. This resulted in the formation of spherical droplets of polymerizable solution containing islet cells. The stirring suspension was exposed to either visible light (from a high pressure Hg lamp, or a laser) or to W light depending on the initiating system used. GeIlation of the droplets to form microcapsules occurred rapidly, typically in less than 30 seconds. An aqueous physiologic buffer was added to the oil and the microcapsules preferentially partitioned into the aqueous phase. The aqueous phase was separated in an apparatus similar to~ a separating funnel and the microcapsules transferred to culture medium.

Exam~le 20 Extrusion In A Two Phase Coaxial Flow Svstem -A coaxial flow system designed to polymerize droplets containing ~cells such as islets (to~ form microcapsules) has~been described in the literature (Dupuy et al.,~1988). This dev~ice allows the droplets containing cells to be polymerized as they are formed. The body of the device is fabricated from borosilicate glass. The ~;; ; apparatus compr~ises~a needle, preferably a hypodermic needle through whlch ~a ~monomer or cell suspension is introduced. A port ~is the entrance for the shear fluid, 25~ which is silicone ~oil in the preferred embodiment. A
stopper for the device~ body may be pressure fitted or in the preferred embodiment screwed into the device housing.
A compressible seal,~which is preferably a silicone rubber ~ ~:
sealing plug, is provided for an airtight closure. The housing may be a glas~s housing capable of permitting the transmission of~ light, specifically laser light therethrough. Alternatively, the housing may be light opaque if it is provided with a light transmitting window so that the coated~ cells can be exposed to laser Iight transmitted through~the window.

~ 31 W093fO9176 '~ ,t1 ~ PCT/US9~/0936 The cell suspension is injected through a hypodermic needle of appropriate gauge into a flowing silicone oil stream that surrounds the needle. Droplets form as a result of surface tension effects and droplet size may be controlled by appropriate selection of needle size, and flow rates of oil and a~ueous (cell suspension) phases. The droplets form in the vicinity of the injection point by breaking off from a jet of the polymer solution containing the islets (or other cell type) and flowing into a narrow glass capillary which serves as a window for incidence of a narrow (0.5 - 5 mm diameter) laser beam. As the droplet passes through the laser beam, rapid gellation occurs as a result of free radical generation due to presence of appropriate light absorbing dyes and cocatalysts and a polymeric crosslinked capsule is formed around the cells. The exposure time is very short, of the order of milliseconds and can be accurately manipulated by adjustin~ the flow rate of the oil phase. That the microcapsules in oil are collected in a vessel and separated as described in Example 13 above.

A piezoelectric transducer may be attached to the needle assembly to vibrate the needle at a known frequency.
This enable the formation of small droplets of controlled ~size, s_ 25~ Example 2l Capsule Formation Usinq Ionic And Covalent Crosslinkinq The polymerizable alginate generated by any of the techniques outlined above is a material having the capacity to be ionically crosslinked, while simultaneously, covalent crosslinking is also possible. This unique property of the modified alginate facilitates the generation of a microcapsule by the conventional process (extrusion through a needle with a coaxial air stream) of ionic crosslinking in a solution containing multivalent W093/0917~ PCT/US92/09364 cations. Microcapsule formation is carried out under very mild entrapment conditions, which is highly desirable for handling biologically active materials. Polymer can be readily concentrated in a spherical form about a core of entrapped biologically active material (by ionically crosslinking the polymer, without the need for emulsification, with consequent exposure of the bioIogically active material to oils, etc.). Further crosslinking of the capsule (by free radical initiated polymerization) can then be carried out on the "pre-formed"
capsule, thereby imparting additional strength to the ` capsule.
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The ;ionically crosslinked alginate can simultaneously or subsequently be photocrosslinked (i.e., covalently crosslinked) by exposing the ionically crosslinked alginate containing a suitable concentration of dissolved photocatalysts ~e.g., ethyl eosin; O.Ol~M - O.lM, triethanol amine; 0.01~M - O.lM, and optional comon~mers, e~.g.~, vinyl pyrrolidinone, 0.001 - 10%) to initiating ~; 20~ irradiation, e.g.,~as provided by a high pressure mercury lamp. Alternatively, the ~alginate solution containing ~; ~ photocatalysts can be covalentIy crosslinked first by exposure to suitable light source, then ionically crosslinked by exposure to a solution of multivalent 2~5 ~cations~ such as ~ calcium. In the formation of microcapsules, one ~or ~both of the components of the photoinitiating sy~stem~ can be included in the bath providing the source of multivalent cations; or the ionically crosslinked~gels can be transferred to a bath ; ~ 30 containing dissolved photocatalysts which are then allowed to diffuse into the lonically crosslinked gel while being exposed to the initiating light source. By controlling the immersion time of the capsules in the photoinitiator-~containing solution, and thereby controlling the depth of ~ 35 penetration of initiators into the capsule (as a result of ; diffusion), during exposure to the light source, or :

.

following exposure to the light source, varying thicknesses of a polymerized shell on the microcapsules can be achieved. If desired, the ionically crosslinked core can be degelled without disrupting the capsule by exposure of the polymerized capsules to a buffered citrate solution.
Preferred concentration ranges for the various components of the photoinitiating system are ethyl eosin (5~M -0.5mM), triethanolamine (5mM - O.lM), and O.Ol - 1% for comonomers (e.g., vinyl pyrrolidinone).

The unique dual property of this material, i.e., ionic and covalent crosslinkability, allows the encapsulation of living cells to be carried out in a very gentle environmentj which ensures that capsule integrity can be maintained in~an in vivo environment.

; 15 Example 22 Dual Crosslinkinq Nature of Alqinate Acrylates :
The unique dual ability of invention compositions to undergo ionic as well as covalent crosslinking is demonstrated herein~ employing the alginate acrylate 20~ prepared as described in Example 9. Thus,-a solution of alginate acrylate~2 wt%) in water with appropriate concentration of photoinitiators as described above was injected through a;syringe into a bath containing calcium ions. Droplets of the alginate were immediately gelled by 25~ calcium ions on contact with the solution. The droplets ~, ~
were simultaneously~ exposed to visible radiation in the range of 500-550 nm ~from a lO0 watt mercury lamp with a bandpass filter. The beads were exposed to the radiation for one minute following which they were transferred to a solution containing sodium citrate (lM). Unmodified alginate gels produced by crosslinking with calcium only are rapidly dissolved in a solution containing citrate because of its calclum chelating properties. However, the alginate acrylate photopolymerized gelled beads remained W093/09176 2 d ~ r~ PCT/US92/093~
",~. ., indefinitely stable in this solution, indicating the presence of covalent crosslinks as the result of polymerization. These covalent crosslinks help maintain the integrity of the gel despite the reversal of the ionic crosslinks by calcium chelation.

Example 23 Variation Of Crosslink Density For Permeation Control Of Diffusible Species Through Polysaccharide Gels Alginates from Examples l through 7 and 9 through 13 can be produced at ~varying levels of substitution of crosslinkable groups. Depending on the average distance between substitutLons o;n;the alginate polymer chain, a mean 'pore size' can be computed for the crosslinked alginate , ~ gel. Thus a high level of substitution would imply a small lS pore size or a low molecular weight cutoff, and vice versa.
FITC-dextrans of varying~molecular weights were immobilized in~ crosslinked alginate gels and the permeabili~y of various~formulations testèd by measuring the release of dextran into the ~bulk solution. It was possible to design ;20'~ an~a~1ginate~gel with a~given permeability characteristic by varying the level ;o~substitution of polymerizable groups on~the alginate~polymer.

Example 24 Polysaccharides With Dual Ionic And Z~5~Covalent Cros~s1ink~Capabilities For Drug Release The level~of subst1tution of polymerizab1e groups targeted at the ~carboxyl group on alginates could be '~ controlled by addition of suitable quantities of these reagents. This ;would~ result in an alginate with some 30 'carboxyl groups that were substituted with polymerizable moieties and available for covalent crosslinking, while the remainder would be~available for ionic crosslinking. This resulted in a mater1al that had the unique dual properties ~ 35 :

' 1 12~
W093/09176 PCT~US92/O

of being able to ionically crosslink and at the same time being able to polymerize to generate covalent crosslinks.
In addition to applications in cell encapsulation, applications of such a material could be quite extensive as a drug delivery system wherein the drug was ionically bound to the alginate or merely dissolved or dispersed while the matrix was covalently crosslinked and hence insoluble.
Drug release would occur by exchange of the drug under physiological conditions with cations that diffused into the gel matrix or by simple diffusion across a concentration gradient.

Polymerizable substituents that were targeted selectively to the hydroxyl groups while leaving the carboxyls available for ionic linkage would be as effective, if not more effective than the carboxyl substituted alglnates.

Example 25 Encapsulation Of Cells In Photocrosslinked Polysaccharide Gels--Treatment~Of Enzyme/Hormone/Protein Deficiency States :
~ 20~ Pancreatic Islets for Diabetes: Pancreatic ~ .
islets isolated~ and purified by techniques described elsewhere (Soon-Shiong et al., l990; Lanza et al., l990) were~added~;to the~photocrosslinkable alginate solution containing dissolved photocatalysts in physiological buffer 25~(as~in~Example ~16)~ at a~ concentration of 5000 - 15000 islets per ml. The islet suspension was then extruded in coaxial ~flow with a~lr~into a solution of calcium ions, or extruded in coaxial flow with oil or emulsified in oil to produce droplets of alginate containing islets.

The droplets were rapidly photocrosslinked by exposure to a laser source or arc lamp to produce insoluble microspheres varying in size between 200 to l000 um depending on the hydrodynamic conditions for droplet ~.
~ ~ 36 WO93~09176 ~ $ PCT/US92/09364 formativn. The size and shape of the microspheres is dependent upon the extrusion rate and extruding capillary diameter. The encapsulated islets were put into culture and tested for viability and function to prove the innocuous nature of the polymerization.

As discussed above, several other disease states can also be treated by encapsulation of the appropriate cell types.

Example 26 lOA Retrievable System For Implanted Microcapsules Microcapsules generated by any of the techniques ~; ~described above are~ difficult to retrieve following ~; peritoneal implantation due to their small size (few lO0 microns). A~ typical dosage in a dog involves the I5 implantation of approximately 30 ml of capsules which number in thousands. A retrievable system, for microcapsules would~ be a macrocapsule (not necessarily spherical) contain~ing within it a therapeutic dosage of mi¢rocapsuIes. Such~a~macrocapsule could be fabricated from alginates and~any of its derivatives describe above.
The mi¢rocapsules~are suspended in an alginate solution that~ may be gelled~ionically or covalently, or both, in order to~obtain ~a~;gelled alginate (the macrocapsule) containing within it, the~microcapsules. Such a system of 2~5~ ~e1ivery is read~ily ~retrievable due to its physical dimenslons. An example of such a system would be a long thread of gelled ~alginate (the macrocapsule) containing j within it, the~ macrocapsules. The suspension of microcapsules in a crosslinkable (ionically or covalently) 30~ a~lginate solution~ cou~ld be extruded through a syringe and the outflowing~et or cylindrical stream immediately gelled ~; ~ either ionically or ~by photopolymerization. Dually crosslinkable alginates may also be utilized in which the first step would involve extrusion into a solution : , :

: :

g W093/09176 ^ PCT/US92/093 containing calcium ions (or other multivalent ions) followed by polymerization very similar to that described in Example 15 above. Anyone skilled in the art will recognize that retrievable systems for implanted cells or microcapsules could be devised using modified polysaccharides other than alginates, as well as modified polycations and lipids. ~
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Exam~le 27 Druq/Enzyme Release From Polysaccharide Gels With Controlled 'Pore Sizes' .

; By controlling the degree of substitution of crosslinkable groups on the alginate molecule it is poss;ible to taylor a '~porè size' within the crosslinked gel. Knowing the molecul~ar dimensions of drugs and enzymes that may have therapeutic use, one could very easily synthesize an alginate gel that would release the drug/enzyme molecuIes at a desired rate. Examples of drug/enzyme/hormone therapy could include the treatment of hemophilia by a sustained release of Factor VIII which is 20 ~deficient in hemophiliacs;~ the sustained release of human growth hormone;~ ~the~ sustained release of thyroid su~pplements or substitutes in patients that have undergone thyroidectomies; ~the~ sustained release of adrenal supplements or substitutes for repIacement of adrenal 25~function; the sustained~ release of estrogen for birth control.

; Example 28 Effects Of Svstemlcally Delivered Chemotherapeutic Aqents On Encapsulated Cells And Tissues 30 ~ The treatment of several diseases requires the in , .
vitro culture of biops~ied cells to test the effects of drugs that constitute~ potential treatments. Culturing these cells often takes severaI days and often, weeks may , .
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WO93/09176 ~ ~- PCT/US92/093 pass before an effective drug is found that affects the cultured cells in the desired fashion. A quick substitute to this technique may be the encapsulation of these cells and subsequent implantation in animals. These animals would then be treated or screened with a variety of drugs/chemotherapeutic aqents and a more realistic in vivo picture of the toxicity and efficacy of these drugs on the encapsulated cells may be obtained by examining these cells following retrieval from the animal. Such in vivo assessments cannot be performed without the benefits of immunoisolation afforded by the encapsulation technology.
A variety of tumor cells may be treated using this technique.
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ExamPle 29 15Chemical Modification Of Other Naturallv pccurrinq Polysaccharides -Hyaluronic acid (HA) has recently provoke* much interest in the biomedical and pharmaceutical industries.
Esterif~ied HA has~been used for drug delivery (Della Valle, 1987b) and HA crosslinked with polyhydric alcohols has been used~in the preparation of surgical articles (Della Valle, 1988~ Debelder and Malson (1988) have described the crossl~inklng of HA~with;polyfunctional reagents, such as diepoxides,~to produce~ water-swelling and biodegradable materials for surgical implants and the prevention of : ~ ~
postsurgical adhesi~ons. HA could be modified using the same techniques outlined in Examples 1-7 and 8-13 to produce a rapidly~photocrosslinkable gel.

Example 30 Polysac;charides For Use As Bioadhesives Alginates or HA ~hen polymerized or crosslinked on a tissue, adhered to the tissue on the contact side while remaining nonadhesive and 'slippery' on the air side.

WO93/09176 ~ 2 ` ~ PCT/US92/09~4 This was probably due to intimate contact and mixin~
between the mucus layer on the tissue and the polysaccharide in solution. It was found that when tissues were brought together in close proximity and the polysaccharide gelled in contact with both tissues, a firm adherence was obtained. Vascular anastomoses and bowel anastomoses performed in rats using these gels showed complete healing in 2-3 weeks with no problem of leakage or mechanical failure. Another use of the gels as an adhesive would be in ophthalmic use. Eye surgery often requires incision of the cornea. In wound closure, instead of suturing, the corneal incision could be closed using the polymerizable alginates. This 'bandage' would be slippery - and cause a greatly reduced degree of discomfort that ; ~ 15 results from sutures, :
Example 3l ; Photocrosslinked Hyaluronic Acid In The Prevention Of Postoperative Adhesions ; Postoperatlve adhesions, or filmy connective or 20 ~scar tissue bridges formed during the normal healing process following~ surgery, often result in bowel obstructions and lnferti~lity arising from kinking of fallopian tubes foll~owing~abdominal su~gery. The isolation of wounded tissue (as a~result of surgery) by use of a 25 ~physical barrier~between this tissue the and the surrounding organs~has been shown to alleviate these problems. HA has been used previously for this purpose, albeit in a soluble~form. As expected, even fairly viscous solutions of HA are likely to dissolve away resulting in the eventual formation of adhesions. The use of in situ photopolymerization~ of HA~ resulting in the formation of a cohesive gel around~ the injured tissue is likely to efficiently isolate the; in~ured tissue from surrounding ; organs and thus prevent the formation of adhesions.
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~ 40 WO93/09176 ~ 2 ~ PCT/US92/09364 Example 32 Photocrosslinked Alqinate and Chitosan Gel Com~ositions for use in Wound Healinq Wounds that involve broken or damaged skin run the risk of becoming infected with airborne or waterborne bacteria and may result in improperly healed wounds in the mild cases to life threatening problems in severe cases such as burns. In addition to the risk of infection, excessive loss of moisture from the wound may also result in poor healing. As is well known, severe burns are excruciatingly painful for a patient, and can present severe and even life threatening problems if the burned skin sloughs off exposing subdermal layers. In this context it is desirable to provide a dressing or covering which would in effect form a substitute "skin" for the patient. This would require that the dressing "breathe" or have adequate air p~erméability characteristics. At the same~ time it is;~desirable that the proper moisture ;conditions be maintained for prompt healing of burned skin;
for example, an appropriate dressing must not absorb eXcessive moisture~and thus dry the wound, inasmuch as this will ~ inhibit~ proper~ healing. In addition, pharmacologically active~agents may be impregnated into the ;dressing whlch upon~release~at the wound site may stimulate 25 ~the healing proeess~

Alginate and~chitosan have been previously used in wound dressing.~ ;~Chitosan is known to have a stimulatory effect~on cell~growth.;~ ~We have demonstrated in the past that aIginates containing higher percentages of R-D
~30 mannuronic acid (high ~M-content) are cytokine stimulatory while those containing hlgher fractions of ~-L guluronic acid residues (G-content) do not induce cytokînes .
responsible for fibroblast proliferation [Soon-Shiong, ;~- 1991]. While the high~ G-content alginates are useful in cell encapsulation, the high M-content alginates help stimulate wound healing. Polysaccharides such a~ alginates and chitosan modifled with polymerizable groups have applications as crosslinked gel dressings for wound healing. By polymerizing these materials along with suitable monomers a variety of gel types in terms of varying physical properties may be obtained ranging from soft and sticky to hard and tough for use in a variety o~
wound healing applications.

Alginates having very high percentages (>90%) of mannuronic acid residues (high M-content) are very effective in promoting cell proliferation through cytokine stimulation. This effect is of great potential benefit in a variety of applications, such as wound healing, as well as in the treatment of sepsis in internal or external wounds. According to~the "egg-box" model for crosslinking with multivalent cations (see Smidsr0d and Skjak-Bræk, 1990), the ionically crosslinking residues in an alginate are predominantly the guluronic acid residues. ~hus, , polymannuronic acid or polymannuronates, i.e., alginates with high~H-content~, have poor gelling properties when exposed~ to multivalent; cations. Consequently, such alginates do not form stable gels with properties useful for such applications as~ the preparation of wound healing products. ~Accordingly,~the~preparation of a polymerizable alginate having ~ a~ high polymannuronic acid or polymannuronate content would be desirable for numerous applications. Such ~a crosslinkable material can be prepared by imparting the~ability to undergo free radical ; initiated~crosslinking to high polymannuronic acid or high polymannuronate content materials employing the methods of the present invention.

Several monomers were used for copolymerization with the acrylate derivatives of alginate and chitosan. As examples are acrylamlde ~AA), acrylic acid, allyl digylcol carbonate, ethylene glycol diacrylate, glyceryl acrylate, ~:

W O 43/09176 ~ 3 PC~r/US92/09364 methylene bisacrylamide (MBA), polyethylene glycol diacrylate, hydroxyethyl acrylate, hydroxethyl methacrylate, sodium acrylate, vinyl pyrrolidinone, vinyl pyridine, etc. Photopolymerization with the above described photocatalysts is the presently preferred technique of polymerization for the production of crosslinked gels, although those of s~ill in the art are aware that there are a plethora of techniques available for this purpose, one example of which is thermal polymerization using potassium persulfate as the initiator.
The following table relates compositions of polymerized gels with corresponding physical properties.

Alginate AA~ Water Glycerol MBA Physical 15 Acrylate (g) (g) (g) (g) (g) Property 0.1 I ~.75 ~ 5 1 ~ tr~t~p,~

0.1 0.5 3.75 1.250.01 frag le 0.1 1.0 3.75 1.250.01 elastic, sticky 0.1 1.5 3.75 1.250.01 elastic, 0.1 ~ 2.0 ~.75 1.250.01 elastic, sticky, 0.1 ~3.0 3.75 1.250.01 strong, - ~ ~ ~ mildly elastic 0.1 5-0 3.75 1.250.01 strong, In the above example, only the amount of acrylamide is varled. The relative amounts of water, glycerol, and MBA may also be varied to chanqe the physical properties of resultant gels. Similar gels were prepared from chitosan acrylate, alginate methacrylate, chitosan methacrylate, and allyl ethers of alginate and chitosan.
Gels of these materlals were prepared as flat sheets that W093/09t76 PCT/US92/093 c,~o~,d~e;~,applied to a wound. The sticky materials were t~acky enough to remain bonded to skin surrounding a wound, while other materials could be adhered to a wound by means of an adhesive or by using a backing that provided adhesion around the wound site.

While the invention has been described in detail with reference to certain preferred embodiments thereof, it will be understood that modifications and variations are within the spirit and scope of that which is described and claimed.

.

: `: ~: :
:~ :

~: :

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Claims (34)

We claim:
1. A modified biocompatible material capable of undergoing free radical polymerization, wherein said material has the formula:
A-X
wherein:
A is selected from a polysaccharide, polycation or lipid, and X is a moiety containing a carbon-carbon double bond or triple bond capable of free radical polymerization;
and A and X are linked covalently through linkages selected from ester, ether, thioether, disulfide, amide, secondary amines, tertiary amines, direct C-C linkages, sulfate esters, sulfonate esters, phosphate esters, urethanes, or carbonates.
2. A modified biocompatible material according to claim 1 having further covalently linked thereto Y, wherein Y is selected from alkylene glycols, polyalkylene glycols, or hydrophobic onium cations, wherein said modified biocompatible material has the formula Y-A-X
wherein the linkage between Y and A is selected from the covalent linkages ester, ether, thioether, disulfide, amide, secondary amines, tertiary amines, direct C-C
linkages, sulfate esters, sulfonate esters, phosphate esters, urethanes, or carbonates; or the ionic linkage - ? - O OR4+;
wherein Q is nitrogen or phosphorus, and R is hydrogen, an alkyl radical, an aryl radical, an alkaryl radical, or an aralkyl radical.
3. A modified biocompatible material according to claim 1 wherein A is a polysaccharide selected from alginate, high M-content alginate, polymannuronic acid, polymannuronate, hyaluronic acid, chitosan, chitin, cellulose, starch, glycogen, guar gum, locust bean gum, dextran, levan, inulin, cyclodextran, agarose, xanthan gum, carageenan, heparin, pectin, gellan gum, or scleroglucan.
4. A modified biocompatible material according to claim 3 wherein said polysaccharide is sulfonated.
5. A modified biocompatible material according to claim 2 wherein A is a polysaccharide selected from alginate, high M-content alginate, polymannuronic acid, polymannuronate, hyaluronic acid, chitosan, chitin, cellulose, starch, glycogen, guar gum, locust bean gum, dextran, levan, inulin, cyclodextran, agarose, xanthan gum, carageenan, heparin, pectin, gellan gum, or scleroglucan.
6. A modified biocompatible material according to claim 5 wherein said polysaccharide is sulfonated.
7. A modified biocompatible material according to claim 1 wherein A is a polycation selected from polyhistidine, polylysine, polyornithine, polyarginine, polyalanine-polylysine, poly(histidine, glutamic acid)-polyalanine-polylysine, poly(phenylalanine, glutamic acid)-polyalanine-polylysine, poly(tyrosine, glutamic acid)-polyalanine-polylysine, collagen, gelatin; random copolymers of: arginine with tryptophan, tyrosine, or serine; glutamic acid with lysine; glutamic acid with lysine, ornithine; or mixtures of any two or more thereof.
8. A modified biocompatible material according to claim 1 wherein A is a lipid selected from phosphatidylethanolamine, phosphatidylserine, phosphatidylinositol, phosphatidylglycerol or dilaurylphosphatidic acid.
9. A crosslinked biocompatible material produced by subjecting the material of claim 1 to ionic crosslinking and/or free radical polymerization conditions.
10. A crosslinked biocompatible material produced by subjecting the material of claim 2 to ionic crosslinking and/or free radical polymerization conditions.
11. A method for the free radical polymerization of biocompatible materials selected from polysaccharides, polycations, or lipids, said method comprising:
chemically modifying said biocompatible material having a reactive functionality thereon with a reactive species capable of free radical polymerization;
contacting the resulting modified biocompatible material with a free radical initiating system under free radical producing conditions.
12. A method according to claim 11 wherein said reactive functionality is selected from hydroxyl, carboxyl, primary or secondary amine, aldehyde, ketone or ester groups.
13. A method according to claim 12 wherein said reactive species are selected from alkenoic acid or the corresponding acid chlorides or acid anhydrides, alkenols, alkenyl halides or organometallic alkenyl compounds.
14. A method according to claim 12 wherein said reactive species is an alkenoic acid anhydride.
15. A method according to claim 13 wherein said reactive species are selected from acryloyl chloride, methacryloyl chloride, acrylic acid, methacrylic acid, acrylic anhydride, methacrylic anhydride, allyl alcohol, allyl chloride, or vinyl magnesium bromide.
16. A method according to claim 11 wherein said free radical initiating system comprises a photosensitizing agent and a cocatalyst.
17. A method according to claim 16 wherein said photosensitizing agent is a dye selected from ethyl eosin, eosin, erythrosin, riboflavin, fluorscein, rose bengal, methylene blue, or thionine; and said cocatalyst is triethanolamine, arginine, methyldiethanol amine, or triethylamine.
18. A method according to claim 16 wherein said free radical initiating system further comprises a comonomer.
19. A gel produced by the method of claim 11.
20. Microcapsules comprising biologically active material encapsulated in the materials of claim 1, and having a volume in which the largest physical dimension of the capsule, including the encapsulated material, does not exceed 1 mm.
21. The microcapsules of claim 20 containing biologically active material.
22. The microcapsules of claim 21 wherein said biologically active material is selected from:
individual living cells or groups of living cells;
at least one pharmacologically active drug; or at least one diagnostic agent.
23. The microcapsules of claim 22 wherein said living cells comprise islets of Langerhans.
24. Macrocapsules comprising biologically active material encapsulated in the materials of claim 1, and having a volume in which the largest physical dimension is greater than 1 mm.
25. The macrocapsules of claim 24 further comprising individual cells or groups of cells.
26. A method of making a microcapsule comprising:
suspending material to be encapsulated with a mixture of modified biocompatible polymerizable material of claim 1, a dye and a cocatalyst;
forming microspheres comprising the material to be encapsulated surrounded by the modified biocompatible polymerizable material; and subjecting the modified biocompatible polymerizable material to free radical generating conditions.
27. The method according to claim 26, further comprising adding a comonomer in the suspending step.
28. A drug delivery system comprising the microcapsules of claim 20.
29. A drug delivery system comprising the macrocapsules of claim 25.
30. A bioadhesive comprising the biocompatible material of claim 1.
31. A wound dressing comprising the biocompatible material of claim 1.
32. A method of preventing tissue adhesion after surgery, said method comprising applying to a tissue surface for which non-adhesion is desired a layer of biocompatible material according to claim 1.
33. A biomedical device coated with the material of claim 1 to improve the biocompatibility thereof.
34. A method of forming a gel or coating, said method comprising:
crosslinking a material with dual simultaneous and independent abilities to undergo covalent and ionic crosslinking by adding multivalent cations thereto;
subjecting said material to free radical generating conditions.
CA002121129A 1991-10-29 1992-10-29 Crosslinkable polysaccharides, polycations and lipids useful for encapsulation and drug release Abandoned CA2121129A1 (en)

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