CA2133582A1 - Thermally processable blends of aromatic polyesters and high modulus polyurethanes - Google Patents

Thermally processable blends of aromatic polyesters and high modulus polyurethanes

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Publication number
CA2133582A1
CA2133582A1 CA002133582A CA2133582A CA2133582A1 CA 2133582 A1 CA2133582 A1 CA 2133582A1 CA 002133582 A CA002133582 A CA 002133582A CA 2133582 A CA2133582 A CA 2133582A CA 2133582 A1 CA2133582 A1 CA 2133582A1
Authority
CA
Canada
Prior art keywords
polyester
polyurethane
blend
weight percent
polyesters
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002133582A
Other languages
French (fr)
Inventor
Paul J. Moses
Augustin T. Chen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dow Global Technologies LLC
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2133582A1 publication Critical patent/CA2133582A1/en
Abandoned legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04Polyurethanes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S525/00Synthetic resins or natural rubbers -- part of the class 520 series
    • Y10S525/932Blend of matched optical properties

Abstract

2133582 9322383 PCTABScor01 The tensile strength of a thermoplastic, transparent, aromatic polyester is markedly improved by incorporating into the polyester a thermoplastic, rigid polyurethane. The resultant transparent blend is particularly useful in making eyeglasses, toothbrushes, and screwdriver handles.

Description

2 1~ 3 ~i 8 2 PC~/US93/O2189 THERMALLY PROCESSABLE BLENDS OF AROMATIC POLYESTERS AND HIGH MODULUS
POLYURETHANES .

This invention relates to synthetic polymeric resin compositions useful for thermoplastic fabrication. More particularly, the present invention refers to thermoplastic ~ .
blends of polyesters and other polymers that improve certain physical properties without adversely affecting the transparency property of the polyester.
,: .
The high molecularweight polyesters of terephthalic, isophthalic and other l .
aromatic diacids are well known. See, for example, U.S. Patent Nos. 2,465,319 and 3,047,539. ~:
TheSe aroma.ic po,yes~êrs hc ve :~2~y prope~,es ;uch ~; hi~b hea~ dist~rtion te.,.per2turQ, stiffness and transparency which make them particularly suitable for use in containers, electronic components and consumer products. However, for rnany potential applications such as safety eyeglasses, the polyesters do not possess sufficient combination of tensile strength, toughness and transparency to perform satisfactorily.

Therefore,'itishishiydesir2r~1e~0providearrleanstoimprovetrletensile ",:
strength of the polyester without sacrificing its hardness, ~hermal resistance or transparency.
1:, In a first aspect, the present invention is a transparent, thermally processablepoiy~ster/polyurethane niend exhibitir,g irr;proved tensile s~ren~h. This blend comprises (1~ 3 ~
~; thermoplastic, aromatic polyffter and (2) a thermal Iy processable, rigid polyurethane in an amount sufficient to measurably increase the tensile s~rength of the polyesler withou~ l;
significantly reducing the trar~sparency OT ti~e poiyes~er.
.:
Surprisingly, the blends of ~he present inver.tion exhibit excellent tensile strength andatougnness,tnerrnairesistanceorhardnesswhichisatleastequaltosuchpropertieso~the !',~
polyester and a transparency which is comparable to the transparency of the polyester. As a result of their unique combination of proper~ies, tnese blends are useful in sa;ety eyeglasses;
industrial components, such as sight glasses, protective covers; fuel handling systems; -:
consumer products including screwdriver handles, toothbrushes, and other applications requiring transparency and heat resistance and tensile strength.

Aromatic PQ~

The aromatic polyester employed in the prac~ice of this invention is preferably any thermopiastic, transparerit polyester prepared by reacting an aromatic diacid such as terephthalic acid or isophthalic acid with an alkylene diol such as ethylene cglycol, 1,3-propanediol or 1 ,4-butanediol. Also suitable are the various copolyesters prepared from ~ .

WO ')3/22383 2 1 3 3 5 ~ 2 PCI/US93/02189 ~

mixtures of aromatic diacids and/or mixtures of alkylene diols. The polyesters may be essentially linear or branched as a resul~ of using branchiny agents such as tri- and tetracarboxylic acids. The polyesters may be capped with different diols such as cyclohexane- ~ i:
dimethanolandcyclohexanediol. .

In general, suitable polyesters and`copolyesters can be prepared from one or more multi-hydric compounds (including derivatives thereof such as rnetal phenolates of , I .
diphenols) by reacting multi-hydric compound(s) such as a dihydric phenol with a polyester l: "
precursor such as an aromatic dicarbs~xylic acid or its acid chlorid2s. Se- fo~ ex2mole the ..
Encyclopedia of Polymer Science and Engineeri ng, Vol . 12, "Polyesters", p.1 et. seq. (1987) and Hiah Performance Polvmers- Their Oriain and Develoornent, "History of Palyarylates", pp. 95 to 103 (19~5). N!ell, so!~atio- ~nd in;erf2c,21 processes for~he prepara..on o~ ~nese ~oi~es~er, and copolyesters are known and can be suitably ernployed. See for example, U.S. Patents 2,465,319;
3,047,~39; 3,216,970; 3,756,986; 3,946,091; 4,049,629 and 4,137,278. In particular, U.5. Patents 4,137,278 and 3,946,091 disclose melt polymerization techniques; U.S. Patents 4,04g,629 and . :
3,946,091 disclose solution polymerization techniques; and U.S. Patents 3,946,091 and 3,216,970 disclose interfacial polymerization techniques, which techniques could preferably be ernployed to prepare polyes~er resins. Other suitable polyesters and methods for preparing them are described in U.S. Patent 4,279,&01.
:
Examples of suitable polyester precursors include the following acids or tneir , corresr onding acid chlorides: tereohthalic acid, isophthalic acid, naphthalenedicarboxylic acid, diphenyletherdicarboxylic acid, diphenyldicarboxylic acid, diphenyls~lfonedicarboxylic acid . . ~ -and diphenoxyethanedicarboxylic acid. Examples of suitable multi-hydric compounds include aliphatic dio!s such as ethylene glycol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 25 1,6-hexanediol, cyclohexane dimethanol; and dihydric phenols such as bisDhenol and bisphenol ~. :

A prefnrred aroma~ic polyester is represented by repeated units corresponding tothe general formula:

O ~ . ~
& c ol c t n .
. .
-2- . :.
'" "'''~
.:

W0 93~22383 212 ~ rj ~ PCl'/US93/02189 1,:
wherein n is selected from the numbers 2 through 6. Of the foregoing polyesters, the polylethylene terephthalate) and poly(l ,4-butylene terePhthalate) polyesters and their copolyesters are more preferred, with the poly(ethylene terephthalates) polyester and ¦ i:
copolyester being most preferred. ~ , ~ :
Polvurethane I ~
.~ .,. :.
The polyurethane employed in the practice of this invention is a rigid . ~;
thermoplastic polyurethane (herein also referred to as RTPU). Further, this polyurethane is ~, thermally processable, i.e., it exhibits the character of heat plastification upon heating to a I :
temperature of 200C to 270C and can be extruded, injection molded or otherwise fabricated ; ~ in the same manner as any other thermoolastic Dolymer Bv "rigid thermoolastic .:
polyure.hane" is meanL a ;herrnoplastic polyure.hane having a tensile ~odulus of at least :
l SO,OOO pounds per square inch (psi) ( ~ ,034 MPs) (as determined by ASTM D-638). These rigid thermoplastic polyuretnanes are charactenzed by nav~ng at least 80 weight percent o;tne ~::
5 polyurethane, more preferably at least 90 weight percent and~most preferably 95 weight percent of hard segments. By "hard segment" is meant a rigid thermoplastic polyurethane having a giass .ransition temperature (Tg as de~ermined by ASTM D-7~6-52T) of at ieas; 60'C or higher. More preferably, this hard segmen ~ .as a giass transition temDerature) of at least 80C, most preferably at least 90C. ~.

~, . Or parlicuiar in.erest are the polyuretnanes which prese. ,~ transparency of , ;`:, greaterthan 80 percentwhen measured according to ASTM D1003 and are prepared from an organic diisocyanate, a difunctional aclive hydrogen extender having a molecularweight of ;:
less than 200 at least a nart of which could optionally a diol, diarnlne or comparable 25 ~ difunctional active hydrogen compound having a cycioalkanedialkyiene or a cycloal kylene .
moiety ~herein such difunctional active hydrogen compounds shall be collectively referred to as :: .
a cyclic diahl) and an optional polyahl which can have a functionality greater than 2. The term :; ~. "ahl " means an active hydro~en moi~y capabie of reacting wi~n an isocyana~e group to form a ~ .
urethane, urea, thiourea or corresponding linkage depending on the ~articular active ~ ~:
30 hydrogen maiety being reacted. i~xamples of such preferred poiyure;hanes are the thermoplastic and similarly extrudable polyurethanes described in U.S. Patent 4,822,827.

Organic diisocyanateswhich may be employed to make the polyurethane include aromatic, aliphatic and cycloaliphatic diisocyanates and combinations thereof. Representa~ives !. .
of these types are m-phenylene di-isocyanate, tolylene-2,4-diisocyanate, ~olylene-2,6- I~ --diisocyanate, hexamethylene-1,6-diisocyanate, teuamethylene-1,4-diisocyanate, cyclohexane~
-1,4-diisocyanate, diphenylmethane-4,4'-diisocyanate, 4,4'-biphenylene diisocyanate and other diisocyanates disclosed in U.S.~Patent 4,731,416. Due tO their availability and propertles, the . `
,, ~
-3- : ~
, '. ' -', .

~133~g2 ~ ~
W0 93/22383 PCl~/US93/02189 ;: .

aromatic diisocyanates such as tolylene diisocyanate, 4,4'-methyldiphenyl diiso~yanate and ~: i polymethylene polyphenylisocyanate are preferred, with diphenylmethane-4,4'-diisocyanate ' ~ .:
and liquid forms based thereon being most preferred. Also suitable are isocyanate-terminated ~, ;
prepolymers such as those prepared by reacting polyisocyanates with polyols; however, the ', amount of polyol should be limited so that the T9 of the polyurethane is not reduced below ' 60C.

In a preferred embodiment, the cyclic diahl is employed in an amount sufficient to ;~
im~artthe reauired Tg farthe hard seornent. The cyclic diahl component mav be a diahl or a mixture of more than one diahl. The cyclic ring may be substituted by inert groups in addition tothetwoactivehydrogenmoietiesoralkyleneactivehydrogenmoieties By"inertgroup" is T.Q2r, ar ~ sroU~D ~ha~ c!oes r.o, reaC; wi~h ar~ ,socyanC~e sroup or aC~,ve hydrGse~ ~. o_a s~,.h as hydroxyl or amino or àoes not otherwise interfere the polyurethane or polyurea reaction.
Examples of inert groups are Cl to Ca alkyls, nitro, C, to C9 alkoxy, halo and cyano. Illustrative cycloalkanediols include 1,3-cyclobutanediol, 1,3~cyclopentanediol, 1,2-cyclohexanediol, 1,3~cyclohexanediol, 1,4-cyclohexanediol, 2-methyl-t,4-eyclohexanediol, 4,4'-methylene bistcyclohexanol) and 4,4'-isopropylidenebis(cyclo^hexanol) and other cycloalkanediols listed in U.S. Patent 4,822,827. Illustrative of the cycloalkane dialkanols include cyclohexane dimethanol. Of the cycloalkanediols and cycloalkane dialkanols ~also called bis(hydroxyalkyl)cycloalkanes), the cyclohexanediois, cyclohexane dimethanol and 4,4'-alkylidenebis-(cyclohexanols) are more preferred, with 1,4-cyclohexane dirnethanol being most pr~ . Alsosuit~e~sc,~c!ic~ is2rethe~0rrespor~i,.sdiar~s,d*~i-~s~n~iam;~es of cycloalkanes and dialkylcycloalkanes.
.
In adciition to the cyclic diahls, other chain extenders are optionally employed in 25 rnaking the polyurethane provided that such chain extenders are used in amounts which do , not reduce the giass transition tem perature of the polyu rethane below 60C. Il l ustrative of such extenders are aliphatic straight- and branched-chain diols having from 2 to 10 car~ons in the chain, including, aliphatic diamines sueh as ethylenediarnine and diethylenetriamine, and aromatic di-amines such as diethyltoluenediamine. Exemplary diols, which are preferred as the I i:
30 other extender, include ethylene glycol, 1,3-propanediol, ' ,4-butanediol, l,;-pentanediol, 1,6-hexanediol, 1,2-propanediol, 1,3- and 2,3-butanediol, and mixtures of two or more of such diols 2s further described in U.S~ Patent 4,822,827. Most preferred as such other extenders are ., l,4-butanediol and l,6-hexanediol. Trifunctionalextenderssuchasglycerol and trimethylolpropane can also be employed in small amounts, i.e., less than 5 weight percent, in 35 admixture with one or more of the aforementioned chai n extenders. Larger amounts of the . I . .
trifunctional extenders should be avoided in order to retain the desired thermal pracessability.
Of the other extenders, it is more preferred to use 1,4-butanediol, 1,6-hexanediol, neopentyl .~....
~, ..
: ', '.,'.'-.

wo 93/2?383 ~ 1 3 3 ~i 8 ,~7, PCr/VSg3/021~9 glycol, ethylene glycol and diethylene glycol, either alone or i n admixture with one or more of the named aliphatic diols. iVlost preferred of the other chain extenders are 1 ,4-butanedioi, and . .
1 ,6-hexanediol.

The polyahl which is employed as the optional soft segment of the polyurethane :
includes any organic compound having at least two active hydrogen moieties wherein the compound has a molecular weight of at least 200 and a hydroxy equivalent weight of at least - SO, preferably at least 100. Preferably, the polyahl is a polymer having at least two active hydrogen moieties a molecular weight of at least dOO and a total of at least 5 monomeric units derived from propylene oxide and/or ethylene oxide. For the purposes of this invention, an I;
active hydrogen moiety refers to a moiety containing a hydrogen atom which, because of its ?osi~lor In~he r~!ec ~!e, d s?'zys signific3nt 2Cti'J't`J 2crordins ~othe ZQrewitinoff ~est ::
descrinecl byWollerinlneJournalofTheAmericanChemicalSociety,Vol.4g, p. 3181 (1927). .:
Illustra~ive of such active hydrogen moieties are -COO~, -OH, -NH2, - NH, -CONHz, -SH and -CONH-. Typicai polyahls are NCO-reactive and include polyols, polyamines including amine--terminated polyethers, polyamides, polymercaptans, hydroxy-~erminated polyesters and polyacidsl particularly as exemplifled in U.S. Patent Nos. 4,394,491 and 4,822,827. In general Ihe poiyahi should not have a funclionality greater than 4 in order to enable the polyurethane to retain its thermal processability. For the polyahls having a functionality of 3 or 4, the ; ~:
amount of polyahl employed should be relatively small, e.g., less than about 10 weight percent based on the polyahl, to avoid making a thermosPt polyurethane.

Of the foregoing poly2hls, the polyols sre preferred. Examples of such polyois are the polyether polyols, the polyester polyols, hydroxy func~ional acrylic polymers, hydroxyl--containing epoxy resins, and other polyols descrihed in U.S. Patent 4,731,~16.
:
Polyether polyols which are most advan~aseousiy empioyed as tne poiyahi in the pr3ctice of this invention are the polyalkylene polyether polyols including the polymerization :;
produc~.s of alkylene ~axides and other oxiranes in the preser7ce of an initiatar compound such as water or polyhydric alcohols having Trom two to eight hydroxyl groups. Exemp!ary such alcohols include ethylene glycol, 1,3-propylene glycol, 1 ,2-propylene glycol, 1 ,4-butylene .:.
glycol, 1,3-butylene glycol, 1,2-butylene glycol, 1,5-Dentane diol, 1 ,7-heF~tane diol, glycerol, 1,1,1-trimethylolpropane, l~ trimethylolethane, hexane-1,2,6-triol, a-rnethyl glucoside, : .
pentaerythritol, erythritol, pentatols and hexatols. Also i ncluded withi n the term " polyhyd ric alco~hol" are sugars such as glucose, sucrose, fructose, sorbitol and maltose as well as 35 compounds derived from phenols such as 2,2-(4,4'-hydroxyphenyl~propane, commonly known : ;
as bisphenol A. Illustrative oxiranes that are advantageousiy employed i n the preparation of the polyether polyol include simple alkylene oxides such as ethylene oxide, propylene oxide,-. .
butylene oxide, and amylene oxide; glycidyl ethers such as t-butyl glycidyl ether and phenyl ~, "'.~-.

WO 93/22383 ~! 1 3 3 ~ 8 2 PCI/US93/02189 glycidyl ether; and random or block copolymers of two or more of these oxiranes. The polyalkylene polyether polyols may have ~rimary, secondary or tertiary hydroxyl groups and, preferably, are polyethers prepared from alkylene oxides having from two to six carbon atorns such as ethylene oxide, propylene oxide and butylene oxide. Polyether polyols which are most 5 preferred include the alkylene oxide addition products of water, trimethylolpropane, glycerine, pentaerythritol, propylene glycol and biends thereof having hydroxyl equivalent weights of from 200 to 10,000, especially from 350 to 3000.

In general, the overall prooortions of the comoonents of the DolvurethanQ a~e such that the active hydrogen-containing components, i.e., the chain extender(s) and the optional polyahl, balance the isocyanate component(s) so that stoichiometric equivalency of the reactants is maint2inad. I~owevar, for various reasons, it is -~ a!ways possi~l G' des,r2~'-to meet the 1: 1 equivalency. Thus, the proporlions are such tnat the overall ratio of isocyanate groups to active hydrogen groups is in the range frorn 0.90:1 to 1.15: 1, and preferably, from 0.95:1 to 1.10: 1. In the active hydrogen chain ex~ender component, the cycloalkanediol and/or cycloalkane dialkanol portion is sufficient to Drovide the polyurethane with the desired Tg which portion is preferably in the range from 10to 100, more preferably from 15to 100, most preferably 80 to 100, weight percent o; total chain ex~ender wilh the remainder r~eing a conventional difunctional chain extender as previously discussed. The polyahl, which is optionally employed in the polyurethane, is employed in an amount wF~ich will not lower the tensilemodulusofthepolyurethanetovaluesbelow150,000psi(1035MPa)asmeasuredin ~cc~rd~n~wi~ A~AII Test ~h~d ~-638. PreTera~!y such amc~t ~s ~ess tharl a~Ctltt 25 weignt percem of the total weight of components used to make ~he poiyurethane, with amounts iess than 10 weight percent being more preferred.
The polyurethane is employed in the blend in an arnount sufficient to increase the : .
tenslle ~trength of the blend by at least 5 percent cornpared to the polyester only. Preferred ~ .
blen~s corlprise from 75 to 25, more pre~rably frorn 60 to ~0, and most preterably about S0, wei~ht percent of the poiyester and from 10 to 90, more preferably from 25 to 7;! more preferably from 40 to 60, and most preferably about 50, wei~3ht percent of the rigid 30 polyurethane. In adciition to the foregoing critical components, this blend optlonally contains other components such as antioxidants, thermal stabilizers, UV stabilizers and lubricants which do nor significantly impairthe transparency, hardness and thermal resistance of the blends.

The blends can be prepared by adding the polyester to the feed part or the vent : ~:
35 port of an extruder during reaction extrusion polymerization of the polyurethane resin. See, for example, the conditions descri bed i n U .S. Patent 4,822 ,827. U nd er such cond iti ons, the :
reaction of isocyanate moieties and active hydrogen moieties can be carried out in absence of a .
urethane-type catalyst. However, when fast reaction ti me is desirable, e.g., less tnan one -6~

W0~3/~2383 21?3S8~ PCI/US93/0~189 minute, the urethane reaction is carried out in the presence of a urethane-type catalyst which is effective to catalyze the reaction of the active hydrogen moieti es with the isocyanate moieties.
The urethane catalys~ is ~sed in an amount comparable to that used in conventional urethane- ¦~
-type reactions, preferably in an amount from 0.001 to 5 weight percent based on the weight of the reaction mixture. Any suitable urethane catalyst may be used including tertiary amines, ,:
such as, for example, triethylenediamine, N-methyl morpholine, N-ethyl morpholine, diethyl ethanolamine, N-coco morpholine, 1-methyl-4-dimethylaminoethyl piperazine, 3-methoxy-N- : ::
-dimethylpropylamine, N,N-dimethyl-N',N'-methyl isopropyl propylenediamine, N,N-diethyl- .
-3-clielnyiaminopropylamlne, aimelnyioenzylamine anci o.her ca;aiys., disciosed in U.5. r~a.enl ~:
4,731,4t6. Pre~erredcatalystsarethetincatalystssuchastheliquidorganotincarboxylates, e.g., those catalysts prepared bythe reaction on one mole of dialkyltin oxide with one mole of ~ .
a carboxylic acid as disclosea in more de;ail in U.S. ?a~ent 3,661,887. Wnen tne poiyure;nane !S `~
prepared by a reactive extrusion method using a continuous twin screw reactor extruder such as described in U.S. Patent 3,642,g64. the polyester resin may be added in any conventional manner, e.g., initially with the urethane-forming reactants or at a later stage during polymer ~ ;~
formation.

Alternatively, the polyester can be admixed, preferably in comminuted form such ;
as powder or pelletswith the finished polyurethane also in a similarly comminuled form. The resulting physical mixture isthen homogenlzed and/or tiuxed by conventional melt blending means s~ch a; by extrusion, milling or Banbury mixing. !"' ,'~

The blends are prepared in non-cellular ~orm. The polyure~hane compositions can be converted to non-cellular shapes by standard rnolding techniques known in the art of molding thermoplastic orthermoset polyure~hanes. Such techniques include reaction inJectlon I .:
25 molding and cast molding at the time the polyurethane is preoared and injection molding, extrusion, com,oression molding. blow molding calencJering and thermoforming in the case of fabricating the finished poiymer composi~ion. The marked resistance of the polyurethane component employec in The comoosi~ions o; this in\~en~ion to deformation or decom~osition upon exposure to ternperatures involved in melt processing greatly facilitates the fabrication of 30 articles from the composition~s. : ~-The followi ng exarnples are given to i 11 us.rate the invention and should not be in~erpreted as limiting it in any way. Unless stated othervvise, all parts and percentages are :.
given by weight.

:

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-7- :.
~;~"'.`

WO 93/22383 2 1 3 3 5 ~ 2 Pcr/ US93/02 1 8g Exam ol e 1 . r ~ .
. . , ~ . , :
. , ~.
A series of blends comprising varying amounts of poly~ethylene terephthalate) copolyester and a rigid thermoplastic polyurethane (RTPU) having a Tg of 237"F (114C) S (commercially available under the trademark ISOPLAST* 301 from The Dow Chemical Company) was prepared. The weight proportion of the polyurethane component for each blend is shown in Table 1. The components, in form of pellets, were tumble blended and then fed to an Arburg 220E (2 oz.) injection molding machine having a barrel temperature orofile of 230C, a nozzle temperature of 253C and a mold temperature of 60C and operating at a screw speed of 150 revolutions per minute (rpm), an injection speed setting of 2, an injection pressure of 1000 psi (7 MPa) and an injection time and cooling tirne of 5 and 20 seconds. resoective!y.
Alterrlate similar results could be obtained by adding a pelletlpellet rnixture of the polyester and polyurethane directlyto the injection molding apparatus without previous compounding. ~ I
Sar,lples 1, 2 and 3 are tested for physical properties and transparency. The results of such tests 5 are repor~ed in the following Table 1.

Comparative ~xamDles A and B

For purposes of comparison, control samples are prepared using the polyurPthane orthe polyester e,rnploy0d in Examples 1-3 as the sole polymeric component of the sample.
These samples (Samples A and B) are also tested and the results of these tests are al so reported i n ~he Tal; le 1. ~ -',, .. ''.
.'.
~"".,.

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WO 93/22383 ~ 3 ~ 3 ? Pcr/usg3/o2189 ¦
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~ ~ ~ ~o ~ o Z o ~o ~-o .~ ~ a~ . ~ . o~ . 03 ~o 3 X 3 ~ ~ L~ -- L'l--td ~J_~ _~ _ ~_ ~) ~ ~vv L L~

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WO 9~/~2383 2 1 ~ 3 ~ g ~ PC~V~3/02189 As evidenced by the data shown in Table 1, the blend compositions of the presentinvention, Samples Nos. 1, 2 and 3, exhibit improved tensile strength without significantly sacrificing the transparency as cornpared to the comparative blends having polyester or polyurethane as the sole component (Samples A and B).

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Claims (7)

WO 93/22383 PCT/US93/02189 CLAIMS:
1. A transparent, thermally processable polyester/polyurethane blend exhibiting improved tensile strength, said blend comprising (1) a thermoplastic, aromatic polyester and (2) a thermally processable, rigid polyurethane in an amount sufficient to measurably increase the tensile strength of the polyester without significantly reducing the transparency of the polyester.
2. A polyester/polyurethane blend of Claim 1 wherein the polyurethane component constitutes of from 10 to 90 weight percent of the blend.
3. A polyester/polyurethane blend of Claim 1 wherein the polyurethane component constitutes of from 25 to 75 weight percent of the blend.
4. A polyester/polyurethane blend of Claim 1 wherein the polyurethane component constitutes of from 40 to 60 weight percent of the blend.
5. A polyester/polyurethane blend of Claim 1 wherein the polyurethane component constitutes 50 weight percent of the blend.
6. A polyester/polyurethane blend of Claim 1 wherein the polyester component is selected from the group consisting of poly(ethylene terephthalate) and poly(1,4-butylene terephthalate) polyesters and copolyesters.
7. A polyester/polyurethane blend of Claim 1 wherein the polyester component is poly(ethylene terephthalate) polyesters and copolyesters.
CA002133582A 1992-04-30 1993-03-10 Thermally processable blends of aromatic polyesters and high modulus polyurethanes Abandoned CA2133582A1 (en)

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US07/876,652 US5319039A (en) 1992-04-30 1992-04-30 Thermally processable blends of aromatic polyesters and high modulus polyurethanes

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WO1993022383A1 (en) 1993-11-11
US5319039A (en) 1994-06-07
DE69328483T2 (en) 2000-09-07
EP0638109A1 (en) 1995-02-15
ES2145045T3 (en) 2000-07-01
EP0638109B1 (en) 2000-04-26
JPH07506142A (en) 1995-07-06

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