CA2146887C - Press-bending station for bending sheets of glass - Google Patents

Press-bending station for bending sheets of glass Download PDF

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Publication number
CA2146887C
CA2146887C CA002146887A CA2146887A CA2146887C CA 2146887 C CA2146887 C CA 2146887C CA 002146887 A CA002146887 A CA 002146887A CA 2146887 A CA2146887 A CA 2146887A CA 2146887 C CA2146887 C CA 2146887C
Authority
CA
Canada
Prior art keywords
press
temperature
mould
male
bending
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA002146887A
Other languages
French (fr)
Other versions
CA2146887A1 (en
Inventor
Dieter Funk
Dieter Bruns
Rolf Wenning
Walter Brans
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Flachglas Wernberg GmbH
Original Assignee
Flachglas Wernberg GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Flachglas Wernberg GmbH filed Critical Flachglas Wernberg GmbH
Publication of CA2146887A1 publication Critical patent/CA2146887A1/en
Application granted granted Critical
Publication of CA2146887C publication Critical patent/CA2146887C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/02Re-forming glass sheets
    • C03B23/023Re-forming glass sheets by bending
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/02Re-forming glass sheets
    • C03B23/023Re-forming glass sheets by bending
    • C03B23/03Re-forming glass sheets by bending by press-bending between shaping moulds
    • C03B23/0307Press-bending involving applying local or additional heating, cooling or insulating means

Abstract

Press-bending station for bending sheets of glass during the course of automated production of identical motor vehicle windows within specified batch sizes, where the glass sheets to be bent are heated in a continuous furnace to a specified bending temperature and directly after leaving the continuous furnace are fed in horizontal position with the aid of a horizontal conveyor into the press-bendinq station. It incorporates a male press mould and a female press mould. The male press mould is a cast full mould and consists of an aluminium alloy. The male press mould possesses heating passages for fluid heating with the aid of a liquid heat transfer medium and can be heated with sufficiently homogeneous temperature distribution to a thermal expansion temperature which is below the bending temperature. The temperature of the male press mould can be controlled and/or regulated by means of the liquid heat transfer medium. The thermal expansion temperature of the male press mould is controlled and/or regulated such that the specific thermal expansion of the male press mould and the thermal expansion of the glass sheet to be bent, placed centrally on the female press mould at bending temperature, practically correspond.

Description

~.~~688~
PRESS-BENDING STATION FOR BENDING SHEETS OF GLASS
The invention concerns a press-bending station for bending sheets of glass during the course of automated production of identical motor vehicle windows within specified batch sizes, where the glass sheets to be bent are heated in a continuous furnace to a specified bending temperature and directly after leaving the continuous furnace are fed in horizontal position with the aid of a horizontal conveyor into the press-bending station, which press-bending station incorporates in its press frame an upper male press mould and a lower female press mould taking the form of an annular mould.
Of course, the plan view of the male press mould is matched to the geometry of the glass sheets to be bent. It possesses a glass sheet contact surface designed to suit the curvature of the glass sheets to be bent. The bending operation takes place in cyclic mode, one glass sheet follows the next. - English-language literature speaks of a male tool and a female tool. Of course, opening and closing of the press tools take place in the press-bending station, in the same way as in a press.
In the case of the known press-bending station from which the invention is derived (WO 90/11 973), importance is attached to the fact that the glass sheet contact surface is shaped to correspond to the currature of the glaas sheet to be bent. The configuration of the male press mould as a whole is left to choice. It is not heated and not cooled. The temperature which is reached in auto-matic operation of the press-bending station on the male press mould reap. on the glass sheet contact surface is taken into account and is regarded as suitable. In practice, during the course of the known measures described above, the male press mould is of multi-layered construction with interposed thermal insulating :Layers. Although the bent glass aheeta remain in the press-bending station until the shape produced by the press-bending operation is sufficiently free from internal stresses in the bent glass sheets and consequently uniform cooling cannot lead to uncontrolled geometrical faults, during automated production of identical glass sheets within specified batch sizes, uncontrolled geometrical faults are to be found on the bent glass sheets. These are --, _2146887 troublesome, particularly when high standards are imposed on accuracy of manufacture.
The technical problem of the invention is, in the case of a press-station for bending glass sheets during the course of automated production of identical motor vehicle windows within specified batch sizes, to ensure that uncontrolled geometrical faults no longer occur on the finish-bent glass sheets.
To solve this problem, the subject of this invention is a press-bendinq station for bending glass sheets during the course of autamated production of identical motor vehicle windows within specified batch sizes, where the glass sheets to be bent are heated in a continuous furnace to a specified bending temperature and directly after leaving the continuous furnace are fed in horizontal position with the aid of a horizontal conveyor into the press-bending station, which press-bending station incorporates in its press frame an upper male press mould and a lower female press mould taking the form of an annular mould, combination of the following features being realized:
a) the male press mould is a cast full mould and consists of an aluminium alloy, b) the male press mould possesses heating passages for fluid heating with the aid of a liquid heat transfer medium and can be heated with sufficiently homogeneous temperature distribution to a thermal expansion temperature which is below the bending tempera-ture, c) the temperature of the male press mould can be controlled and/or regulated by means of the liquid heat transfer medium, the thermal expansion temperature of the male press mould being controlled and/or regulated such that the specific thermal expan-sion of the male press mould and the thermal expansion of the glass sheet to be bent, placed centrally on the female press mould at bending temperature, practically correspond. It should be repeated once more that the plan view of the male press mould is matched to _~~~6~~~
the geometry of the glass sheets to be bent and possesses a glass sheet contact surface designed to suit the curvature of the bent glass sheet. According to a preferred embodiment of the invention, the arrangement is such that at thermal expansion temperature the male press mould possesses a glass sheet contact surface corres-ponding to the curvature of the bent glass sheet. The glass sheet contact surface is machined and shaped.
The invention is derived from the principle that the uncontrolled variations described at the beginning in the geometry of otherwise identical bent glass sheets of a batch is due to differing thermal expansion of the glass sheets to be bent on the one hand, and the male press mould at least in the region of the glass sheet contact surface on the other hand, and prevents these differences in thermal expansion. Surprisingly, it is possible to utilize this to suppress the uncontrolled variations. Surprisingly, it is not problematical that the glass sheets themselves experience cooling during the bending operation, whilst the temperature of the male press mould remains practically unchanged during the bending operation. It is known in principle (DE 19 35 161) for spring-beak of the bent glass sheets with similar press-bending operations to be countered by counter-cooling of the glass sheets themselves which is effected by heating the male press mould which can also consist of an aluminium alloy. Whilst here so to speak temperature correction is carried out on the bent glass sheets, according to the invention, thermal expansion correction takes place during bending of the glass sheets, that is to say with the aid of the principle of matching realized in combination with features a), b) and c). Within the scope of the known measures (WO 90/11 973, DE 19 35 161), it has not become known that matched temperature regula-tion and control is necessary in order to prevent the differences in thermal expansion at least on the glass sheet contact surface of the male press mould on the one hand and in the glass sheet on the other hand.
Within the scope of the invention, it is possible to work with the different aluminium alloys, for example with the alloys which are described in "Stoffhtitte" (1967, published by Verlag Wilh. Ernst &
Sohn, page 231). In particular, it is possible to work with 214G88'~
aluminium casting alloys which have been developed for the sole plates of textile irons and objects subjected to similar stresses and, in addition to their favourable thermal conductivity at the temperatures occurring, also possess relatively high strength.
In detail, there are several possibilities within the scope of the invention or further constructian and design of a press-bending station according to the invention. In order to achieve extremely homogeneous temperature distribution in the male press mould, the invention teaches that the male press mould incorporates heating passages running transverse to the direction of travel of the horizontal conveyor which are connected to distributor pipes or manifolds and heat transfer medium can flow through them. The temperature of the male press mould can be controlled and/or regulated by means of the mesa flow and/or the temperature of the heat transfer medium.
Within the scope of the invention, a wide variety of liquid sub-stances are suitable as heat transfer media. Preferably, the male press mould is heatable with a synthetic oil or a mineral oil as heat transfer medium. With the glass sheets to be bent at a tempe-rature of approximately 600 °C, the male press mould should be at a temperature of approximately 200 °C, at least in the region of its glass sheet contact surface.
Of course, in the case of the press-bending station according to the invention, the heating passages of the male press mould can be of different configurations. If an aluminium alloy is involved, which leads to practically pore-free male press moulds, the heating passages can take the form of drilled holes. It is simpler to provide the male press mould with heating passages which consist of cast-in tubes, for example of cast-in steel tubes. Steel tubes because they possess coefficients of expansion which are so close to one another that problems resulting from different coefficients of expansion between the aluminium material of the male press moulds on the one hand and the cast-in tubes on the other hand do not occur. In whatever way the heating passages are formed and configured, it is advisable for them to be suitable for a flow velocity of the heat transfer medium of approximately 1 litre/sec.

214~~87 .~_, _ This is also recommended for control or regulation reasons with regard to the temperature of the male press mould reap. of the surface region of the male press mould at the glass sheet contact surface. If operated as described, the heating passages of the male press mould will generally goasess an inside diameter in the region of 8 to 10 mm. If this geometry is implemented, the heat transfer medium should usefully possess a specific heat capacity in the region of between 1.5 and 2.5 kJ/kg. For this purpose, a synthetic oil or a mineral oil can be used which is resistant to evaporation at a temperature~of approximately 300 °C.
The invention is explained in detail below with the aid of a drawing illustrating only one embodiment. The following are shown in diagrammatic form:
Fiq. 1: the male press mould of a press-bending station according to the invention, Fig. 2: a side elevation of the subject of Fig. 1, Fig. 3: a plan view of the subject of Fig. 2 and Fig. 4: the female press mould corresponding to the male press mou'_d which is the subject of Fig. 1.
The press-bending station for which the objects illustrated axe intended is intended for bending glees sheets during the course of automated production of identical motor vehicle windows within specified batoh sizes. Its basic configuration may be designed like the known press-bending station described at the beginning (WO
90/11 973). The glass sheets to be bent, which are not illustrated in the Figures, will during the course of automated production be heated in a continuous furnace to a specified temperature and directly after leaving the continuous furnace will be fed in horizontal position into the press-bending station with the aid of a horizontal conveyor. The press-bending station possesses in its press frame an upper male press mould 1, which has been illustrated in Figures 1 to 3, and lower female press mould 2 in the form of an annular mould, reference being made to Figure 4. Of course, these ._ _2B46R~7 press tools 1, 2 are assigned to one another in the press frame and the kinematics era as normally equipped for presses. The press tools 1, 2 correspond in the plan view of their geometry to that of the glass sheets to be bent. Male press mould 1 possesses a glass sheet contact surface 3 designed to suit the curvature of the bent glass sheets. - In the example and according to the preferred embodiment of the invention, the arrangement is such that the bent glass sheets can be held in position under the male press mould 1 after the bending operation by vacuum. For this purpose, the male press mould 1 possesses holes and passages which are connected to a vacuum shaft. They have not been illustrated. When the press is open, they are deposited on a suitable means of conveyance. In this respect as well, reference is made to the state of the art.
From Figures 1 to 3, it can be seen that the male press mould takes the form of a cast full mould. According to the invention, it consists of an aluminium alloy. The male press mould possesses heating passages 4 for fluid heating with the aid of a liquid heat transfer medium. It can be heated with sufficiently homogeneous temperature distribution to a thermal expansion temperature which is below the bending temperature. The temperature of the male press mould 1 can preferably be controlled and/or regulated by means of the mass flow of the liquid heat transfer medium. The thermal expansion temperature of the male press mould 1 is controlled and/or regulated~such that the specific thermal expansion of male press mould 1 and the thermal expansion of the glass sheet to be bent, placed centrally on the female press mould 2 at bending temperature, practically correspond. The annular female press mould 2 can also be heated in the contact region of the glass sheet. The male press mould 1 possesses at thermal expansion temperature a glass sheet contact area corresponding to the curvature of the bent glass sheet.
In the example and according to the preferred embodiment of the invention, the male press mould 1 incorporates heating passages 4 running transverse to the direction of travel of the horizontal conveyor which are connected to distributor pipes 5 or manifolds 6 running in the direction of travel and through which the heat transfer medium can flow. The temperature of the male press mould 1 2146~8'~
can, as already mentioned, preferably be controlled or regulated by the mass flow of the fluid heat transfer medium. It can also be controlled or regulated by means of the temperature of the heat transfer medium. In the example, the male press mould 1 can be heated with a synthetic oil as heat transfer medium. When the temperature of the glass sheets to be bent is approximately 600 °C, the male press mould 1 is at a temperature of approximately 200 °C, at least in the region of the glass sheet contact area 3. The heating passages 4 may consist of cast-in tubes, in particular of cast-in steel tubes, which for reasons of scale cannot be seen in the Figures. With regard to the thermodynamic and hydrodynamic layout in detail, reference is made to the numerical values and the other features of claims 8 to 10.

Claims (10)

1. Press-bending station for bending sheets of glass during the course of automated production of identical motor vehicle windows within specified batch sizes, where the glass sheets to be bent are heated in a continuous furnace to a specified bending temperature and directly after leaving the continuous furnace are fed in horizontal position with the aid of a horizontal conveyor into the press-bending station, which press-bending station incorporates in its press frame an upper male press mould and a lower female press mould taking the form of an annular mould, combination of the following fea-tures being realized:
a) the male press mould is a cast full mould and consists of an aluminium alloy, b) the male press mould possesses heating passages for fluid heating with the aid of a liquid heat transfer medium and can be heated with sufficiently homogeneous temperature distribu-tion to a thermal expansion temperature which is below the bending temperature, c) the temperature of the male press mould can be controlled and/or regulated by means of the liquid heat transfer medium, the thermal expansion temperature of the male press mould being controlled and/or regulated such that the specific thermal expansion of the male press mould and the thermal expansion of the glass sheet to be bent, placed centrally on the female press mould at bending temperature, practically correspond.
2. Press-bending station in accordance with claim 1, where the male press mould at thermal expansion temperature possesses a glass sheet contact area corresponding to the curvature of the bent glass sheet.
3. Press-bending station in accordance with one of claims 1 or 2 where, transverse to the direction of travel of the horizontal conveyor, the male press mould incorporates heating passages which are connected to distributor pipes or manifolds running in the direction of travel and through which the heat transfer medium can flow.
4. Press-bending station in accordance with one of claims 1 to 3, where the temperature of the male press mould can be control-led or regulated by means of the mass flow and/or the tempera-ture of the heat transfer medium.
5. Press-bending station in accordance with one of claims 1 to 4, where the male press mould can be heated with a synthetic oil or a mineral oil as heat transfer medium.
6. Press-bending station in accordance with one of claims 1 to 5 where, at a temperature of the glass sheet to be bent of approximately 600 °C, the male press mould is at a temperature of approximately 200 °C, at least in the region of the glass sheet contact area.
7. Press-bending station in accordance with one of claims 1 to 6, where the male press mould incorporates heating passages which consist of cast-in tubes, for example of cast-in steel tubes.
8. Press-bending station in accordance with one of claims 1 to 7, where the heating passages of the male press mould are suit-able for a flow velocity of the heat transfer medium approxi-mately 1 litre/second.
9. Press-bending station in accordance with one of claims 1 to 8, where the heating passages of the male press mould possess a diameter in the region of 8 to 10 mm.
10 10. Press-bending station in accordance with one of claims 1 to 9, where as heat transfer medium a mineral oil is used which is resistant to evaporation at a temperature of approximately 300 °C and possesses a specific heat capacity of 1.5 to 2.5 kJ/kg.
CA002146887A 1994-04-15 1995-04-12 Press-bending station for bending sheets of glass Expired - Fee Related CA2146887C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4412747A DE4412747A1 (en) 1994-04-15 1994-04-15 Press bending station for bending glass panes
DEP4412747.2 1994-04-15

Publications (2)

Publication Number Publication Date
CA2146887A1 CA2146887A1 (en) 1995-10-16
CA2146887C true CA2146887C (en) 2002-07-02

Family

ID=6515306

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002146887A Expired - Fee Related CA2146887C (en) 1994-04-15 1995-04-12 Press-bending station for bending sheets of glass

Country Status (22)

Country Link
US (1) US5672189A (en)
EP (1) EP0677488B1 (en)
JP (1) JPH0859265A (en)
KR (1) KR100357934B1 (en)
CN (1) CN1061325C (en)
AT (1) ATE155448T1 (en)
AU (1) AU681760B2 (en)
BR (1) BR9501358A (en)
CA (1) CA2146887C (en)
CZ (1) CZ286770B6 (en)
DE (2) DE4412747A1 (en)
DK (1) DK0677488T3 (en)
ES (1) ES2105803T3 (en)
FI (1) FI951776A (en)
GR (1) GR3024792T3 (en)
MY (1) MY115435A (en)
NZ (1) NZ270931A (en)
PL (1) PL177407B1 (en)
RU (1) RU2106319C1 (en)
TR (1) TR28748A (en)
TW (1) TW264458B (en)
ZA (1) ZA953023B (en)

Families Citing this family (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB9407609D0 (en) * 1994-04-15 1994-06-08 Pilkington Glass Ltd Bending and tempering glass sheets
US5981920A (en) * 1997-09-12 1999-11-09 Ppg Industries Ohio, Inc. Furnace for heating glass sheets
US5951733A (en) * 1998-08-04 1999-09-14 Glasstech, Inc. Mold apparatus and method for vacuum forming glass sheets
US20020116951A1 (en) * 2001-02-27 2002-08-29 Dunifon Thomas A. Conformally heated male mold
US7866187B2 (en) * 2003-09-24 2011-01-11 Pilkington North America, Inc. Press bending station for the bending of glass sheets
CN1317089C (en) * 2005-04-30 2007-05-23 清华大学 Adjustable combined hot bending die
US20100050694A1 (en) * 2006-11-02 2010-03-04 Saint-Gobain Glass France Bending of glass by heated or cooled form
DE102009036164B4 (en) * 2009-05-28 2011-06-09 Schott Ag Method for bending and thermally tempering radiation protection glass
PL3303233T3 (en) * 2015-05-27 2019-09-30 Pilkington Group Limited Method and apparatus for shaping glass sheets
KR20170006900A (en) * 2015-07-10 2017-01-18 삼성전자주식회사 Method and Apparatus For Forming Glass Curve By Laser Local Heating
MA49732A (en) 2017-04-10 2020-06-10 Saint Gobain DEVICE AND METHOD FOR COMPRESSION BENDING OF GLASS PANELS
CN109437525B (en) * 2018-12-29 2023-10-27 广东华中科技大学工业技术研究院 Mobile phone curved surface glass hot bending composite die with temperature regulation and control method
DE202019100574U1 (en) 2019-01-31 2019-02-07 Saint-Gobain Glass France Device for marking a glass sheet in a glass bending process
WO2021204468A1 (en) 2020-04-06 2021-10-14 Saint-Gobain Glass France Process for manufacturing a ceramic bending mold for glass panes
WO2021204496A1 (en) 2020-04-06 2021-10-14 Saint-Gobain Glass France Process for manufacturing a ceramic bending mold for glass panes
WO2021223985A1 (en) 2020-05-05 2021-11-11 Saint-Gobain Glass France Method for bending a glass pane which has a masking region and a transparent region
WO2024037927A1 (en) 2022-08-15 2024-02-22 Saint-Gobain Glass France Method for producing a windshield having improved impact protection, and windshield of this kind

Family Cites Families (9)

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Publication number Priority date Publication date Assignee Title
US3421875A (en) * 1965-09-13 1969-01-14 Libbey Owens Ford Glass Co Apparatus for bending glass sheets
JPS60145919A (en) * 1983-12-29 1985-08-01 Ohara Inc Press-molding of high-precision formed glass article
US4957531A (en) * 1987-08-07 1990-09-18 Glasstech, Inc. Apparatus for heating bending and quenching glass sheets
US4861253A (en) * 1987-09-30 1989-08-29 The Uniroyal Goodrich Tire Company Apparatus for curing thick-walled articles
US4883526A (en) * 1989-03-30 1989-11-28 Libbey-Owens-Ford Co. Method and apparatus for shaping and conveying glass sheets
FI84805C (en) * 1990-03-30 1992-01-27 Tamglass Oy Method and molding device for bending difficult shapes on a glass sheet
US5125945A (en) * 1991-04-09 1992-06-30 Corning Incorporated Method and apparatus for parallel alignment of opposing mold surfaces by controlling the thermal expansion of the apparatus
US5279635A (en) * 1992-01-08 1994-01-18 Libbey-Owens-Ford Co. Method and apparatus for controlling the temperature of glass sheets in press bending
GB9407609D0 (en) * 1994-04-15 1994-06-08 Pilkington Glass Ltd Bending and tempering glass sheets

Also Published As

Publication number Publication date
US5672189A (en) 1997-09-30
AU1638795A (en) 1995-10-26
ES2105803T3 (en) 1997-10-16
CN1061325C (en) 2001-01-31
CZ286770B6 (en) 2000-07-12
MY115435A (en) 2003-06-30
BR9501358A (en) 1995-11-14
ATE155448T1 (en) 1997-08-15
CN1115304A (en) 1996-01-24
DE59500378D1 (en) 1997-08-21
EP0677488A3 (en) 1996-01-24
CA2146887A1 (en) 1995-10-16
DE4412747A1 (en) 1995-10-19
GR3024792T3 (en) 1998-01-30
RU95105792A (en) 1997-01-27
ZA953023B (en) 1996-01-05
PL308096A1 (en) 1995-10-16
TW264458B (en) 1995-12-01
EP0677488B1 (en) 1997-07-16
AU681760B2 (en) 1997-09-04
KR950031947A (en) 1995-12-20
FI951776A (en) 1995-10-16
CZ93195A3 (en) 1996-01-17
DK0677488T3 (en) 1997-09-01
TR28748A (en) 1997-02-28
JPH0859265A (en) 1996-03-05
PL177407B1 (en) 1999-11-30
NZ270931A (en) 1996-06-25
RU2106319C1 (en) 1998-03-10
KR100357934B1 (en) 2003-01-15
FI951776A0 (en) 1995-04-12
EP0677488A2 (en) 1995-10-18

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