CA2149143C - An absorbent article and a method for its manufacturing - Google Patents

An absorbent article and a method for its manufacturing Download PDF

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Publication number
CA2149143C
CA2149143C CA002149143A CA2149143A CA2149143C CA 2149143 C CA2149143 C CA 2149143C CA 002149143 A CA002149143 A CA 002149143A CA 2149143 A CA2149143 A CA 2149143A CA 2149143 C CA2149143 C CA 2149143C
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Canada
Prior art keywords
article
fold
article according
blank
lines
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Expired - Fee Related
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CA002149143A
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French (fr)
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CA2149143A1 (en
Inventor
Peter Ronnberg
Olle Carlbark
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Essity Hygiene and Health AB
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SCA Hygiene Products AB
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Publication of CA2149143A1 publication Critical patent/CA2149143A1/en
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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/494Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F13/15699Forming webs by bringing together several webs, e.g. by laminating or folding several webs, with or without additional treatment of the webs
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/49007Form-fitting, self-adjusting disposable diapers
    • A61F13/49009Form-fitting, self-adjusting disposable diapers with elastic means
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/49007Form-fitting, self-adjusting disposable diapers
    • A61F13/49009Form-fitting, self-adjusting disposable diapers with elastic means
    • A61F13/49017Form-fitting, self-adjusting disposable diapers with elastic means the elastic means being located at the crotch region
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/494Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means
    • A61F13/49406Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means the edge leakage prevention means being at the crotch region
    • A61F13/49413Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means the edge leakage prevention means being at the crotch region the edge leakage prevention means being an upstanding barrier
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/505Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators with separable parts, e.g. combination of disposable and reusable parts
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/49007Form-fitting, self-adjusting disposable diapers
    • A61F13/49009Form-fitting, self-adjusting disposable diapers with elastic means
    • A61F13/4902Form-fitting, self-adjusting disposable diapers with elastic means characterised by the elastic material
    • A61F2013/49031Form-fitting, self-adjusting disposable diapers with elastic means characterised by the elastic material being elastic in longitudinal direction
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F2013/49088Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterized by the leg opening
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/494Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means
    • A61F13/49406Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means the edge leakage prevention means being at the crotch region
    • A61F13/49413Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means the edge leakage prevention means being at the crotch region the edge leakage prevention means being an upstanding barrier
    • A61F2013/49433Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means the edge leakage prevention means being at the crotch region the edge leakage prevention means being an upstanding barrier the barrier having variable heights
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/494Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means
    • A61F2013/4948Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means the edge leakage prevention means being elastic
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10Methods of surface bonding and/or assembly therefor
    • Y10T156/1052Methods of surface bonding and/or assembly therefor with cutting, punching, tearing or severing
    • Y10T156/1062Prior to assembly
    • Y10T156/1075Prior to assembly of plural laminae from single stock and assembling to each other or to additional lamina
    • Y10T156/1077Applying plural cut laminae to single face of additional lamina

Abstract

An absorbent article such as a diaper, an incontinence guard, a sanitary napkin or like article manufactured from a generally rectangular blank is characterized in that leakage barriers are constructed from those folds which are formed in the material as the blank is folded to a desired shape.

Description

An Absorbent Article and a Method of its Manufacture Technical Field The prE:sent invention relates to an absorbent article such as a diaper, an incontinence guard, a sanitary nap-kin or like article, which is produced from a generally rectangular blank which includes a liquid permeable, inner casing sheet, a liquid impermeable, outer casing sheet, and an absorbent body enclosed between the two casing sheets, the blank having two mutually opposing transverse side edges, two mutually opposing longitudinal side edges extending between the transverse side edges, a longitudinal centre line extending intermediate the longitudinal side edges and a transverse centre line extending intermediate the transverse side edges, said blank being folded along a fold line by bringing together two join lines, which prior to folding extend on respec-tive sides of the fold line on one of the casing sheets such as to form a baseline along which the folded casing sheet i.s joined together, to form a fold over the surface of~said. casing sheet; the path followed by the join lines in relation to the fold line being so chosen as to obtain a desired variation in the dimension of the article transversely to the fold line along the length thereof by formation of the fold.
The present invention also relates to a method of manu-facturi.ng such an article.
An article of this kind shall be able to receive body fluid discharged by the wearer without leaking.
Absorbent articles. that are intended for one-time use only, for instance: children's diapers, adult incontinence guards or sanitary napkins are normally constructed from AMENQ~,~, SHE

la a layer of non-woven material through which fluids dis-charged by the wearer are permitted to pass, an absorbent layer of, e.g., fluff pulp, optionally combined with so-called superabsorbents, and a liquid-impervious layer of polyethylene for instance.
Innumerable complicated and often unnecessarily sophis-ticated diaper constructions have been proposed which have been said to be able to take-up body fluid in a short period of time and to be able to retain large volumes of discharged liquid even under difficult cir-cumstances. The majority of the solutions hitherto proposed do not function with complete satisfaction and also require complicated and intricate manufacturing ", ~:~~~~~~ ~' 1t~_ WO 94/10951 ~ ~. ~~, ~ 1 ~ ~ PGT/SE93/00963 processes which are hardly compatible with rapid, effec-tive and ine:Kpensive production.
An absorbent article which is intended for one-time use only will prE~ferably be simple to manufacture. Conse-quently, from theaspect of manufacture, it is desirable that such ari:icles deviate as little as possible from a simple flat end rectangular shape, a shape which, howev-er, is rather poorly adapted to the anatomy of the wearer.
When the wearer suddenly discharges a large quantity of body fluid, t:he fluid is unable to penetrate the inner casing sheet i.mmed:iately and be absorbed by the absorbent body. A certain amount of fluid will therefore collect on the surface of the sheet until the time when it is absorbed by t:he absorbent body.
When the article does not conform effectively to the ana-tomy of the wearer" there are formed in the absorbent body folds which enable the still unabsorbed fluid to escape from t:he arl:icle, primarily along the lower part of the groin and along the inside of the thighs. More-over, this problem is often made worse by the wearer's movements.
In order to better adapt absorbent articles to the wearer's crotch, it: is normal to give the article an hourglass cor.~figuration, i.e. to create a waist in the centre of they rectangular contour. In this case, the narrowest part is dimensioned so as to cover the rela-tively narrow space at the bottom of the pelvis between the thighs of: the wearer when the article is worn, without forming grooves and folds in the material, and the edges of the arcuate, narrowing contour are adapted to conform to the thighs of the wearer in use.

WO 94/10951 ~ ~ ~ ~ ~ PCT/SE93/00963 In the case of an hourglass-shaped article, such as a diaper, the majority of the fluid discharged by the wearer shall, in t:he majority of cases, be taken-up and retained in the narrowest part of the article, which means that the article must have an effective lateral seal against side leakage.
Many attempts have: been made to achieve an effective seal, by providing' the diaper with elastication which seats tightly against the wearer's thighs. Absorbent articles which have an hourglass configuration and which are provided with leg elastication make manufacture much more difficult and. much more expensive, since it is necessary fo:r the tools used to work along curves and crooked paths and since a considerable part of the material is clipped away or folded-in to no useful purpose.
An anatomical configuration of the article in accordance with known methods unavoidably causes some of the mate-rial to remain unused, a fact which must be considered incompatible with the high demands placed on the utili-zation of resources that should be expected in the manu-facture of disposable articles.
It would therefore be advantageous if the mutually con-flicting desires for anatomical conformity of the article and the optimum use of the material could both be ful-filled at one and the same time.
As will be e~~ident from U.S. Patent Specification US 4,883,482, manufacture can be greatly facilitated when the elasticavtion is applied in a manufacturing stage in which the arvticle is still in its original rectangular shape and in which the elastic material can be stretched straight along the side edges of the article. An article constructed :in accordance with this publication initially has a rectangular profile and is provided with two parallel elastic threads which extend straight along the side edges and between the inner and the outer sheets.
The article is then folded in a manner to obtain a narrowing in the vicinity of its transversal centre axis, wherein the elastic threads are stretched out in an inwardly curved arc on respective edges of the article and along a part of the long sides thereof.
European Patent Specification EP 0,145,080 teaches a similar invention which is intended to improve sealing of the article in the crotch region thereof. This speci-fication also expresses the desire of avoiding mounting an elastic band along a curved line and, instead, sug-Bests that the elastic band is mounted on both sides of the absorbent pad along the long sides thereof in a generally straight, process-friendly configuration, and then to fold the article over its inner surface and join the folds in a punctiform fashion, so that the elastic bands are curved around the leg openings and provide the desired anatomical conformity.
Another known method of attempting to prevent side leakage in the crotch region of the article involves the construction of barriers along the long sides of the absorbent body or the absorbent core as a complement to leg elastication, for instance as described in the European Patent Specification EP 0,219,326. It is assumed that the barriers will be raised on the inside of the article against the wearer's body when the article is in use. When the wearer discharges relatively large volumes of body fluid quickly, not all of the fluid is able to penetrate the inner sheet immediately and be absorbed by the absorbent core. This part of the discharged fluid collects on top of the inner sheet at the enclosed central part of the article and is retained between the erected barriers until it can be absorbed. Such barriers 214~~4~
may comprise liquid-impermeable material which is glued or welded along th.e absorbent body and which is lifted with the aid of th.e elastic system. The barriers are also particularly suitable for retaining faeces, and barriers 5 which are primarily intended for this purpose need not be impervious t.o liquid. Although such a construction will enhance the ability of the article to retain excretions, this is achieved apt the cost of effective and rapid manu-f acture .
Further, SE-B-404 868 shows a diaper having a fold line extending along ita longitudinal centre axis. Surface portions of the liquid permeable inner casing layer on opposite sides of the longitudinal centre axis are joined together by gluing along symmetrical arcs. This produces a single fo7.d located centrally on the diaper and ex-tending over the outside thereof, i.e. the side distant from the wearer. '.Che formation of the fold results in a decrease in the width of the diaper, thus forming a narrower crotch portion. The additional material gathered in the fold will :increase the absorption capacity in that region. The fold .is also said to form a pocket for col-lecting faeces and preventing spreading thereof. However, more materi,31 is gathered in the fold than is warranted for the purpose of increasing the absorption capacity, and this reaults in a bulky mid-section and thus an uncomfortable diaper.
Thus, many complicated solutions have resulted in far too complicated and progressively more expensive disposable products. The object of the present invention is to provide an equally effective seal with the aid of less costly and simpler means.
r.~~:H.
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5a Summary of the Invention An inventive: absorbent article is characterized in that the blank is folded along at least two fold lines located on the outer casing sheet between one of said centre lines and a respecaive one of the associated opposing side edges; whereby two folds are formed on the inside of the article, each extending along a side edge thereof so that the folds whE~n raised on the inside of the article form leakage:-prevention barriers whose height is essenti-ally proportional to the decrease of the dimension of the article transverses the associated fold line obtained by the formation of t:he fold.
The present invention is based on the concept of creating leakage barriers from those folds which occur in the material when the original rectangular blank, from which the article is produced, is folded into a desired shape.
That material. which is no longer used laterally is used vertically instead.
In one prefe=red embodiment, the original rectangular shape of the blank is formed to an hourglass shape, wherein the gathered material forms a fold on each side of the longitudinally extending centre axis of the article.
:LO These folds are at their highest where the arcuate narrowing has its maximum value, which in the case of a diaper is in the vicinity of the transverse centre axis of the article. The mutually facing parts of the fold are joined together on the outside of the article and are 7:5 raised on the inside of said article, therewith creating leakage barriers while obtaining an anatomical conformity at the same time. In this way, an effective lateral seal can be combined with total use of the material and a radical simplification in manufacture.
~! 0 The height of the barriers is defined as the distance between the fold baseline and the fold folding line as measured perpendicularly to said fold line, and varies along the leni~th of the barriers while being generally 2.5 proportional i~o the dimensional change that occurs trans-versely to the. fold when folding the material.
In a preferred embodiment, the barriers preferably extend along two fold liners which extend symmetrically on both 3.0 sides of the :longitvudinally extending centre axis of the article over iit least a part of the length of the article, although while crossing the transverse centre axis thereof. Although the fold lines are preferably straight, the~~ may .also be arcuate, either inwardly or 35 outwardly, continuously curved, or may consist of several mutually adjacent rectilinear segments. The fold lines may be parallE:1 with the longitudinal centre axis of the WO 94/10951 ~ ~ ~ ~ PCT/SE93/00963 article or m~iy comverge so that the fluid-receiving surface delimited ~therebetween will vary along the length of the artic7.e. The fold lines are preferably located on side flaps outside the edges of the absorbent body. These side flaps include both of the aforesaid casing sheets or solely one of: said sheets. The side flaps may also consist of a casing material which is different to the remainder of the casing material, preferably a breath-able, vapour-permeable material, or some other skin-friendly material which can be easily joined to the rectangular blank before bringing the blank to its final shape.
An advantage is gained when at least the inner join line :15 extends out over the absorbent body. The barriers will then include a part: of the absorbent body material.
Manufacture is greatly facilitated when roll material is used to produce they absorbent body, since the three different material layers of the article can then be :20 advanced from three: different, continuous material webs.
Two join lines extend symmetrically on both sides of each fold line, or when the fold line is curved, are located at the same distance from said fold line in a direction perpendicular thereto, and are brought together to form 25 the baseline of the fold and are joined to one another in conjunction with making the fold, so as to give the article its definitive, three-dimensional shape. The join lines may also be located asymmetrically on respective sides of the fold line. For instance, one of the fold :SO lines may be curved. and the other straight, or both join lines may be curved. but with different radiuses of curvature. This will mean that the material in the resultant fold will be stretched to a greater extent in one side of the fold, or that one side of the fold will ~t5 be stretched and th.e other pleated. This will create in the material tension forces which force the fold to rise to an intended position.
In one suitable embodiment, the fold lines are straight and the join lines are arcuate. As mentioned above, the heights of the barriers vary in the longitudinal direc-tion in mutually the same manner along both of the fold lines, and will conveniently be at their highest in the vicinity of the transverse centre axis of the article, with a continuously decreasing value towards the two end edges of the article. The join lines may also be composed of several, closely adjacent straight segments. The join lines may cross associated fold lines, i.e. the fold may be partially raised on the rear side of the article.
Constructions which include several join lines on both sides of a fold line, or a series of alternating fold and join lines or the like, i.e. barriers which are comprised of several folds or pleats, are of course conceivable, as are also constructions in which, subsequent to forming the fold, the fold line is combined with the fold base-line to form a lower, thicker fold, or alternatively a hose-like fold.
The two inwardly lying join lines, i.e. the join lines that are located in the central receiving zone of the article extend conveniently out over the absorbent body, at least partially, so that the resultant barrier will include a part of the absorbent body material, from its base and up to a given level along its height and also along the whole of its length.
Consequently, the smallest distance between the two inner join lines is obtained where the barrier has its maximum height, said distance being dimensioned to cover the crotch region of the contemplated user. The barrier height as a function of the position in the longitudinal direction will thereafter determine the final shape of the article. In the proposed example, the barrier height decreases symmetrically and continuously in a convex curve, from its maximum value at the transverse centre WO 94/10951 ~ ~ 4 (~ j ~ ~ PCT/SE93/00963 axis of the article to a zero value at the point where the fold lines and the join lines are combined. This corresponds to an arcuate narrowing of the shape or profile of the article. A conceivable alternative is a curve shape which decreases symmetrically first in a convex arc, i~hen i:n a slightly concave arc and finally flattens into a straight line at the end edges of the article. OthE:r variations are, of course, permitted. In general, the final width b of the article as a function of the posit~~on in the longitudinal direction x can be expressed as:. b(x) - B - 4 h(x), where B is the original width of the artic:Le and h(x) is the barrier height as a function of t:he po:aition in the longitudinal direction.
It is also de~sirab:Le that the maximum value of the barrier height wil:L not exceed the value of the smallest distance between the outer join line and the side edge of the article, in order to prevent the leakage barrier from extending beyond the side edge of the article when the article is in use, should the barrier be unintentionally folded down against: said edge .
A pretensione~d elastic element, such as an elastic thread, band or the: like, can be mounted along the fold lines or between two join lines which are associated with one and the same fold line, such that the elastic element will extend along and within the barrier after joining the fold. These el~.ments can be fastened to the article in a punctifo~rm fashion, with the points so selected that .30 the elements tend t:o contract when the article is curved in connection. with putting it on, therewith assisting in holding the b~arrie=-s in a raised position. These elastic elements can be mounted between the casing sheets, e.g.
on the inner casing sheet, on the side thereof which lies proximal to the outer casing sheet, where a small fold or sleeve may be arranged for accommodating the elastic elements. Alternatively, the elastic elements may be mounted on the outside of the article, i.e. on the outer surface of the outer casing sheet.
The article may also be provided with one or more pre-y tensioned elastic elements, such as elastic threads, bands or the like, along at least a part of the long sides of the rectangular blank. In conjunction with forming the fold and the resultant change in shape, these elastic elements are curved along the arcuate, narrowing 10 sides so that when the article is worn, they will endeavour to contract around the wearer's thighs and function as tightly seating leg elastic. An element, such as a band, strip or the like, preferably made of an .
elastic material, such as foam plastic, elastic non-woven fabric or the like, can also be mounted along the long sides of the blank and folded over along the edges there-of. In this way, there is formed a hose-like fold having loop-like cross-section which extends along the edge of the article. Further elastic elements can be mounted within this fold and function as leg elastic when the article is worn.
When the article is a diaper or an incontinence guard, the article is fastened with the aid of adhesive tape, burr-type fastener bands or the like, either at the front and rear part of the article around the waist of the wearer, or to a reusable belt. When the article is fastened to a reusable belt, the belt is covered with, for instance, looped burr fastener devices, whereas. the article is provided with hooked burr-fastener bands at the corners or along the waist parts of the article.

l0a According to an aspect of the present invention, there is provided an absorbent article, which is produced from a generally rectangular blank (4) which includes a liquid permeable, inner casing sheet (1), a liquid impermeable, outer casing sheet (2), and an absorbent body (3) enclosed between the two casing sheets (1, 2), the blank (4) having two mutually opposing transverse side edges (18), two mutually opposing longitudinal side edges (19) extending between the transverse side edges (18), a longitudinal centre axis (20) extending intermediate the longitudinal side edges (19) and a transverse centre axis (21) extending intermediate the transverse side edges (18), said blank (4) being folded along a fold line (9) by bringing together two join lines (11), which prior to folding extend on respective sides of the fold line (9) on one of the casing sheets such as to form a baseline (12) along which the folded casing sheet is joined together, to form a fold (8) over a surface of said casing sheet; a path followed by the join lines (11) in relation to the fold line (9) being so chosen as to obtain a desired variation in the dimension of the article transversely to the fold line (9) along the length thereof by formation of the fold (8); characterized in that the blank is folded (8) along at least two fold lines (9) located on the outer casing sheet (2) between one of said centre axes (20, 21) and a respective one of the associated opposing side edges (19, 18); whereby two folds (8) are formed on an inside portion of the article, each extending along a respective one of the associated opposing side edges so that the folds (8) when raised on the inside of the article form leakage-prevention barriers whose height is essentially proportional to the decrease of the dimension of the article transverse the associated fold line (9) obtained by the formation of the fold (8) .

lOb Brief Description of the Drawi The invention will now be described in more detail with reference to exemplifying embodiments thereof and also with reference to the accompanying drawings, in which Figure 1 illustrates a .f:~rst and preferred embodiment of the invention;
Figures 2-5 illustrate modified embodiments;
Figure 6 is a broken cross-sectional view of the blank 4 of Figure 1 and shows the blank in a finished state;
Figure 7 is a per~,pect ve view of the proposed exemplifying embodiment of Figure 1; and Figures 8 and. 9 are views like that in Fig. 6 of alternative embodiments to th~~t shown in Figures 6 and ~.
Detailed Descr_ ipt,i.on o.~ the_ Invent ion, The figures i.llust:rate diapers or incontinence guards which include an inner casing sheet 1 of liquid-permeable material, suitably non-woven material, an outer' casing sheet 2 of liquid-impermeabl~a material, for instance polyethylene film, and an absorbent body oc pad 3 which is enclosed between the casing sheel:s. Tree absorbent body 3 may be comprised of cellulose f luff pulp which includes superabsorbent material in f fibre or part. icle farm..
The blank 4, which incudes the casing sheets and the absorbent body, is origi.nal:ly rectangular in shape and has transverse side edges lEi, langittAdinal side sedges 19, a longitudinal centre axis a?0 and a transverse centre axis 21. Parts of the casing sheets prc>i~rudE:~ :beyond the absorbent body and said sheets are mutually ~<:~ined at said protruding parts. The blank 4 has a front part 5, a reap part 6 and a crotch part 7.
The fold 8 is formed k:ay folding the blank along the fold lines 9 and by bringing together the ~op.n lines 11, see Figures 1-5, on both sides of the fo:lu. line and joining said fold lines in a baseline 12, sets Figures 6-9. 'hhe loin lt.nes 11 may be joined together ire a pun~~t iform fashion or may be joined continuously alone the whole of the base line. It is also conceivable to bond together over the whole of their surfaces those parts c~f thE~ outer casing sYkeet which lie in mutual abutment in the folds.
-lla-A pretensioned elastic thread 13 is mounted in the fold 8, either between the casing sheets 1 and 2 as shown in Figures 6 and 7, on the outside of the outer casing sheet 2 as shown in Figure 8, or within a further fold 17 in the inner casing sheet 1, as shown in Figure 9. The elastic thread 13 assists in holding the fold raised, essentially at right angles to the plane of the blank 4.
A pretensioned elastic band 14, conveniently an elastic foam material, is mounted along the side edges 19 of~the blank 4, this band being folded around the edge parts of the casing and forming a hose-like fold having a loop-like cross-section, as shown in Figures 6-9. A pre-tensioned elastic thread 15 is mounted in said fold.
The folds 8 form barriers which prevent urine and faeces from spreading further laterally. When the article is worn, the edge parts of the casing sheets formed outside the folds are intended to embrace the wearer's legs, at least the insides of the wearer's thighs, said elastic devices 14, 15 functioning as leg elastic and sealing against undesirable leakage around the wearer's leg.
Figure 1 illustrates a configuration in which each of two parallel fold lines 9 extends on a respective side of the absorbent body 3. The join lines 11 are arcuate in shape and the distance between said lines and the associated fold line is greatest where the width of the article is intended to be smallest, i.e. in the vicinity of the transverse centre axis 21. However, the distance between the outer join line llb and.the edge 19 of the article is greater at this point than the distance between the join line llb and the fold line 9, so as to prevent the barrier from extending beyond the side edge of the article when the article is worn, should the barrier be unintentionally folded down onto said side edge. The inner join lines lla extend partially in over the absor-bent body 3, and the barriers will therefore include a WO 94/10951 ~ 1 ~ ~. ~ ,~ PCT/SE93/00963 part of the absorbent body, as illustrated in the cross-sectional views of Figure 6-9. The outer join lines llb extend along aide flaps 16 outside the edges of the absorbent body 3. These side flaps 16 include both casing sheets 1, 2. 'the side flaps 16 may also consist of casing material of a kind which is different to the remainder of the casing, preferably a breathable, vapour-permeable material or some other kind of skin-friendly material which can be readily joined to the rectangular blank 4 prior to shaping th:e blank to its final hourglass shape.
Such vapour-pE3rmeab.le material may, for instance, consist solely of the inner casing sheet. The absorbent body may also extend over the entire surface of the blank.
Figure 2 illuf;trate~s a variation of the configuration shown in Figure 1, :in which the fold lines 9 extend along the full lengt:h of ithe article and in which the join lines 11 are c;ompriaaed of three mutually sequential straight join-line parts.
Figure 3 illuF~trate:a a configuration comprising four fold lines 9, of which two lines extend in the transverse direction of t:he ari~icle and two lines extend in the longitudinal direct:Lon of the article. The fold lines 9 enclose a central rE:ceiving zone 7 and extend in over the absorbent bode 3.
Figure 4 illu~~trates a variant in which two non-parallel fold lines 9 s:xtend symmetrically on a respective side of the absorbent body .'3 and lie partially on said body. The size of the central receiving surface 7 varies along the length of the artic7le and a larger surface is delimited, for instance, on thE: rear part 6 of the article for collecting faeces in the case of adult incontinence 3.5 guards. The join lines 11 are comprised of two straight segments.
~~'~~~
Figure 5 illustrates an alternative which includes two curved fold lines 9 and join lines 11 which are located asymmetrically adjacent thereto. This configuration is also suitable for sanitary napkins, panty protectors and like articles.
Figure 6 is a cross-sectional view of one of the barriers included in the article and shows the blank in a folded state in accordance with Figure 1, for example. The fold line 9 forms the top of the barrier and the baseline 12 is the line along which two join lines 11 are joined. The join lines are joined together with the aid of an adhesive, by welding or some like technique, and are joined in a punctiform fashion or continuously along the whole of the baseline 12, optionally on a part of the mutually facing surfaces of the outer casing sheet 2 or over the whole of these surfaces. The elastic element 13 is mounted along and within the fold 8, between the inner casing sheet 1 and the outer casing sheet 2, and is fastened to the article at points which are so chosen as to assist in holding the fold 8 in a raised state. This element 13 may alternatively be arranged on the outer surface of the outer sheet 2, as shown in Figure 8, or within a further fold 17 formed in the inner sheet 1, as shown in Figure 9. The absorbent body 3 extends into the fold 8, so as to strengthen the fold and to enhance its leakage-prevention ability. The elastic element 15, which is intended to function as leg elastic, extends within a hose-like fold 14 having a loop-like cross-sectional shape. This fold 14 is formed from a broad band of skin-friendly material of a type different to the remaining casing material. The material band 14 may cover the whole of the side flaps 16 or a part thereof and may also be fastened to the edge of the casing material in the vicinity of the baseline 12 and extend beyond this edge to form further side flaps. A broad material band 14 can be applied to the side edges of the rectangular blank 4 WO 94/10951 ~ ~ ~ 3 PCT/SE93/00963 much more readily than when the same band is applied along curved aurfaces.
It will be understood that the invention is not restric-5 ted to the aforedescribed exemplifying embodiments there-of and that other modifications are conceivable within the scope of i~he following Claims. Although the invention has been described .above with reference to examples of diaper or incontinence guard configurations, it will be 10 understood th~it the invention can also be applied to produce a sanitary napkin from a rectangular blank in the same manner, narrowing proportionally with the barrier height. As il~Lustralted in Figure 3, the article need not only include l.ongitosdinally extending barriers, but also 15 barriers which extend in other directions.
An article construcited in accordance with the invention can be produced ver~r simply. The absorbent body may conveniently Y>e comprised of roll material, for instance a continuous ~ieb of cellulose fibre, optionally admixed with reinforcing thermoplastic fibres. The roll material may also be comprise=d of a number of tissue layers which enclose super~~bsorbent particles. The roll material may also be a foam material, optionally with an admixture of superabsorbent: material.

Claims (20)

1. An absorbent article, which is produced from a generally rectangular blank (4) which includes a liquid permeable, inner casing sheet (1), a liquid impermeable, outer casing sheet (2), and an absorbent body (3) enclosed between the two casing sheets (1, 2), the blank (4) having two mutually opposing transverse side edges (18), two mutually opposing longitudinal side edges (19) extending between the transverse side edges (18), a longitudinal centre axis (20) extending intermediate the longitudinal side edges (19) and a transverse centre axis (21) extending intermediate the transverse side edges (18), said blank (4) being folded along a fold line (9) by bringing together two join lines (11), which prior to folding extend on respective sides of the fold line (9) on one of the casing sheets such as to form a baseline (12) along which the folded casing sheet is joined together, to form a fold (8) over a surface of said casing sheet; a path followed by the join lines (11) in relation to the fold line (9) being so chosen as to obtain a desired variation in the dimension of the article transversely to the fold line (9) along the length thereof by formation of the fold (8); characterized in that the blank is folded (8) along at least two fold lines (9) located on the outer casing sheet (2) between one of said centre axes (20, 21) and a respective one of the associated opposing side edges (19, 18); whereby two folds (8) are formed on an inside portion of the article, each extending along a respective one of the associated opposing side edges so that the folds (8) when raised on the inside of the article form leakage-prevention barriers whose height is essentially proportional to the decrease of the dimension of the article transverse the associated fold line (9) obtained by the formation of the fold (8) .
2. The article according to claim 1, characterized in that the two fold lines (9) extend as straight lines on opposite sides of the longitudinal centre axis (20) of the article.
3. The article according to claim 2, characterized in that the fold lines (9) extend parallel with the longitudinal centre axis (20) of the article.
4. The article according to claim 1, characterized in that the fold lines (9) are curved or comprised of several mutually adjacent straight segments.
5. The article according to any one of claims 1-4, characterized in that each fold (8) is provided with at least one elastic element (13), which is mounted in a tensioned state within and along the fold (8) and assists in holding the barrier formed by the fold (8) in a raised state when the article is worn.
6. The article according to claim 5, characterized in that the elastic element (13) is mounted on an outside portion of the outer casing sheet (2).
7. The article according to claim 5, characterized in that the elastic element (13) is mounted between the inner and the outer casing sheets (1, 2).
8. The article according to claim 5, characterized in that the elastic element (13) is mounted on the inner casing sheet (1) on its side facing towards the outer sheet (2) in a further fold (17) formed in the inner sheet (1).
9. The article according to any one of claims 1-8, characterized in that the article includes a front part (5), a back part (6) and a part which is narrower than at least one of said front and back parts; and in that the join lines (11) are arcuate in shape such that the height of the fold (8) decreases at least in one direction from a maximum value in the narrower part of said article.
10. The article according to any one of claims 1-9, characterized in that at least one of the two join lines (11) associated with a fold line (9) extends at least partially in over the absorbent body (3), whereby the absorbent body extends into the barrier formed by the fold (8).
11. The article according to any one of claims 1-10, characterized in that the distance between the join line (11b) located nearest the side edge (19) of the article and the fold line (9) at each point along said fold line is smaller than the distance between this join line (11b) and the side edge.
12. The article according to any one of claims 1-11, characterized in that at least one elastic element (15), is provided at each longitudinal side edge of the blank (4), said elastic element tending to contract around the wearer's legs when the article is worn.
13. The article according to any one of claims 1-12, characterized in that one casing sheet (1 or 2) extends further from the absorbent body (3) than the other.
14. The article according to any one of claims 1-12, characterized in that the rectangular blank (4) has side parts (16) of casing material which are comprised of a material different to the remainder of the casing.
15. The article according to claim 14, characterized in that the side parts (16) are comprised of a vapour-permeable material.
16. The article according to any one of claims 1-15, characterized in that a band-shaped element (14) made of foamed plastic, non-woven fabric is mounted on one side surface of each longitudinal edge (19) of the blank (4), such that part of a width of the element will extend beyond the edge (19) of the blank (4), where it is folded over and fastened to the opposite side surface of said edge.
17. The article according to any one of claims 1-16, characterized in that the absorbent body (3) is comprised of roll material.
18. The article according to any one of claims 1-17 wherein the article is a diaper.
19. The article according to any one of claims 1-17 wherein the article is an incontinence guard.
20. The article according to any one of claims 1-17 wherein the article is a sanitary napkin.
CA002149143A 1992-11-11 1993-11-11 An absorbent article and a method for its manufacturing Expired - Fee Related CA2149143C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
SE9203372A SE508450C2 (en) 1992-11-11 1992-11-11 Absorbent article and method of making it
SE9203372-9 1992-11-11
PCT/SE1993/000963 WO1994010951A1 (en) 1992-11-11 1993-11-11 An absorbent article and a method for its manufacture

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CA2149143A1 CA2149143A1 (en) 1994-05-26
CA2149143C true CA2149143C (en) 2005-03-22

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CA002149143A Expired - Fee Related CA2149143C (en) 1992-11-11 1993-11-11 An absorbent article and a method for its manufacturing
CA002149144A Abandoned CA2149144A1 (en) 1992-11-11 1993-11-11 An absorbent article having separately attached side-flaps, and a method of manufacturing such an article

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CA002149144A Abandoned CA2149144A1 (en) 1992-11-11 1993-11-11 An absorbent article having separately attached side-flaps, and a method of manufacturing such an article

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