CA2162451A1 - Anti-reflective clarifier film for eyeglasses - Google Patents

Anti-reflective clarifier film for eyeglasses

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Publication number
CA2162451A1
CA2162451A1 CA002162451A CA2162451A CA2162451A1 CA 2162451 A1 CA2162451 A1 CA 2162451A1 CA 002162451 A CA002162451 A CA 002162451A CA 2162451 A CA2162451 A CA 2162451A CA 2162451 A1 CA2162451 A1 CA 2162451A1
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CA
Canada
Prior art keywords
substrate
solution
eyeglasses
film
accordance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002162451A
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French (fr)
Inventor
John P. Murphy
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Individual
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Individual
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Publication of CA2162451A1 publication Critical patent/CA2162451A1/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/28Surface treatment of glass, not in the form of fibres or filaments, by coating with organic material
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/34Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
    • C03C17/3405Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions with at least two coatings of organic materials
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/11Anti-reflection coatings

Abstract

Very thin films of liquid anti-reflection materials are applied to eyeglasses to increase effectively visual clarity and visual acuity by reducing reflection light losses, reducing internal reflections and increasing light transmission. The primary properties of the materials which are useful as anti-reflection films are characterized as non-volatile, optically clear liquids having a refractive index less than the refractive index of the optical substrate to which they are applied. Low cost, effective anti-reflection coatings are thus applied to eyeglasses and other optical surfaces, providing an improvement in the visual acuity and comfort for wearers of conventional eyeglasses.

Description

21B2~ 1 ANTI-REFLECTIVE CLARIFIER FILM FOR EYEGLASSES
2 BACKGROUND OF THE INVENTION
3 1. Field of the Invention
4 This invention relates to optical lenses, and more specifically to films applied to eyeglasses to improve the vision through the eyeglasses.

6 2. Description of the Prior Art 7 Eyeglasses, like all transparent optical media, have light reflective and 8 refract*e qualities which are described by the property called the refractive index 9 or the index of refraction. The materials which are used for optical lenses such as eyeglasses have refractive indices ranging from about 1.50 to 1.80. Higher and 1l lower refractive indices for optical materials are also possible. Materials with a 12 high refractive index reflect more incident light than those with a lower refractive 13 index and refract tr~n~mitte~l light more than those with a lower refractive index.
14 The reflection of light incident on eyeglasses can lead to the loss of some of the incident light because the light which is reflected (externally for instance from the front surface of the lens) is then not tr~n~mitte~l to the eye to form an image. This 17 refection of light can also lead to ghost images or glare when the light which is 18 tr~n~mittç~l into the lens is reflected within the lens and then tr~n~mittç~l to the eye 19 as light which does not form the primary optical image. Such light which isreflected internally within the lens and which then is tr~n~mitte~l to the eye or 21 other sensing medium is sometimes referred to as flare.

21~2451 -These problems are present in many forms of optical lenses, but they are 2 especially difficult to alleviate in eyeglasses. The presence of ghost images, flare 3 or glare in eyeglasses results in visual discomfort and fatigue or irritation to the 4 eyeglass wearer as well as loss of visual acuity. In addition, many specialprecautions which can be taken in using other optical lenses cannot be used with6 eyeglasses, since eyeglasses are used in an extremely wide variety of optical 7 conditions and are constantly subject to harsh environment~l conditions such as 8 dust and dirt and changes in temperature.
g Some of the visual problems associated with the use of high refractive index o optical lenses have been moderated by the application of anti-reflection coatings 1l to the lenses. In general these anti-reflection coatings are formed, for example, 12 freqll~ntly of three or more carefully applied layers of solid materials of controlled 13 thickness and controlled refractive indices using costly and sophisticated processes 14 for ~eir application to the lenses. These techniqlles are sometimes applied to eyeglasses, and the solid anti-reflection coatings are applied most often to 16 eyeglasses with high optical correction which, because of their high refractive 17 index, are subject to serious light loss due to reflections and are subject to troublesome perceived glare and discomfort without anti-reflection coating. Many19 of these techniqlles and other similar coating techni~les are not, however,commonly used with eyeglasses. Such anti-reflection coatings are inherently 21 costly and, therefore, when they are used with eyeglasses, they are used primarily 22 for a limite~l proportion of eyeglasses, such as those with a high refractive index.
23 In addition to being expensive, these techniqlles produce a permanent coating on 24 the eyeglass lenses which must be carefully m~int~ined. Since eyeglasses are constantly subject to abuse due to their continual use by the wearer in a wide 26 variety of harsh environment~, the coatings can become damaged over time and 27 lose their effectiveness.

~1~2~1 Thus the prior art coating techniques suffer from being expensive and 2 difficult to apply and from being perm~nent so that they are difficult to repair or 3 to re-apply, and there is a need for a simpler coating technique which can be used 4 by the eyeglass wearer and which can be periodically applied to the eyeglasses to optically improve the light reflective and refractive properties of the eyeglasses.

7 The present invention overcomes the problems of the prior art and provides 8 other advantages that have not been realized heretofore. The present invention g provides an eyeglass coating and a method of application which is simpler than the o costly and sophisticated coatings of the prior art. The coating of the present invention is not pelm~n~.nt7 so that it can be removed and re-applied by the 2 eyeglass wearer whenever desirable. Since eyeglasses are used in a variety of 3 situations including harsh environment~, there is no problem of cl~m~ging the 4 eyeglass coating of this invention, since a new coating can be easily and quickly applied to the eyeglasses at any time by the wearer.
6 The coating materials of this invention are specially selected to be easy to 7 apply and yet provide the anti-reflective properties of the more expensive and 8 more difficult to apply materials of the prior art. Using the application technique 19 of this invention, the coating can be easily, quickly and effectively applied by the wearer at any time whenever the coating is needed.
21 In accordance with the present invention, very thin films of liquid anti-22 reflection materials are applied to eyeglasses to increase effectively visual clarity 23 and visual acuity by reducing reflection light losses, reducing internal reflections 24 and increasing light tr~n~mi.csion. The primary properties of the materials of this 21~i2~1 invention which are useful as anti-reflection films are characterized as non-2 volatile, optically clear liquids having a refractive index less than the refractive 3 index of the optical substrate to which they are applied. A wide variety of 4 materials and a wide variety of combinations of materials can be used to form effective anti-reflection liquid films or coatings on optical surfaces.
6 The present invention provides materials and means to apply low cost, 7 effective anti-reflection coatings to eyeglasses and other optical surfaces. The 8 invention also provides an improvement in the visual acuity and comfort for g wearers of conventional eyeglasses.
These and other advantages are provided by the present invention of a 1l coating applied as a single layer to a surface of an optical substrate, the coating 12 consisting of a non-volatile transparcnt liquid that forms a continuous film to 13 continuously cover the surface of the optical substrate.
14 The present invention also provides a method for applying a single layer composition to an optical substrate to form an anti-reflective thin film of the 16 composition consisting of the steps of dissolving the composition in a volatile 17 solvent to form a solution, coating the substrate with the solution, and allowing the volatile solvent to evaporate, leaving a film of the anti-reflective liquid 19 composition on the surface of the optical substrate.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

21 As explained above, all transparcnt optical media have light reflective and 22 refractive qualities described by the property called the refractive index or the 23 index of refraction. The materials used for eyeglass lenses typically have 24 refractive indices of about 1.50 to 1.80, although higher and lower values are possible. The materials which have a high refractive ~dex reflect more incident 2162~51 light than those with a lower refractive index, and the materials which have a high 2 refractive index refract tr~n~mitted light more than those with a lower refractive 3 index. Light which is tr~n~mitted through eyeglasses to the wearer's eyes is 4 tr~n~mitted across two surfaces each of which is subject to reflection and refraction. The first surface is the front surface of the eyeglass lens through 6 which incident light enters the transparelll material of the lens. The second 7 surface is the back surface of the eyeglass lens through which the light that has 8 already been tr~n~mitted into the lens leaves the lens and proceeds toward the g wearer's eye. When light is reflected at either of these two surfaces, less light o is tr~n~mittp~d through the surface. The reflection of light incident on each of 1l these surfaces is undesirable because the tr~n~mitt~nce of the light is reduced, that 12 iS, the light which has been reflected is not available to be tr~n~mitted to the eye 13 to form an image. This reflection of light on the back surface of the lens can also 14 lead to flare or ghost images or glare when the light which has been tr~n~mitted into the lens is reflected within the lens and then tr~n~mitted to the eye as light which does not form the primary optical image.
7 The properties of reflect~nce and tr~n~mitt~nce can be expressed m~thPm~ti-cally. Considering light incident normal to an optical surface, the reflectance R
of this light is described by the equation R =(n2-nl) (1) nl +n2 where R is the reflectance or fraction of incident light reflected, and n is the21 refractive index or index of refraction of a dielectric optical material. Examples 22 of n for use in equation (1) are nl = 1.0003 for air having n = 1.0003 and 23 n2 = 1.523 for regular optical glass as used for eyeglasses having n = 1.523.
24 The tr~n~mitt~nre of the light is expressed using the equation is T = 1 - R (2) - ' 21~2~5 1 where T is the tr~n~ re or fraction of incident light tr~n~mittecl.
2 It is possible with the use of the equations (1) and (2) to calculate the total 3 reflectance or total tr~n~mitt~nce of an eyeglass lens for normal incident light 4 striking the front and back surfaces of eyeglass lenses. It is also possible using s these equations to make similar calculations for normal incident light striking 6 lenses having optical coatings. Applying the equations to a simple eyeglass lens, 7 there are only two surfaces, the front and the back surfaces of the lens. (If optical 8 coatings were applied to the lenses, there would be more than two optical surfaces 9 for which calculations must be made.) o Applying the equations above for incident light normal to regular eyeglasses 1l lens having n = 1.523, and considering both the front and the back surfaces of 12 the lenses, results in a total reflectance value of RTOTAL = 0.084 and a total 13 tr~n~ iL~ ce value of TTOTAL = 0.916. This means that 8.4% of the original 14 incident light is lost before it reaches the eye and thus 91.6% of the original incident light is tr~n~mitte~l to the eye as the light passes through the front and 16 back surfaces of the eyeglasses. These total reflect~n~e and tr~n~ -ce values 17 are typical for regular optical glass eyeglasses that normally do not have anti-reflection coatings applied.
19 Applying the equations above to optical materials which are typically used for eyeglasses leads to the calc ll~te~l total reflectance and calcul~tecl total 21 tr~n.c"~ ce values in Table I for the eyeglass lens materials noted compared to 22 original normal incident light. For each lens material, the equations are applied 23 considering both the front and back surfaces of the lens. The "Total Light 24 Reflected and "Total Light Tr~ncmitted" values in Table 1 are the calc~ te~l RTOTAL and TTOTAL7 respectively, multiplied times 100 to express the value as a 26 percentage.

2162~

Table I
2Calc~ ted Total Normal Incident Light Reflected or Tr~n~mitted Total Light Re- Total Light Refractive Index flected Tr~n~mitted 3 Lens Material n (% Reflected) (% Tr~n~mittçcl) 4 CR-39 Plastic1.5002 7.83 92.17 Glass I 1.523 8.40 91.60 6 Polycarbonate1.590 10.11 89.89 7 Glass II 1.70 12.98 87.02 8 Glass III 1.80 15.65 84.35 gMany factors affect visual acuity, especially when wearing eyeglasses.
o Among these are the level of illllmin~tion, the light int~n~ity of the visual image, 1l the contrast of the components of the visual image, and the presence or absence 12 of secondary images or interfering light or glare. Relatively small changes in 13 these factors can affect visual acuity and comfort or discomfort. An improvement 14 in any of the factors can have a noticeable effect in the visual clarity of the
5 perceived image.
16In accordance with this invention, it has been found that applying very thin 17 films of liquid anti-reflection materials to eyeglasses effectively increases visual clarity and visual acuity when using such treated eyeglasses. The present 19 invention involves the application of anti-reflection liquid films or coatings to optical surfaces to reduce reflection light losses, to reduce internal reflections and 21 to increase light transmission. The primary properties of the materials of this 22 invention which are useful as anti-reflection ~llms are characterized as non-23 volatile, optically clear liquids having a refractive index less than the refractive 24 index of the optical substrate to which they are applied. The general and specific natures of effective materials are described further below. It will become clear 26 that a very wide variety of materials and a very wide variety of combinations of 21G2~1 materials can be used to form effective anti-reflection liquid films or coatings on 2 optical surfaces.
3 One important property of liquids for use as coatings in this invention is 4 that the applied liquid wets the optical surface. Many liquids of appropliate refractive index and low volatility may not wet optical surfaces ~le~l~tely to
6 allow their application alone as thin films. Combining non-wetting liquids with
7 a wetting agent can result in liquids with desirable refractive index, low volatility,
8 good optical surface wetting and good film forming characteristics. In order to
9 be effective, the liquid should form a full layer completely across the entire surface of the lens substrate on which it is applied. The liquid should cover the 1l surface to form a layer of generally uniform thickness, without forming beads or 12 streaks which would interfere with the clarity of the lens.
13 The equation (1) above for calc~ ting reflectance R can be used to 14 calculate the reflectance of a liquid film in contact with air and to calculate the reflectance of a liquid film in contact with the lens. For a simple lens coated on 16 each side with a liquid film there are four optical interface surfaces. These four 17 surfaces are (1) the front air-liquid surface, (2) the front liquid-lens surface, (3) the back lens-liquid surface and (4) the back liquid-air surface. The total 19 reflectance and total tr~n~mitt~nce values for normal incident light striking the lens materials of Table I with and without liquid anti-reflection films or coatings on 21 their front and back surfaces have been calc~ ted for films of several refractive 22 indices and are given in Table II. In each case, the calclll~ted values consider 23 both the front and back surfaces. Each total reflectance value, %R, in Table II
24 iS the percentage of original normal incident light that is reflected, that is, RTO~AL
multiplied by 100 to express the value as a percentage. Each total transmission 26 value, % T, in Table II is the percentage of original normal incident light that is 27 tr~n~mitte~l through the lenses and coatings and to the eye in the case of eye 2162~1 g glasses, that is TTOTAL multiplied by 100 to express the value as a percentage, or 2 100-- %R.

-3 Table II
4 Calc~ ted Total Normal Incident Light Reflected or Tr~n~mitted for Five Lens 5 Materials Without and Coated With Six Liquid Films of Refractive Indices n as 6 Indicated 7 Film Lens Material 8 Material CR-39 Plastic Glass I Polycarbonate Glass II Glass III
n=1.5002 n= 1.523 n=1.590 n= 1.70 n= 1.80 %R* %T** %R* %T** %R* %T** %R* %T** %R* %T**
9 Air n= 1.0003 7.83 92.17 8.40 91.60 10.11 89.89 12.98 87.02 15.65 84.35 11 n=1.403 5.75 94.25 5.85 94.15 6.27 93.73 7.26 92.74 8.42 91.58 12 n=1.420 6.07 93.93 6.15 93.85 6.52 93.48 7.43 92.57 8.53 91.47 13 n=1.442 6.51 93.49 6.57 93.43 6.88 93.12 7.69 92.31 8.70 91.30 14 n=1.4585 6.86 93.14 6.91 93.09 7.17 92.83 7.91 92.09 8.86 91.14 n=1.470 7.12 92.88 7.16 92.84 7.39 92.61 8.08 91.92 8.98 91.02 16 n= 1.480 7.43 92.57 7.38 92.62 7.58 92.42 8.23 91.77 9.10 90.90 17 * %R is ~e total reflectance RTOT,.~ at all surfaces expressed as a percentage of 18 the original normal incident light striking the lens materials.
19 ** %T is the total tr~n~ .-ce TTOTAL at all surfaces expressed as a percentage of the original normal incident light striking the lens material.
21 Changes or reductions in reflected light are indicative of a change in 22 potential for ghost images or glare resulting from internal lens reflections. The 23 reflected light data, %R, from Table II are repeated in Table III which also 24 compares the %R value for the uncoated lenses with the %R value for coated 25 lenses for dirrerellt anti-reflection films having the various refractive indices n, 26 and provides a calculation of the percentage reduction in reflected light due to the 27 application of each anti-reflection film represented by one of the refractive indices.
28 As in Table II, the calc~ ted values consider both the front and back surfaces in 2162A~ l
-10-each case in Table III. Overall the reductions in potential for reflections of 2 normal incident light are quite significant for films with refractive indices as 3 shown in Table II and III. The reductions in reflected light are indicative of a 4 reduction in ghost images or glare resulting from reduced internal lens reflections.
5 A visual effect from the reduction of ghost images or glare is that the primary 6 image will not have as much stray light registered over it, and the primary image 7 will have higher visual contrast.

8Table III
gCalc~ ted Total Normal Incident Light Reflected and Reduction in Light 10Reflected for Six Liquid Films Applied to Five Lens Materials
11 Film Lens Material
12 Material CR-39 Plastic Glass I Polycarbonate Glass II Glass III
n= 1.5002 n= 1.523 n= 1.590 n= 1.70 n= 1.80 Reduc Reduc Reduc Redu Redu %R* tiont %R* tion~ %R* tion~ %R* ctiont %R* ction~
13 Air
14 n=1.0003 7.83 8.40 10.11 12.98 15.65 n= 1.403 5.75 27% 5.85 30% 6.27 38% 7.26 44% 8.42 46%
16 n=1.420 6.07 22% 6.15 27% 6.52 36% 7.43 43% 8.53 45%
17 n= 1.442 6.51 17% 6.57 22% 6.88 32% 7.69 41 % 8.70 44%
18 n=1.4585 6.86 12% 6.91 18% 7.17 29% 7.91 39% 8.86 43%
19 n=1.470 7.12 9% 7.16 15% 7.39 27% 8.08 38% 8.98 43%
n=1.480 7.43 5% 7.38 12% 7.58 25% 8.23 37% 9.10 42%

21 * %R is the total reflectance at all surfaces expressed as a percentage of the 22 original normal incident light striking the lens material.
23 t "Reduction" is the ratio of %R for the coated lens divided by %R for the 24 uncoated lens material, multiplied by 100 to express the value as a percentage, and subtracted from 100 % .
26 The changes or increases in tr~n~mitted light are indicative of a higher 27 intensity image which in the case of a visual image results in easier sensing and 21~24~i~

a reduction in iris diameter which in turn can result in an increased depth of focus 2 and a more precise, better focussed image. The tr~n~mitte~l light data, % T, from 3 Table II are repeated in Table IV which includes a calculation of the increase in 4 the percentage of tr~n~mitte~l light due to presence of dirrelelll anti-reflection films 5 represented by their refractive indices, n. As in Table II, the calc~ te~l values 6 consider both the front and back surfaces in each case in Table IV. Considering 7 that a change in tr~n~mitte~l light of 1% can be perceived, the increases in 8 potential for tr~n~mitte~l light shown for the films are quite significant.

g Table IV
o Calclll~te~l Total Normal Incident Light Tr~n~mitt~l and Increase in Light Tr~n~mitte~l for Six Liquid Films Applied to Five Lens Materials Lens Material CR-39 Plastic Glass I Polycarbonate Glass II Glass III
n= 1.5002 n = 1.523 n= 1.590 n= 1.70 n= 1.80 12 Film Increa Incre Incre Incre lncre 13 Material %T** se~ %T** ase~ %T** ase~ %T** ase~ %T** ase~:
14 Air n= 1.0003 92.17 91.60 89.89 87.02 84.35 16 n=1.403 94.25 2% 94.15 3% 93.73 4% 92.74 7% 91.58 9%
17 n= 1.420 93.93 2% 93.85 2% 93.48 4% 92.57 6% 91.47 8%
18 n=1.442 93.49 1% 93.43 2% 93.12 4% 92.31 6% 91.30 8%
19 n=1.4585 93.14 1% 93.09 2% 92.83 3% 92.09 6% 91.14 8%
n=1.470 92.88 0.8% 92.84 1% 92.61 3% 91.92 6% 91.02 8%
21 n=1.480 92.57 0.4% 92.62 1% 92.42 3% 91.77 5% 90.90 8%

22 ** %T is the total tr~nsl--iL~ ce at all surfaces expressed as a percentage of the 23 original normal incident light striking the lens material.
24 ~ "Increase" is the ratio of %T for the coated lens divided by %T for the uncoated lens material, multiplied to 100 to express the value as a 26 percentage, and subtracted from 100%.

2i~2~5l Very thin liquid films ranging from n = 1.40 to n = 1.49 have been 2 applied to eyeglasses and in every instance an increase in visual clarity and 3 comfort has been found as a result of applying these liquid films to the eyeglasses.
4 Specific liquids and details for films tested are provided below.
5A listing of materials that have been used either alone or in combination to 6 form the liquid films of this invention and their refractive indices, n, is in Table 7 V. Molecular weight for each material is included in the Table V because high 8 molecular weight generally indicates that the material non-volatile; this is not, g however, universally true since as indicated by the presence in the listing of 10 glycerol, which is a low molecular weight non-volatile component.

1l Table V
12Components for Liquid Anti-Reflection Films Refractive Molecular Index, n 13 N~me, (properties, availability) Weight (at24/25C) 14 1. Glycerol (1,2,3 propanetriol) 92.09 1.4729 boiling point 290C
16 2. Copolymer of ethylene oxide and propylene 2200 1.4589 17 oxide, available as Pluronic L44 from BASF, 18 also known as Poloxamer 124 19 3. Polyethylene glycol, 600 1.4670 flash point 249C, 21 available as Pluracol E600 from BASF
22 4. Octylphenol ethoxylate, 650 1.4905 23 boiling point > 350C, 24 available as Iconol OP-10 from BASF, 10-mole ethylene oxide adduct of octyl 26 phenol.
27 5. Tridecyl alcohol ethoxylate, 550 1.458 28 boiling point > 425F, 29 available as Iconol TDA-8 from BASF, 8-mole ethylene oxide adduct of tridecyl 31 alcohol 2i62'1~ 1 Refractive Molecular Index, n 13 Name, (properties, availability) Weight (at24/25C) 6. Polyvinyl methyl ether, ~ 1000 1.48 2 available from BASF as Lutonal M-40 3 7. Polyvinyl alcohol, >1000 1.50 4 available as Product No. 7647 from Monomer-Polymer & Dajac Laboratories, 6 Inc.
7 8. Methyl (propylhydroxide, ethoxylated) bis >200 1.4495 8 (trimethylsiloxy) silane, g available as Q2-5211 Superwetting Agent o from Dow Corning Corporation 9. Polydimethylsiloxane polyethylene >800 1.4470 12 oxide-propylene oxide copolymer, 13 flash point > 100C, 14 available as product SF1188 from GE
Silicones 16 10. Polydimethylsiloxane silicone fluid, 6000 1.403 17 available as Product SF96-100 from GE
18 Silicones 19 11. Polyalkyleneoxide modified 600 1.4418 heptamethyltrisiloxane, 21 available as Silwet L-77 from OSi 22 Specialties, Inc.
23 12. Fluorinated alkyl alkoxylate, >200 1.3983 24 boiling point > 148C, available as FC-171 Brand fluorochemical 26 surfactant from 3M, St. Paul, Minn.
27 13. Fluorocarbon telomer B monoether with 950 1.42 28 polyethylene glycol, 29 available as Zonyl FSN Fluoro-surfactant from DuPont 31 14. Ethoxylated tetramethyldecynediol, >600 1.4660 32 flashpoint > 110C, 33 available as Surfynol# 465 Surfactant from 34 Air Products and Chemical, Inc.

-14- ~l 62~

Refractive Molecular Index, n 13 Name, (properties, availability) Weight (at24/25C)
15. Sodium dioctyl sulfosuccinate combined with >400 1.46 2 16 % propylene glycol, 3 available as Monawet MO-84R2W from 4 Mona Industries, Inc.
16. Polyoxyalkylated alkyl aryl phosphoric acid >400 1.4855 6 ester, sodium salt, nil volatiles, 7 flash point > 200F, 8 available as Chemphos TC-310S from g Chemron Corp.
17. Polyoxyethylene (20) sorbitan monooleate, > 900 1.4712 1l flash point > 300F, 12 available as Tween 80 from ICI Americas 13 Inc.

14 The materials of Table V are very diverse. Their common characteristics 15 are that they are non-volatile and can be used to form very thin, clear films.
16 Other materials, such as high molecular weight hydrocarbons of suitable refractive 17 index and low volatility can also be used. Similarly, various polymers of suitable
18 refract*e index can be used. Many of the materials of Table V contain ether
19 functionality The test for effectiveness of the liquid films of this invention has been to 21 apply a film with thickness in the range of 10 to 20 nanometers to eyeglasses and 22 then to determine the effect of the films on vision. While a thickness of 10 to 20 23 nanometers is prerel,ed, the films of the present invention can function with 24 thicknesses as high as 100 nanometers. All of the materials in Table V have been 25 tested in such films and have been found effective for improving visual clarity of 26 the eyeglasses to which they were applied.
27 Using the method of the present invention, a suitable material is chosen.
28 The materials may be chosen using the listing of Table V with particular attention -15- 21624~

paid to the wetting properties of the material, its transparency, and its ease of use.
2 The material or combination of materials is dissolved in distilled water. The 3 distilled water solution is then applied to the front and back surfaces of the 4 eyeglasses. The solution may be applied by spraying the solution onto the surfaces in a fine mist using a suitable applicator, such as a spray bottle.
6 Alternatively, a cloth can be dipped or soaked in the solution and used to wipe ~e 7 solution onto the lens surfaces, or the eyeglasses can be dipped into a container 8 of the solution. The front and back surfaces of the eyeglasses should be readily g wet completely by the solution. The applied solution is then wiped from the lens o surfaces with soft absorbent tissue. A very thin aqueous film of liquid material 1l remains on the surfaces, and this thin film commonly exhibits light inLelrercllce 12 fringes, which interference fringes disappear as the film of aqueous solution dries.
13 The drying of this aqueous film leaves a very thin, invisible liquid film of the 14 liquid, and this film forms the desired coating surface which reduces reflections.
The film can wear away or otherwise be removed after a period of time.
Depending upon the use and care of the eyeglasses, the film may last for several17 days or weeks. When the film has worn away, the user merely reapplies the 8 material in the same manner as before.
19 The following examples describe the invention but are not limiting with respect to its application.

21 Example 1 22 Polyethylene glycol, having a molecular weight of 600, and having 23 refractive index of n = 1.4670 is available from BASF as Pluracol E600. This 24 clear, colorless, non-volatile liquid polymer does not wet eyeglasses readily. A
10-mole e~ylene oxide adduct of octyl phenol of 650 molecular weight has a 26 refractive index of n = 1.4905 and is an excellent wetting agent. This octyl `- 21~2~51 phenol ethoxylate is available from BASF as Iconol OP-10. Combining ~e octyl 2 phenol e~oxylate with the polyethylene glycol results in a clear liquid that wets 3 eyeglasses readily. The solution of 60.6% by weight Pluracol E600 combined 4 with 39.4% by weight Iconol OP-10 is a clear, colorless liquid having a refractive s index n = 1.4734 at 24C.
6 0.165% of this solution was dissolved in distilled water. The distilled 7 water solution was sprayed onto the front and back surfaces of eyeglasses, which 8 were readily wet completely by the solution, and was wiped from the lens surfaces g with soft absorbent tissue, leaving a very thin aqueous film of liquid material 10 exhibiting light interference fringes, which interference fringes disappeared as the film of aqueous solution dried. The drying of this aqueous film leaves an invisible 12 liquid film of the liquid comprised of 60.6% polyethylene glycol plus 39.4% octyl 13 phenol ethoxylate having a thickness of 10 nanometers coating the lens surfaces.
14 When applied to eyeglasses made from CR-39 plastic (n = 1.5002), the glasses treated with the film as described above had a visual image with greater 16 clarity, increased contrast and brighter intensity, and had increased visual comfort 17 coll~L,ared to the ull~eated eyeglasses.
18 This same solution was used to coat the eyeglasses of 11 persons without 19 selecting the types of lenses they used. All 11 persons found that visual clarity was increased and 4 volunteered without prolllptillg that the visual image was 21 brighter. Two of the eleven persons fin-ling benefit from the liquid film coating 22 of this example had prior art anti-reflection coatings applied to their eyeglasses 23 during their m~nllf~cture. One of these two pairs of glasses with anti-reflection 24 coating used polycarbonate (n = 1.590) lenses.
The optical benefits of the liquid film as described above are retained for 26 two weeks or longer.
27 This same aqueous solution was used to coa~, using the method described 28 above, the right half of a freshly cleaned and dried interior surface of a glass -17- 2162~1 window overlooking an exterior scene. The window had been freshly cleaned 2 with 70 % by volume isopropyl alcohol in water. The image of the exterior scene 3 through the half of the window coated with the liquid film left after the water 4 evaporated was clearer, had higher contrast and was brighter than the same image through the uncoated half of the glass window.

6 Example 2 7 Glycerol, of molecular weight 92.09, is a clear, colorless, non-volatile 8 liquid (boiling point 290C) that does not wet CR-39 plastic. Glycerol has a g refractive index of n = 1.4729. Combining glycerol with a 10-mole ethylene oxide adduct of octyl phenol of 650 molecular weight, Iconol OP-10, having a 1l refractive index of n = 1.4905 results in a clear, colorless liquid that wets CR-39 12 plastic and eyeglass lenses readily. The solution of 60.6 % by weight glycerol plus 13 39.4% Iconol OP-10 is a clear colorless liquid having a refractive index of14 n= 1.480.
0.165% of this solution was dissolved in distilled water. The distilled 16 water solution was sprayed onto the front and back surfaces of eyeglasses made 17 from CR-39 plastic (n = 1.5002), which were readily wet by the aqueous solution. The aqueous solution was wiped from the lens surfaces with a soft 19 absorbent tissue, leaving a very thin aqueous film of liquid material exhibiting light intc~rerellce fringes, which interference fringes disappeared as the film of 21 aqueous solution dried, leaving a film of about 10 nanometers thick coating the 22 lens surfaces.
23 The eyeglasses treated with the film of glycerol plus octyl phenol ethoxylate 24 had a visual image with greater clarity, increased contrast and brighter int~n~ity compared to the untreated eyeglasses.

- -18- ~1624 Example 3 2 Polyalkyleneoxide modified heptamethyltrisiloxane, in the chemical family 3 silicone-polyether copolymer, of 600 molecular weight, having refractive index 4 of n = 1.4418 at 24C is available from OSi Specialties, Inc. as Silwet L-77.
This clear, amber liquid wets eyeglasses readily.
6 0.25% by weight of Silwet L-77 was dissolved in distilled water. The7 distilled water solution was sprayed onto the front and back surfaces of eyeglasses 8 made from CR-39 plastic (n = 1.5002), which were readily wet by ~e aqueous 9 solution. The aqueous solution was wiped from the lens surfaces wi~ soft o absorbent tissue, leaving a very thin aqueous film of liquid material exhibiting light intelrelellce fringes, which interference fringes disappeared as the film of 12 aqueous solution dried. The drying of this aqueous film left an invisible liquid 13 film of Silwet L-77 about 15 nanometers thick coating the lens surfaces.
14 The eyeglasses treated with the film of Silwet L-77 as described above had 15 a visual image with greater clarity, increased contrast and brighter intensity coll~ared to the untreated eyeglasses.
17 This aqueous solution of Silwet L-77 was used to coat, using the method 8 described above, the left half of a freshly cleaned, with 70 % by volume isopropyl 19 alcohol in water, and dried interior surface of a glass window overlooking an20 exterior scene. The image of the exterior scene through the half of the window 21 coated with the liquid film of Silwet L-77 left after the water evaporated was 22 clearer, had higher contrast and was brighter than the same image through the23 uncoated half of the glass window.

-19- 216~

Example 4 2 Polyvinyl alcohol, Product No. 7647 from Monomer-Polymer & Dajac 3 Laboratories, Inc. is a 4200 molecular weight water soluble polymer prepared by 4 hydrolyzing polyvinyl acetate to form a polymer with 90% alcohol side groups and 10% acetate side groups. The determined refractive index for a 25% by 6 weight solution of polyvinyl alcohol Product No. 7647 in distilled water is 7 n = 1.3748 at 24C. An estimate for the refractive index for the neat polymer8 is n = 1.50 based on the refractive index of the 25 % solution of this polymer in g water. A dilute solution of polyvinyl alcohol product No. 7647 in water does not wet eyeglasses. A dilute aqueous solution of polyvinyl alcohol Product No. 7647 1l plus the wetting agent Iconol OP-10 (10-mole ethylene oxide adduct of octyl 12 phenol of 650 molecular weight having refractive index n = 1.4905) wets eyeglasses readily.
14 Polyvinyl alcohol Product No. 7647 and the octylphenol ethoxylate Iconol OP-10 were combined in a ratio of 75.5 parts by weight polyvinyl alcohol ProductNo. 7647 to 24.5 parts by weight Iconol OP-10 as a distilled water solution cont~ining 0.265% by weight of these ingredients. This 0.265% solution of polyvinyl alcohol plus octylphenol ethoxylate was sprayed onto the front and back 19 surfaces of eyeglasses made from CR-39 plastic (n = 1.5002) which were wet readily by the solution. The aqueous solution was wiped from the lens surfaces 21 with soft absorbent tissue and allowed to dry as in the earlier examples to leave 22 a film about 16 nanometers thick with refractive index n ~ 1.498 on the lens23 surfaces.
24 The eyeglasses treated with the film of polyvinyl alcohol plus octylphenol ethoxylate as described above had a visual image with greater clarity, increased26 contrast and brighter intensity compared to the untreated eyeglasses.
-20- 2t6`245~

Example 5 2 A fluorosurfactant is available from DuPont as Zonyl FSN, fluorocarbon3 telomer B monoether with polyethylene glycol having ca 950 molecular weight4 and refractive index n ~ 1.42. The fluorocarbon telomer B monoether Zonyl FS N is available as a 40% by weight solution combined with 30% isoropyl 6 alcohol plus 30 % water. The refractive index of this 40 % solution is n = 1.3806 7 at 24C for this amber, clear solution. Based on ~is determin~d refractive index 8 for the 40% solution, the refractive index for the neat fluorocarbon telomer B
9 monoether is estim~ted to be n ~ 1.42.
o Zonyl FSN is soluble in water. A solution in distilled water of 0.165%fluorocarbon telomer B monoether with polyethylene glycol (0.4125% of the 2 Zonyl FSN solution cont~ining 40% fluorocarbon telomer B monoether) was 3 sprayed onto the front and back surfaces of eyeglasses made from CR-39 plastic 4 (n = 1.5002) which were wet readily by the solution. The aqueous solution was wiped from the lens surfaces with soft absorbent tissue and allowed to dry as inthe earlier examples to leave a film about 10 nanometers thick with refractive 7 index n ~ 1.42.
The eyeglasses treated with the film of fluorocarbon telomer B monoether 19 with polyethylene glycol as described above had a visual image with greaterclarity, increased contrast and brighter intensity compared to the untreated
21 eyeglasses.
22 Example 6
23 Chemphos TC-310S is a sodium salt of a polyoxyalkylated alkyl aryl
24 phosphoric acid ester with a greater than 400 molecular weight available from Chemron Corporation. Chemphos TC-310S is a clear, colorless, viscous liquid 21~2~

cont~ining 99% active material and has refractive index n = 1.4855 at 24C.
2 Chemphos TC-310S is soluble in water and is an excellent wetting agent.
3 0 .25 % by weight Chemphos TC-3 lOS was dissolved in distilled water. The 4 distilled water solution was sprayed onto the front and back surfaces of eyeglasses made from CR-39 plastic (n = 1.5002), which were readily wet by the aqueous 6 solution. The aqueous solution was wiped from the lens surfaces with soft7 absorbent tissue and allowed to dry as in the earlier examples to leave a film about 8 15 nanometers thick with refractive index n = 1.4855 on the lens surfaces.
9 The eyeglasses treated with the f~m of Chemphos TC-310S as describedo above had a visual image with greater clarity, increased contrast and brighter 1l intensity co~ ared to the ull~eated eyeglasses.

12 Many variations on the materials suitable for use on this invention are 13 possible. Many variations on methods for applying the very thin films of this 14 invention, compared to the examples given, are possible. While the examples have dealt with the use of aqueous dilute solutions, other volatile solvents for film 16 formers of appr~liate refractive index, for instance alcohols, hydrocarbons, 17 esters, ketones and the like may be used to apply materials that are not soluble or readily dispersible in water. Vapor deposition can also be used to apply the very 19 thin films of this invention.
An advantage for the method of using dilute solutions of the film formers 21 of this invention is that wearers of eyeglasses can apply the anti-reflection films 22 of this invention themselves. A further value of this method is that the anti-23 reflection film formers of this invention can be incorporated into a cleaning 24 solution that allows wearers of eyeglasses to ~imlllt~neously cleanse soiled eyeglasses and re-apply a fresh anti-reflection film at the same time.
26 While the invention has been described with specific application to27 eyeglasses and while the invention has many advantages when applied to ~~ -22- 2162451 eyeglasses, it should be understood that many of the advantages of the present 2 invention can be ~1tili7e~1 when applied to other optical substrates, such as windows 3 and video screens. Therefore, the invention is not limite~l to application to 4 eyeglasses alone.
Other variations and modifications of the specific embo~liment~ herein 6 shown and described will be apparent to those skilled in the art, all within the 7 intencle~l spirit and scope of the invention. While the invention has been shown 8 and described with respect to particular embodiments thereof, these are for the g purpose of illustration rather than limit~tion. Accordingly, the patent is not to be 10 limite~l in scope and effect to the specific embo~liment~ herein shown and 1l described nor in any other way that is is inconsistent with the extent to which the 12 progress in the art has been advanced by the invention.

Claims (15)

What is claimed is:
1. In combination with an optical substrate, a coating applied as a single layer to a surface of the optical substrate, the coating consisting of a non-volatile transparent liquid that forms a continuous film entirely covering the surface of the optical substrate.
2. The combination in accordance with claim 1, wherein the coating is an anti-reflective liquid.
3. The combination in accordance with claim 2, wherein the anti-reflective transparent liquid has a refractive index less than that of the optical substrate.
4. The combination in accordance with claim 2, wherein the anti-reflective non-volatile transparent liquid has a refractive index less than 1.80.
5. The combination in accordance with claim 1, wherein the non-volatile transparent liquid contains ether functionality.
6. The combination in accordance with claim 1, wherein the continuous film on the optical substrate has a film thickness of 100 nanometers or less.
7. The combination in accordance with claim 1, wherein the liquid has wetting properties to form the continuous film to continuously cover the surfaceof the optical substrate.
8. In combination with an optical substrate, an anti-reflective coating applied as a single layer to a surface of the optical substrate, the coating consisting of a non-volatile transparent liquid having a refractive index less than that of the optical substrate, the coating forming a continuous film with a thickness of 100nanometers or less entirely covering the surface of the optical substrate.
9. A method for applying a single layer composition to an optical substrate to form an anti-reflective thin film of the composition consisting of the steps of dissolving the composition in a volatile solvent to form a solution, coating the substrate with the solution, and allowing the volatile solvent to evaporate,leaving a film of the anti-reflective liquid composition on the surface of the optical substrate.
10. The method in accordance with claim 9, wherein the substrate is coated with the solution over an entire surface thereof to form a continuous layer.
11. The method in accordance with claim 9, wherein the substrate is coated with the solution by spraying the solution onto the substrate.
12. The method in accordance with claim 9, wherein the substrate is coated with the solution by wiping the solution onto the substrate.
13. The method in accordance with claim 9, wherein the substrate is coated with the solution by dipping the substrate into a container of the solution.
14. The method in accordance with claim 9, wherein excess material is wiped from the substrate before allowing the solvent to evaporate.
15. A method for applying a single layer composition to an optical substrate to form an anti-reflective thin film of the composition consisting of the steps of dissolving the composition in a volatile solvent to form a solution, spraying the solution onto an entire surface of the substrate to form a continuous layer, wiping excess solution from the substrate, and allowing the volatile solvent to evaporate, leaving a film of anti-reflective liquid composition on the surface of the optical substrate.
CA002162451A 1994-12-22 1995-11-08 Anti-reflective clarifier film for eyeglasses Abandoned CA2162451A1 (en)

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