CA2172806A1 - Cooling of hot bodies - Google Patents

Cooling of hot bodies

Info

Publication number
CA2172806A1
CA2172806A1 CA002172806A CA2172806A CA2172806A1 CA 2172806 A1 CA2172806 A1 CA 2172806A1 CA 002172806 A CA002172806 A CA 002172806A CA 2172806 A CA2172806 A CA 2172806A CA 2172806 A1 CA2172806 A1 CA 2172806A1
Authority
CA
Canada
Prior art keywords
valve
liquid coolant
temperature responsive
responsive element
coolant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002172806A
Other languages
French (fr)
Inventor
David Peter Jackaman
William Barry Featherstone
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kvaerner Engineering and Construction UK Ltd
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2172806A1 publication Critical patent/CA2172806A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/18Door frames; Doors, lids, removable covers
    • F27D1/1808Removable covers
    • F27D1/1816Removable covers specially adapted for arc furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D9/00Cooling of furnaces or of charges therein
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • C21C5/42Constructional features of converters
    • C21C5/46Details or accessories
    • C21C5/4646Cooling arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D9/00Cooling of furnaces or of charges therein
    • F27D2009/0002Cooling of furnaces
    • F27D2009/001Cooling of furnaces the cooling medium being a fluid other than a gas
    • F27D2009/0013Cooling of furnaces the cooling medium being a fluid other than a gas the fluid being water
    • F27D2009/0016Water-spray

Abstract

A method of and apparatus for cooling a hot body has a quantity of liquid coolant atomised by a gaseous medium and sprayed onto a surface to be cooled. The supply of liquid coolant to the spray nozzles is controlled by at least one valve the operation of which is brought about by a non-electrical temperature responsive element in thermal contact with the surface to be cooled.

Description

~ WO95/12797 ~ ~ 2 1 7 2 ~ 0 6 PCT/GB94102369 COOLING OF HOT BODIES
This invention relates to a method of cooling a hot body and to a body which, in use, has to be cooled with liquid coolant. A particular, but not sole, application of the invention is to a method of cooling a part of a vessel containing molten metal and to such vessels.
In pyrometallurgical processes, heat is generated during the smelting, melting or refining of the metal. The process ingredients are usually refined within a steel vessel which is lined with refractory material in order to protect the steel shell, as far as possible, from the high temperatures used in the process. Nevertheless, the shell usually becomes hot so it is beneficial to provide cooling of at least part of the shell in order that distortion is reduced and the shell material retains sufficient of its strength to operate according to the Designer's intentions.
It is now well recognised in the metallurgical industry that it is extremely dangerous to allow liquid water and liquid metal to come into close proximity to one another because, in the event of a fault occurring, the sudden expansion and vaporisation of water in contact with liquid metal can cause a dangerous explosion.
It is known from WO 89/03011 to cool a hot metal body forming part of a vessel containing molten metal by applying droplets of liquid coolant to the outer surface of the body in a controlled manner such that the volume of coolant applied in a given time period does not exceed the volume of coolant which is vaporised by contact with the hot surface in the given time period. In this document, it is disclosed that, in order to control the amount of liquid coolant applied to the outer surface of the body, one or more thermocouples are used to determine the temperature of the surface and this information is transmitted to a temperature controller remote from the body. This tf~ S~

~ 21 72~0`6 controller controls the supply of liquid coolant passing through one or more valves, also away from the body, to one or more sprays located adjacent to the body.
It is also known from EP-0044512-A to cool a vessel with a cooling box fitted into the wall of the vessel and the box contains a heat exchange surface onto which a cooling liquid is sprayed. The quantity of liquid sprayed onto the surface is controlled by a temperature measuring device so that a spontaneous evaporation of the cooling liquid occurs.
It will be appreciated from this description of the prior art that the provision of thermocouples on the surface to be cooled and one or more valves and a controller remote from the surface inevitably means that there are long electrical connections and coolant lines between the surface and the remote position where the valves and the controller are located.
An object of the present invention is to provide an improved method of controlling the surface temperature.
The result is usually a reduction in capital cost and more sensitive control of surface temperature.
According to a first aspect of the present invention, in a method of cooling a hot body, a quantity of liquid coolant is sprayed onto a surface of the body to be cooled by one or more spray nozzles, and the volume of liquid coolant applied in a give~ time period is controlled so that it does not exceed the volume of liquid coolant which is vaporised by contact with the surface of the hot body in the given time period characterised in that a gaseous medium is supplied continuously to the or each spray nozzle and the liquid coolant which is atomised by the gaseous medium into droplets is supplied to the or each spray nozzle under the control of at least one valve the operation of which is brought about by the action of a non-electrical temperature responsive element in thermal contact with the surface.
~E~D~D SH'~T

It will be appreciated that, since the or each valve which controls the supply of liquid coolant to the or each spray nozzle is in turn controlled by a non-electrical temperature responsive element which is in thermal contact with the surface to be cooled, it will be clear that the valve is on, or very close to, the surface to be cooled and the element may be considered to be part of the valve.

D-,D SH'- -T

WO 95112797 _ 3 _ PCT/G~94102369 There are no electrical connections between sensors on the surface and either the valve or a controller at a position remote from the surface. The control of liquid coolant is determined entirely by the or each valve which is on, or very close to, the surface. The part of the element which is in thermal contact with the surface is conveniently a chamber embedded in the surface and which is connected to the valve by a capillary tube containing a fluid. An increase in temperature to the control temperature causes thermal expansion or an increase of the vapour pressure of the fluid in the element/capillary tube and opens the valve.
According to a second aspect of the present invention, a body, which in use has to be cooled with liquid coolant, said body having one or more spray nozzles arranged to receive liquid coolant and gaseous medium and to discharge droplets of atomised coolant onto a surface of the body, at least one valve which serves to control the supply of liquid coolant to the or each nozzle and which is operated under the action of a non-electrical temperature responsive element in thermal contact with the surface of the body so that the volume of coolant applied in a given time period does not exceed the volume of liquid coolant which is vaporised by contact with the surface of the hot body in the given time period.
A single valve may control the supply of liquid coolant to a single nozzle, to a single spray bar upon which two or more nozzles may be mounted, or to a group of spray bars. Conveniently, each valve is mounted on a branch pipe connected to a ring main through which the coolant circulates. The pressure within the ring main is controlled within limits so that, if any valve on the vessel is open to supply coolant to the or each spray nozzle to cool the relevant part of the vessel, make-up coolant is supplied in a controlled manner to the ring main.

WO9S/12797 ~ 2 1 7 2 8 0 6 PCT/GB94/0236s ~

In use, the temperature of the surface to be cooled is sensed by the elements. As the surface temperature rises, eventually the valve opens and allows coolant to flow to the or each spray nozzle. Air is continuously supplied to the or each nozzle so, as soon as liquid is supplied to the nozzle, atomisation of the coolant is achieved at low pressure and efficient evaporative cooling results in the region where the atomised coolant is deposited. As a result of the droplets of atomised coolant being deposited on the surface, the surface and element in contact with the surface cool and eventually the valve is closed. The system may be tuned to operate over a required temperature range, typically between 300C and 250C though, with advantage, between, for example, 250C and 200C when small surface areas may be treated independently.
In many applications, the vessel temperature is far from uniform. For example, in steel making, a vessel containing molten metal may be tilted less to a charging side than to a tapping side. This results in a build up of slag on the charging side while the vessel lining on the tapping side wears away. Consequently, the vessel shell on the tapping side tends to be hotter than on the charging side. In order to satisfy these diverse cooling requirements, each region of the vessel requires its own cooling system under its own independent control.
The present invention provides an arrangement by which a simple control system may be used, for example, for the whole of the top cone region of the vessel while allowing for different cooling requirements around the circumference of the vessel.
It is convenient for the gaseous medium, conveniently air, to be continuously supplied to the spray nozzles so that, when no cooling is required, dust is excluded from the nozzles. It is also convenient for the WO95/12797 ;;~ ,i j 2 1 7 2 3 0 6 PCTIGB94102369 thermostatic valves to be constructed so that when no cooling is required, the valves and the spray nozzles are purged of coolant, usually water, and this reduces the possibility of evaporation of coolant in the spray bars and nozzles which would result in the deposition of dissolved solids inside them.
In order that the invention may be more readily understood it will now be described, by way of example only, with reference to the accompanying drawings in which Figures l and 2 are diagrammatic perspective views of a part of a steel making vessel illustrating alternative embodiments of the invention.
The cone defining the open top of a furnace vessel is indicated by reference numeral l. Extending around the outer surface of the cone is a main pipe 2 having connections (not shown) by which air under pressure is supplied to the pipe. Similarly, a main pipe 3 extends around the cone and connections (not shown) supply coolant liquid, usually water, to the pipe.
The outer surface of the cone is divided into regions 4 by spray structures 5 which are located in spaced apart relation around the surface of the cone. Each structure comprises an air pipe 6 and a water pipe 7. The air pipe is connected at one end to the air main pipe 2 and is closed at the other end. The water pipe 7 is connected at one end to a valve 8 and the other end is closed. The valve is connected to the main pipe 3. A plurality of air-mist nozzles 9 are connected to the pipes 6 and 7. The surface of each region 4 has a non-electrical temperature responsive element in thermal contact therewith. In the arrangement shown in figure l each element lO comprises a bulb in a pocket formed in the surface and the bulb is connected to the valve 8 by a capillary tube ll. A fluid is present in the bulb and the capillary tube. The valve 8 is WO95/12797 ~,'' 2 1 ~ 2 8 0 6 PCT/GB94/02369 operable by changes in pressure applied to it by the fluid in the bulb and capillary tube.
In the figure 1 arrangement, in use, air under r pressure is supplied to the pipe 2 and by way of the pipes 6 to the nozzles 9. Water is supplied under pressure to the pipe 3 and hence to the valves 8. The valves are normally closed so that the water is not supplied to the nozzles 9.
The surface temperature of each region 4 is transmitted from the sensor part of the element in contact with the surface to the valve and at the appropriate temperature the expansion or pressure of the fluid in the capillary tube 11 opens the valve 8 to allow water to flow to the pipe 7 and hence to the nozzles 9 where a fine mist is directed over the region 4 of the surface. As the surface and sensor cool, the expansion or pressure of the fluid in the sensor/capillary tube falls and eventually the valve closes cutting off the water supply to the corresponding nozzles.
In the alternative arrangement shown in figure 2, the temperature responsive element 12 is an open/shut valve which is thermostatically controlled. Air from the main pipe 2 is supplied to the input of the element 12 by a small bore tube 13 and the outlet of the element is connected to the valve 8 by another small bore tube 14. The element 12 may be operated by bi-metallic expansion or by expansion of a fluid contained in a chamber in the element. As the surface reaches the design temperature, element 12 opens, allowing air to pass through the tubes 13 and 14 to operate the valve 8. Similarly when the temperature drops, the element 12 closes and tube 14 is vented to atmosphere allowing valve 8 to close. Alternatively, the element 12 may open and close at the upper design temperature. As the temperature increases through say 300C the element 12 opens. This allows valve 8 to operate. As the temperature falls through 300C element 12 closes and isolates the air WO95/12797 ~ '`; 2 1 7 2 8 0 6 PCT/GB94S02369 volume in tube 14 keeping the valve 8 open. At the lower design temperature, say 200C, a small vent within the element 12 opens, releasing the pressure of the air in the tube 14 thereby allowing the valve 8 to close.
v It will be appreciated that by supplying the appropriate number of spray structures 5 each controlling a separate region, the size of each region can be reduced to produce an accurate control of the temperature of the region. Furthermore, some regions may be deliberately arranged to operate at different temperatures.

, ~,

Claims (9)

1.A method of cooling a hot body in which a quantity of liquid coolant is sprayed onto a surface of the body to be cooled by one or more spray nozzles, and the volume of liquid coolant applied in a given time period is controlled so that it does not exceed the volume of liquid coolant which is vaporised by contact with the surface of the hot body in the given time period characterised in that a gaseous medium is supplied continuously to the or each spray nozzle and the liquid coolant which is atomised by the gaseous medium into droplets is supplied to the or each spray nozzle under the control of at least one valve the operation of which is brought about by the action of a non-electrical temperature responsive element in thermal contact with the surface.
2. A method as claimed in claim 1 in which the surface of the body to be cooled is considered to be divided into regions each of which receives liquid coolant from one or more spray nozzles, and the liquid coolant is supplied to said one or more spray nozzles under the control of at least one valve the operation of which is brought about by the action of a non-electrical temperature responsive element in thermal contact with said region of the surface.
3. A method as claimed in claim 1 or 2, in which the or each temperature responsive element includes a fluid and the operation of its associated valve is brought about by changes in the vapour pressure of the fluid.
4. A method as claimed in claim 1 or 2, in which the or each valve is operated in response to the supply of a gaseous medium thereto, said supply of said gaseous medium being controlled by said temperature responsive element.
5. A body which in use has to be cooled with liquid coolant, said body having one or more spray nozzles arranged to receive liquid coolant and gaseous medium and to discharge droplets of atomised coolant onto a surface of the body, at least one valve which serves to control the supply of liquid coolant to the or each nozzle and which is operated under the action of a non-electrical temperature responsive element in thermal contact with the surface of the body so that the volume of coolant applied in a given time period does not exceed the volume of liquid coolant which is vaporised by contact with the surface of the hot body in the given time period.
6. A body as claimed in claim 5 in which there are a plurality of said spray nozzles arranged adjacent said surface so that the surface can be considered to be divided into regions each of which receives the droplets from one or more spray nozzles and the supply of liquid coolant to the or each spray nozzle supplying droplets to each region is controlled by a separate valve and a separate non-electrical temperature responsive element in thermal control with said region of the surface brings about the operation of said valve.
7. A body as claimed in claim 5 or 6 in which the or each element is a part of the valve.
8. A body as claimed in claim 5,6 or 7 in which the or each temperature responsive element is connected to its valve by a capillary tube containing a fluid and arranged such that operation of the valve is brought about by changes in the vapour pressure of the fluid.
9. A body as claimed in claim 5,6,7 or 8 in which the or each element includes a bi-metal the operation of which controls the flow of an actuating gas to the valve with which it is associated.

lo. A body as claimed in any of the claims 5-9 in which the body forms part of, or is associated with, a vessel for containing molten metal and/or slag.
CA002172806A 1993-11-03 1994-10-28 Cooling of hot bodies Abandoned CA2172806A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB9322696.7 1993-11-03
GB939322696A GB9322696D0 (en) 1993-11-03 1993-11-03 Cooling of hot bodies

Publications (1)

Publication Number Publication Date
CA2172806A1 true CA2172806A1 (en) 1995-05-11

Family

ID=10744597

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002172806A Abandoned CA2172806A1 (en) 1993-11-03 1994-10-28 Cooling of hot bodies

Country Status (11)

Country Link
US (1) US5797274A (en)
EP (1) EP0729560B1 (en)
JP (1) JPH09504600A (en)
KR (1) KR960706060A (en)
AU (1) AU679580B2 (en)
BR (1) BR9407882A (en)
CA (1) CA2172806A1 (en)
DE (1) DE69411755T2 (en)
GB (1) GB9322696D0 (en)
WO (1) WO1995012797A1 (en)
ZA (1) ZA948627B (en)

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Publication number Priority date Publication date Assignee Title
CN112556429A (en) * 2020-12-07 2021-03-26 九江市钒宇新材料股份有限公司 Vanadium-nitrogen alloy kiln capable of saving heat energy

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GB2330898A (en) * 1997-10-28 1999-05-05 Voest Alpine Ind Anlagen Cooling a surface of a metallurgical vessel
US6250091B1 (en) * 1999-11-30 2001-06-26 George A. Jerome Efficient structure cooling system
US7082778B2 (en) * 2001-02-22 2006-08-01 Hewlett-Packard Development Company, L.P. Self-contained spray cooling module
US6484521B2 (en) 2001-02-22 2002-11-26 Hewlett-Packard Company Spray cooling with local control of nozzles
US6595014B2 (en) 2001-02-22 2003-07-22 Hewlett-Packard Development Company, L.P. Spray cooling system with cooling regime detection
US6604370B2 (en) * 2001-02-22 2003-08-12 Hewlett-Packard Development Company, L.P. Variably configured sprayjet cooling system
US6467694B1 (en) * 2001-06-05 2002-10-22 George A. Jerome Fail-safe structure cooling system
FR2842215B1 (en) * 2002-07-09 2004-08-13 Pechiney Aluminium METHOD AND SYSTEM FOR COOLING AN ELECTROLYSIS TANK FOR THE PRODUCTION OF ALUMINUM
US6880350B2 (en) 2002-09-13 2005-04-19 Isothermal Systems Research, Inc. Dynamic spray system
US6857283B2 (en) * 2002-09-13 2005-02-22 Isothermal Systems Research, Inc. Semiconductor burn-in thermal management system
FR2844582B1 (en) * 2002-09-16 2005-06-17 H Raymond Guyomarc REGULATOR COOLING SYSTEM FOR CONTROLLING WALL TEMPERATURES SUBJECT TO THERMAL PRODUCTION
US6955063B2 (en) * 2003-06-14 2005-10-18 Nanomist Systems, Llc Cooling of electronics and high density power dissipation systems by fine-mist flooding
US7240500B2 (en) 2003-09-17 2007-07-10 Hewlett-Packard Development Company, L.P. Dynamic fluid sprayjet delivery system
WO2008014042A1 (en) * 2006-07-24 2008-01-31 Alcoa Inc. Electrolysis cells for the production of metals from melts comprising sidewall temperature control systems
US20080041083A1 (en) * 2006-08-15 2008-02-21 Al-Garni Ahmed Z Low-cost air conditioning system for open area
DE102013017655B4 (en) 2013-10-18 2017-01-05 Ushio Denki Kabushiki Kaisha Arrangement and method for cooling a plasma-based radiation source
US11175094B2 (en) * 2018-10-08 2021-11-16 Systems Spray-Cooled, Inc. Dynamic cooling of a metallurgical furnace

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112556429A (en) * 2020-12-07 2021-03-26 九江市钒宇新材料股份有限公司 Vanadium-nitrogen alloy kiln capable of saving heat energy

Also Published As

Publication number Publication date
GB9322696D0 (en) 1993-12-22
EP0729560A1 (en) 1996-09-04
DE69411755T2 (en) 1998-11-12
AU679580B2 (en) 1997-07-03
US5797274A (en) 1998-08-25
AU7999594A (en) 1995-05-23
DE69411755D1 (en) 1998-08-20
JPH09504600A (en) 1997-05-06
ZA948627B (en) 1995-06-26
EP0729560B1 (en) 1998-07-15
KR960706060A (en) 1996-11-08
WO1995012797A1 (en) 1995-05-11
BR9407882A (en) 1996-10-29

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Legal Events

Date Code Title Description
FZDE Discontinued