CA2227661C - Medical adapter having needleless valve and sharpened cannula - Google Patents

Medical adapter having needleless valve and sharpened cannula Download PDF

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Publication number
CA2227661C
CA2227661C CA 2227661 CA2227661A CA2227661C CA 2227661 C CA2227661 C CA 2227661C CA 2227661 CA2227661 CA 2227661 CA 2227661 A CA2227661 A CA 2227661A CA 2227661 C CA2227661 C CA 2227661C
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CA
Canada
Prior art keywords
sharpened
adapter
cannula
tip
claw
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CA 2227661
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French (fr)
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CA2227661A1 (en
Inventor
Karl R. Leinsing
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CareFusion 303 Inc
Original Assignee
Alaris Medical Systems Inc
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Application filed by Alaris Medical Systems Inc filed Critical Alaris Medical Systems Inc
Publication of CA2227661A1 publication Critical patent/CA2227661A1/en
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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61JCONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J1/00Containers specially adapted for medical or pharmaceutical purposes
    • A61J1/14Details; Accessories therefor
    • A61J1/20Arrangements for transferring or mixing fluids, e.g. from vial to syringe
    • A61J1/2096Combination of a vial and a syringe for transferring or mixing their contents
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M39/00Tubes, tube connectors, tube couplings, valves, access sites or the like, specially adapted for medical use
    • A61M39/02Access sites
    • A61M39/04Access sites having pierceable self-sealing members
    • A61M39/045Access sites having pierceable self-sealing members pre-slit to be pierced by blunt instrument
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M39/00Tubes, tube connectors, tube couplings, valves, access sites or the like, specially adapted for medical use
    • A61M39/10Tube connectors; Tube couplings
    • A61M39/1011Locking means for securing connection; Additional tamper safeties
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M39/00Tubes, tube connectors, tube couplings, valves, access sites or the like, specially adapted for medical use
    • A61M39/22Valves or arrangement of valves
    • A61M39/26Valves closing automatically on disconnecting the line and opening on reconnection thereof
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/14Infusion devices, e.g. infusing by gravity; Blood infusion; Accessories therefor
    • A61M5/162Needle sets, i.e. connections by puncture between reservoir and tube ; Connections between reservoir and tube
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61JCONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J1/00Containers specially adapted for medical or pharmaceutical purposes
    • A61J1/14Details; Accessories therefor
    • A61J1/20Arrangements for transferring or mixing fluids, e.g. from vial to syringe
    • A61J1/2003Accessories used in combination with means for transfer or mixing of fluids, e.g. for activating fluid flow, separating fluids, filtering fluid or venting
    • A61J1/2006Piercing means
    • A61J1/201Piercing means having one piercing end
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61JCONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J1/00Containers specially adapted for medical or pharmaceutical purposes
    • A61J1/14Details; Accessories therefor
    • A61J1/20Arrangements for transferring or mixing fluids, e.g. from vial to syringe
    • A61J1/2003Accessories used in combination with means for transfer or mixing of fluids, e.g. for activating fluid flow, separating fluids, filtering fluid or venting
    • A61J1/202Separating means
    • A61J1/2037Separating means having valve means
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61JCONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J1/00Containers specially adapted for medical or pharmaceutical purposes
    • A61J1/14Details; Accessories therefor
    • A61J1/20Arrangements for transferring or mixing fluids, e.g. from vial to syringe
    • A61J1/2003Accessories used in combination with means for transfer or mixing of fluids, e.g. for activating fluid flow, separating fluids, filtering fluid or venting
    • A61J1/202Separating means
    • A61J1/2044Separating means having slits
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61JCONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J1/00Containers specially adapted for medical or pharmaceutical purposes
    • A61J1/14Details; Accessories therefor
    • A61J1/20Arrangements for transferring or mixing fluids, e.g. from vial to syringe
    • A61J1/2003Accessories used in combination with means for transfer or mixing of fluids, e.g. for activating fluid flow, separating fluids, filtering fluid or venting
    • A61J1/2048Connecting means
    • A61J1/2055Connecting means having gripping means
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61JCONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J1/00Containers specially adapted for medical or pharmaceutical purposes
    • A61J1/14Details; Accessories therefor
    • A61J1/20Arrangements for transferring or mixing fluids, e.g. from vial to syringe
    • A61J1/2003Accessories used in combination with means for transfer or mixing of fluids, e.g. for activating fluid flow, separating fluids, filtering fluid or venting
    • A61J1/2048Connecting means
    • A61J1/2058Connecting means having multiple connecting ports
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M39/00Tubes, tube connectors, tube couplings, valves, access sites or the like, specially adapted for medical use
    • A61M2039/0036Tubes, tube connectors, tube couplings, valves, access sites or the like, specially adapted for medical use characterised by a septum having particular features, e.g. having venting channels or being made from antimicrobial or self-lubricating elastomer
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M39/00Tubes, tube connectors, tube couplings, valves, access sites or the like, specially adapted for medical use
    • A61M39/10Tube connectors; Tube couplings
    • A61M2039/1033Swivel nut connectors, e.g. threaded connectors, bayonet-connectors
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M39/00Tubes, tube connectors, tube couplings, valves, access sites or the like, specially adapted for medical use
    • A61M39/10Tube connectors; Tube couplings
    • A61M2039/1066Tube connectors; Tube couplings having protection means, e.g. sliding sleeve to protect connector itself, shrouds to protect a needle present in the connector, protective housing, isolating sheath
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M39/00Tubes, tube connectors, tube couplings, valves, access sites or the like, specially adapted for medical use
    • A61M39/10Tube connectors; Tube couplings
    • A61M2039/1072Tube connectors; Tube couplings with a septum present in the connector
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M39/00Tubes, tube connectors, tube couplings, valves, access sites or the like, specially adapted for medical use
    • A61M39/10Tube connectors; Tube couplings
    • A61M2039/1077Adapters, e.g. couplings adapting a connector to one or several other connectors
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M39/00Tubes, tube connectors, tube couplings, valves, access sites or the like, specially adapted for medical use
    • A61M39/10Tube connectors; Tube couplings
    • A61M2039/1083Tube connectors; Tube couplings having a plurality of female connectors, e.g. Luer connectors
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M39/00Tubes, tube connectors, tube couplings, valves, access sites or the like, specially adapted for medical use
    • A61M39/22Valves or arrangement of valves
    • A61M39/26Valves closing automatically on disconnecting the line and opening on reconnection thereof
    • A61M2039/266Valves closing automatically on disconnecting the line and opening on reconnection thereof where the valve comprises venting channels, e.g. to insure better connection, to help decreasing the fluid space upon disconnection, or to help the fluid space to remain the same during disconnection
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M39/00Tubes, tube connectors, tube couplings, valves, access sites or the like, specially adapted for medical use
    • A61M39/22Valves or arrangement of valves
    • A61M39/26Valves closing automatically on disconnecting the line and opening on reconnection thereof
    • A61M2039/267Valves closing automatically on disconnecting the line and opening on reconnection thereof having a sealing sleeve around a tubular or solid stem portion of the connector
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/14Infusion devices, e.g. infusing by gravity; Blood infusion; Accessories therefor
    • A61M5/162Needle sets, i.e. connections by puncture between reservoir and tube ; Connections between reservoir and tube
    • A61M5/1626Needle protectors therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S604/00Surgery
    • Y10S604/905Aseptic connectors or couplings, e.g. frangible, piercable

Abstract

A medical adapter having both a needleless valve and a sharpened cannula is used to connect or adapt pierceable septa containers or other devices. having different sizes to needleless connection. The adapter includes a needleless site at one end and a sharpened cannula at the other end protected by spring arms. These arms include claws at their distal ends to grasp the neck of the pierceable septum device to which the sharpened cannula is to be inserted. The claws include sharpened points for gripping the device. The arms are located on either side of the adapter body and are connected to the body through springs. Handles are also included on the arms for use by the operator to separate the arms against the spring forces during engagement of the adapter with the septum. In one case, the handles include finger grips located above the springs for pressing the handles inward to open the arms and claws and in another case, the handles are located closer to the distal ends of the arms for pulling the arms outward. The adapter in one case comprises only three parts for reduced materials and manufacturing expense.

Description

MEDICAL ADAPTER
HAVING NEEDLELESS VALVE AND SHARPENED CANNULA

BACKGROUND
The invention relates generally to connectors of the type used in the h~n~lingand ~miniqtration of parenteral fluids, and more particularly, to an adapter having both a valve mech ~ni qm for enabling a fluidinterconnection to be made therewith without the use of a sharp cannula, and a sharpened 5 cannula for interconnecting with other devices for fluidcommunication.
Injection sites for injectingfluidinto or removing fluidfrom a system, such as a solution bag, a Y-site, blood tube, fluidbottle, or drugvial, are wellknown and widelyused. Conventional injection sites generallyinvolve a pierceable septum formed of an elastomeric material such as latex rubber or lG the like, captured in an access port. A sharp cannula is inserted into the access port piercing the septum to position the distal, open end of the cannula past the ~septum to make fluidconnection with the interior of the access port.
Upon withdrawalofthe sharp cannula, the elastomeric septum reseals itself thus m ~irlt~ining a sterile environment within the housing of the injection site.
15 The outer surface of the septum of the injection site is wiped with an antiseptic before each use to prevent septic agents from being drawn into the access port by the piercing movement of the needle.
Due to the large number of devices available today that have pierceable septa, there is a continuing need to provide connectors that will access these 20 devices. l~owever, there is a large concern over the use of sharpened cannuladevices. This is due, at least in part, to concern regardingthe possibility of the tr~nqmission of blood-borne diseases through accidental needle punctures of persons h~n~lingthe sharp cannulas. Connectors having no sharpened surfaces are desirable because such hazard is çlimin~ted. Consequently, more recently, connectors for accommodating the injection and withdrawal of fluids without l;he use of sharp cannulas have been put to use in increasing numbers.
However, some existing needleless connectors suffer from various shortcomings. For example, relatively complex configurations employing a large number of parts are difficult to manufacture and assemble. This not only increases costs but may pose problems in service. Additionally, comple~
systems may not be intuitive to use which may prove distracting and therefore undesiraible in the typical hospital room environment.
A :further concern in the design of needleless connectors is the order of 10 events in.which the connection is made. For example, allowingfluidto escape or air to enter duringinterconnection due to the female connector being opened before the male connector is sufficiently seated is lln~sirable.
Additionally, some existing connectors accommodate a relatively large interior fluidvolume requiringthe injection of a commensurately large volume 15 of fluidjust to fill and prime the connector. If not taken into account, this ~uid volume c~m detract from the volume of medicament injected into the patient and may be dinically significant. An inconvenient separate flushingprocedure may be requiredin low dose injections or in the injection of lln~t~hle medicinesdue to this relatively large interiorvolume. Moreover, relatively complex 20 geometries and the use of springs and the like in the wetted portion of the connector interiormay give rise to "dead spaces" where fluidtends to lingerdue to poor flushing. Dead spaces give rise to problems similar to those occasioned by large interiorvolumes, again resulting in the inconvenient requirement of flushing.
Where metal components, such as metallic springs, are used in connectors, the metal components can interfere with magnetic resonance im~gingu3ed in hospitals. A further difficultywith the use of coiled metallic springs is the care that must be taken duringmanufacture. Allowingcoiled springs to come into contact with each other while awaiting assembly into the 30 valves may result in the springs becoming entangled with each other necessitating further h~ntllingbefore they can be installed.

Furthermore, it is desirable that needleless connectors be configured so that they can be easily cleaned by an antiseptic wipe, or otherwise sterilized, prior to m~k~ng a connection. All exterior surfaces that may be involved in the tr~n.c;mi~.sion of fluidshouldbe readilyavailable for cleaningpriorto the 5 connection being made. Some prior connectors have a small rift or fissure definedb~y a clearance between parts. Such a feature is difficultand inconvenient to clean in attempting to sterilize a connector. Alternatively, connectors requiringa cap to maintain a sterile connection port prior to use areundesirable because the extra steps involved in removing and replacing a cap 10 are inconvenient, while the manufacture of the cap adds expense.
ThLe abilityto accommodate a highfluidflowrate is also desirableina needleless connector. Physicians in certain situations order the ~rlministrationof medicaments at highflow rates. Some prior connectors have restrictive geometries that limit their flow capacity such that ~-lmini~teringfluids at high15 rates is i:mpossible. The use of tortuous flow paths through a connector or multiple openings through a movable valve device thLrough which the fluidmust flow can :result in a reduction of the m~imum rated flow rate for the connector.With some restrictive geometries, higher flow rate requirements may not be possible lmder gravity head flow conditions and a positive pressure pump may 20 be needed. Such connectors wouldbe undesirable where pumps are not available and the usefulness of such connectors wouldbe severely limited. The increase of flow rate capability and ~limin~tion of the tortuous fluidpath can also facilitate primingof the connector and reduce potential blood hemolysis.
In addition, the performance of connectors incorporated into IV
25 ~lmini~c;tl ation sets and used to allow automatic piggyback ~(lministration of medicaments becomes degradedwhenhighflowrates throughthe connector cannot be accommodated. If highflow rates through the connector cannot be accommodated, automatic piggyback rates using infusion pumps must be limited to relatively low infusion rates. Otherwise, accidental simultaneous 30 flow of primary fluids may occur when normal head height differentials are used between the primary and piggyback containers. Higherflow rates through the needleless connector allows higher flow rates of automatic piggyback ~-imini.qtration without the possibility of accidental simultaneous flow of primary fluids.
A further consideration in the design of a connector is its compatibility 5 with other connectors. In those cases where a cannula is mounted internallyin a needleless connector to slide inside the fluidport of a male connector inserted into the needleless connector to establish the flow path, the outer diameter of that cannula must be closely controlled so that it can successfully mate with a wide range of male connectors. Making it too large may result in interference 10 with certain male connectors thus renderingthem unusable with the needleless connector. However, m~k~ng the outer diameter of the c~nn~ too small results in reduced fluidflow rates through the cannula.
Additionally, the internal cannula in the connector can damage the valve itself. In particular, the cannula can pierce, cut, or tear a rubber piston or 15 septum mounted over it and damage the resealability of the valve. The cannula could also create particulate by tearing off portions of the rubber piston or septum when a male Luer is inserted into the connector. This m ay occur where the bore of the male Luer interferes with or is closely sized with the cannula and creates a punching action that removes a piece of the rubber 20 septum. Consequently, it is desirable to avoid such configurations.
To accommodate both the need for continued use of pierceable septa devices and the use of blunt or needleless connectors for increased safety, there is a need for a connector that can mate with both devices. Such a connector wouldUadlaptn the pierceable device to a needlelessorbluntcannula access 25 system. Once in place through the pierceable septum, it is desirable for the adapter to be anchored in position so that inadvertent disengagement does not occur, such as is possible when such a connector is engaged with a fluidbag suspende,d upside down.
A further consideration is expense. Because connectors are used in a 30 medical environment, cleanliness is of large concern. Cont~min~tion among differentfluiddevices, patients, etc. must be avoided. Typically, most connectors are disposable so that after one use, they are then discarded to avoid such cont,~min~tion. Of course, expense is a major concern for disposable items. Connectors shouldbe made of fewer parts so that the parts and manufacturing expense is kept as low as possible to lessen the expense to 5 the patient.
A fiurther consideration is the expense to the hospital or other care-giving facility caused by having to stock numerous types of connectors. A
single co]mector/adapter that fits all other devices wouldbe preferable.
Typically, a hospital must stock a variety of connectors to be assured of 10 m~ting with various medical fluiddevices. For ex~mple, a blood tube has a different opening than a solution bag and two different connectors must be stocked.
In some cases, a connector having a sharpened spike at one end and a female Luer lock fitting at the other end must be stocked. In order to adapt 15 this connector to a needleless connection, a needleless valve must be connected with the .Luer fitting, thus requiringthe hospital to stock two components. In many cases, the sharpened spike is housed within a shroud to protect the handler fi~om inadvertently puncturing himself or herself. The shroud is lmlikPlyto fit all components to which a connector is needed, thus requiringthe 20 hospital to stock multiple types of sharpened spike connectors. The requirem,ent to stock various components increases expense for the hospital.
It wouldbe desirable to stock a single connector that wouldmate with all medical fluiddevices.
Hence, those concerned with the development of medical connectors 25 have recognizedthe needfor an adapter usable withboth a pierceable injection site and a needleless connection system. In addition, there is a need for such aconnector to have a small number of parts so that expense is reduced.
Further, there is a need for an adapter that can mate with a wide variety of medical fluiddevices so that only a single adapter is needed, thus obviating the3 0 need to stock multiple connector components. There is also a recognized needfor an improved needleless connector that has a relatively simple construction with a small number of parts, that avoids the entry of air when the initial connection is made, that has reducedflushingrequirements, that can be easily cleaned prior to use, and that permits a relatively high fluidflow rate. The present invention iillfills such needs and others.
SUMMARY OF THE INVENTION
Briefly, and in general terms, the invention is directed to a medical adapter ior interconnecting a pierceable site with a male fluidconnector, comprising a body having a first and a second end, a needleless site located at the first end of the body, having a fluidflow port, a sharpened cannula located 10 at the second end of the body, the cannula having a sharpened tip, an internal fluidcharmel interconnecting the fluidflow port of the needleless site with the sharpened cannula so that fluidmay flow between the two, a first clip arm mounted to the body, the first clip arm e~tPn-lingto the tip of the sharpened cannula ~md having a distal end, and a claw at the distal end of the first clip 16 arm facing in the direction of the sharpened cannula and protecting the sharpened tip. In another aspect, the adapter further comprises a spring connected to the first clip arm to urge the distal end of the first clip arm toward the sharp~ened tip of the cannula. In a more detailed aspect, the spring comprises a resilient connecting link attached between the first dip arm and 20 the body. In a further aspect, the claw comprises a sharpened point facing the sharpened cannula.
In further aspects, the adapter comprises a second clip arm mounted to the body opposite the first arm, the second clip arm e~ten~ingto the tip of the sharpened cannula and having a distal end with a claw at the distal end of the 25 second clip arm facing in the direction of the sharpened cannula protecting the sharpened cannula. Each claw comprises a sharpened surface and two points facing the sharpened cannula. Each claw also comprises a notch facing in the direction of the sharpened cannula.
Additionally, the adapter further comprises a handle mounted to each 30 clip arm such that applyingforce to the handlewillcause the claw ofthe clip arm to move away from the sharpened cannula tip. In another aspect, the handle is located so that applying pressure to the handle in a direction toward the adapter body willcause the claw to move away from the sharpened cannula tip. In a different aspect, the handleis located so that applying pressure to the handle in a direction away from the adapter body will cause the 5 claw to move away from the sharpened cannula tip.
In additional aspects, the lengths of the clip arms and the claws and the angle of the claws to the respective clip arms are selected so that the claws protect t]he sharpened tip of the cannula to prevent the sharpened tip from piercing cm operator of the adapter unless the arms and claws are moved away 10 from the sharpened tip. The lengths of the sharpened c~nn~ and the clip arms are selected also so that the adapter willconnect with various fiuid devices of different sizes. The sharpened cannula length is selected to be longer than the thickest membrane to be pierced. The arms are mounted far enough away from the body of the adapter so they will not interfere with the sharpened 15 cannula mating with devices of different sizes.
In a more detailed aspect, the body of the adapter comprises a sealing portion that has a size selected to closely fit with injection site tubing of a device to form a fluid-tightseal whenengagedwiththe device.
In yet a further aspect, an adapter is provided having a protected, 20 sharpened c~nmll~ at one end and a female connector at the other endfor adapting a pierceable site to a male fluidconnector whileprovidingprotection for the sharpened c~nnula to avoid punctures of an operator of the adapter. A
plurality of protective shrouds are disposed about the sharpened cannula, with at least one shroud having a length equal to or greater than the sharpened 25 cannula. The pluralityofshrouds are concentric withthe axis ofthe sharpened cannula and have different diameters. One shroud has a diameter selected to closely receive an elastomeric membrane of a device, such as the injection site of a solution bag, for a fluid-tightseal.
Th~ese and other features and advantages of the present invention wi~l 30 become apparent from the followingdetaileddescriptionofpreferred embodiments which, taken in conjunction with the accompanying drawings, illustrate by way of example the principles of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
F.[G. 1 is a perspective view of a connector incorporating principles of the pres,ent invention;
F] G. 2 is an enlarged cross-sectional view of the connector shown in FIG.
1 in its c:losed position;
F]:G. 3 is an enlarged cross-sectional view of the connector shown in FIG.
2 with a male connector inserted in the connector's connection port thereby 10 moving the piston of the connector to its open position;
FIG. 4 is a cross-sectional view of an alternative embodiment of a connector incorporating principles of the invention and showing it in its closedposition;
FIG. 5 is a cross-sectional view of the connector shown in FIG. 4 with a 15 male connector inserted in the connector's connection port thereby moving the piston of the connector to its open position;
FIG. 6 is a further enlarged cross-sectional view of the Luer adapter compone:nt of the connector shown in FIGS. 1 through 5;
FIGS. 7a and 7b are further enlarged cross-sectional side and top views ~0 of the piston component of the connector shown in FIG. 2 with the views rotated 90~ from each other;
FIG. 8a is a cross-sectional view of an alternative embodiment of a connector incorporating principles of the i~lvelllion;
FIG. 8b is a further enlarged cross-sectional view of a portion of the 25 connector of FIG. 8a showing the piston with an inserted male connector;
FIG. 9 is a greatly enlarged cross-sectional view of an alternative embodimlent piston head;
FIGS. 10a through 10d present different configurations of a piston element usable in a connector of the present invention;
FIGS. 11a and 11b illustrate cross-sectional views of an alternative embodiment of a connector incorporating principles of the present invention in which a center post is included. FIG. 11b presents the view of FIG. 11a taken along linles 1 lb- 1 lb;
FIG. 12 is an enlarged cross-sectional view of another alternative embodimLent of a connector in accordance with aspects of the invention;
FIG. 13 is an enlarged cross-sectional view of the connector shown in FIG. 12 with a male connector inserted for fluidcommunication FIG. 14 is a perspective view of a medical adapter having a needleless valve access port and a sharpened cannula in accordance with aspects of the invention;
l 0 FIG. 15 is a view of the medical adapter of FIG. 14 showing the sharpened access cannula piercingthe rubber septum of a drugvial;
FIG. 16 is a detailed view of the claws of the medical adapter of FIG. 14 alonglines 16;
FIG. 17 is a detailedendview ofthe claws from a di~erentangle along . lines 17-].7 of FIG. 16;
FIIG. 18 is a partial cross-section view of the medical adapter of FIG. 14 showingl;he sharpened access c~nnula piercingthe plastic membrane of a solution bag and forming a fluidseal with the injection port tubing of the bag;
FIG. 19 is a view of an application of the adapter of FIG. 14 with a ~luid solution bag and a syringe, showing also a fluid ~-lmini~tration set used with an infusion pump and a patient;
FIG. 20 is an exploded view of the medical adapter of FIG. 14;
FIG. 21 is the adapter of FIG. 14 with an alternate handle arrangement;
FIG. 22 is also the adapter of FIG. 14 with yet another alternate handle arrangement;
FIG. 23 is a cross-section diagram of an adapter having a sharpened cannula at one end and a female connection at the other end for receiving a male fluidconnector, with a plurality of shrouds surrolm-linEthe sharpened cannula ~uld a raised ridge to assist in holdingthe adapter in place; and FIG.24 is a diagram of the adapter of FIG.23 showing a spring arm formed iIl a shroud for gripping a device to which the sharpened c~nnula would be engaged.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
Re!ferring now to the drawings in which like numerals refer to like or corresponding elements among the several figures, there is illustrated in FIGS.
1 through 3 a Y-connector incorporating a needleless valve embodying the principles 0f the present invention. This particular connector configuration was selected for illustration purposes only as the subject needleless valve can be embodied in any of a variety of connectors including, but not lirnited to, J-loops, T-Connectors, Tri-connectors, PRN adapters, Luer-locks, slip Luers, tubing engagement devices, access pins, and others.
As is shown in FIG.1, the Y-connector 12 comprises a housing 14 16 terminating in an exit port 20 and having a Y-branch 21 with a Y-branch port 22. This particular embodiment also comprises a Luer adapter 16 forming a part of the housing and that adapter includes a connection port 18. The adapter i'3 configured to receive all ANSI standard male Luer fittings, as well as other blunt cannulas or fluidconduit devices. In its unaccessed state or closed position~ a piston head 24 located internallyto the housingis flush with the surrollnrlingconnection port 18 and has a tightly closed orifice 26 at its center.
FIG.2 shows in enlarged cross-section the Y-connector of FIG.1 with the needleless valve in its closed position. The Y-branch 21 leads to the Y-26 branch port 22 and the distal section 19 of the housing 14 extends between the Y-branch and the exit port 20. The housing 14 includes a tubular section 28 having a circular cross-section, an exit orifice 30 at its base 31, a support tube 29 ext~n-l inEupwardly from the base, and a groove 32 formed in the base surro-ln~ingthe support tube. The exterior surface ofthe tubular section 28 near its proximal end is stepped slightly inwardly34 to receive the Luer adapter 1~ thereover and provide ultrasonic weldgeometry. Alternatively, the adapter ,md the housing may be joinedby a spin weld, snap fit, by bonding, or by other means.
FIG. 2 additionallyshows the piston element 44 in place within the bore 33 of the tubular section 28 captured between the Luer adapter 16 and the 5 base 31. The piston element 44 includes a total of four bellows. The alternative embodiment illustrated in FIGS. 4 and 5 is similar to the embodiment shown in FIGS. 2 and 3, with the e~ception that the support tube 29 has been deleted, and the piston element 44a has a total of five bellows of shallower angle.
As is illustrated in FIG. 6, the interior of the Luer adapter 16 has sections of various diameters. The section directly adjacent the connection port 18 compnses a standard ANSI Luer taper section 38 that incorporates a very slight inwardtaper. The center section 40 has a substantially larger diameter and is separated from the taper section 38 by the tapered ramp/lock 15 section 42. Additionally, the inner diameter of the center section 40 is slightly largerth~m the innerdi~meterofthe tubularsection 28 ofthe body 14 for reasons cliscussed below. Finally, the Luer adapter 16 includes a skirt 36 that is dim~n.~i- n~d to fit over the stepped ~. o~il.lal end 34 of the tubular section 28 to provide ultrasonic weld geometry. The adapter 16 may be molded of a 20 material ront~ininga phosphorescent colorant to renderthe connector visible in a darkened room.
As is generally shown in FIGS. 2 through 5, a resilientlydeformable piston element 44 and 44a is captured between the base 31 of the tubular section 28 and the Luer adapter 16 in the bore 33 of the housing 14. While the 25 details of its structure vary slightly from embodiment to embodiment, the views of element 44a shown in FIGS. 7a and 7b serve to illustrate many of the common features. The piston element's structure 44a which is molded in its entirety of rubber in this embodiment generally includes a piston 46 and a compressi.ble section 48. The piston 46, in turn, includes a piston head 24 that30 is elliptica~ in cross-section and a thick taper-lock portion 50 that is circular in cross-section. A marquise-shaped bore 51 is formed along the longitl~llin~l axis of the pi~3ton head 24 and terminates in an orifice 26 at its lJ~o~i~al end and a taper lip seal 59 at its distal end. The taper lip seal 59 comprises a pair of lips 54 that ~tend from opposed sides of the bore's sides. The lips comprise conical sections that extend from the bore's sides to function as a seal.
As is apparent when comparing FIGS. 7a and 7b, the marquise-shaped bore 51 is oriented such that its major axis 53 is perpendicular to the major a~is 56 of the elliptically-shaped piston head. Additionally, the transitional section 67 between the piston head 24 and the taper lock portion 50 is elliptical and conic al in shape wherein the major axis of such ellipse is parallel to the ] 0 major axis 66 of the piston head and perpendicular to the major axis 53 of the bore 51. This geometry further assists in naturally bi~c ing the marquise-shaped bore into its open position. This elliptical shape creates an outward force parallel to the major axis of the elliptical shaped piston head and an inward force parallel to that same axis. The inwardforce tends to compress the pistO]l in a direction perpendicular to its major axis and thus tends to pull the marquise-shaped bore open when a male Luer applies force to the top of the piStOll moving the piston into the center section 40 of the adapter 16.
The taper-lock portion 50 of the piston element 44 is fairly thick in order to prevent it from beingcompressed. This thicker section helps to holdthe piston in the valve at higherinternal pressures and also acts as a divider between the spring action below and the opening and closing of the marquise-shaped bore above. Although the piston element 44 is seated in the base 31 of the housingtightly, extreme internalpressures may provide a substantial force to p-ush the piston element 44 out of the housing 14 thereby destroying its integrity. This t~i~kened portion 50 of the piston element provides added assurance that it willnot compress undersuch internal forces and willholdthe piston in position in the housing.
FIGS. 8a and 8b illustrate an alternative embodiment wherein the inner diameter of the tubular section 28 is sufficiently reduced relative the inner diameter of the center section 40 of the adapter 16 to accommodate an annular groove 35 formed in its proximal edge. Sections of a circular groove 37 are formed on each end of the major axis 56 of the bottom of the ellipticaLl piston head 24 to provide hooks 25. The hooks are configured so as to engage the groove 35 in the tubular section. Once the hooks have engaged the groove as a result of the male Luer 62 pushing the piston 24 farther int;o the adapter 5 16, the hooks willoppose further movement of the periphery of the piston and will result in any further male Luer forces causing the bore 51 to open wider, as shown in FIG. 8b.
FI~G. 9 illustrates an alternative embodiment wherein a pair of flexible flaps 55 extendfrom about the bore 51 to provide a check valve 69. This 10 opposes the back flow of fluidwhile the piston element is in its closed state.
Returning now to FIGS. 7a and 7b, the bore 51t in conjunction with t;he hollow inl;erior of the taper lock section 50 and the hollow interiorof the compressible section 48, forms a fluidpath through the entire pist;on element 44. The compressible section 48 may comprise an accordioned configuration as shown in FIGS. 2-5, 7a, 7b, and 8a or, alternatively, an annularlyor helicallyIibbed structure that similarly allows for the controlled collapse of the structure along its longitll~in~l axis to generate a restoring force. Some alt;ernative embodiments are illustrated in FIGS. 10a through 10d and show possible v ariations in the number, size, and configuration of the ribs or bellows.
20 Different shapes of the piston element may be used to improve flow rate, activation force, spring return rate, sealing, piston retention, and acceptance of blunt cannulas. The piston geometry valiations could also improve the valve function virith fluidsthat easily solidifyby removing internal annulargrooves and pinch point areas. Modifications include rh ~nging the number of bellows, 25 ribs, wall thickness, h~ight, diameter, durometer, color, and geometry. Pinchpoint areals are formed from the accordioned folds that come together upon compression of the piston and could, under certain conditions, trap snli~1ifie~
fluids to interfere with the compression of the piston.
In particular, FIG. 10a shows a compressible section havingfive bellows 3 () as per FIGS. 4, 5, 7, and 8 which require a reduced activation force. FIG. 1 Ob shows a compressible section having an external ribbed structure wherein the compressed shape has no pinch points. FIG. 10c shows the compressible section of the piston element with straight walls to increase activation force and reduce pinch points. FIG. 10d shows a compressible section which provides a smooth interior surface upon compression to increase the flow rate.
~turning again to FIGS. 2,3, 7a, and 7b, the distal end 45 of the compressible section 48 is received in the groove 32 in the base 31 of the tubular section 28 to form a tight seal about the support tube 29 and the exit orifice 30. The piston element is lubricated with FDA approved silicone oil to facilitate movement of the piston within the connector and to prevent the bore 51 through the piston head 24 from being sealed closed duringsterilization.
In the alternate embodiments illustratedinFIGS. 11a and 11b a support 3tructure, in the form of a flattened post 63, has been added to the interior of the tubular section 28 so as to project into the compressible section 48 of the piston 46. The post has a roundedtip 61 that ex~en(l.~ into the bore 15 . 51 of the piston element 24 upon depression ofthe piston 44 to assist initsopening. Clearance between the post's tip 61 and the pointed ends of the marquise-shaped bore 51 facilitates flow thereby, while clearance between the t~innf~rdimensionofthe flattenedpost 63 andthe interiorsurface ofthe collapsib:Le section 48 allows for the flow of fluidinto the exit orifice 30.
~0 FIGS. 12 and 13 illustrate a further alternative embodiment wherein an ~ten.~ion spring in the form of a diaphragm 64 serves to bias the piston 46 intoits closed position, rather than the compression spring approach shown in the other fig lres. The diaphragm 64 extends from the base of the taper lock section 50 and has an annularbead 66 formed about its periphery. Such bead is captured between the Luer adapter 16 and the proximal edge of the tubular section 213. Grooves are formed in these respective elements to ensure a positive gTasp of the bead element 66. The position of the bead 66 relative its point of attachment to the taper lock section 50, and the sizing of the diaphragm 64 ensure that the diaphragm is pre-loaded such that it biases the tapered s;hou;Lder56 of the piston 46 into contact with the taper lock section 42 of the adapter 16.

I'l~rningnow to a more detailed discussion of the operation of the valve shown in the various figures, the dimensions of the elliptical piston head 24 and the marquise-shaped bore 51 are selected such that when the head is constrained into the circular interiorof the ANSI Luer taper section 38 of the Luer adapter 16, the bore is completely collapsed to tightly close off the orifice 26 and cause the adjacent lips 54 of the taper lip seal 59 to abut one another.
The tapered shoulder 56 of the taper lock section 50 contacts the ramp/lock section 42 of the adapter 16 and prevents the top of the piston head 24 from exten-lingbeyond the connection port 18. The internal diameter of the center section 40 of the Luer adapter 16 is selected such that the piston head 24 is free to a~,sume its elliptical shape when positioned therein. This, in turn, allows the bore 51 to reassume its natural marquise-shape thereby opening a fluid path through the piston and the connector.
Referring now to the embodiments shown in FIGS. 2-11, the needleless 1 5 connecto:r is initiallyin its unaccessed state or closed position as shown in F'IG.
2,4, 11a, and 11b. The compressible section 48 is pre-loaded and causes the piston head 24 to be biased into the ANSI Luer taper section 38 (FIG. 6) of the Luer adapter 16. The shoulder 56 of the taper-lock section 50 contacts the tapered ramp/lock section 42 of the adapter 16 and prevents the top of the piston head 24 from çxtPn~ingbeyond the connection orifice 18 to form a smooth and flush surface. The bore 61 throughout the piston head 24 is tightly squeezed shut by virtue of the normally ellipticallyshaped piston head being constrained into the circular cross-section of the ANSI Luer taper section 38.
The sharp pointed ends of the marquise-shaped bore facilitate a tight seal upon compress:ion of the bore along its minor axis by compression of the piston head 24 along its major axis. The taper lips 54 of the taper lip seal 59 or, alternatively, the flexible flaps 55 of the check valve 69 further ensure that the bore 51 remains sealed even when subjected to substantial internal pressures.
The diaphragm element 64 employed in the alternative embodiment shown in FIGS. 12 and 13 similarly serves to bias the piston head 24 into the ANSI
Luer taper section of adapter 16.

Just prior to accessing the connector, the piston head 24 and the edge of the connection port 18 are cleaned by, for example, passing a sterilizingswipe over the smooth surface. The absence of ridges, grooves, gaps, or protrusions ensure that proper cleanliness is achieved. The connector is then ready to be 5 accessed by a standard male Luer with or without a Luer lock.
A~i the male Luer tip 62 of the male Luer connector 60 (FIGS. 3,5, 8, and 13) iS brought into contact with the top surface of the rubber piston head 24, a seal is formed to preclude the passage of liquidor air therebetween. The application of sufficient pressure causes the compressible section 48 of the 10 piston element 44 to compress or, alternatively, diaphragm 64 to stretch, andthe piston head 24 to be moved out of the ANSI Luer taper section 38 and into the center sechon 40 (FIG. 6). As the piston head clears the tapered ramp/stop section 42 and is moved into the center section 40, its larger internal cliameter allows the piston head to assume its naturally elliptical open 15 shape. This, in turn, allows the bore 51 to assume its natural marquise-shapethereby opening a fluidpath through the piston head. Continued pressure by the male Luer causes the piston head to be advanced into the tubular section 28 of the main body 14.
In FIGS. 8a and 8b, the slightlyreduced innerdiameter of the tubular 20 section 28 relative to the diameter of the center section 40 of the adapter 16 serves to further enlarge the orifice 26 of the bore 51 by forcing rubber material up around the outside of the male tip 60. The hooks 25 formed in the bottom eclge of the taper lock section 50 engage an annular groove 35 to positively pull the bore 51 open. The center section 40 of the Luer adapter 16 26 may be formed to have an elliptical shape whereinits minor axis is sized slightly smaller than the minor axis of the piston head 24. This serves to compress the piston head along its minor axis further ensuring that the bore attains its fully opened shape. In the alternative embodiment shown in FIGS.
1 la and 1 lb, slight penetration of the roundedtip 61 of the post 63 into the 3() bore 51 positively ensures the openingof the bore. The fact that the tip is rounded and of relatively small cliameter prevents it from ~m~ging the piston.

It has been found that the embodiment of the post 63 shown does not cut, tear, or cause a punching action on the piston when the piston is moved into contact with the post 63.
In this position, the connector is fully accessed to provide a short, 5 straight, unobstructed fluidpath through the connector. At no time does ~uid flow about the outside of the piston element on its way through the connector.
A ~residu.al" volume, i.e., the volume between the male Luer and the exit orifice, of as little as 0.04 ml is attainable. Air leakage, or the entry of cont~min~tion, as well as the escape of fluidfrom the device, is preduded at all times.
In the embodiment shown in FIGS. 2 and 3 and the alternative embodiment shown inFIGS. 11a, 11b, the support tube 29, and the center post 63, respectively, serve to prevent the compressible section 48 from buckling and closing offthe fluidpath. The flattened cross-sectional shape of the post 63 ensures adequate clearance adjacent the compressed accordioned 15 section 48 to provide for flow at all times. In the embodiment shown inFIG. 3, fluidis directed through the center of the support tube 29.
As the male Lueris withdrawn,the bi~cingforce generatedby the compressible section 48 of the piston element 44, or the stretchable diaphragm 64 of the alternative embodiment shown in FIGS. 12 and 13, maintains 20 contact between the piston head 24 and the male Luer tip 62. The slightly larger diameter of the center section 40 of the Luer adapter 16 (FIG. 6) relative to the tubular section 28 causes the piston taper-lock section 50 to freely move into position with the shoulder 56 (FIG. 7a) abutting the ramp/lock section 42 (FIG.6). Simultaneously, the elliptical piston head 24 is guidedinto 25 the ANSI Luer taper section 38 by the tapered ramp/lock section 42 where it is once again forced into the constrained circular shape of the ANSI Luer taper section to close offthe bore ~1 and reestablish a positive seal. A similar operation occurs with the embodiment shown in FIGS. 12 and 13.
Referring now to FIG.14, there is shown a medical adapter 100 having a 3() needleless valve section 102 and a sharpened cannula section 104. Also included are two spring clips 106 and 108 on opposite sides of a generally tubular-~,hapedbodymember 110. Each springclip 106 and 108 includesa spring 112, a handle 114, an arm 116, and a claw section 118. At rest, as shown in FIG. 14, the springs 112 are approximately perpendicularto the body 110 and t;he claws 118 are almost touching. In other embodiments, the springs 5 may be mounted such that they have different angles in relation to the body.
The arms 116 andthe claws 118 are configuredso that whenthe adapter 100 is not installedthrough a pierceable membrane for fluidflow, the arms and claws cover the sharpened point 120 of the cannula 122 to reduce the lik~lih~od of inadvertent punctures when h~n~lin~
The needlelessvalve section 102 ofthe adapter 100 includesthe piston head 24 cont~ining an opening 26 (also shown in FIG. 20), as shown and described previously.
Shown in FIG. 15 is an application of the adapter of FIG. 14 to a drug vial 124. The arms 116 of the adapter are located on either side of the neck 126 of the bottle and the spike 122 has pierced the elastomeric septum 128.
In spreading apart the arms, the operator wouldpress inward on both h~nrlles 114 until the claws 118 clear the flange 130 of the bottle opening, and then pierce the septum 128 with the spike, as shown. The handles include raised ridges 12~l in this embodiment, to assist the operator in pressing the h~n~les 20 inward. Because pressingthe handles 114 inwardcauses the springs 112 to bend, they wiIltend to straighten themselves thereby urgingthe claws 118 toward each other and m~int~inin~the claws 118 in contact with the bottle neck 126. The claws willtherefore not be able to be pulledpast the flange 130 of the vial thereby preventing the spike from disengagingfrom the septum 128 2'; ofthe bott;le. Additionally,the frictionofthe spike inthe septum 128 tends to keep the a~dapter 100 in place. A needleless connector, such as a male Luer taper fitting, may be inserted into the needleless connection port 18 to open the valve crea.ted by the piston 44 (not shown) and permit fluidflow. Fluidmay be conducted into the vial 124, for mixingpurposes for example, and may be 3() conducted out of the vial, into a patient for example. The needleless connector port in FIG. 15 also has a male Luer lock fitting.

Referringnowto FIGS. 16 and 17, detailofthe claws 118 can be observed. The claws are located at an angle to the arms 116 which in this case is 90~. OthLer angles may be used. A bevel 132 is formed on each claw to result in a sharp interior edge and two points 134 (also seen in FIG. 14). Additionally, 5 as is more apparent inFIG. 17, a circular notch 136 is formed in each claw.
Because the radius of the notch wouldbe correct for onlyone neck size, its primary purpose is to result in the two sharp points 134 on each claw 118 for engaging a variety of devices to holdthe connector in place. Secondarily however, the notch may provide a fit with a rounded device of the proper size 10 for even greater surface contact between the claw and the device.
Turningnow to FIG. 18 which shows a cross section of certain elements, the adapter 100 has been engaged with the injection port of a fluidbag. The injection 3ite of the fluidbag comprises a thin plastic membrane 139 that the sharpened cannula 122 has penetrated for fluidcommunication with the 15 interioro:fthe bag and any contents therein. The claws 118 have engagedthe tubing 138 of thLe bag due to the action of the springs 112. The fluidbag includes a sealing tubing 140 forming a part of the opening of the bag. The sealing tubing 140 has been engaged by the adapter 100 in a fluid-tight rel~tion~hip. The body 110 of the adapter includes a taper 142 between the 20 base 144 of the sharpened cannula 122, which has a larger radius than the - cannuLla, and the sealing portion 146 of the body 110. The sealing portion 146 has a SiZt' selected to provide a tight fit between it and the inner diameter ofthe .sealingtubing 140 ofthe bag for a fluid-tightseal. Any fluidsdrippingfrom the pierced membrane 139 of the bag willnot pass the seal created by the 25 sealing portion 146 and the tubing 140. Thus the adapter 100 can be left in position in the sealing tubing 140 for later use. The taper 142 on the body 110 assists in guidingthe sharpened cannula 122 and the sealing portion 146 into the sealing tubing 140 of the bag for easier engagement. Typically, a twisting motion is used to insert the body 110 fully into the sealing tubing 140 to 30 establish a fluid-tightseal.
.

F][G. 19 presents an application of the adapter 100 shown in FIG. 18.
The solution bag 138 is inverted and hung from a hangar 148. The adapter 100 has been inserted and has pierced the thin membrane of the bag as shown in FIG. 18 thus est~bli.~hing fluidcommunications with the medical fluid 150 in the bag. A syringe 151 has been insertedinto the needlelessvalve section 102 of the adapter 100 for drawingfluid 150 from the bag or insertingfluidinto the bag. The other port of the bag 138 is connected to a fluid ~lmini ~tration set 152 that includes a sharpened cannula (not shown) piercing the bag port, tubing, and a c~nnula appliedto a patient 154. To control the ~lministration :LO of the medical fluid 150 to the patient 154, a volllmetric infusion pump 156operates on the tubingin a process well known to those skilledin the art to accurately meter the fluid 150 to the patient. Although not clearly shown, the infusion ]pump in this case comprises peristaltic fingers and a pressure plate (not shown) to accurately control the flow of medical fluids through the tubing 152 to thLe patient.
Because the neck of the bag, which the claws 118 engage, is formed of a resilient plastic material, the sharp edge 134 of the claws achieve a grip on the bag. Adclitionally, there is a substantial ~mount of friction between the sealing portion 146 and the tubing 140 so that it is llnlikelythat the adapter 100 will falloutofthe bag 138 dueto the weightofthe syringe 151, even iffull.
Additionally, the configuration of the claws at an angle to the arms further resists disengagement with the bag because before the adapter 100 could drop offthe ba,g, the claws wouldlikelyhit the flange 145 of the bag formed by the membrane 139. The springforce willtypicallybe largeenoughto prohibitthe ~5 arms from movingoutwardon theirownorinresponse to the weightofthe syringe.
The length of the springs and the length of the arms are selected so as to successfu~ly engage any device to which the adapter may be used. Because the springs and arms are relatively long, they willsuccessfully engage small as well as large devices. In select applications, the length of each may be reduced, as desirecl.

It should therefore be appreciated that the adapter 100 adapts the pierceable bag membrane to a needleless connection. The adapter 100 may be left in plilce while the bag is connected, disconnected, and reconnected to fiuid ~llmini sl;ration sets 152 as required. The adapter 100 is fluidtight with the sealing tubing of the bag and contains an internal and fully integrated needleless valve 102 so that unless a connector is engaged with the adapter 100, no fluidwillfiow.
Fl:G. 20 presents an explodedview of the adapter 100 of FIG. 14. In this embodiment, the adapter comprises only three parts: a Luer adapter 16; a 10 piston 49L; and the sharpened cannula section 158. The sharpened cannula section 158 is constructed as one piece and includes the springs, handles, arms,claws, sealing portion, taper, and sharpened cannula. The piston 44 is friction fit into the sharpened c~nmll ~ section 158 as can be seen more clearly in FIG.
18. The jgroove 32 is formed to have a tight fit with the piston 44 to retain the 15 piston. For ease in assembly, a vent 160 is formed in the side wall of the sharpened c~nn~ section 158 to allow airto escape duringassembly of the tight fitting piston in the groove 32. The p~ o~ al end 161 of the sharpened cannula section is ultrasonically weldedto the Luer adapter 16 for final assembly of the adapter 100. This small number of parts and ease in 20 assembly results inreduced cost for the adapter 100. In other embodiments, a larger number of parts may be used to construct the adapter. For example, the sharpened cannula 122 may be a separate part attached to the base 144.
It may be formed of a metallic substance.
Referring now to FIGS. 21 and 22, two alternate handle designs are 25 shown. In FIG. 21, the handle 162 comprises only a curved segment on the needleless valve section side of the springs. The operator would press the handles 162 inwardtoward the body 110 to open the claws 118. In FIG. 22, each han,dle 164 comprises two curved segments located on the sharpened cannula ~ide of the springs for receipt of the operator's fingers or thumb and 30 fingers. 1~e operator wouldpullon the handles 164 to separate the claws 118.

T~lus it willbe appreciated that a versatile adapter has been disdosed.
The design of the adapter is such that the sharpened cannula is protected from inadvertent punctures of operators yet can successfully be used to adapt pierceab] e septa to use with needleless devices. Both a sharpened cannula and a needleless connector are includedin one adapter thus obviating the need for two separate devices. A restrictive, single-sized shroud is not used to protect the sharpened cannula. The protective arms in accordance with the invention move oul; of the way when inserting the sharpened cannula thus permitting the adapter to be used with a widevariety of devices. Thus the adapter also 10 obviates the need to stock various sizes of connectors, as the adapter in accordance with the invention is capable of fitting numerous devices of varying sizes. For example, the adapter will successfully connect to solution bags, blood tubes, drugvials, Y-sites, and pre-slit and unslit injection sites. The length of the sharpened c~nn~ is selected to be longerthan the thickest 15 rubber septum or membrane and the lengths of the arms and springs are selected to be long enough to fit over and around all of the above-listed devices.
Because of the small number of components forming the adapter, the priming volume is significantly reduced and the dead space in the adapter, in which fluid willpool, is also significantlyreduced or elimin~ted. This results inmore fiuid 20 reaching the patient and less fluidbeing lost as overhead, or adapter lost fiuid.
Alt;ernate embodiments are possible, as is likelyapparent to those skilledin l;he art. In one case, a barb or barbs may be addedto the sharpened cannula so that the sharpened cannula cannot be removed once inserted into the septum.
An alternate embodiment of a protected adapter 166 is shown in FIG.
23 and 24. In this embodiment, a sharpened cannula 168 is disposed within a pluralityof protective shrouds. In this case, the outer shroud 170 is at least as long as the sharpened cannula 168 to protect the cannula from puncturing an operator of the adapter 166. A raised ridge 172 is formed near the open end 30 174 of the outer shroud 170. The raised ridge disposed completely around the inside surface of the outer shroud assists in ret~ining the adapter in place over a piercea~ble site. As the shroud is forced over the site, the ridge will also snap over the flange of the site, for ex~mple, and willretain the adapter 166 inplace.
As an alternative to the raised ridge of FIG. 23 that continues completely around the inside surface, FIG. 24 presents an embodiment where an arm 176 has been formed in the outer shroud 170 by forming two slots in the axial direction. Although not shown, a raised ridgewouldbe formed on the inside surface of the aIm 176 to function in the same way as the ridge in FIG.
23. Because the slots forming the arm are relatively lengthy, the arm can move out;ward andinwardinrelationto the shroud 170. Its connection to the shroud acts as a springurgingthe arm 176 back to its position level with the shroud 1'70.
Returning now to the cross-section view of FIG. 23, an inner shroud 178 is concentric with the sharpened cannula 168, as is the outer shroud, and is shorter than the outer shroud. The inner diameter of the inner shroud 178 is selected to closely fit with the elastomeric septum provided with the injection port of solution bags. Forcing the elastomeric septum into the inner shroud creates a fluid-tightseal. The sharpened c~nnula is long enough to pierce the plastic membrane of the injection port of a solution bag, shown in FIG. 18, as the elastc~meric septum (not shown) seals with the inner shroud. The elastome]ic septum has been removed from the injection port shown inFIG.
18.
In FIG.23, a female Luer fitting 180 is formed at one end of the adapter.
A needleless valve may be disposed in the adapter 166 instead of only the female Luer fitting, similar to the configuration shown in FIG. 18.
2.~ WhLile particular forms of the invention have been illustrated and described, itwillalso be apparent to those skilledinthe art that various modifications can be made without departing from the spirit and scope of the invention. Accordingly, it is not intended that the invention be limited except by the appended ~l~ims

Claims (28)

1. A medical adapter for interconnecting a pierceable site with a male fluid connector, comprising:
a body having a first end and a second end;
a needleless site located at the first end of the body, having a fluid flow port;
a sharpened cannula located at the second end of the body, the cannula having a sharpened tip;
an internal fluid channel interconnecting the fluid flow port of the needleless site with the sharpened cannula so that fluid may flow between the two;
a first clip arm mounted to the body, the first clip arm extending to the tip of the sharpened cannula and having a distal end; and a claw at the distal end of the first clip arm facing in the direction of the sharpened cannula and protecting the sharpened tip
2. The medical adapter of claim 1 further comprising a spring connected to the first clip arm to urge the distal end of the first clip arm toward the sharpened tip of the cannula.
3. The medical adapter of claim 2 wherein the spring comprises a resilient connecting link attached between the first clip arm and the body.
4. The medical adapter of claim 1 wherein the claw comprises a sharpened point facing the sharpened cannula.
5. The medical adapter of claim 1 further comprising:
a second clip arm mounted to the body opposite the first arm, the second clip arm extending to the tip of the sharpened cannula and having a distal end;
and a claw at the distal end of the second clip arm facing in the direction of the sharpened cannula protecting the sharpened cannula.
6. The medical adapter of claim 5 wherein each claw comprises a sharpened surface and two sharp points facing the sharpened cannula.
7. The medical adapter of claim 5 wherein each claw comprises a notch facing in the direction of the sharpened cannula.
8. The medical adapter of claim 1 further comprising a handle mounted to the first clip arm such that applying force to the handle will cause the claw of the first clip arm to move away from the sharpened cannula tip.
9. The medical adapter of claim 8 wherein the handle is located so that applying pressure to the handle in a direction toward the adapter body will cause the claw to move away from the sharpened cannula tip.
10. The medical adapter of claim 8 wherein the handle is located so that applying pressure to the handle in a direction away from the adapter body will cause the claw to move away from the sharpened cannula tip.
11. The medical adapter of claim 5 further comprising a handle mounted to each clip area such that applying sufficient force to the handles will cause the claws of the clip arms to move away from the sharpened cannula tip.
12. The medical adapter of claim 11 wherein the handles are located on the arms so that applying pressure to the handles in a direction toward the adapter body will cause the claws to move away from the sharpened cannula tip.
13. The medical adapter of claim 11 wherein the handles are located so that applying pressure to the handles in a direction away from the adapter body will cause the claws to move away from the sharpened cannula tip.
14. The medical adapter of claim 1 wherein the length of the clip arm and the claw and the angle of the claw to the clip arm are selected so that the claw protects the sharpened tip of the cannula to prevent the sharpened tip from piercing an operator of the adapter unless the arm and claw is moved away from the sharpened tip.
15. The medical adapter of claim 5 wherein the lengths of the clip arms and the claws and the angle of the claws to the respective clip arms are selected so that the claws protect the sharpened tip of the cannula to prevent the sharpened tip from piercing an operator of the adapter unless the arms and claws are moved away from the sharpened tip.
16. The medical adapter of claim 1 wherein the body comprises a sealing portion at the second end, having a size selected to fit within tubing at a pierceable site and create a fluid-tight seal with the tubing.
17. The medical adapter of claim 16 wherein the body further comprises a tapered portion disposed between the sharpened cannula and the sealing portion.
18. The medical adapter of claim 1 wherein the lengths of the sharpened cannula and the clip arm are selected to be long enough to engage pierceable sites of different sizes.
19. A medical adapter for interconnecting a pierceable site with a male fluid connector, comprising:

a body having a first end and a second end and a sealing portion at the second end having a size selected to fit within tubing at a pierceable site and create a fluid-tight seal with the tubing;
a needleless site located at the first end of the body, having a fluid flow port;
a sharpened cannula located at the second end of the body, the cannula having a sharpened tip;
an internal fluid channel interconnecting the fluid flow port of the needleless site with the sharpened cannula so that fluid may flow between the two;
a first clip arm mounted to the body, the first clip arm extending to the tip of the sharpened cannula and having a distal end;
a claw at the distal end of the first clip arm facing in the direction of the sharpened cannula and protecting the sharpened tip; wherein the claw comprises a sharpened point facing the sharpened cannula;
a handle mounted to the first clip arm such that applying force to the handle will cause the claw of the first clip arm to move away from the sharpened cannula tip; and a spring connected to the first clip arm to urge the distal end of the first clip arm toward the sharpened tip of the cannula, wherein the spring comprises a resilient connecting link attached between the first clip arm and the body.
20. The medical adapter of claim 19 wherein the handle is located so that applying pressure to the handle in a direction toward the adapter body will cause the claw to move away from the sharpened cannula tip.
21. The medical adapter of claim 19 wherein the handle is located so that applying pressure to the handle in a direction away from the adapter body will cause the claw to move away from the sharpened cannula tip.
22. The medical adapter of claim 19 further comprising:
a second clip arm mounted to the body opposite the first arm, the second clip arm extending to the tip of the sharpened cannula and having a distal end;
and a claw at the distal end of the second clip arm facing in the direction of the sharpened cannula protecting the sharpened cannula, the claw comprising a sharpened surface and two sharp points facing the sharpened cannula.
23. The medical adapter of claim 22 wherein the handles are located on the arms so that applying pressure to the handles in a direction toward the adapter body will cause the claws to move away from the sharpened cannula tip.
24. The medical adapter of claim 22 wherein the handles are located so that applying pressure to the handles in a direction away from the adapter body will cause the claws to move away from the sharpened cannula tip.
25. The medical adapter of claim 19 wherein the length of the clip arm and the claw and the angle of the claw to the clip arm are selected so that the claw protects the sharpened tip of the cannula to prevent the sharpened tip from piercing an operator of the adapter unless the arm and claw is moved away from the sharpened tip.
26. The medical adapter of claim 22 wherein the lengths of the clip arms and the claws and the angle of the claws to the respective clip arms are selected so that the claws protect the sharpened tip of the cannula to prevent the sharpened tip from piercing an operator of the adapter unless the arms and claws are moved away from the sharpened tip.
27. The medical adapter of claim 19 wherein the body further comprises a tapered portion disposed between the sharpened cannula and the sealing portion.
28. The medical adapter of claim 19 wherein the lengths of the sharpened cannula and the clip arm are selected to be long enough to engage pierceable sites of different sizes.
CA 2227661 1997-02-02 1998-01-21 Medical adapter having needleless valve and sharpened cannula Expired - Lifetime CA2227661C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US08/794,404 US5839715A (en) 1995-05-16 1997-02-02 Medical adapter having needleless valve and sharpened cannula
US08/794,404 1997-02-02

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CA2227661A1 CA2227661A1 (en) 1998-08-02
CA2227661C true CA2227661C (en) 2002-08-13

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EP (2) EP1398053B1 (en)
JP (1) JP2984642B2 (en)
AU (1) AU709438B2 (en)
CA (1) CA2227661C (en)
DE (3) DE69837688T2 (en)
ES (2) ES2286376T3 (en)
HK (2) HK1015291A1 (en)
NZ (1) NZ329638A (en)
PL (1) PL188370B1 (en)
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