CA2240320A1 - Hydrocarbon gas conversion system and process for producing a synthetic hydrocarbon liquid - Google Patents
Hydrocarbon gas conversion system and process for producing a synthetic hydrocarbon liquidInfo
- Publication number
- CA2240320A1 CA2240320A1 CA002240320A CA2240320A CA2240320A1 CA 2240320 A1 CA2240320 A1 CA 2240320A1 CA 002240320 A CA002240320 A CA 002240320A CA 2240320 A CA2240320 A CA 2240320A CA 2240320 A1 CA2240320 A1 CA 2240320A1
- Authority
- CA
- Canada
- Prior art keywords
- fed
- gas
- fischer
- hydrocarbon
- tropsch reactor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R3/00—Continuous combustion chambers using liquid or gaseous fuel
- F23R3/28—Continuous combustion chambers using liquid or gaseous fuel characterised by the fuel supply
- F23R3/36—Supply of different fuels
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
- C01B3/32—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
- C01B3/34—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
- C01B3/38—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
- C01B3/382—Multi-step processes
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C1/00—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
- C07C1/02—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
- C07C1/04—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon monoxide with hydrogen
- C07C1/0405—Apparatus
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C1/00—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
- C07C1/02—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
- C07C1/04—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon monoxide with hydrogen
- C07C1/0485—Set-up of reactors or accessories; Multi-step processes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C6/00—Combustion apparatus characterised by the combination of two or more combustion chambers or combustion zones, e.g. for staged combustion
- F23C6/04—Combustion apparatus characterised by the combination of two or more combustion chambers or combustion zones, e.g. for staged combustion in series connection
- F23C6/045—Combustion apparatus characterised by the combination of two or more combustion chambers or combustion zones, e.g. for staged combustion in series connection with staged combustion in a single enclosure
- F23C6/047—Combustion apparatus characterised by the combination of two or more combustion chambers or combustion zones, e.g. for staged combustion in series connection with staged combustion in a single enclosure with fuel supply in stages
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R3/00—Continuous combustion chambers using liquid or gaseous fuel
- F23R3/28—Continuous combustion chambers using liquid or gaseous fuel characterised by the fuel supply
- F23R3/34—Feeding into different combustion zones
- F23R3/346—Feeding into different combustion zones for staged combustion
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/02—Processes for making hydrogen or synthesis gas
- C01B2203/0205—Processes for making hydrogen or synthesis gas containing a reforming step
- C01B2203/0227—Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step
- C01B2203/0244—Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step the reforming step being an autothermal reforming step, e.g. secondary reforming processes
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/04—Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
- C01B2203/0415—Purification by absorption in liquids
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/06—Integration with other chemical processes
- C01B2203/062—Hydrocarbon production, e.g. Fischer-Tropsch process
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/08—Methods of heating or cooling
- C01B2203/0872—Methods of cooling
- C01B2203/0883—Methods of cooling by indirect heat exchange
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/08—Methods of heating or cooling
- C01B2203/0872—Methods of cooling
- C01B2203/0888—Methods of cooling by evaporation of a fluid
- C01B2203/0894—Generation of steam
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/10—Catalysts for performing the hydrogen forming reactions
- C01B2203/1041—Composition of the catalyst
- C01B2203/1047—Group VIII metal catalysts
- C01B2203/1052—Nickel or cobalt catalysts
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/12—Feeding the process for making hydrogen or synthesis gas
- C01B2203/1205—Composition of the feed
- C01B2203/1211—Organic compounds or organic mixtures used in the process for making hydrogen or synthesis gas
- C01B2203/1235—Hydrocarbons
- C01B2203/1241—Natural gas or methane
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/12—Feeding the process for making hydrogen or synthesis gas
- C01B2203/1258—Pre-treatment of the feed
- C01B2203/1264—Catalytic pre-treatment of the feed
- C01B2203/127—Catalytic desulfurisation
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/12—Feeding the process for making hydrogen or synthesis gas
- C01B2203/1276—Mixing of different feed components
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/14—Details of the flowsheet
- C01B2203/141—At least two reforming, decomposition or partial oxidation steps in parallel
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/14—Details of the flowsheet
- C01B2203/142—At least two reforming, decomposition or partial oxidation steps in series
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/14—Details of the flowsheet
- C01B2203/148—Details of the flowsheet involving a recycle stream to the feed of the process for making hydrogen or synthesis gas
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/16—Controlling the process
- C01B2203/1604—Starting up the process
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/80—Aspect of integrated processes for the production of hydrogen or synthesis gas not covered by groups C01B2203/02 - C01B2203/1695
- C01B2203/82—Several process steps of C01B2203/02 - C01B2203/08 integrated into a single apparatus
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/80—Aspect of integrated processes for the production of hydrogen or synthesis gas not covered by groups C01B2203/02 - C01B2203/1695
- C01B2203/84—Energy production
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C2201/00—Staged combustion
- F23C2201/30—Staged fuel supply
- F23C2201/301—Staged fuel supply with different fuels in stages
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
Abstract
A system and process are provided for converting a light hydrocarbon gas to a synthetic heavier hydrocarbon liquid. The system includes an autothermal reformer, a Fischer-Tropsch reactor and a Brayton cycle that are structurally and functionally integrated. In the practice of the process, a mixture of a hydrocarbon feed gas, a compressed air feed and process steam is fed to the autothermal reformer to produce a synthesis gas. The synthesis gas is fed to the Fischer-Tropsch reactor where it is catalytically reacted to produce heavy hydrocarbons. The outlet from the Fischer-Tropsch reactor is separated into water, a low heating value tail gas, and the desired hydrocarbon liquid product. The water is pressurized and heated to generate process steam. The tail gas is heated and fed with compressed air and steam to the Brayton cycle having a combustor and a series of power turbines and compressors. The tail gas and air feed are burned in the combustor to produce a combustion gas that is used to drive a power turbine linked by a shaft to an air compressor, thereby driving the air compressor. The system further includes a plurality of heat exchangers that enable heat to be recovered from the outlet of the autothermal reformer. The recovered heat is used to make the process steam as well as to preheat the hydrocarbon feed gas before it is fed to the autothermal reformer, preheat the synthesis gas before it is fed to the Fischer-Tropsch reactor and preheat the tail gas before it is fed to the combustor.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/600,565 US5733941A (en) | 1996-02-13 | 1996-02-13 | Hydrocarbon gas conversion system and process for producing a synthetic hydrocarbon liquid |
US600,565 | 1996-02-13 | ||
PCT/US1996/018751 WO1997030011A1 (en) | 1996-02-13 | 1996-11-22 | Hydrocarbon gas conversion system and process for producing a synthetic hydrocarbon liquid |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2240320A1 true CA2240320A1 (en) | 1997-08-21 |
CA2240320C CA2240320C (en) | 2003-12-16 |
Family
ID=24404107
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002240320A Expired - Fee Related CA2240320C (en) | 1996-02-13 | 1996-11-22 | Hydrocarbon gas conversion system and process for producing a synthetic hydrocarbon liquid |
Country Status (12)
Country | Link |
---|---|
US (1) | US5733941A (en) |
EP (1) | EP0912472A1 (en) |
CN (1) | CN1209112A (en) |
AU (1) | AU1058697A (en) |
CA (1) | CA2240320C (en) |
EA (1) | EA000504B1 (en) |
ID (1) | ID15934A (en) |
MX (1) | MX9805335A (en) |
MY (1) | MY133646A (en) |
NO (1) | NO983694L (en) |
PE (1) | PE6698A1 (en) |
WO (1) | WO1997030011A1 (en) |
Families Citing this family (61)
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US6821500B2 (en) * | 1995-03-14 | 2004-11-23 | Bechtel Bwxt Idaho, Llc | Thermal synthesis apparatus and process |
US6187226B1 (en) | 1995-03-14 | 2001-02-13 | Bechtel Bwxt Idaho, Llc | Thermal device and method for production of carbon monoxide and hydrogen by thermal dissociation of hydrocarbon gases |
US7576296B2 (en) | 1995-03-14 | 2009-08-18 | Battelle Energy Alliance, Llc | Thermal synthesis apparatus |
BR9709857A (en) * | 1996-06-21 | 2002-05-21 | Syntroleum Corp | Synthesis gas production process and system |
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US5950732A (en) | 1997-04-02 | 1999-09-14 | Syntroleum Corporation | System and method for hydrate recovery |
AU9690298A (en) * | 1997-10-10 | 1999-05-03 | Syntroleum Corporation | System and method for converting light hydrocarbons to heavier hydrocarbons withseparation of water into oxygen and hydrogen |
EP1027409B2 (en) * | 1997-10-28 | 2011-07-06 | University of Kansas Center for Research, Inc. | Blended compression-ignition fuel containing light synthetic crude and blending stock |
EP1169283A2 (en) * | 1999-03-30 | 2002-01-09 | Syntroleum Corporation | System and method for converting light hydrocarbons into heavier hydrocarbons with a plurality of synthesis gas subsystems |
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US6265453B1 (en) * | 1999-07-01 | 2001-07-24 | Syntroleum Corporation | Hydrocarbon conversion system with enhanced combustor and method |
US6248794B1 (en) | 1999-08-05 | 2001-06-19 | Atlantic Richfield Company | Integrated process for converting hydrocarbon gas to liquids |
US6395197B1 (en) * | 1999-12-21 | 2002-05-28 | Bechtel Bwxt Idaho Llc | Hydrogen and elemental carbon production from natural gas and other hydrocarbons |
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US4132065A (en) * | 1977-03-28 | 1979-01-02 | Texaco Inc. | Production of H2 and co-containing gas stream and power |
US4121912A (en) * | 1977-05-02 | 1978-10-24 | Texaco Inc. | Partial oxidation process with production of power |
US4338292A (en) * | 1980-12-08 | 1982-07-06 | Texaco Inc. | Production of hydrogen-rich gas |
US4434613A (en) * | 1981-09-02 | 1984-03-06 | General Electric Company | Closed cycle gas turbine for gaseous production |
DE3375178D1 (en) * | 1982-08-26 | 1988-02-11 | Shell Int Research | Process for the generation of power and the preparation of liquid hydrocarbons |
GB8309359D0 (en) * | 1983-04-06 | 1983-05-11 | Ici Plc | Synthesis gas |
US4732092A (en) * | 1985-09-30 | 1988-03-22 | G.G.C., Inc. | Pyrolysis and combustion apparatus |
US4973453A (en) * | 1988-02-05 | 1990-11-27 | Gtg, Inc. | Apparatus for the production of heavier hydrocarbons from gaseous light hydrocarbons |
US4833170A (en) * | 1988-02-05 | 1989-05-23 | Gtg, Inc. | Process and apparatus for the production of heavier hydrocarbons from gaseous light hydrocarbons |
US4946477A (en) * | 1988-04-07 | 1990-08-07 | Air Products And Chemicals, Inc. | IGCC process with combined methanol synthesis/water gas shift for methanol and electrical power production |
US5026934A (en) * | 1990-02-12 | 1991-06-25 | Lyondell Petrochemical Company | Method for converting light hydrocarbons to olefins, gasoline and methanol |
US5177114A (en) * | 1990-04-11 | 1993-01-05 | Starchem Inc. | Process for recovering natural gas in the form of a normally liquid carbon containing compound |
FR2681131A1 (en) * | 1991-09-11 | 1993-03-12 | Air Liquide | METHOD AND PLANT FOR PRODUCING CARBON MONOXIDE AND HYDROGEN |
US5245110A (en) * | 1991-09-19 | 1993-09-14 | Starchem, Inc. | Process for producing and utilizing an oxygen enriched gas |
AU714133B2 (en) * | 1996-03-11 | 1999-12-16 | Reg Synthetic Fuels, Llc | Turbine-powered, Fischer-Tropsch system and method |
-
1996
- 1996-02-13 US US08/600,565 patent/US5733941A/en not_active Expired - Lifetime
- 1996-11-22 WO PCT/US1996/018751 patent/WO1997030011A1/en not_active Application Discontinuation
- 1996-11-22 EA EA199800445A patent/EA000504B1/en not_active IP Right Cessation
- 1996-11-22 AU AU10586/97A patent/AU1058697A/en not_active Abandoned
- 1996-11-22 CA CA002240320A patent/CA2240320C/en not_active Expired - Fee Related
- 1996-11-22 CN CN96199993A patent/CN1209112A/en active Pending
- 1996-11-22 EP EP96941442A patent/EP0912472A1/en not_active Withdrawn
-
1997
- 1997-01-10 MY MYPI97000107A patent/MY133646A/en unknown
- 1997-02-10 PE PE1997000084A patent/PE6698A1/en not_active Application Discontinuation
- 1997-02-13 ID IDP970419A patent/ID15934A/en unknown
-
1998
- 1998-06-30 MX MX9805335A patent/MX9805335A/en unknown
- 1998-08-12 NO NO983694A patent/NO983694L/en unknown
Also Published As
Publication number | Publication date |
---|---|
US5733941A (en) | 1998-03-31 |
ID15934A (en) | 1997-08-21 |
NO983694D0 (en) | 1998-08-12 |
EA000504B1 (en) | 1999-10-28 |
WO1997030011A1 (en) | 1997-08-21 |
MY133646A (en) | 2007-11-30 |
PE6698A1 (en) | 1998-03-02 |
EA199800445A1 (en) | 1999-02-25 |
EP0912472A1 (en) | 1999-05-06 |
EP0912472A4 (en) | 1999-05-06 |
CN1209112A (en) | 1999-02-24 |
MX9805335A (en) | 1998-10-31 |
AU1058697A (en) | 1997-09-02 |
CA2240320C (en) | 2003-12-16 |
NO983694L (en) | 1998-08-12 |
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