CA2251755A1 - Photolabile polymer array synthesis methods - Google Patents

Photolabile polymer array synthesis methods

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Publication number
CA2251755A1
CA2251755A1 CA002251755A CA2251755A CA2251755A1 CA 2251755 A1 CA2251755 A1 CA 2251755A1 CA 002251755 A CA002251755 A CA 002251755A CA 2251755 A CA2251755 A CA 2251755A CA 2251755 A1 CA2251755 A1 CA 2251755A1
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CA
Canada
Prior art keywords
substrate
group
selected regions
functional groups
coupling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002251755A
Other languages
French (fr)
Other versions
CA2251755C (en
Inventor
Martin Goldberg
Martin Diggelman
Earl Hubbell
Glenn Mcgall
Nam Quoc Ngo
Macdonald Morris
Mel Yamamoto
Jennifer Tan
Richard P. Rava
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Affymetrix Inc
Original Assignee
Affymetrix, Inc.
Martin Goldberg
Martin Diggelman
Earl Hubbell
Glenn Mcgall
Nam Quoc Ngo
Macdonald Morris
Mel Yamamoto
Jennifer Tan
Richard P. Rava
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Filing date
Publication date
Application filed by Affymetrix, Inc., Martin Goldberg, Martin Diggelman, Earl Hubbell, Glenn Mcgall, Nam Quoc Ngo, Macdonald Morris, Mel Yamamoto, Jennifer Tan, Richard P. Rava filed Critical Affymetrix, Inc.
Publication of CA2251755A1 publication Critical patent/CA2251755A1/en
Application granted granted Critical
Publication of CA2251755C publication Critical patent/CA2251755C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07K—PEPTIDES
    • C07K1/00—General methods for the preparation of peptides, i.e. processes for the organic chemical preparation of peptides or proteins of any length
    • C07K1/04—General methods for the preparation of peptides, i.e. processes for the organic chemical preparation of peptides or proteins of any length on carriers
    • C07K1/047—Simultaneous synthesis of different peptide species; Peptide libraries
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0046—Sequential or parallel reactions, e.g. for the synthesis of polypeptides or polynucleotides; Apparatus and devices for combinatorial chemistry or for making molecular arrays
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B82—NANOTECHNOLOGY
    • B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07H—SUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
    • C07H21/00—Compounds containing two or more mononucleotide units having separate phosphate or polyphosphate groups linked by saccharide radicals of nucleoside groups, e.g. nucleic acids
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    • B01J2219/00614—Delimitation of the attachment areas
    • B01J2219/00621—Delimitation of the attachment areas by physical means, e.g. trenches, raised areas
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01J2219/00623—Immobilisation or binding
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01J2219/00709—Type of synthesis
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    • B01J2219/00718—Type of compounds synthesised
    • B01J2219/0072—Organic compounds
    • B01J2219/00725—Peptides
    • C—CHEMISTRY; METALLURGY
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    • C07B—GENERAL METHODS OF ORGANIC CHEMISTRY; APPARATUS THEREFOR
    • C07B2200/00—Indexing scheme relating to specific properties of organic compounds
    • C07B2200/11—Compounds covalently bound to a solid support
    • C—CHEMISTRY; METALLURGY
    • C40—COMBINATORIAL TECHNOLOGY
    • C40B—COMBINATORIAL CHEMISTRY; LIBRARIES, e.g. CHEMICAL LIBRARIES
    • C40B40/00—Libraries per se, e.g. arrays, mixtures
    • C40B40/04—Libraries containing only organic compounds
    • C40B40/06—Libraries containing nucleotides or polynucleotides, or derivatives thereof
    • C—CHEMISTRY; METALLURGY
    • C40—COMBINATORIAL TECHNOLOGY
    • C40B—COMBINATORIAL CHEMISTRY; LIBRARIES, e.g. CHEMICAL LIBRARIES
    • C40B40/00—Libraries per se, e.g. arrays, mixtures
    • C40B40/04—Libraries containing only organic compounds
    • C40B40/10—Libraries containing peptides or polypeptides, or derivatives thereof
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    • C40—COMBINATORIAL TECHNOLOGY
    • C40B—COMBINATORIAL CHEMISTRY; LIBRARIES, e.g. CHEMICAL LIBRARIES
    • C40B60/00—Apparatus specially adapted for use in combinatorial chemistry or with libraries
    • C40B60/14—Apparatus specially adapted for use in combinatorial chemistry or with libraries for creating libraries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00—Technologies relating to chemical industry
    • Y02P20/50—Improvements relating to the production of bulk chemicals
    • Y02P20/55—Design of synthesis routes, e.g. reducing the use of auxiliary or protecting groups
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S436/00—Chemistry: analytical and immunological testing
    • Y10S436/807—Apparatus included in process claim, e.g. physical support structures
    • Y10S436/809—Multifield plates or multicontainer arrays

Abstract

The present invention provides novel processes for the large scale preparation of arrays of polymer sequences wherein each array includes a plurality of different, positionally distinct polymer sequences having known monomer sequences. The methods of the invention combine high throughput process steps with high resolution photolithographic techniques in the manufacture of polymer arrays.

Claims (49)

1. A method of forming an array of polymers on a surface of a substrate, comprising:
providing a substrate having a first surface coated with functional groups protected with a photolabile protecting group, and a second surface having a layer disposed thereon, said layer including one or more of an index matching compound, a light absorbing compound and an antireflective compound; and sequentially activating and coupling monomers in different selected regions of said substrate to form a plurality of different polymer sequences in different known locations on said surface of said substrate, wherein said activating step comprises directing an activation radiation at said first surface of said substrate.
2. The method according to claim 1, wherein said layer disposed upon said second surface of said substrate comprises an index matching compound.
3. The method according to claim 1, wherein said layer disposed upon said second surface of said substrate is an antireflective compound.
4. The method according to claim 1, wherein said layer disposed upon said second surface of said substrate comprises an index matching compound and a light absorbing compound.
5. The method according to claim 1, wherein said layer disposed upon said second surface of said substrate comprises polyimide.
6. The method according to claim 1, wherein said plurality of different polymer sequences comprises a plurality of different oligonucleotide sequences.
7. A method of forming a plurality of individual polymer arrays, comprising:
providing a plurality of substrate wafers, each of said substrate wafers having a first surface, said first surface having functional groups disposed thereon, said functional groups being protected with a removable protecting group;
exposing a plurality of first selected regions on said first surface of each of said substrate wafers to an activator at an activation station to remove said removable protecting groups from said functional groups in said first selected regions;
first moving said substrate wafers batch-wise to a coupling station;
contacting said plurality of wafers with a monomer containing solution at said coupling station, to couple first selected monomers to said functional groups in said selected regions on said surface of said plurality of substrate wafers;
first returning said substrate wafers batch-wise to said activation station;
exposing a plurality of second selected regions on said first surface of each of said substrate wafers to an activator at said activation station to remove said removable protecting groups from said functional groups in said second selected regions;
second moving said substrate wafers batch-wise to said coupling station;
contacting said plurality of wafers with a monomer containing solution in said coupling station, to couple second selected monomers to said functional groups in said selected regions on said surface of said plurality of substrate wafers;
repeating said exposing and contacting steps to form a plurality of individual polymer arrays on said first surface of each of said substrate wafers.
8. The method according to claim 7, wherein said contacting steps comprise simultaneously contacting said plurality of substrate wafers with said monomer containing solutions.
9. The method according to claim 7, wherein said removable protecting group is a photolabile protecting group and said activator is light.
10. The method according to claim 7, wherein said exposing step comprises simultaneously contacting at least a first of said plurality of substrate wafers with a first monomer containing solution and contacting a second of said plurality of substrate wafers with a second monomer containing solution.
11. The method according to claim 7, wherein said activator comprises an activation radiation and said exposing step comprises directing said activation radiation at said first surface of said plurality of substrate wafers, and wherein a second surface of said plurality of substrate wafers includes a layer of one or more of an index matching compound, a light absorbing compound and an antireflective compound disposed thereon.
12. The method according to claim 11, wherein said layer disposed upon said second surface of said substrate comprises an index matching compound.
13. The method according to claim 11, wherein said layer disposed upon said second surface of said substrate is an antireflective compound.
14. The method according to claim 11, wherein said layer disposed upon said second surface of said substrate comprises an index matching compound and a light absorbing compound.
15. The method according to claim 11, wherein said layer disposed upon said second surface of said substrate comprises polyimide.
16. The method according to claim 7, wherein said plurality of different polymer sequences comprises a plurality of different oligonucleotide sequences.
17. A method of forming an array of polymers on a surface of a substrate, comprising:
derivatizing said surface of said substrate by contacting said surface of said substrate with a solution of aminoalkyltrialkoxysilane to provide amine functional groups on said first surface of said substrate;
protecting said functional groups with a protecting group;
activating first selected regions on said first surface of said substrate by removing said protecting groups from said functional groups in said first selected regions;
coupling a first monomer to said functional groups in said first selected regions;
activating second selected regions on said first surface of said substrate by removing said protecting groups from said functional groups in said second selected regions;
coupling a second monomer to said functional groups in said second selected regions;
repeating said activating and coupling steps to form a plurality of different polymer sequences, each of said different polymer sequences being coupled to said surface of said substrate in a different known location.
18. The method according to claim 17, wherein said first and second monomers coupled in said coupling steps comprise an active phosphoramidite group.
19. The method according to claim 17, wherein said first and second monomers comprise nucleosides.
20. The method according to claim 17, wherein said aminoalkyltrialkoxysilane is selected from the group consisting of 3-aminopropyltriethoxysilane and 3-aminopropyltrimethoxysilane.
21. The method according to claim 17, wherein in said derivatizing step, said contacting of said surface of said substrate with a solution of aminoalkyltrialkoxysilane is carried out by controlled vapor deposition of said aminoalkyltrialkoxysilane on said surface.
22. The method according to claim 17, wherein said plurality of different polymer sequences comprises a plurality of different oligonucleotide sequences.
23. A method of forming an array of polymers on a surface of a substrate, comprising:
stripping said surface of said substrate with a stripping solution;
providing functional groups on said surface of said substrate;
protecting said functional groups with a photolabile protecting group;
exposing first selected regions on said first surface of said substrate to an activation radiation to remove said photolabile protecting groups from said functional groups in said first selected regions;
coupling a first monomer to said functional groups in said first selected regions;
exposing second selected regions on said first surface of said substrate wafers to an activation radiation to remove said photolabile protecting groups from said functional groups in said second selected regions;
coupling a second monomer to said functional groups in said second selected regions;
repeating said exposing and coupling steps to form a plurality of different polymer sequences, each of said different polymer sequences being coupled to said surface of said substrate in a different known location.
24. The method according to claim 23, wherein said stripping step comprises contacting said surface of said substrate with a stripping solution of concentrated NaOH/H2O2.
25. The method according to claim 23, wherein said stripping step further comprises:
contacting said surface of said substrate with base;
and rinsing said substrate with acid.
26. A method of coupling monomers to selected regions on a surface of a substrate, comprising:
providing functional groups on said surface of said substrate, said functional groups being protected with a photoprotecting group;
exposing said selected regions to an activation radiation to remove said photolabile protecting group in said selected regions, said exposing step comprising directing an activation radiation at said selected regions on said surface of said substrate by shining said activation radiation through a photolithographic mask, said photolithographic mask including transparent regions and opaque regions, said transparent regions being smaller than said selected regions, whereby when said activation radiation is shone through said transparent regions in said mask, said activation radiation is diffracted to expose substantially all of said selected regions; and coupling monomers to said functional groups in said selected regions.
27. The method according to claim 26, wherein said transparent regions in said mask are from about 2% to about 25% smaller in each dimension than said selected regions.
28. The method according to claim 26, wherein said transparent regions in said mask are from about 10% to about 20% smaller in each dimension than said selected regions.
29. A method of forming polymer sequences on a solid substrate, comprising:
providing functional groups on said surface of said substrate;

coupling monomers to said functional groups on said surface of said substrate, said monomers having chemical groups reversibly coupled thereto, whereby said chemical groups enhance the lipophilicity of said monomers.
30. The method according to claim 29, wherein said monomer comprises a nucleotide protected with a lipophilic protecting group.
31. The method according to claim 30, wherein said lipophilic protecting group is coupled to an exocyclic functional group in a nucleobase in said nucleotide.
32. The method according to claim 31, wherein said exocyclic functional group is protected with a DMT protecting group.
33. The method according to claim 30, wherein said lipophilic protecting group is a photolabile protecting group.
34. The method according to claim 30, wherein said monomer comprises a nucleoside Fmoc-phosphoramidite.
35. A method of deprotecting an array of polymer sequences synthesized on a solid support, comprising contacting said array with a solution containing a substituted alkylamine.
36. The method according to claim 35, wherein said substituted alkylamine is selected from the group consisting of ethanolamine and ethylenediamine.
37. The method according to claim 35, wherein said solution of substituted alkylamine is a solution of ethylenediamine in ethanol.
38. The method according to claim 35, wherein said solution containing alkylamine is a 1:1 solution of ethylenediamine in ethanol.
39. A method of forming an array of polymer sequences on a surface of a substrate by sequentially deprotecting and coupling monomers in selected regions of said surface of said substrate to produce a plurality of different polymer sequences in different known locations of said surface of said substrate, the method comprising aligning deprotection and coupling steps in adjacent selected regions to minimize a number of differential synthesis steps between said adjacent regions.
40. A method of forming an array of polymer sequences wherein each polymer sequence has a subsequence of monomers common to a sequence that is complementary to a target sequence, but wherein at least one position within said subsequence is substituted with each member of a basis set of monomers, the method comprising coupling all monomers in a same layer of a first of said polymer sequences in a same synthesis cycle as corresponding monomers in a second of said polymer sequences.
41. A method of photoprotecting a functional group coupled to a solid support, the method comprising exposing said functional group to a photoprotecting group transfer agent having the formula:

wherein R1 is a photolabile protecting group and X is a leaving group.
42. The method according to claim 41, wherein X is selected from the group consisting of:

where R2 is alkyl, substituted alkyl or aryl, R3 is hydrogen, alkyl, thioalkyl, aryl; R4 is an electron withdrawing group;
R5 is a sterically hindered alkyl or aryl group; and R6 is alkyl or aryl group said alkyl or aryl group comprising an electronegative substituent.
43. The method according to claim 42, wherein R4 is selected from the group consisting of NO2, SO2-R2, and CN.
44 . The method according to claim 42, wherein R5 is selected from the group consisting of adamantyl and t-butyl.
45. The method according to claim 42, wherein said electronegative substituent is selected from the group consisting of:

46. The method according to claim 41, wherein R1 is selected from the group consisting of NVOC, NPOC, MeNVOC, MeNPOC, PYMOC, NV, NP, MeNV and MeNP.
47. The method according to claim 41, wherein said exposing step is carried out in the presence of a nonnucleophilic organic solvent and a base catalyst.
48. The method according to claim 47, wherein said nonnucleophilic organic solvent is selected from the group consisting of DMF, NMP, DCM, THF and ACN.
49. The method according to claim 47, wherein said base catalyst is selected from the group consisting of pyridine, 2,6-lutidine, TEA and DIEA.
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US8067578B2 (en) 2011-11-29
US20130059763A1 (en) 2013-03-07
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US8637434B2 (en) 2014-01-28
US20120071361A1 (en) 2012-03-22
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US6307042B1 (en) 2001-10-23
WO1997039151A1 (en) 1997-10-23

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