CA2281928A1 - Carpet, carpet backing and method for making same using homogeneously branched ethylene polymer - Google Patents

Carpet, carpet backing and method for making same using homogeneously branched ethylene polymer Download PDF

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Publication number
CA2281928A1
CA2281928A1 CA002281928A CA2281928A CA2281928A1 CA 2281928 A1 CA2281928 A1 CA 2281928A1 CA 002281928 A CA002281928 A CA 002281928A CA 2281928 A CA2281928 A CA 2281928A CA 2281928 A1 CA2281928 A1 CA 2281928A1
Authority
CA
Canada
Prior art keywords
carpet
backing
ethylene polymer
homogeneously branched
primary backing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002281928A
Other languages
French (fr)
Other versions
CA2281928C (en
Inventor
John O. Bieser
Joseph A. Dibbern
Charles F. Diehl
James D. Goins
David C. Kelley
Rexford A. Maugans
Osborne K. Mckinney
Lichih R. Peng
Robert R. Turley
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shaw Industries Group Inc
Original Assignee
The Dow Chemical Company
John O. Bieser
Joseph A. Dibbern
Charles F. Diehl
James D. Goins
David C. Kelley
Rexford A. Maugans
Osborne K. Mckinney
Lichih R. Peng
Robert R. Turley
Shaw Industries, Inc.
Shaw Industries Group, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by The Dow Chemical Company, John O. Bieser, Joseph A. Dibbern, Charles F. Diehl, James D. Goins, David C. Kelley, Rexford A. Maugans, Osborne K. Mckinney, Lichih R. Peng, Robert R. Turley, Shaw Industries, Inc., Shaw Industries Group, Inc. filed Critical The Dow Chemical Company
Publication of CA2281928A1 publication Critical patent/CA2281928A1/en
Application granted granted Critical
Publication of CA2281928C publication Critical patent/CA2281928C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • D06N7/0076—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing the back coating or pre-coat being a thermoplastic material applied by, e.g. extrusion coating, powder coating or laminating a thermoplastic film
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0068—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by the primary backing or the fibrous top layer
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00—Macromolecular materials of the coating layers
    • D06N2203/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/042—Polyolefin (co)polymers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00—Properties of the materials
    • D06N2209/10—Properties of the materials having mechanical properties
    • D06N2209/105—Resistant to abrasion, scratch
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2213/00—Others characteristics
    • D06N2213/02—All layers being of the same kind of material, e.g. all layers being of polyolefins, all layers being of polyesters

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Carpets (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Laminated Bodies (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)

Abstract

The present invention pertains to carpet and methods of making carpet. In one aspect, the carpet includes (a) a primary backing (11) which has a face and a back surface, (b) a plurality of fibers (12) attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing, (c) an adhesive backing (13), (d) an optional secondary backing (14) adjacent to the adhesive backing, and (e) at least one homogeneously branched ethylene polymer. The method includes extrusion coating at least one homogeneously branched ethylene polymer onto the back surface of a primary backing to provide an adhesive backing. The method can include additional steps or procedures, either separately or in various combinations. Additional steps and procedures include washing or scouring the primary backing and fibers prior to the extrusion step, and utilizing implosion agents. The preferred homogeneously branched ethylene polymer is a substantially linear ethylene polymer. The constructions and methods described herein are particularly suited for making tufted, broad-loom carpet having improved abrasion resistance.
CA002281928A 1997-02-28 1998-02-27 Carpet, carpet backing and method for making same using homogeneously branched ethylene polymer Expired - Lifetime CA2281928C (en)

Applications Claiming Priority (9)

Application Number Priority Date Filing Date Title
US3958497P 1997-02-28 1997-02-28
US3941197P 1997-02-28 1997-02-28
US3958797P 1997-02-28 1997-02-28
US3941297P 1997-02-28 1997-02-28
US60/039,411 1997-02-28
US60/039,412 1997-02-28
US60/039,584 1997-02-28
US60/039,587 1997-02-28
PCT/US1998/003886 WO1998038374A2 (en) 1997-02-28 1998-02-27 Carpet, carpet backing and method for making same using homogeneously branched ethylene polymer

Publications (2)

Publication Number Publication Date
CA2281928A1 true CA2281928A1 (en) 1998-09-03
CA2281928C CA2281928C (en) 2008-05-06

Family

ID=27488596

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002281928A Expired - Lifetime CA2281928C (en) 1997-02-28 1998-02-27 Carpet, carpet backing and method for making same using homogeneously branched ethylene polymer

Country Status (16)

Country Link
EP (1) EP0963476B1 (en)
JP (1) JP3974943B2 (en)
KR (1) KR20000075741A (en)
CN (2) CN1308541C (en)
AT (1) ATE244331T1 (en)
AU (1) AU743091B2 (en)
BR (1) BR9807787A (en)
CA (1) CA2281928C (en)
DE (1) DE69816040T2 (en)
HK (1) HK1075922A1 (en)
HU (1) HUP0002145A2 (en)
NO (1) NO994182L (en)
PL (1) PL335380A1 (en)
RU (1) RU2188265C2 (en)
TR (1) TR199902077T2 (en)
WO (1) WO1998038374A2 (en)

Families Citing this family (34)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030211280A1 (en) 1997-02-28 2003-11-13 Shaw Industries, Inc. Carpet, carpet backings and methods
EP0963475A1 (en) 1997-02-28 1999-12-15 Shaw Industries, Inc. Carpet, carpet backings and methods
US7338698B1 (en) 1997-02-28 2008-03-04 Columbia Insurance Company Homogeneously branched ethylene polymer carpet, carpet backing and method for making same
AU6524901A (en) * 2000-06-05 2001-12-17 Milliken & Co Low weight cushioned carpet, carpet tile and method
US6740386B2 (en) * 2001-05-02 2004-05-25 Burlington Industries, Inc. Tufted covering for floors and/or walls
US7294681B2 (en) 2002-10-15 2007-11-13 Exxonmobil Chemical Patents Inc. Mutliple catalyst system for olefin polymerization and polymers produced therefrom
US6905751B2 (en) 2003-01-22 2005-06-14 Mohawk Brands Inc. Tile coverings with borders and inserts and methods of installation
US20050112320A1 (en) * 2003-11-20 2005-05-26 Wright Jeffery J. Carpet structure with plastomeric foam backing
CN101356314B (en) 2005-12-15 2012-07-04 陶氏环球技术有限责任公司 Improved cellulose articles containing an additive composition
US8043713B2 (en) 2005-12-15 2011-10-25 Dow Global Technologies Llc Compositions and aqueous dispersions
DE102007049506B3 (en) * 2007-10-15 2009-05-28 Bayer Materialscience Ag Ground cover for use as e.g. carpet in private living space for heat insulation, has layer containing viscoelastic polymer foam that exhibits hysteresis between twenty and seventy percentage during provision of compression hardness
EP2432925B1 (en) * 2009-05-18 2014-03-12 Autoneum Management AG Tufted carpet for automotive applications
US9885149B2 (en) * 2009-07-08 2018-02-06 Dow Global Technologies Llc Carpet and carpet backing
BR112014006802B1 (en) 2011-09-23 2020-11-24 Dow Global Technologies Llc composition and article
CN102599790B (en) * 2012-03-19 2014-09-17 江苏华峰自然纤维制品有限公司 Non-braiding one-step formed carpet
US10337141B2 (en) 2012-04-16 2019-07-02 Engineered Floors LLC Textile floor-covering with liquid blocking surface
DE102012104656A1 (en) * 2012-05-30 2013-12-19 Ideal Automotive Oelsnitz Gmbh Insert mat for motor vehicles for placement on a floor carpet structure of the motor vehicle
SG10201702745YA (en) * 2012-08-31 2017-05-30 Dow Global Technologies Llc Heat-resistant polyolefin compositions suitable for films
KR101373247B1 (en) 2013-01-14 2014-03-11 이연실 Carpet having antibacterail and deodorization function
AU2014232470B2 (en) * 2013-03-15 2017-03-16 Shaw Industries Group, Inc. Deconstructed carpet and method of manufacture
US10253452B2 (en) * 2013-12-08 2019-04-09 Hyundai Motor Company Auxiliary mat for vehicle and apparatus for processing the same
KR101558713B1 (en) * 2013-12-31 2015-10-07 현대자동차주식회사 Low-melting adhesive film
EP2918635A1 (en) * 2014-03-12 2015-09-16 Autoneum Management AG Thermoplastic compostition comprising Polyethylene, manufacture and use thereof
JP7059477B2 (en) * 2015-02-09 2022-04-26 コベストロ （ネザーランズ） ビー．ブイ． A method for manufacturing a laminated fiber product, a primary base fabric for use in this method, and a method for manufacturing this primary base fabric.
CN115339186A (en) * 2015-02-20 2022-11-15 肖氏工业集团公司 Resilient flooring product and method of making same
CN105236185A (en) * 2015-09-18 2016-01-13 广东金明精机股份有限公司 Coil receiving device and method for lint-type coiled material processing process
CN105172010B (en) * 2015-09-28 2017-05-10 广东金明精机股份有限公司 Plastic and lint type fabric combination device and process
AU2016370759B2 (en) * 2015-12-15 2020-09-03 Shaw Industries Group, Inc. Carpet coatings, carpets with improved wet delamination strength and methods of making same
US11346047B2 (en) 2017-01-04 2022-05-31 Columbia Insurance Company Carpets having an improved delamination strength and fluid barrier properties and methods of making same
AU2018243647A1 (en) * 2017-03-30 2019-11-07 Shaw Industries Group, Inc. Carpet tiles and systems and methods of making same
WO2019222610A1 (en) * 2018-05-17 2019-11-21 Shaw Industries Group, Inc. Carpet compositions having laminated film backings and methods for making same
CN113347908A (en) * 2019-01-07 2021-09-03 肖氏工业集团公司 Carpet compositions with laminated film backings and methods of making same
CN110978732A (en) * 2019-11-29 2020-04-10 上海新安汽车隔音毡有限公司 Preparation method of rear-leaning carpet part for automobile
CN113715357B (en) * 2021-09-02 2023-05-26 海宁舒毯地毯科技股份有限公司 Composite technology of transparent anti-slip carpet

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ZA795205B (en) * 1978-10-10 1980-09-24 Plasticisers Eng Ltd Methods and apparatus for plastic coating sheet material
ZA802251B (en) * 1979-04-24 1981-04-29 Plasticisers Eng Ltd Fire resistant carpets
US5272236A (en) * 1991-10-15 1993-12-21 The Dow Chemical Company Elastic substantially linear olefin polymers
JPH04133829A (en) * 1990-09-26 1992-05-07 Kotobukiya Furonte Kk Carpet for vehicle and its manufacture
US5278272A (en) * 1991-10-15 1994-01-11 The Dow Chemical Company Elastic substantialy linear olefin polymers
US5240530A (en) * 1992-02-10 1993-08-31 Tennessee Valley Performance Products, Inc. Carpet and techniques for making and recycling same
DE9212981U1 (en) * 1992-09-30 1992-12-03 Hoechst Ag, 6230 Frankfurt, De
US5445860A (en) * 1992-12-29 1995-08-29 Gff Holding Company Tufted product having an improved backing
DK0696329T3 (en) * 1993-04-27 1998-12-28 Dow Chemical Co Elastic fibers, fabrics and articles made therefrom
GB9324124D0 (en) * 1993-11-24 1994-01-12 Du Pont Canada Tufted pile carpet and method of preparation
US5698480A (en) * 1994-08-09 1997-12-16 Hercules Incorporated Textile structures containing linear low density polyethylene binder fibers
WO1996029460A1 (en) * 1995-03-17 1996-09-26 Amoco Corporation Improved carpet construction and carpet backings for same
US5539021A (en) * 1995-06-05 1996-07-23 The Dow Chemical Company Process for preparing high internal phase ratio emulsions and latexes derived thereof

Also Published As

Publication number Publication date
DE69816040T2 (en) 2004-04-22
DE69816040D1 (en) 2003-08-07
RU2188265C2 (en) 2002-08-27
CN1251146A (en) 2000-04-19
EP0963476A2 (en) 1999-12-15
NO994182D0 (en) 1999-08-27
KR20000075741A (en) 2000-12-26
CA2281928C (en) 2008-05-06
HK1075922A1 (en) 2005-12-30
JP2001527608A (en) 2001-12-25
JP3974943B2 (en) 2007-09-12
NO994182L (en) 1999-10-27
CN1590636A (en) 2005-03-09
AU6671898A (en) 1998-09-18
BR9807787A (en) 2001-09-18
CN1308541C (en) 2007-04-04
CN1182292C (en) 2004-12-29
AU743091B2 (en) 2002-01-17
TR199902077T2 (en) 2001-01-22
HUP0002145A2 (en) 2001-01-29
WO1998038374A2 (en) 1998-09-03
WO1998038374A3 (en) 1998-12-10
EP0963476B1 (en) 2003-07-02
ATE244331T1 (en) 2003-07-15
PL335380A1 (en) 2000-04-25

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Effective date: 20180227