CA2329537C - Method for making contact lenses having uv absorbing properties - Google Patents

Method for making contact lenses having uv absorbing properties Download PDF

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Publication number
CA2329537C
CA2329537C CA002329537A CA2329537A CA2329537C CA 2329537 C CA2329537 C CA 2329537C CA 002329537 A CA002329537 A CA 002329537A CA 2329537 A CA2329537 A CA 2329537A CA 2329537 C CA2329537 C CA 2329537C
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lens
absorbing
compound
radical
formula
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CA2329537A1 (en
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Jay F. Kunzler
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Bausch and Lomb Inc
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Bausch and Lomb Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/00009Production of simple or compound lenses
    • B29D11/00038Production of contact lenses
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D249/00Heterocyclic compounds containing five-membered rings having three nitrogen atoms as the only ring hetero atoms
    • C07D249/16Heterocyclic compounds containing five-membered rings having three nitrogen atoms as the only ring hetero atoms condensed with carbocyclic rings or ring systems
    • C07D249/18Benzotriazoles
    • C07D249/20Benzotriazoles with aryl radicals directly attached in position 2
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/34Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate
    • C08F220/36Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate containing oxygen in addition to the carboxy oxygen, e.g. 2-N-morpholinoethyl (meth)acrylate or 2-isocyanatoethyl (meth)acrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/34Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate
    • C08F220/36Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate containing oxygen in addition to the carboxy oxygen, e.g. 2-N-morpholinoethyl (meth)acrylate or 2-isocyanatoethyl (meth)acrylate
    • C08F220/365Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate containing oxygen in addition to the carboxy oxygen, e.g. 2-N-morpholinoethyl (meth)acrylate or 2-isocyanatoethyl (meth)acrylate containing further carboxylic moieties
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/52Amides or imides
    • C08F220/54Amides, e.g. N,N-dimethylacrylamide or N-isopropylacrylamide
    • C08F220/60Amides, e.g. N,N-dimethylacrylamide or N-isopropylacrylamide containing nitrogen in addition to the carbonamido nitrogen
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • G02B1/041Lenses
    • G02B1/043Contact lenses

Abstract

A method for preparing a lens having UV-absorbing properties involves charging to a mold a monomer mixture comprising lens-forming monomers and an essentially non-UV-absorbing compound, and curing the monomer mixture to form a lens, followed by treating the lens to convert the essentially non-UV-absorbing compound to a UV-absorbing agent.

Description

WO 99/60428 PC'f/US99/08299 METHOD FOR MAKING CONTACT LENSES HAVING UV
ABSORBING PROPERTIES
BACKGROUND OF THE INVENTION
The present invention relates to a method for preparing contact lenses containing an ultraviolet-absorbing agent, and capable of absorbing UV radiation, wherein the lens-forming monomer mixture is cured by exposure to UV light.
Lenses such as contact lenses or intraocular lenses may include a UV-absorbing agent in the lens to absorb light in the ultraviolet region of the spectrum, more particularly, to absorb light in the region of about 200 to 400 nm and, especially, about 290 to 400 nm. Representative UV-absorbing materials for such lens applications are described in US Patent Nos. 4,304,895 (Loshaek), 4,528,311 (Beard et al.) and 4,719,248 (Bambury et al.).
Generally, such lenses are formed by free radical polymerization of a monomer mixture including desired lens-forming monomers, usually in the presence of heat (thermal polymerization) or a light source (photopolyrnerization). One particular method for producing contact lenses involves thermal polymerization of the initial monomeric mixture in tubes in a heated water bath to provide rod-shaped articles, which rods are then cut into buttons, the buttons then being lathed into contact lenses; such methods for forming lenses including a UV absorbing agent are illustrated in the aforementioned US
Patent Nos. 4,304,895 (Loshaek) and 4,528,311 (Beard et al.). Other methods involve casting the lenses directly in molds, wherein the monomer mixture is charged to the mold and polymerized by exposure to ultraviolet radiation.
In the case where it is desired to form lenses by a photopolymerization process, UV curing (i.e., exposure of the monomer mixture to radiation mainly in the ultraviolet region) of the monomer mixtures has proved very effective. It is also possible to effect photopolymerization using a light source also including light in the visible region of the spectrum, although light in this region is generally less efficient in effecting polymerization of conventional lens-forming monomer mixtures than UV curing.
However, for lenses including a UV absorbing agent, problems are encountered when attempting to cure the monomer mixtures since this agent absorbs UV light, thus .., ....,.,...-.-..-...~,. .. . , - :
.::::':':':::~.~;'.:::::::>:::;:~~::~:::::::::~::''16 338 87U 89 ' :::.::>::.::::. :: ::.::::::~em~nt.,v ~e~ _~ _ 4 _ u_ _ ::....:...:-..:..;,..
..: .: _-: . .: .. .: . .:. 6 49 2.399.,.: :.. ....
:: .: -:: : .: .:: ~:~'. .: :: :: ~ . . ~ ~ ~. .~::
~~~..:::>::>::.::~:::;::::.
3: .. :. .. ..-. : . .: . .. :;::::T.L.....~':.:~.::.:.::.::~:<.:>:;::.-:::.:
.::. : ::._::
!fl. ::.<:. :..... ....,: :...:
diminishing the amount of 11V light available to effect polynnerization and resultis~g iz~
e~'ective or uneven curing of the monomer mixture.
EP-0185 110-A1 discloses hydrogel foaming polymers for contact leases and intraoculax lenses that may include a W-absorbCt. One class of W-absorbing agents is pher~ylterephthalate-containing and phenyl-isophthaiate-containing polyunsaturated resins that undergo Fries re-arrangement on exposure to W radiation to form Z-hydroxybenaophenane which functions as a UV-absorption moiety in the ro-arranged form. ZTS Patent loo. S, I4I,990 discloses photocutable acrylic eo~itions including a polymerizable precursor such as 2-acetoxy-5-vinylphenyl-beazotriazn3.e where the 2-acetoxy moiety is regenerated as a 2-hydroxy group to form a UV absorbing chromophore.
Accordingly, it would be desizeble to pyrovide a method whereby lenses exhibiting effective UV-absoxbiag properties can be polymerized by conventional flee radical photopolymerization methods. The present invention providas such a method and solves the aforementioned problems.
SAY OF THE >13VEN3'TON' The invention provides a method for preparing a lens having LJV-absorbing properties, comprising charging to a mold a monomer mixture comprising lens-formixtg monomers and an essentially non if'V-absorbing compound, and cin~rtg the monomer mixture to form a lens; 2un~d treatng the lens to convert the essenrially nQa-iJV-absorbing compound to a UV-absorbing agent.
Preferably, the lens is a coz3tact lens or an iatraocular leas, most preferably a hydragel contact lens.
Preferred compotmds included in the monomer mixture, and which are essentially non-LN absorbing but capable of ronvesting to a W-absorbing agent, are compounds of the formula:
AMENDED SHEET
~''::'~~~::~ ~~~": ;,:ACA 02329.537 2000 10 20 :.~:::::::::::::::::: :~;..:.'.: : ..: .- ' .:::: <::
.::::::~.:::'~-~~:::..:~y~~i~lu. ::,::::::

..,. , nAi LD.A:,,MIJENCHEI~ U ~ . 8 = 8- C~.. v 7 ~. : ~7 ?1E5 338 8706- __ ~-4.~.'. 89 ?'399-~~~~~ #t 3 ~~. ~D ~ fl~Q _ _ _ _ _ _ _ _ _ _ _ _ - .. . .. :. .. : ::..: ...' D ~ ~ ...
0R2 s Rt t Rn~ w /N O
N

wherein each ofR'°, R'j xnd Rlz is ixsdcpendcntly hydrogen or a substituent (re~prese,~.tativc substituents being selcctEd from the group consist~g of halogen, C,-CQ
alkyl and C,-C, alkoxy)~ aad Ris is a prdtectivc radical that renders the compound essentially non-U'V-absorbing. Especiallw prefozred are compounds Q~ the formula wherein at least ane of Rl' arzd Rlz is a polymerizable athyl~nically unsaturated radical, as wdl as compounds whcrein R's is -COCH3.
,_ MNENDED SHEET
.~_.:~.._:,.,~-:_:-: A 02329537 2000 10 20 ,..........:..~.. ~ ................. - _ ...~' .~::~u. . . ....::
::~: ~~'.t~~... v.:: :..:..::.::.:..:....:...:~~: ~:;:::

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
The monomer mixtures employed in the invention include conventional lens-forming monomers.
The lens-forming monomers are monomers that are polymerizable by free radical polymerization, generally including an activated unsaturated radical, and most preferably an ethylenically unsaturated radical. (As used herein, the term "monomer"
denotes relatively low molecular weight compounds that are polymerizable by free radical polymerization, as well as higher molecular weight compounds that are polymerizable by free radical polymerization and also referred to as "prepolymers", "macromonomers", and related terms.) An especially preferred class of materials are hydrogel copolymers. A hydrogel is a crosslinked polymeric system that can absorb and retain water in an equilibrium state. Accordingly, for hydrogels, the monomer mixture will typically include at least one hydrophilic monomer and a crosslinking agent (a crosslinker being defined as a monomer having multiple polymerizable functionalities). Suitable hydrophilic monomers include: unsaturated carboxylic acids, such as methacrylic and acrylic acids;
acrylic substituted alcohols, such as 2-hydroxyethylmethacrylate and 2-hydroxyethylacrylate; vinyl lactams, such as N-vinyl pyrrolidone; and acrylamides, such as methacrylamide and N,N-dimethylacrylamide. Typical crosslinking agents include polyvinyl, typically di- or tri-vinyl monomers, such as di- or tri(meth)acrylates of diethyleneglycol, triethyleneglycol, butyleneglycol and hexane-1,6-diol;
divinylbenzene;
and others known in the art.
Another preferred class of lens-forming monomers are those that form silicone hydrogel copolymers. Such systems include, in addition to a hydrophilic monomer, a silicone-containing monomer. One suitable class of silicone containing monomers include known bulky, monofunctional polysiloxanylalkyl monomers represented by Formula (I):
WO 99!60428 PCTNS99/08299 R2-Si-R2 Xi(CH2)h-Si-O-Si-R2 R R2-Si-R2 R (I) wherein:
X denotes -COO-, -CONR4-, -OCOO-, or -OCONR°- where each where R4 is H
or lower alkyl; R3 denotes hydrogen or methyl; h is 1 to 10; and each R' independently denotes a lower alkyl or halogenated alkyl radical, a phenyl radical or a radical of the formula -Si(RS)3 wherein each RS is independently a lower alkyl radical or a phenyl radical.
Such bulky monomers specifically include methacryloxypropyl tris(trimethylsiloxy)silane, pentamethyldisiloxanyl methylmethacrylate, tris(trimethylsiloxy) methacryloxy propylsilane, methyldi(trimethylsiloxy)methacryloxyrnethyl silane, 3-[tris(trimethylsiloxy)silyl] propyl vinyl carbamate, and 3-[tris(trimethylsiloxy)silyl]
propyl vinyl carbonate.
Another suitable class are multifunctional ethylenically "end-capped" siloxane-containing monomers, especially difunctional monomers represented Formula (II):
Rg Rg Rg A'-R'-Si-I; O-Si~-O-Si-R'-A' wherein:
each A' is independently an activated unsaturated group;
each R' is independently are an alkylene group having 1 to 10 carbon atoms wherein the carbon atoms may include ether, urethane or ureido linkages therebetween;
each R8 is independently selected from monovalent hydrocarbon radicals or halogen substituted monovalent hydrocarbon radicals having 1 to 18 carbon atoms which may include ether linkages therebetween, and a is an integer equal to or greater than 1. Preferably, each R8 is independently selected from alkyl groups, phenyl groups and fluoro-substituted alkyl groups.
It is further noted that at least one R8 may be a fluoro-substituted alkyl group such as that represented by the formula:
-D~-(CFz)s -M
wherein:
D' is an alkylene group having 1 to 10 carbon atoms wherein said carbon atoms may include ether linkages therebetween;
M' is hydrogen, fluorine, or alkyl group but preferably hydrogen; and s is an integer from 1 to 20, preferably 1 to 6.
With respect to A', the term "activated" is used to describe unsaturated groups which include at least one substituent which facilitates free radical polymerization, preferably an ethylenically unsaturated radical. Although a wide variety of such groups may be used, preferably, A' is an ester or amide of (meth)acrylic acid represented by the general formula:
O
\ Y/
X
wherein X is preferably hydrogen or methyl, and Y is -O- or -NH-. Examples of other suitable activated unsaturated groups include vinyl carbonates, vinyl carbamates, fumarates, fumaramides, maleates, acrylonitryl, vinyl ether and styryl.
Specific examples of monomers of Formula (II) include the following:
-S-d JB
o "r v d, ~ g sdod k range froym 0 to 250, preferably from 2 to I OD; h is as fro~a 1 to 20, preferably 1 to 6; aid M' is hydrogen or fluorine.
Other silicone-containing monomers mcLude the silicone-containing monomers described in US Patent Nos. 5,034,461, 5,610,252 and 5,496,871. Many other silicone-containing monomers are well known in the art.
As msationesl, polymerization (or curing) of monomer mixtures to. faiai lcases by exposure of the monomer mixture to ultraviolet radiation has prcaved very efiye, however, for lenses includir~g a W~absorbing agent, problerss are aicouatued whtn atteznptiag to conduct polymerization of the monomer m~xt~zre by exposuh'e to ultraviolct radiation since this agent absorbs W light. The invention provides a method whereby lenses with LJV-absorbing properties can be prepared by conventional methods involving free radical polymerization.
More specifically, to the monomer mixture including the lens-forming monomers is added a compound that is essentially non-tTV-absorbing but can subsequently be converted to a L1V absorbing agent in a post-polymerization process, i.e., after the lens has been cured, for example, photopolymerized by UV curing. As used herein, the term "tTV-absorbing agent" denotes an agent that, when incorporated in ~ film of the lens-forming monomers having a 0.02-mm thickness, is capable of reducing the transmittance of light in the region of 320 to 400 nm to at least 50 percent of a sirr~ilar sample lacking the LTV-absorbing agent, and preferably, to at least 70 percent, most preferably to at least 85 percent. It is also preferred that such a sample incorporating the LJV-absorbing agent absorbs at least 70°l0 of light in the region of 320 to 400nm and at least 90% of light in the region of 290 to 320 nm. The term "essentially non-LTV-absorbing agent" denotes an agent that, if incorporated in such a film sample, is capable of reducing the transmittance of light in the region of 320 to 400 nm to no more than 40 percent of a similar sample lacking this agent (and preferably, no more than that 20 percent).
One preferred class of LTV-absorbing agents known for contact lens and intraocular lens applications includes benzotriazoles chat contain a phenol moiety.
Examples of such benzotriazoles are described in LJS Patent Nos. 4,528,311 (Beard et al.), 4,716,234 (Dunks et al.), 4,719,248 (Bambury et al.), 3,159,646 (Milionis et al.) and 3,761,272 (Manneus et al.). Specific examples include 2-(2'-hydroxy-5'-metl~acrylamidaphenyl~5-chlorobenzotriazole, 2-(2'-hydroxy-5'-methacrylamidophenyl)-5-methoxybenzotriazole, 2-(2'-hydroxy-5'-methacryloxypropyl-3'-t-butyl-phenyl)-5-chlorobenzotriazole, 2-(2'-hydroxy-5'-methacryloxyethylphenyl)benzotriazole, 2-(2'-hydroxy-5'-methacryloxypropylphenyl)benzotriazole. These benzotriazoles may be represented by the general formula (I):
_7_ OH
Ru Rio \ _ j O
N
Ri2 wherein R'° may be hydrogen or a substituent (representative substituents being selected from the group consisting of halogen, C,-C4 alkyl and C,-C4 alkoxy);
and each of R" and R'Z independently may be hydrogen or a substituent (representative substituents being selected from the group consisting of halogen, C,-CQ
alkyl and C,-C4 alkoxy). Preferably, at least one of R" or R'2 is a polymerizable ethylenically unsaturated moiety, such as -R"-X-CO-C(R'4)=CHz wherein R'3 is a single bond or C,-C,° alkylene, X is -O- or -NH-, and R'4 is hydrogen or methyl.
The essentially non-UV-absorbing agent that is actually incorporated in the initial monomer mixture, along with the lens-forming monomers, is a derivative of the UV-absorbing agent where the hydroxyl radical of the phenol moiety is replaced with a protective group, such protective group rendering the agent essentially non-absorbing (i.e., the protective group essentially shifts the absorption properties of the compound so that the agent does not absorb as strongly in the 320 to 400 nm range).
This protective group can be converted back to a hydroxyl radical after the lens is cured, thus rendering the lens UV-absorbing.
For the preferred benzotriazoles, the agents that are derivatives of the Formula (I) compounds and that are added to the initial monomer mixture, may be represented by the general formula (Ia):
ORl s ~ N Ri i Rl o- \
w /N O
N

_g_ wherein R'°, R" and R'~ have the same meanings as for Formula (I) and R'S is the protective group that can be converted back to the hydroxyl radical in a post-polymerization treatment process. Preferably, at least one of R" or R''- in Formula (Ia) is a polymerizable ethylenically unsaturated moiety, such as -R"-X-CO-C(R'°)=CHI
Specific examples of the -R'S radical include: acetyl (-COCH3), alkylsilanes such as'-O-Si(CH~CH,),; alkyl ethers such as methoxy; and alkyl esters, such as methylcarbonyloxy and methycarbonate. It is understood, however, that any suitable phenol protecting radical available in the art may be used.
The agents of Formula (Ia) may be prepared by methods generally known in the art. In the case where the protective group is -COCH3, a compound of Formula (I) can be reacted with acetic anhydride. In the case where the protective group is an alkyl silane, a compound of Formula (I) can be reacted with a chlorotrialkylsilane, such as chlorotriethylsilane. In the case where the protective group is an alkyl ether, a compound of Formula {I) can be reacted with chloroalkylether, such as chloromethyl methyl ether.
In the case where the protective group is an alkylcarbonate, a compound of Formula (I) can be reacted with vinylchloroformate. Representative detailed syntheses of the Formula (Ia) compounds is provided in the examples, below.
Another representative class of LJV-absorbing agents are benzophenone UV-absorbers containing a phenoIic radical. Specific examples are 2,2-dihydroxy-4,4-dimethoxy-benzophenone, 2,2-dihydoxy-4-methoxy-benzophenone, and the polymerizable benzophenones described in US Patent Nos. 4,304,895 (Loshaek).
Accordingly, the derivatives of these UV-absorbing agents, that are incorporated in the initial monomer mixture in practice of this invention, are benzophenone derivatives where at least one hydroxyl radical of the phenolic radical is replaced with one of the aforementioned protective groups, fox example, an acetyl radical.
Especially preferred for contact lens and intraocular lens applications are agents that include a polymerizable ethylenically unsaturated moiety. For example, as mentioned for the benzotriazoles of Fonnula (Ia), preferred agents include those with at least one ethylenically unsaturated radical. These agents copolymerize with the lens-forming monomers, i.e., the agent forms an integral part of the copolymer network.
Surprisingly, it has been found that even though these compounds copolymerize with the lens-forming monomers, the protected radical is still able to be converted back to a phenolic moiety, thus rendering the compounds effective as UV-absorbing agents.
The agents convertible to UV-absorbing agents will generally be included in the monomer mixture at about 0.1 to about 5 weight percent, more preferably about 0.2 to about 2 weight percent.
The monomer mixtures may further include a tinting agent that imparts some degree of color to the lens. The monomer mixtures will generally include a polymerization initiator, such as commercial acetophenone-based initiators, titanocene-based initiators, and/or aromatic phosphine oxide-based initiators available under the Darocur or Irgacur tradenames.
Generally, the monomer mixture, containing the lens-forming monomers and the protected essentially non-UV-absorbing agent, is charged to a mold, and then subjected to light to effect curing of the monomer mixture in the mold. Various processes are known for curing a monomeric mixture in the production of contact lenses, including spincasting and static casting. Spincasting methods involve charging the monomer mixture to a mold, and spinning the mold in a controlled manner while exposing the monomer mixture to light. Static casting methods involve charging the monomer mixture between two mold sections, one mold section shaped to form the anterior lens surface and the other mold section shaped to form the posterior lens surface, and curing the monomer mixture by exposure to Light. Such methods are described in US
Patent Nos. 3,408,429, 3,660,545, 4,113,224, 4,197,266, and 5,271,875.
Following casting of the lenses, the cured lens is treated to remove the phenol protective group, i.e., to convert this radical to hydroxyl. Various methods can be used to carry out this "deprotection" process, examples including: immersing the lens in a borate-buffered solution; immersing the lens in a saturated bicarbonate solution; or immersing the lens in a solution of bicarbonate and lower alcohol. If desired, this treatment can be conducted at elevated temperature to decrease time required for the treatment. A further advantage of the invention is that this deprotection post-treatment can be accomplished by heating the lens while immersed in a buffered saline solution, a process that is conventionally performed on contact lenses as part of the sterilization process, thereby avoiding the need for a supplemental step in the overall manufacturing process.
The following examples illustrate various preferred embodiments.
Example 1 Synthesis of acetyl protected 2-[3-(2H-Benzotriazol-2-yl)-4-hydroxyphenyl]ethyl methacrylate To a 2SOmL one-neck round bottom fitted with a magnetic stirrer is added (20.0g, 0.192mmole), acetic anhydride (50g, mole) and dimethylaminopyridine (10.48, 68.Ommo1). The reaction is stirred for 48 hours at which time 200 ml of ethyl acetate is added and the solution is washed five times with brine. The organic layer is collected, dried over magnesium sulfate, filtered and rotoevaporated to an oil using an air bleed and a maximum temperature of 40C to minimize polymer formation. The oil is purified by fractional column chromatography (250g silica gel/methylene chloride as eluant}
resulting in 16.5g (purity of 99.0% by liquid chromatography) of acetyl protected 2-[3-(2H-Benzotriazol-2-yl)-4-hydroxyphenyl]ethyl methacrylate.
Example 2 UV spectra data The UV spectra of the compound prepared in Example 1 was compared with the UV spectra of its parent compound (a compound of Formula (I), 2-(2'-hydroxy-5'-methacryloxyethylphenyl)benzotriazole)) by diluting each compound in a solvent at a 1:100,000 dilution ratio, and measuring the amount of light absorption.
Whereas the parent compound exhibited a sharp absorption peak at about 350 nm, the compound of Example 1 exhibited no such peak, instead having a well-defined absorption peak at about 300 nm, indicating that addition of the acetyl-protective group was effective at shifting significantly the UV absorbance to a lower wavelength.

Example 3 The compound of Example 1 was added at 0.8 weight percent to a monomer mixture of 2-hydroxyethylmethacrylate (Hema), ethyleneglycoldimethacrylate (EGDMA, a crosslinker), benzoin methyl ether (BME, an initiator) and glycerin (a diluent). For comparative purposes, the compound 2-(2'-hydroxy-5'-methacryloxyethylphenyl) benzotriazole) was added at 0.8 weight percent to the same base monomer mixtures. Both resultant mixtures were cast between two glass plates and exposed to UV light (2500 p.W/cmz) for one hour. Whereas the mixture containing the compound of Example 1 was effectively polymerized within 10 minutes to form a film, the comparative mixture, containing the conventional LJV-absorbing agent, failed to polymerize.
Example 4 The compound of Example 1 was added at 0.4 weight percent and 0.8 weight percent to same Hema-based monomer mixture described in Example 3. Both resultant mixtures were cast between two glass plates and exposed to LTV light (2500 p,Wlcm2) for one hour. The resultant cured filins were subjected to a series of deprotection schemes, including: autoclaving in borate-buffered solution; autoclaving in saturated bicarbonate;
soaking in saturated bicarbonate solution at room temperature; and soaking in solution of methanoUsaturated bicarbonate. The treated films were compared with a film prepared by thermal curing the compound 2-(2'-hydroxy-5'-methacryloxyethylphenyl) benzotriazole) (0.8 weight percent) added to the same base monomer mixture.
For all treated films, the acetyl group was effectively removed, as these films had UV
absorbing properties characteristic of the thermally cured films based on the IJV
absorbing parent compound.
Example 5 The compound of Example 1 was added at 0.8 weight percent (wt%) to a monomer mixture composed mainly of the following: 20 wt% of a fumarate-capped polysiloxanediol-based prepolymer (Formula (IIc) wherein h is about 20); 40 wt%
methacryloxypropyl tris(trimethylsiloxy)silane; and 40 wt% N,N-dimethylacrylamide.

The resultant mixture was cast between two glass plates and exposed to UV
light (2500 ~.W/cm2) for one hour. The resultant cured films were subjected to a series of deprotection schemes as in Example 4. It was found that soaking in 50/50 solution of methanol/saturated bicarbonate successfully converted the compound to a UV-absorbing agent.
Example 6 The compound of Example 1 was added at 0.8 weight percent to a monomer mixture composed mainly of 2-hydroxyethylmethacrylate, N-vinylpyrrolidone, crosslinking monomers and 4-t-butyl-2-hydroxycyclohexylmethacrylate. The resultant mixture was placed on the molding surface of a first plastic mold section, shaped to provide an anterior contact lens surface, and a second plastic mold section having a molding surface shaped to provide a posterior contact lens surface was placed on the first mold section, the monomer mixture being contained in the mold cavity formed between these two molding surfaces. This assembly was then subjected to UV curing. The two mold sections were then immediately separated, lenses were released from the mold section, and equilibrated in borate buffered saline. Upon autoclaving, the compound was converted to a UV-absorbing agent, as the lenses exhibited UV absorbing properties.
Many other modifications and variations of the present invention are possible to the skilled practitioner in the field in light of the teachings herein. It is therefore understood that, within the scope of the claims, the present invention can be practiced other than as specifically 'described.
We claim:

Claims (15)

1. A method for preparing a lens having UV-absorbing properties, comprising:
charging to a mold a monomer mixture comprising lens-forming monomers and an essentially non-UV-absorbing compound, and curing the monomer mixture by exposure to a light source including light in the UV region to form a lens; and treating the lens to convert the essentially non-UV-absorbing compound to a UV-absorbing agent, wherein the essentially non-UV-absorbing compound has the general formula (Ia):

wherein each of R10, R11 and R12 is independently hydrogen or a substituent selected from the group consisting of halogen, C1-C4 alkyl and C1-C4 alkoxy, provided that at least one of R11 and R12 may be a polymerizable ethylenically unsaturated radical; and R15 is a phenolic protective radical that renders the compound essentially non-UV-absorbing.
2. The method of claim 1, wherein the lens-forming monomers include a hydrophilic monomer and a crosslinking monomer.
3. The method of claim 1, wherein the lens-forming monomers include a hydrophilic monomer and a silicone-containing monomer.
4. The method of claim 1, wherein the monomer mixture includes a polymerization initiator.
5. The method of claim 1, wherein the lens is a contact lens.
6. The method of claim 5, wherein the monomer mixture is cured in a mold cavity formed between a first mold section having a molding surface shaped to provide a posterior contact lens surface and a second mold section having a molding surface shaped to provide an anterior contact lens surface.
7. The method of claim 1, wherein the formed lens absorbs at least 70% of light in the region of 320 to 400 nm, and at least 90% of light in the region of 290 to 320 nm.
8. The method of claim 1, wherein the essentially non-UV-absorbing compound includes a polymerizable ethylenically unsaturated radical.
9. The method of claim 1, wherein at least one of R11 and R12 is an ethylenically unsaturated radical of the formula -R13-X-CO-C(R14) =CH2 wherein R13 is a single bond or C1-C10 alkylene, X is -O- or -NH-, and R14 is hydrogen or methyl.
10. The method of claim 1, wherein R15 is -COCH3.
11. The method of claim 1, wherein the treatment of the lens converts the compound of Formula (Ia) to the following:

wherein each of R10, R11 and R12 are the same as for Formula (Ia).
12. The method of claim 1, wherein the essentially non-UV-absorbing compound includes a protected phenolic radical, and the treatment of the lens converts such radical to a phenol radical.
13. The method of claim 1, wherein treating of the lens includes immersing the lens in a solution and heating the solution.
14. A compound of the formula:

wherein each of R10, R11 and R12 is independently hydrogen or a substituent selected from the group consisting of halogen, C1-C4 alkyl and C1-C4 alkoxy, provided that at least one of R11 and R12 is a polymerizable ethylenically unsaturated radical of the formula -R13-X-CO-C(R14) =CH2 wherein R13 is a single bond or C1-C10 alkylene, X is -0- or -NH-, and R14 is hydrogen or methyl; and R15 is a protective radical that renders the compound essentially non-UV-absorbing.
15. The compound of claim 14, wherein R15 is -COCH3.
CA002329537A 1998-05-15 1999-04-15 Method for making contact lenses having uv absorbing properties Expired - Fee Related CA2329537C (en)

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US09/079,781 1998-05-15
US09/079,781 US5914355A (en) 1998-05-15 1998-05-15 Method for making contact lenses having UV absorbing properties
PCT/US1999/008299 WO1999060428A1 (en) 1998-05-15 1999-04-15 Method for making contact lenses having uv absorbing properties

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JP2002516403A (en) 2002-06-04
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AU3748299A (en) 1999-12-06
KR20010043647A (en) 2001-05-25
CN1210582C (en) 2005-07-13
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CN1301351A (en) 2001-06-27
AU751052B2 (en) 2002-08-08
BR9910681A (en) 2001-01-09
ID26532A (en) 2001-01-11
WO1999060428A1 (en) 1999-11-25
CA2329537A1 (en) 1999-11-25
US6153760A (en) 2000-11-28
US5914355A (en) 1999-06-22
TWI237037B (en) 2005-08-01

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