CA2398262A1 - Impact sound insulation - Google Patents

Impact sound insulation Download PDF

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Publication number
CA2398262A1
CA2398262A1 CA 2398262 CA2398262A CA2398262A1 CA 2398262 A1 CA2398262 A1 CA 2398262A1 CA 2398262 CA2398262 CA 2398262 CA 2398262 A CA2398262 A CA 2398262A CA 2398262 A1 CA2398262 A1 CA 2398262A1
Authority
CA
Canada
Prior art keywords
substrate
flooring system
recited
thickness
decorative
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA 2398262
Other languages
French (fr)
Other versions
CA2398262C (en
Inventor
Paul Charles Downey
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ecore International Inc
Original Assignee
Dodge-Regupol Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=25460593&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=CA2398262(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Dodge-Regupol Inc filed Critical Dodge-Regupol Inc
Publication of CA2398262A1 publication Critical patent/CA2398262A1/en
Application granted granted Critical
Publication of CA2398262C publication Critical patent/CA2398262C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63CSKATES; SKIS; ROLLER SKATES; DESIGN OR LAYOUT OF COURTS, RINKS OR THE LIKE
    • A63C19/00Design or layout of playing courts, rinks, bowling greens or areas for water-skiing; Covers therefor
    • A63C19/04Mats or carpets for courts
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/18Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/20Separately-laid insulating layers; Other additional insulating measures; Floating floors for sound insulation
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/18Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/20Separately-laid insulating layers; Other additional insulating measures; Floating floors for sound insulation
    • E04F15/206Layered panels for sound insulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31826Of natural rubber

Abstract

A substrate for use in a flooring system which has a subfloor and a decorative upper layer. The substrate is made in a continuous sheet which has a bottom surface, a top surface, side surfaces and end surfaces. The top surface and the oppositely facing bottom surface are essentially parallel to each other and are spaced apart by the thickness of the substrate. Voids are provided in the substrate, the voids are provided between particles of rubber or other similar material. When the substrate is positioned between the subfloor and the decorative top layer, the particles of rubber provide the strength required to prevent deformation of the substrate in the direction of the thickness and the voids contribute to the sound dampening characteristics required to provide decibel reduction across the thickness of the substrate.

Claims (24)

1. A flooring system comprising:
a subfloor;
a decorative top layer;
a substrate having a top surface and an oppositely facing bottom surface, the bottom surface positioned proximate the subfloor and the top surface is positioned proximate the decorative top layer, the substrate having voids which extend between the top surface and the bottom surface, the substrate is manufactured from rubber in sheets which are cut to the desired configuration;
whereby the substrate has the strength characteristics to support the decorative layer and prevent damage thereto and the sound dampening characteristics to provide decibel reduction through the substrate.
2. The flooring system as recited in claim 1 wherein the density of the substrate is less than 1000 kilograms per meter cubed.
3. The flooring system as recited in claim 1 wherein the substrate has the strength characteristics required to support the decorative layer while having sufficient resiliency to allow the substrate to be delivered in rolls.
4. The flooring system as recited in claim 1 wherein the substrate is fixed to the subfloor by means of an adhesive.
5. The flooring system as recited in claim 1 wherein the substrate is fixed to the decorative top layer by means of an adhesive.
6. The flooring system as recited in claim 1 wherein the substrate is made from an SBR rubber material.
7. The flooring system as recited in claim 1 wherein the sound dampening characteristics exhibit a decibel reduction of approximately 20 dB for a substrate with a thickness of 5 mm.
8. A substrate for use in a flooring system which has a subfloor and a decorative upper layer, the substrate comprising:
a sheet having a bottom surface, a top surface, side surfaces and end surfaces, the top surface and the oppositely facing bottom surface are essentially parallel to each other and are spaced apart by the thickness of the substrate;
voids are provided in the substrate, the voids are provided between particles of rubber;
whereby when the substrate is positioned between the subfloor and the decorative top layer, the particles of rubber provide the strength required to prevent deformation of the substrate in the direction of the thickness and the voids contribute to the sound dampening characteristics required to provide decibel reduction across the thickness of the substrate.
9. The substrate for use in a flooring system as recited in claim 8 wherein the density of the substrate is less than 1000 kilograms per meter cubed.
10. The substrate for use in a flooring system as recited in claim 8 wherein the substrate has the strength characteristics required to support the decorative layer while having sufficient resiliency to allow the substrate to be delivered in rolls.
11. The substrate for use in a flooring system as recited in claim 8 wherein the substrate is made from an SBR rubber material.
12. The substrate for use in a flooring system as recited in claim 8 wherein the sound dampening characteristics exhibit a decibel reduction of approximately 20dB
for a substrate with a thickness of 5 mm.
13. A substrate for use in a flooring system which has a subfloor and a decorative upper layer, the substrate comprising:
a continuous sheet having a bottom surface, a top surface, side surfaces and end surfaces, the top surface and the oppositely facing bottom surface are essentially parallel to each other and are spaced apart by the thickness of the substrate;
voids are provided in the substrate, the voids are provided between particles of material of the substrate, such that the particles of material provide the strength required to prevent deformation of the substrate in the direction of the thickness and the voids contribute to the sound dampening characteristics required to provide decibel reduction across the thickness of the substrate.
14. The substrate for use in a flooring system as recited in claim 13 wherein the continuous sheet is cut to the appropriate length to fit the space requirements.
15. The substrate for use in a flooring system as recited in claim 13 wherein the density of the substrate is less than 1000 kilograms per meter cubed.
16. The substrate for use in a flooring system as recited in claim 13 wherein the substrate has the strength characteristics required to support the decorative layer while having sufficient resiliency to allow the substrate to be delivered in rolls.
17. The substrate for use in a flooring system as recited in claim 13 wherein the substrate is fixed to the subfloor by means of an adhesive.
18. The substrate for use in a flooring system as recited in claim 13 wherein the substrate is fixed to the decorative upper layer by means of an adhesive.
19. The substrate for use in a flooring system as recited in claim 13 wherein the substrate is made from an SBR rubber material.
20. The substrate for use in a flooring system as recited in claim 13 wherein the sound dampening characteristics exhibit a decibel reduction of approximately 20dB
for a substrate with a thickness of 5 mm.
21. A substrate for use in a flooring system which has a subfloor and a decorative upper layer, the substrate comprising:
a sheet having a bottom surface, a top surface, side surfaces and end surfaces, the top surface and the oppositely facing bottom surface are essentially parallel to each other and are spaced apart by the thickness of the substrate;
voids are provided in the substrate, the voids are provided between particles of the sheet. the sheet has a density of less than 1000 kilograms per meter cubed;
whereby when the substrate is positioned between the subfloor and the decorative top layer, the particles provide the strength required to prevent deformation of the substrate in the direction of the thickness and the voids contribute to the sound dampening characteristics required to provide decibel reduction across the thickness of the substrate.
22. The substrate for use in a flooring system as recited in claim 21 wherein the substrate has the strength characteristics required to support the decorative layer while having sufficient resiliency to allow the substrate to be delivered in rolls.
23. The substrate for use in a flooring system as recited in claim 21 wherein the substrate is made from an SBR rubber material.
24. The substrate for use in a flooring system as recited in claim 21 wherein the sound dampening characteristics exhibit a decibel reduction of approximately 20dB
for a substrate with a thickness of 5 mm.
CA 2398262 2001-08-16 2002-08-15 Impact sound insulation Expired - Lifetime CA2398262C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US09/931,320 2001-08-16
US09/931,320 US6920723B2 (en) 2001-08-16 2001-08-16 Impact sound insulation

Publications (2)

Publication Number Publication Date
CA2398262A1 true CA2398262A1 (en) 2003-02-16
CA2398262C CA2398262C (en) 2010-09-28

Family

ID=25460593

Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2398262 Expired - Lifetime CA2398262C (en) 2001-08-16 2002-08-15 Impact sound insulation

Country Status (2)

Country Link
US (2) US6920723B2 (en)
CA (1) CA2398262C (en)

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US6920723B2 (en) 2005-07-26
USRE41945E1 (en) 2010-11-23
US20030033779A1 (en) 2003-02-20
CA2398262C (en) 2010-09-28

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