CA2413040A1 - Composites comprising fibers dispersed in a polymer matrix having improved shielding with lower amounts of conductive fiber - Google Patents

Composites comprising fibers dispersed in a polymer matrix having improved shielding with lower amounts of conductive fiber Download PDF

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Publication number
CA2413040A1
CA2413040A1 CA002413040A CA2413040A CA2413040A1 CA 2413040 A1 CA2413040 A1 CA 2413040A1 CA 002413040 A CA002413040 A CA 002413040A CA 2413040 A CA2413040 A CA 2413040A CA 2413040 A1 CA2413040 A1 CA 2413040A1
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Prior art keywords
pellets
composite
organic material
cps
viscosity
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Granted
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CA002413040A
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French (fr)
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CA2413040C (en
Inventor
Andrew B. Woodside
Dale E. Mccoy
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Parker Hannifin Corp
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Individual
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Publication of CA2413040A1 publication Critical patent/CA2413040A1/en
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Publication of CA2413040C publication Critical patent/CA2413040C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00Screening of apparatus or components against electric or magnetic fields
    • H05K9/0073Shielding materials
    • H05K9/0081Electromagnetic shielding materials, e.g. EMI, RFI shielding
    • H05K9/009Electromagnetic shielding materials, e.g. EMI, RFI shielding comprising electro-conductive fibres, e.g. metal fibres, carbon fibres, metallised textile fibres, electro-conductive mesh, woven, non-woven mat, fleece, cross-linked
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/24Conductive material dispersed in non-conductive organic material the conductive material comprising carbon-silicon compounds, carbon or silicon
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249924Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249924Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
    • Y10T428/249927Fiber embedded in a metal matrix
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249924Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
    • Y10T428/249933Fiber embedded in or on the surface of a natural or synthetic rubber matrix
    • Y10T428/249938Composite or conjugate fiber [e.g., fiber contains more than one chemically different material in monofilament or multifilament form, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249924Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
    • Y10T428/249933Fiber embedded in or on the surface of a natural or synthetic rubber matrix
    • Y10T428/249939Two or more layers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249924Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
    • Y10T428/24994Fiber embedded in or on the surface of a polymeric matrix
    • Y10T428/24995Two or more layers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249924Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
    • Y10T428/24994Fiber embedded in or on the surface of a polymeric matrix
    • Y10T428/24995Two or more layers
    • Y10T428/249952At least one thermosetting synthetic polymeric material layer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2904Staple length fiber
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2918Rod, strand, filament or fiber including free carbon or carbide or therewith [not as steel]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2933Coated or with bond, impregnation or core
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2933Coated or with bond, impregnation or core
    • Y10T428/2938Coating on discrete and individual rods, strands or filaments
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2933Coated or with bond, impregnation or core
    • Y10T428/294Coated or with bond, impregnation or core including metal or compound thereof [excluding glass, ceramic and asbestos]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2933Coated or with bond, impregnation or core
    • Y10T428/2964Artificial fiber or filament
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2982Particulate matter [e.g., sphere, flake, etc.]
    • Y10T428/2991Coated
    • Y10T428/2998Coated including synthetic resin or polymer

Abstract

The present invention relates to composites useful for shielding electromagnetic radiation and their manufacture. In general, the composites of the present invention comprise conductive fibers which are highly dispersed in a polymer matrix. The invention also relates to pellets and their manufacture.
Such pellets are useful in the manufacture of composites comprising highly dispersed conductive fibers in a polymer matrix.

Claims (30)

1. A composite article comprising conductive fiber strands dispersed in a polymer matrix wherein said fibers have a chemical treatment coating comprising an organic material having a viscosity at a temperature range of 80°C -180°C (176°F - 356°F) no greater that 1500 cps (1.5 Pa.s).
2. The composite of claim 1 wherein the viscosity of the organic material at a temperature range of 80°C - 180°C (176°F - 356°F) is no greater than 800 cps (.8 Pa.s).
3. The composite of claim 1 wherein the viscosity of the organic material at a temperature range of 80°C - 180°C (176°F - 356°F) is no greater than 400 cps (.4 Pa.s).
4. The composite of claim 1 wherein the viscosity of the organic material at a temperature range of 80°C - 180°C (176°F - 356°F) is no greater than 200 cps (.2 Pa.s).
5. The composite of claim 1 wherein the viscosity of the organic material at a temperature range of 80°C - 180°C (176°F - 356°F) is no greater than 75 cps (.075 Pa.s).
6. The composite of claim 1 wherein the viscosity of the organic material at a temperature range of 80°C - 180°C (176°F - 356°F) is no greater than 25 cps (.025 Pa.s).
7. The composite of claim 1 wherein the viscosity of the organic material at a temperature range of 80°C - 180°C (176°F - 356°F) is no greater than 5 cps (.005 Pa.s).
8. The composite of claim 1 wherein the organic material comprises monomers or oligomers or mixtures thereof.
9. The composite of claim 1 wherein the organic material is chosen from the group consisting of bisphenol A, propoxylated bisphenol A, Biphenyl ether, Biphenyl sulfone, stilbene, diglycidyl ether of bisphenol A, triglycidylisocyanurate, citric acid, pentaerythritol, dicyandiimide, 4,4'-sulfonyldianiline, 3,3'-sulfonyldianiline, stearate-capped propyleneglycol fumarate oligomer, butoxyethylstearate, ethylene carbonate, sorbitan monostearate, hydrogenated vegetable oil, and mixtures thereof.
10. The composite of claim 1 wherein the polymer matrix is a thermoset or thermoplastic polymer.
11. The composite of claim 1 wherein the polymer matrix is chosen from the group consisting of polycarbonate, acrylonitrile butadiene styrene, polycarbonate acrylonitrile butadiene styrene copolymer, polybutylene terephthalate, styrene, polypropylene, and nylon.
12. The composite of claim 1 wherein the conductive fiber strands comprise conductive fibers chosen from a group consisting of carbon fiber, metalized carbon fiber, metalized glass fiber, metal fiber, metal alloy fiber and mixtures thereof.
13. The composite of claim 1 wherein the strands have an average length of between 2 millimeters to 12 millimeters.
14. The composite of claim 1 wherein the strands comprise bundles of at least conductive fibers.
15. A plurality of pellets capable of being consolidated into an electrically shielded composite wherein said pellets comprise a core of conductive fibers; wherein said core has a coating comprising an organic material having a viscosity at a temperature range of from 80°C - 180°C (176°F - 356°F) no greater than 1500 cps (1.5 Pa.s); and wherein said core and said coating are encased by a polymer.
16. The pellets of claim 15 wherein the pellets are capable of being consolidated into a composite without the addition of any other material.
17. The pellets of claim 15 wherein the pellets have an average length of between 2 millimeters to 12 millimeters.
18. The pellets of claim 15 wherein the core is a strand comprising bundles of at least 40 conductive fibers.
19. The pellets of claim 15 wherein the organic material has a viscosity at a temperature range of from 80°C - 180°C (176°F -356°F) no greater than 400 cps (.4 Pa.s).
20. The pellets of claim 15 wherein the organic material has a viscosity at a temperature range of from 80°C - 180°C (176°F -356°F) no greater than 200 cps (.2 Pa.s).
21. The pellets of claim 15 wherein the organic material has a viscosity at a temperature range of from 80°C - 180°C (176°F -356°F) no greater than 75 cps (.075 Pa.s).
22. The pellets of claim 15 wherein the organic material has a viscosity at a temperature range of from 80°C - 180°C (176°F -356°F) no greater than 5 cps (.005 Pa.s).
23. The pellets of claim 15 wherein the organic material comprises monomers or oligomers or mixtures thereof.
24. The pellets of claim 15 wherein the organic material is chosen from the group consisting of bisphenol A, propoxylated bisphenol A, Biphenyl ether, Biphenyl sulfone, stilbene, diglycidyl ether of bisphenol A, triglycidylisocyanurate, citric acid, pentaerythritol, dicyandiimide, 4,4'-sulfonyldianiline, 3,3'-sulfonyldianiline, stearate-capped propyleneglycol fumarate oligomer, butoxyethylstearate, ethylene carbonate, sorbitan monostearate, hydrogenated vegetable oil, and mixtures thereof
25. The pellets of claim 15 wherein the polymer is a thermoset or thermoplastic polymer.
26. The composite of claim 15 wherein the polymer is chosen from the group consisting of polycarbonate, acrylonitrile butadiene styrene, polycarbonate acrylonitrile butadiene styrene copolymer, polybutylene terephthalate, styrene, polypropylene, and nylon.
27. The pellets of claim 15 wherein the core comprises chosen from the group consisting of carbon fiber, metalized carbon fiber, metalized glass fiber, metal fiber, metal alloy fiber and mixtures thereof.
28. A method for making pellets capable of being consolidated into an electromagnetic shielded composite comprising the steps of:
a) producing a chemically treated strand by coating conductive fibers with a chemical treatment comprising an organic material having a viscosity at a temperature of from 80°C - 180°C (176°F - 356°F) no greater than 1500 cps (1.5 Pa.s);
b) producing a sheathed strand by encasing the chemically treated strand with a polymer; and c) chopping the sheathed strand to form pellets
29. A method for making an electromagnetic shielded product by consolidating the pellets of claim 15.
30. A method for making an electromagnetic shielded product by consolidating the pellets of claim 28.
CA2413040A 2000-06-30 2001-05-16 Composites comprising fibers dispersed in a polymer matrix having improved shielding with lower amounts of conductive fiber Expired - Fee Related CA2413040C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US09/607,864 US7078098B1 (en) 2000-06-30 2000-06-30 Composites comprising fibers dispersed in a polymer matrix having improved shielding with lower amounts of conducive fiber
US09/607,864 2000-06-30
PCT/US2001/015966 WO2002002686A2 (en) 2000-06-30 2001-05-16 Composites comprising fibers dispersed in a polymer matrix having improved shielding

Publications (2)

Publication Number Publication Date
CA2413040A1 true CA2413040A1 (en) 2002-01-10
CA2413040C CA2413040C (en) 2010-07-20

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CA2413040A Expired - Fee Related CA2413040C (en) 2000-06-30 2001-05-16 Composites comprising fibers dispersed in a polymer matrix having improved shielding with lower amounts of conductive fiber

Country Status (8)

Country Link
US (1) US7078098B1 (en)
EP (1) EP1297064A2 (en)
JP (1) JP2004502816A (en)
KR (1) KR20030063122A (en)
CN (1) CN1293135C (en)
AU (1) AU2001261717A1 (en)
CA (1) CA2413040C (en)
WO (1) WO2002002686A2 (en)

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JP2004502816A (en) 2004-01-29
WO2002002686A3 (en) 2002-03-21
CN1440440A (en) 2003-09-03
CN1293135C (en) 2007-01-03
CA2413040C (en) 2010-07-20
US7078098B1 (en) 2006-07-18
KR20030063122A (en) 2003-07-28
AU2001261717A1 (en) 2002-01-14
EP1297064A2 (en) 2003-04-02
WO2002002686A2 (en) 2002-01-10

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