CA2443348A1 - Reinforced fiber cement article, methods of making and installing - Google Patents

Reinforced fiber cement article, methods of making and installing Download PDF

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Publication number
CA2443348A1
CA2443348A1 CA002443348A CA2443348A CA2443348A1 CA 2443348 A1 CA2443348 A1 CA 2443348A1 CA 002443348 A CA002443348 A CA 002443348A CA 2443348 A CA2443348 A CA 2443348A CA 2443348 A1 CA2443348 A1 CA 2443348A1
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CA
Canada
Prior art keywords
article
fiber cement
reinforcing fixture
reinforcing
reinforced
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002443348A
Other languages
French (fr)
Other versions
CA2443348C (en
Inventor
Andrew J. Black
Weiling Peng
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
James Hardie Technology Ltd
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=23076341&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=CA2443348(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Individual filed Critical Individual
Publication of CA2443348A1 publication Critical patent/CA2443348A1/en
Application granted granted Critical
Publication of CA2443348C publication Critical patent/CA2443348C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/06Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres reinforced
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/02Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material with fibres or particles being present as additives in the layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/002Producing shaped prefabricated articles from the material assembled from preformed elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B13/06Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B13/12Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0864Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of superposed elements which overlap each other and of which the flat outer surface includes an acute angle with the surface to cover
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0889Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
    • E04F13/0896Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections with adhesive joining strips
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
    • E04F13/141Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer of concrete
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
    • E04F13/148Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer of asbestos cement or the like
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/16Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of fibres or chips, e.g. bonded with synthetic resins, or with an outer layer of fibres or chips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/542Shear strength
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558Impact strength, toughness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00Walls, panels
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2170/00Compositions for adhesives
    • C08G2170/20Compositions for hot melt adhesives
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/13Hollow or container type article [e.g., tube, vase, etc.]
    • Y10T428/131Glass, ceramic, or sintered, fused, fired, or calcined metal oxide or metal carbide containing [e.g., porcelain, brick, cement, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24058Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
    • Y10T428/24124Fibers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24777Edge feature
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249924Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
    • Y10T428/249932Fiber embedded in a layer derived from a water-settable material [e.g., cement, gypsum, etc.]

Abstract

In one embodiment, a reinforced fiber cement article comprising a fiber ceme nt piece and a reinforcing fixture bonded to a portion of the fiber cement piec e for improving the performance, strength and durability of the fiber cement piece. The reinforcing fiber cement article could be used as or in conjuncti on with a siding plank assembly, which further comprises an interlocking featur e that allows the siding plank to be stacked with other siding planks in a manner such that a uniform and deep shadow line is created. The interlocking feature sets the gauge of the exposed plank face and allows for leveling of the plank during installation. The reinforcing fixture could also serve as a thick butt piece or a plastic spline that produces a deep shadow line. A cementitious adhesive is used to bond the reinforcing fixture to the fiber cement piece.

Claims (35)

1. A reinforced fiber cement article, comprising:
a fiber cement article having a front surface and a back surface; and a reinforcing fixture bonded along a length of at least one of the front surface and the back surface to improve the strength of the fiber cement article.
2. The reinforced article of Claim 1, further comprising a high-shear strength adhesive layer situated between the fiber cement article and the reinforcing fixture.
3. The reinforced article of Claim 2, wherein the high-shear strength adhesive layer covers a portion of the front surface of the fiber cement article for bonding the reinforcing fixture to the fiber cement article.
4. The reinforced article of Claim 2, wherein the high-shear strength adhesive layer covers a portion of the front surface and the back surface of the fiber cement article for bonding the reinforcing fixture to the front and back surface of the fiber cement article.
5. The reinforced article of Claim 1, wherein the reinforcing fixture has a tensile strength greater than the fiber cement article.
6. The reinforced article of Claim 1, wherein the reinforcing fixture is more flexible than the fiber cement article.
7. The reinforced article of Claim 1, wherein the reinforcing fixture is a metal foil.
8. The reinforced article of Claim 1, wherein the reinforcing fixture is a woven metal mesh.
9. The reinforced article of Claim 1, wherein the reinforcing fixture is a polymer film.
10. The reinforced article of Claim 1, wherein the reinforcing fixture is a polymer fabric mesh.
11. The reinforced article of Claim 10, wherein the polymer fabric mesh is non-woven.
12. The reinforced article of Claim 1, wherein the reinforcing fixture has a thickness, width, and length.
13. The reinforced article of Claim 12, wherein the length of the reinforcing fixture is substantially the same as the length of the fiber cement article.
14. The reinforcing article of Claim 12, wherein the reinforcing fixture is an interlocking member.
15. The reinforcing article of Claim 14, wherein the interlocking member is a butt piece.
16. The reinforcing article of Claim 14, wherein the interlocking member is a plastic spline.
17. The reinforcing article of Claim 12, wherein the reinforcing fixture is a nailing skirt for attaching and supporting the fiber cement article to the exterior of a building.
18. The reinforced article of Claim 1, wherein the fiber cement article is a flat siding plank.
19. The reinforced article of Claim 1, wherein the fiber cement article is a roofing shake.
20. The reinforced article of Claim 1, wherein the fiber cement article has a hollow extruded profile.
21. The reinforced article of Claim 1, wherein the fiber cement article has a length extending from one end to another end of the article and the reinforcing fixture extends along the entire length of the article.
22. A method for making a fiber cement article with a localized reinforcing fixture, comprising:
determining points of stress on the fiber cement article;
selecting a reinforcing fixture for improving the strength of the fiber cement article at the points of stress; and bonding the reinforcing fixture to the points of stress on the fiber cement article.
23. The method of Claim 22, wherein determining points of stress on the fiber cement article involves analyzing the stresses on the fiber cement article in its installation of intended use.
24. The method of Claim 22, wherein selecting a reinforcing fixture comprises determining the shape, dimension, and appropriate material based on a stress analysis of the fiber cement article in its installation or intended use.
25. The method of Claim 24, wherein selecting a reinforcing fixture further comprises fabricating the reinforcing fixture.
26. The method of Claim 22, wherein bonding the reinforcing fixture to the fiber cement article comprises applying an adhesive to a surface of the article.
27. The method of Claim 26, wherein bonding the reinforcing fixture further comprises applying an adhesive to a surface of the fixture.
28. The method of Claim 26, wherein the reinforcing fixture is attached to a surface of the fiber cement article after an adhesive is applied to the article surface.
29. The method of Claim 28, wherein a pressure is applied to the reinforcing fixture and article after the reinforcing fixture is attached to the surface of the fiber cement article.
30. The method of Claim 29, wherein the fiber cement article and reinforcing fixture are held in place in a press for a predetermined amount of time, pressure, and temperature in order to permanently bond them together.
31. The method of Claim 30, wherein the fiber cement article with the localized reinforcing fixture is removed from the press.
32. The method of Claim 22, wherein the reinforcing fixture selected is an interlocking member.
33. The method of Claim 22, wherein the reinforcing fixture selected is a nailing skirt for attaching and supporting the fiber cement article to the exterior of a building.
34. The method of Claim 22, wherein the fiber cement article is a flat siding plank.
35. The method of Claim 22, wherein the fiber cement article selected from the group consisting of a roofing shake, slate, and tile.
CA2443348A 2001-04-03 2002-04-03 Reinforced fiber cement article, methods of making and installing Expired - Lifetime CA2443348C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US28119501P 2001-04-03 2001-04-03
US60/281,195 2001-04-03
PCT/US2002/010609 WO2002081842A1 (en) 2001-04-03 2002-04-03 Reinforced fiber cement article, methods of making and installing

Publications (2)

Publication Number Publication Date
CA2443348A1 true CA2443348A1 (en) 2002-10-17
CA2443348C CA2443348C (en) 2010-10-19

Family

ID=23076341

Family Applications (4)

Application Number Title Priority Date Filing Date
CA2443348A Expired - Lifetime CA2443348C (en) 2001-04-03 2002-04-03 Reinforced fiber cement article, methods of making and installing
CA002443344A Abandoned CA2443344A1 (en) 2001-04-03 2002-04-03 Fiber cement siding planks, methods of making and installing
CA002442840A Abandoned CA2442840A1 (en) 2001-04-03 2002-04-03 Spline for siding planks, methods of making and installing
CA002443158A Abandoned CA2443158A1 (en) 2001-04-03 2002-04-03 Two-piece siding plank, methods of making and installing

Family Applications After (3)

Application Number Title Priority Date Filing Date
CA002443344A Abandoned CA2443344A1 (en) 2001-04-03 2002-04-03 Fiber cement siding planks, methods of making and installing
CA002442840A Abandoned CA2442840A1 (en) 2001-04-03 2002-04-03 Spline for siding planks, methods of making and installing
CA002443158A Abandoned CA2443158A1 (en) 2001-04-03 2002-04-03 Two-piece siding plank, methods of making and installing

Country Status (14)

Country Link
US (4) US20030056458A1 (en)
EP (4) EP1377716A1 (en)
JP (4) JP4020384B2 (en)
KR (3) KR100853733B1 (en)
CN (3) CN100354490C (en)
AR (4) AR033111A1 (en)
AU (6) AU2002248751B2 (en)
BR (3) BR0208620A (en)
CA (4) CA2443348C (en)
CZ (1) CZ20032808A3 (en)
MX (4) MXPA03009030A (en)
NZ (4) NZ528777A (en)
PL (1) PL364456A1 (en)
WO (4) WO2002081841A1 (en)

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JP4117732B2 (en) 2008-07-16
BR0208620A (en) 2004-04-27
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WO2002081841A1 (en) 2002-10-17
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