CA2462586C

CA2462586C - Liquid dispensing closure

Info

Publication number: CA2462586C
Application number: CA2462586A
Authority: CA
Inventors: Douglas S. Martin
Original assignee: Weatherchem Corp
Current assignee: Weatherchem Corp
Priority date: 2001-10-10
Filing date: 2002-09-27
Publication date: 2010-12-21
Anticipated expiration: 2022-09-27
Also published as: EP1441960A4; MXPA04003248A; US20030102338A1; ATE501947T1; EP1441960B1; US6830721B2; CA2462586A1; US6510971B1; WO2003031277A1; EP1441960A1; DE60239481D1

Abstract

A liquid dispensing closure for bottles and the like comprising a one-piece body (10) having an end wall (13) for covering the mouth of the bottle (11) and a depending skirt for threading onto the neck of the bottle (11). A dispensing aperture (28) in the end wall (13) is surrounded by a spout (29) that affords directional control of a stream of liquid being dispensed and reduced dribbling when dispensing is discontinued. A flap (26) is hinged on the end wall to open and close the aperture (28) with an associated depending plug that fits in the spout (29). The end wall (13), spout (29) and hinged flap (26) are arranged in a manner relative to one another that permits the flap (26) to be advantageously molded in an upright position.

Description

3 The invention relates to dispensing closures for 4 containers and, in particular, to dispensing closures for liquids.

7 Injection-molded thermoplastic closures are well-8 known in the package industry. A popular style of such 9 closures is shown, for example, in U.S. patents 4,693,399, 4,936,494 and 5,330,082. These closures or 11 "caps", typically, are arranged to screw onto a container 12 and have one or more flaps for selectively closing and 13 opening a dispensing aperture in an end wall extending 14 across the mouth of .the container. Generally, closures of this type are used for dry granular or particulate 16 materials.
17 It is known to construct dispensing closures for 18 liquids, for example, from U.S. Patent 6,164,503, but 19 generally their designs have limitations in their utility and/or in the costs and ease of manufacture. Typically, 21 the contents are dispensed by tilting the container 22 fitted with the closure, although some applications can 23 involve discharge of the contents where the container is 24 squeezed or the contents are otherwise pressurized.
It is desirable that a liquid dispensing cap have a 26 spout that gives directional control to the discharge 27 stream and that projects from surrounding surface areas 28 to reduce dribbling when dispensing flow is interrupted.
29 For economy of manufacture and convenience to the user, it is desirable that the flap or cover that closes 31 the dispensing aperture be molded integrally with the 1 main body of the cap and be connected to the body with an 2 integral living or flexible hinge. For manufacturing 3 economies, it is desirable that the flap be molded in a 4 900 position relative to the end wall of the cap. This condition is preferred because a relatively large number 6 of parts can, as a result, be molded in a press of a 7 given size. An integral flap, a spout and a 90 flap 8 molding orientation have, until the present invention, 9 been generally mutually incompatible features.

12 In accordance with one aspect, the present invention 13 provides a one-piece thermoplastic screw-on closure for 14 dispensing liquids from a bottle comprising an end wall, a neck, and a generally cylindrical skirt depending from 16 the end wall, the skirt having internal threads for 17 mating with external threads on the neck of the bottle, 18 the end wall having a central region in which is formed 19 an elongated dispensing aperture, the end wall having an underside on which is formed a circumferentially 21 continuous bottle sealing surface area lying in a plane 22 perpendicular to the axis of the cylindrical skirt, a 23 flap for opening and closing the aperture, the flap being 24 pivotally joined to the end wall by a living hinge, the axis of the hinge being generally perpendicular to the 26 lengthwise direction of the aperture, the end wall having 27 a first elevation above the plane of the sealing surface 28 area adjacent an end of the aperture distal from the 29 hinge and a second elevation above the plane of the sealing surface area greater than the first elevation 31 adjacent an end of the aperture proximal to the hinge, 32 the hinge having an elevation above the plane of the 33 sealing surface area at least as high as said second 34 elevation, a spout supporting said aperture, the spout 1 having an elevation adjacent the distal end of the 2 aperture substantially greater than the first elevation 3 and less than the elevation of said hinge, the flap 4 including a hollow plug proportional to fit into said spout and close said aperture in a fluid-tight manner.
6 In accordance with another aspect, the present 7 invention provides a one-piece injection-molded 8 thermoplastic cap for dispensing liquids from a container 9 comprising an end wall, a sealing surface area adjacent a periphery of the end wall for sealing a container, a 11 dispensing opening in the end wall, a spout surrounding 12 the opening, the spout extending upwardly from the end 13 wall a distance substantially greater than the nominal 14 wall thickness of the cap, a flap for opening and closing the aperture, a flap being pivotal on a living hinge on 16 the end wall that is spaced inwardly from the periphery 17 of the end wall.
18 In accordance with a further aspect, the present 19 invention provides a method of producing a liquid dispensing one-piece closure having as parts an end wall, 21 a dispensing aperture through the end wall and a spout 22 extending upwardly from the end wall, a peripheral skirt 23 for attaching the closure to a container and a flap 24 integrally attached to the top of the end wall by a living hinge for covering and uncovering the spout for 26 dispensing comprising assembling mold elements to form a 27 cavity to mold the parts of the cap, the mold cavity 28 elements including a master slide and a subslide carried 29 in the master slide, using the subslide to form the interior of the spout and the master slide to form an 31 underside of the flap in an upstanding orientation 32 generally perpendicular to the end wall and a portion of 33 an upper side of the end wall situated between the spout 34 and hinge, releasing the cap from the mold cavity by -2a-1 moving the subslide out of the spout and thereafter 2 moving the master slide, carrying the subslide, away from 3 the upstanding flap.
4 In accordance with still a further aspect, the present invention provides a method of making one-piece 6 dispensing closures comprising providing tooling elements 7 that, when closed, collectively form a mold cavity 8 defining the shape of the closure, the tooling elements 9 including a master slide and a subslide carried in the master slide and being assembled on one or the other of a 11 pair of platens, one of the platens being movable 12 relative to the other, the cavity being arranged to form 13 an end wall with at least one dispensing aperture and at 14 least one flap integrally hinged to the end wall at a location inwardly from a periphery of the end wall and 16 having a plug registerable with said at least one 17 dispensing aperture as a pair when the flap is closed 18 over the end wall, the aperture and plug pair being 19 formed by tooling elements on a common platen whereby precise location of each plug with respect to its paired 21 aperture is achieved, wherein the tooling elements use 22 the subslide to form the interior of a spout surrounding 23 each of the apertures and use the master slide to form an 24 underside of the flap in an upstanding orientation generally perpendicular to the end wall and a portion of 26 an upper side of the end wall situated between the spout 27 and the flap hinge -2b-2 FIG. 1 is a front perspective view of a first 3 embodiment of a cap constructed in accordance with the 4 invention;
FIG. 2 is a rear perspective view of the cap of FIG.
6 1;
7 FIG. 3 is a side elevational view of the cap of FIG.
8 1;
9 FIG. 3A is a greatly enlarged cross-sectional view of the hinge portion of the cap;
11 FIG. 4 is a top view of the cap of FIG. 1;
12 FIG. 5 is a cross-sectional view of the cap of FIG.
13 1 taken in a vertical plane through the center of the 14 cap;
FIG. 5a is an enlarged fragmentary view of the cap 16 corresponding to an area of FIG. 5;
17 FIG. 6 is an enlarged, fragmentary cross-sectional 18 view of the cap of FIG. 1 showing a flap plug in fluid-19 tight sealing engagement with a pour spout;
FIG. 7 is an enlarged front perspective view of a 21 second embodiment of the invention;
22 FIG. 8 is an enlarged fragmentary cross-sectional 23 view of a dispensing spout of the cap of FIG. 7; and 24 FIG. 9 is a somewhat schematic, fragmentary cross-sectional view of tooling' elements for forming the cap of 26 FIG. 1.

28 Referring now to the drawings, FIGS. 1 - 6 29 illustrate a first embodiment of the invention in the form of a liquid dispensing closure or cap 10. The cap 31 10 is preferably formed as an integral or one-piece 32 injection-molded product of a suitable thermoplastic 33 material such as polypropylene or other material well-1 known in the art. It will be understood that ordinarily 2 a cap is installed upright on the top of a container or 3 bottle 11 (FIG. 5) with a mouth 12 that typically lies in 4 a horizontal plane. In the present context, the vertical direction generally corresponds to an axial direction 6 with reference to the geometry of the cap 10 and the 7 horizontal direction or a horizontal plane will be 8 understood to be perpendicular to the axial direction of 9 the cap, i.e. the vertical direction. It will be understood that during molding, discussed below, the cap 11 can have a non-upright orientation but this same 12 reference terminology will be used.
13 The cap 10 (FIG. 1) has an end wall 13 which, in the 14 illustrated case, comprises an inclined central deck area 14 and lateral transition areas 17. A generally 16 cylindrical hollow or tubular skirt 18 depends from the 17 end wall 13. The interior of the skirt 18 is formed with 18 inwardly projecting screw threads 19 (FIG. 5), adapted to 19 engage complementary threads 21 on the neck 22 of the bottle 11. The exterior of the skirt 18 can be smooth or 21 provided with small vertical grooves or other texture to 22 improve its ability to be gripped by a person's fingers.
23 A flap or lid 26 is pivotally joined to the end wall 24 13 by a living hinge 27 that lies in a plane perpendicular to the axis of the cap's cylindrical skirt 26 18 and has a chordal orientation with respect to the 27 projected or plan area of the end wall 13. The hinge 27 28 is a relatively thin wall area that is capable of flexing 29 without breaking throughout the expected service life of the cap 10. The hinge 27, preferably, although not 31 necessarily, is characterized by a small indentation or 32 V-shaped notch 30 preferably running the full length of 33 the hinge. The notch 30 forms a weakened area in the 34 compression side of the hinge 27 so that the hinge will fold at precisely the same location from cap to cap, thus 1 assuring repeatability of performance.
2 The inclined deck 14 of the end wall 13 has a pear-3 shaped dispensing opening 28 with its narrow end proximal 4 to the hinge 27 and its major end distal from the hinge.
Preferably, but not necessarily, the opening or aperture 6 28 is, in an end or plan view of the cap 10, symmetrical 7 about a longitudinal axis that lies in a plane 8 perpendicular to the hinge and is centered laterally in 9 the cap. A spout 29 forms the boundary of the opening 28.
The spout 29 stands vertically or axially up from the end 11 wall 13. In the illustrated example, the spout has its 12 greatest axial extension or height above the end wall 13 central deck 14 at a major end 31 of the dispensing 14 opening distal from the hinge. This height is, preferably, about at least twice the nominal wall 16 thickness of the cap. The illustrated cap with a 38 mm 17 nominal diameter has a nominal wall thickness of .050 in.
18 At a minor proximal end 32 (relative to the hinge) of the 19 dispensing opening, the spout 29 merges into the plane of the upper or exterior surface of the end wall so that it 21 has no height above the end wall in this area. However, 22 if desired, the spout could extend above the end wall at 23 this location as will be appreciated from an understanding 24 of the discussion below. Preferably, although not necessarily, as shown, an upper edge 33 of the spout 29 26 lies in a horizontal plane. A pair of axially spaced 27 sealing ribs 34 extend continuously along the inner 28 periphery of the spout 29 parallel to the plane of the 29 upper edge 33. The wall forming the spout 29 depends somewhat below the plane of the end wall at the minor end 31 32 of the opening 28 to provide adequate axial space for 32 the sealing beads 34. As shown, wall areas of the spout 33 29 are generally vertically or axially oriented apart from 34 any necessary or desired draft.
The flap 26 has a generally rectangular profile in 1 plan view (when closed) and is somewhat hood-shaped at 2 its distal end (with reference to the hinge 27). Located 3 on the underside of the flap 26 is a depending wall 37 4 having a curvilinear configuration that is complimentary to the dispensing aperture or opening 28 and the interior 6 of the spout 29. The wall 37, with a portion 38 of the 7 flap 28 it circumscribes, forms a hollow plug capable of 8 closing the aperture 28 in a fluid-tight manner. More 9 specifically, when the flap 26 is closed against or adjacent the end wall 13 the depending plug wall 37 11 enters the spout 29 and its outside surface is engaged by 12 the sealing beads or ribs 34 with a fluid-tight 13 engagement. The wall 37 may be beveled at its lower 14 outer edge to assist in closing. action when it is pressed into the spout 29. Projecting rib segments 41 on the 16 outer surface of the plug wall 37 are positioned and 17 proportioned to snap into the vertical or axial space 18 between the sealing beads 34 to frictionally releasably 19 hold the flap 26 in a closed position by an interference fit between the upper bead 34 and the ribs 41 (FIG. 6).
21 A shallow recess 42 is molded in the skirt 18 22 diametrically opposite the hinge 27 to afford a finger or 23 fingernail grip under the distal edge of the flap.
24 Moderate upward pressure applied to the underside of the flap 26 will overcome the retention forces of the ribs 41 26 and sealing bead 34 and friction between the plug wall 37 27 and the sealing beads 34.
28 With reference to FIGS 5 and 5a, the illustrated cap 29 10 has on the underside of its end wall 13 a peripheral circumferentially continuous annular surface 43 lying in 31 a horizontal or radial plane and an axially depending lip 32 44. The lip or wall 44 can be beveled slightly so that 33 it becomes radially smaller with distance from the end 34 wall 13. The depending lip or wall 44 is situated and proportioned on the end wall 13 so that when the cap 10 1 is fully tightened on a bottle 11, it fits into the mouth 2 12 of the bottle in a plug-like manner to effect a fluid-3 tight seal with an inner surface of the mouth 12. This 4 plug-like construction is particularly suited for use with an injection blow molded plastic bottle.
6 Alternatively, the lip 44 can be omitted and the annular 7 surface 43 can effect a seal on the upper edge of the 8 bottle mouth 12. If desired, a sealing membrane such an 9 induction seal liner known in the art can be interposed across the mouth 12 and pressed between the surface 43 11 and the upper edge of the bottle mouth.
12 The aperture 28 and spout 29 are particularly useful 13 for dispensing liquids from a container. The 14 aperture/spout geometry allows high discharge rates without glugging. This is achieved by the relatively 16 high location of the proximal or minor end of the 17 aperture 28 which readily admits air into the container 18 to replace the volume of liquid that is being discharged 19 without a great risk that the liquid will rise above this end of the aperture as the container is tilted for 21 dispensing. The spout 29, additionally, serves to 22 confine a stream of liquid being dispensed so that it 23 affords good directional control. Further, the spout 29 24 serves to reduce dribbling when the container is up-righted to discontinue dispensing.
26 FIG. 9 schematically illustrates tooling for 27 injection-molding the cap 10. The tooling elements 28 include a core 51 through which the cavity forming the 29 cap 10 is gated. The cap skirt 18 is surrounded by a cavity block 52. The upper face of the flap 26 and 31 adjacent portions of the end wall 13 are formed by the 32 cavity block 52. A major portion of the end wall 13 and 33 peripheral portions of the underside of the flap 34 including the outward sides of the plug wall 37 are formed by a master slide 54. The upper edge 33 and the 1 interior surfaces of the spout 29 are formed by a primary 2 subslide 55. The inner surface of the plug wall 37 and 3 the included underside surface of the flap area 38 are 4 formed by a secondary subslide 53.
The core 51, cavity block 52, master slide 54, 6 primary subslide 55 and secondary subslide 53 are 7 positioned relative to one another as shown in FIG. 9 at 8 the beginning of a molding cycle. When molten 9 thermoplastic material forming the cap has been injected into the mold cavity space bounded by these tooling 11 elements and has solidified sufficiently, these elements 12 are separated from the cap surfaces to release the cap.
13 The subslides 55 and 53 are carried on and move in short 14 transnational strokes relative to the master slide 54.
The master slide 54 moves laterally with respect to the 16 molding machine platen and axis of the cap 10; the 17 primary subslide 55 moves perpendicularly to the master 18 slide movement and the secondary subslide moves parallel 19 to the master slide movement. Suitable devices well known in the art including connecting links, cams, 21 springs and piston and cylinder actuators responsive to 22 the opening movement of the molding machine platen are 23 used to produce the following sequence of movement of the 24 tooling elements. First, the subslide 55 is retracted in the axial or upward direction as shown in FIG. 9 into the 26 main or master slide 54 so that it moves completely out 27 of the spout 29 and opening 28. At the same time, the 28 secondary subslide 53 retracts laterally to clear the 29 plug wall 37. Next, the main slide 54 moves laterally horizontally to the left in FIG. 9 carrying the primary 31 subslide 55 and secondary subslide 53 with it. Note that 32 the cap molding surface areas 58 of the main slide 33 adjacent the hinge 27 lie axially above the upper edge 33 34 of the spout 29 so that there is no interference between these bodies which would prevent this lateral motion.

1 This geometry may be achieved by slanting the deck 14 as 2 shown or by stepping this area so that it has a higher 3 elevation adjacent the hinge than at the area of the 4 spout. The main slide 54 is caused to move laterally a distance away from the flap 26 sufficient to completely 6 withdraw its surfaces that form the underside of the flap 7 out of any recesses of the flap. Thereafter, the cavity 8 block 52, carrying the main slide 54 and the subslide 55 9 is moved axially away from the core 51 to free the cap 10 for stripping from the core 51. The dashed lines in FIG.
11 1 indicate the parting lines between the primary subslide 12 55 and master slide 54. The sequence of movement of the 13 tooling parts is reversed from that described above when 14 the mold is closed for the next molding cycle. The master slide 54 and secondary subslide 53 provide for 16 escape of air between their mating surfaces to ensure a 17 complete filling of the mold cavity zone forming the plug 18 wall 37.
19 From the foregoing discussion and reference to FIG.
9, it will be seen that the cap 10 can be advantageously 21 molded with the flap open (at a position that is 22 generally parallel to the axis of the cap 10 or 23 perpendicular to the plane of a sealing surface area 43 24 or 44) and with the axially extending spout 29. By molding the cap 10 with the flap 26 open, the hydraulic 26 forces and area needed on the molding machine are reduced 27 and, therefore, more cavities can be provided on a given 28 tonnage capacity molding machine.
29 FIGS. 7 and 8 illustrate a second embodiment of the invention. In this embodiment, parts corresponding to 31 like parts in the embodiment of FIGS. 1 - 6 have been 32 identified with the same numerals. A dispensing aperture 33 60 is disposed in the end wall 13. The aperture 60 is 34 relatively small and is preferably circular in form. A
circular spout 61 surrounds the aperture 60 and extends 1 upwardly from the end wall 13. The spout 61 is generally 2 cylindrical in form but may have external or internal 3 draft angles if desired. The spout 61 has an internal 4 seal bead 62 extending circumferentially along an inner surface 63 of the spout (FIG. 8). The flap 26 has a 6 hollow cylindrical plug 66 arranged to fit into the spout 7 61 when the flap 26 is closed. The plug 66 is 8 dimensioned to fit into the sealing bead 62 with 9 sufficient interference to provide a fluid-tight seal therebetween. A cylindrical skirt 67 on the flap 26 is 11 concentric with the plug 66 and is proportioned to fit 12 snuggly over the spout 61 to provide a secondary, 13 preferably fluid tight, seal for the aperture 60 when the 14 flap 26 is closed onto the end wall 13. The cap 59 of FIGS. 7 and 8 can be molded with the same tooling 16 arrangement described in connection with FIG. 9. The 17 dotted lines in FIG. 7 represent the parting lines 18 between a subslide and a main slide. The cap 59 can be 19 used with viscous liquids, and/or squeezable containers.
While the invention has been shown and described 21 with respect to particular embodiments thereof, this is 22 for the purpose of illustration rather than limitation, 23 and other variations and modifications of the specific 24 embodiments herein shown and described will be apparent to those skilled in the art all within the intended 26 spirit and scope of the invention. For example, the 27 invention can be employed with closures that have other 28 configurations in plan view, besides round, such as 29 square, rectangular, or oval. The closure can be attached to a container, other than by screw threads, 31 such as by a push-on or push-in fit or by an adhesive or 32 welding process. The aperture in the end wall can, if 33 desired or necessary, be smaller in cross-section than 34 the cross-sectional area of the spout. Accordingly, the patent is not to be limited in scope and effect to the 1 specific embodiments herein shown and described nor in 2 any other way that is inconsistent with the extent to 3 which the progress in the art has been advanced by the 4 invention.

Claims

WHAT IS CLAIMED IS:

1. A one-piece thermoplastic screw-on closure for dispensing liquids from a bottle comprising an end wall, a neck, and a generally cylindrical skirt depending from the end wall, the skirt having internal threads for mating with external threads on the neck of the bottle, the end wall having a central region in which is formed an elongated dispensing aperture, the end wall having an underside on which is formed a circumferentially continuous bottle sealing surface area lying in a plane perpendicular to the axis of the cylindrical skirt, a flap for opening and closing the aperture, the flap being pivotally joined to the end wall by a living hinge, the axis of the hinge being generally perpendicular to the lengthwise direction of the aperture, the end wall having a first elevation above the plane of the sealing surface area adjacent an end of the aperture distal from the hinge and a second elevation above the plane of the sealing surface area greater than the first elevation adjacent an end of the aperture proximal to the hinge, the hinge having an elevation above the plane of the sealing surface area at least as high as said second elevation, a spout supporting said aperture, the spout having an elevation adjacent the distal end of the aperture substantially greater than the first elevation and less than the elevation of said hinge, the flap including a hollow plug proportional to fit into said spout and close said aperture in a fluid-tight manner.

2. A one-piece thermoplastic screw-on closure as set forth in claim 1, wherein the cap is molded with the flap generally upright and the hollow plug has a peripherally continuous wall molded by separate tool elements that extend along the periphery of the wall.

3. A one-piece thermoplastic screw-on closure as set forth in claim 1, wherein the hinge has a notch running lengthwise and being relatively small in comparison to the thickness of the hinge, whereby the notch ensures a precise location of the folding action of the hinge.

4. A one-piece injection-molded thermoplastic cap for dispensing liquids from a container comprising an end wall, a sealing surface area adjacent a periphery of the end wall for sealing a container, a dispensing opening in the end wall, a spout surrounding the opening, the spout extending upwardly from the end wall a distance substantially greater than the nominal wall thickness of the cap, a flap for opening and closing the aperture, a flap being pivotal on a living hinge on the end wall that is spaced inwardly from the periphery of the end wall.

5. A cap as set forth in claim 4, wherein the hinge lies in a plane generally parallel to a plane represented by said ,sealing surface area.

6. A cap as set forth in claim 5, wherein the hinge has a notch extending along its length to assure that the hinge folds at the notch.

7. A cap as set forth in claim 5, wherein said spout has an upper edge, said hinge being disposed in a plane above said upper spout edge.

8. A cap as set forth in claim 7, wherein said spout edge lies in a plane generally parallel to the plane of said sealing surface area.

9. A cap as set forth in claim 5, wherein the end wall surrounding said opening is inclined downwardly toward the plane of said sealing surface area with increasing distance from said hinge.

10. A cap as set forth in claim 4, wherein said end wall and sealing surface area are generally circular.

11. A cap as set forth in claim 10, including a cylindrical skirt depending from the periphery of said end wall.

12. A cap as set forth in claim 11, wherein said skirt has internal threads.

13. A cap as set forth in claim 12, wherein the sealing surface area is configured to provide a plug fit on the interior of a container mouth.

14. A cap as set forth in claim 4, wherein the flap has a wall formation for stopping fluid flow out of the opening when the flap is in a closed position adjacent the end wall.

15. A cap as set forth in claim 14, wherein said wall formation has the form of a hollow plug.

16. A cap as set forth in claim 15, wherein the hollow plug wall formation fits into the spout.

17. A cap as set forth in claim 16, wherein the plug wall formation forms a liquid-tight seal with a wall of the spout.

18. A cap as set forth in claim 17, wherein the wall formation is molded by mating tool elements that ensure complete fill in this zone of the cap by venting of air between these mating elements.

19. A cap as set forth in claim 4, wherein the spout is generally circular in a cross-sectional plane parallel to the plane of the sealing surface area.

20. A cap as set forth in claim 19, wherein the flap has a cylindrical formation for sealing the spout.

21. A cap as set forth in claim 20, wherein the flap has concentric cylindrical formations for sealing the spout.

22. A cap as set forth in claim 4, wherein said opening is elongated in a direction generally perpendicular to the hinge.

23. A cap as set forth in claim 22, wherein said opening is generally pear-shaped, with a minor end of the opening being proximal to the hinge.

24. A method of producing a liquid dispensing one-piece closure having as parts an end wall, a dispensing aperture through the end wall and a spout extending upwardly from the end wall, a peripheral skirt for attaching the closure to a container and a flap integrally attached to the top of the end wall by a living hinge for covering and uncovering the spout for dispensing comprising assembling mold elements to form a cavity to mold the parts of the cap, the mold cavity elements including a master slide and a subslide carried in the master slide, using the subslide to form the interior of the spout and the master slide to form an underside of the flap in an upstanding orientation generally perpendicular to the end wall and a portion of an upper side of the end wall situated between the spout and hinge, releasing the cap from the mold cavity by moving the subslide out of the spout and thereafter moving the master slide, carrying the subslide, away from the upstanding flap.

25. A method as set forth in claim 24, wherein the hinge is formed at a level above an upper edge of the spout.

26. A method as set forth in claim 25, including forming a projecting wall on the underside of the flap adapted to engage surface areas on the spout.

27. A method as set forth in claim 26, wherein the projecting wall on the flap is arranged to enter the spout.

28. A method as set forth in claim 27, wherein the projecting wall is partially formed by a second subslide carried by said master slide and partially by said master slide, said second subslide being moved in the slide direction of the master slide relative to the master slide.

29. A method as set forth in claim 24, wherein the end wall is formed on its underside with a container engaging surface extending in a horizontal plane and the upper surface of the end wall is formed at different levels, the level adjacent the hinge being higher than the level remote from the hinge.

30. A method of making one-piece dispensing closures comprising providing tooling elements that, when closed, collectively form a mold cavity defining the shape of the closure, the tooling elements including a master slide and a subslide carried in the master slide and being assembled on one or the other of a pair of platens, one of the platens being movable relative to the other, the cavity being arranged to form an end wall with at least one dispensing aperture and at least one flap integrally hinged to the end wall at a location inwardly from a periphery of the end wall and having a plug registerable with said at least one dispensing aperture as a pair when the flap is closed over the end wall, the aperture and plug pair being formed by tooling elements on a common platen whereby precise location of each plug with respect to its paired aperture is achieved, wherein the tooling elements use the subslide to form the interior of a spout surrounding each of the apertures and use the master slide to form an underside of the flap in an upstanding orientation generally perpendicular to the end wall and a portion of an upper side of the end wall situated between the spout and the flap hinge.