CA2466812A1 - System and method for calibrating a surgical instrument - Google Patents

System and method for calibrating a surgical instrument Download PDF

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Publication number
CA2466812A1
CA2466812A1 CA002466812A CA2466812A CA2466812A1 CA 2466812 A1 CA2466812 A1 CA 2466812A1 CA 002466812 A CA002466812 A CA 002466812A CA 2466812 A CA2466812 A CA 2466812A CA 2466812 A1 CA2466812 A1 CA 2466812A1
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CA
Canada
Prior art keywords
surgical instrument
calibration data
processor
surgical
actuator
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002466812A
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French (fr)
Other versions
CA2466812C (en
Inventor
Michael P. Whitman
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Covidien LP
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Individual
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Application filed by Individual filed Critical Individual
Publication of CA2466812A1 publication Critical patent/CA2466812A1/en
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Publication of CA2466812C publication Critical patent/CA2466812C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B90/00—Instruments, implements or accessories specially adapted for surgery or diagnosis and not covered by any of the groups A61B1/00 - A61B50/00, e.g. for luxation treatment or for protecting wound edges
    • A61B90/90—Identification means for patients or instruments, e.g. tags
    • A61B90/98—Identification means for patients or instruments, e.g. tags using electromagnetic means, e.g. transponders
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
    • A61B17/072—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
    • A61B17/072—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
    • A61B17/07207—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously the staples being applied sequentially
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/11—Surgical instruments, devices or methods, e.g. tourniquets for performing anastomosis; Buttons for anastomosis
    • A61B17/115—Staplers for performing anastomosis in a single operation
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
    • A61B2017/0046—Surgical instruments, devices or methods, e.g. tourniquets with a releasable handle; with handle and operating part separable
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
    • A61B2017/00477—Coupling
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
    • A61B2017/00681—Aspects not otherwise provided for
    • A61B2017/00725—Calibration or performance testing
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B5/00—Measuring for diagnostic purposes; Identification of persons
    • A61B5/02—Detecting, measuring or recording pulse, heart rate, blood pressure or blood flow; Combined pulse/heart-rate/blood pressure determination; Evaluating a cardiovascular condition not otherwise provided for, e.g. using combinations of techniques provided for in this group with electrocardiography or electroauscultation; Heart catheters for measuring blood pressure
    • A61B5/021—Measuring pressure in heart or blood vessels
    • A61B5/0215—Measuring pressure in heart or blood vessels by means inserted into the body
    • A61B5/02156—Calibration means
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B90/00—Instruments, implements or accessories specially adapted for surgery or diagnosis and not covered by any of the groups A61B1/00 - A61B50/00, e.g. for luxation treatment or for protecting wound edges
    • A61B90/90—Identification means for patients or instruments, e.g. tags

Abstract

If the components of a surgical instrument are not properly calibrated, errors may occur in the operation of the surgical instrument and consequently a control system for controlling the surgical instrument may lose its effectiveness.
This problem may be complicated where a variety of different types of surgical instruments are used with an electro-mechanical device. The present invention provides a system for calibrating a surgical instrument comprising: an electro-mechanical actuator including a memory unit storing at least predetermined calibration data for a number of different surgical instruments; a surgical instrument of the number of surgical instruments actuatable by the electro-mechanical actuator, the surgical instrument having first and second components that are moveable relative to each other; each surgical instrument including a memory unit storing at least predetermined calibration data corresponding to the surgical instrument, wherein the calibration data of each surgical instrument corresponds to a position of the surgical instrument, the position of the surgical instrument being a position of the first and second components relative to each other, wherein the calibration data of the surgical instrument includes a correction factor that corresponds to a difference between an actual amount of actuation required to actuate the surgical instrument from a first position to a second position, and an expected amount of actuation required to actuate the surgical instrument from the first position to the second position; and a processor configured to determine a position of the surgical instrument in accordance with at least one of the predetermined calibration data of the electro-mechanical actuator and the predetermined calibration data of the surgical instrument.

Claims (39)

What is claimed is:
1. A system for calibrating a surgical instrument comprising:
an electro-mechanical actuator;
a surgical instrument actuatable by the electro-mechanical actuator;
calibration data corresponding to the surgical instrument; and a processor configured to determine a position of the surgical instrument in accordance with the calibration data.
2. The system of claim 1, further comprising:
a sensor configured to provide a signal corresponding to a movement of the actuator, wherein the processor is further configured to process the signal from the sensor for determining a position of the surgical instrument.
3. The system of claim 2, wherein the sensor is a Hall-effect sensor.
4. The system of claim 1, wherein the surgical instrument has a first component actuatable by the actuator and a second component, the processor configured to determine a position of the first component relative to the second component.
5. The system of claim 1, wherein the actuator includes:
a motor; and a rotatable drive shaft couplable to the surgical instrument and the motor, wherein the processor is configured to determine the position of the surgical instrument in accordance with a number of rotations of the rotatable drive shaft.
6. The system of claim 1, wherein the calibration data includes data corresponding to a relative distance between a first component and a second component of the surgical instrument.
7. The system of claim 1, wherein the calibration data includes data correlating a movement of the actuator to a change in position of the surgical instrument.
8. The system of claim 1, wherein the surgical instrument includes a memory unit, the calibration data being stored in the memory unit of the surgical instrument.
9. The system of claim 1, wherein the processor includes a memory unit, the calibration data being stored in the memory unit of the processor.
10. The system of claim 1, wherein the processor includes a memory unit, the memory unit of the processor configured to store calibration data corresponding to a plurality of surgical instruments.
11. The system of claim 10, wherein the surgical instrument includes a memory unit storing identification data, the processor being configured to select, upon receiving the identification data corresponding to the surgical instrument, the calibration data corresponding to the surgical instrument.
12. The system of claim 1, wherein the surgical instrument is one of automatically and selectively actuated to a first position upon being attached to the actuator.
13. The system of claim 1, wherein the calibration data stored in the memory unit of the surgical instrument includes a correction factor.
14. The system of claim 13, wherein the processor is configured to determine a position of the surgical instrument in accordance with the correction factor.
15. The system of claim 13, wherein the correction factor corresponds to a difference between an actual amount of actuation required to actuate the surgical instrument from a first position to a second position, and an expected amount of actuation required to actuate the surgical instrument from the first position to the second position.
16. The system of claim 13, wherein the actuator includes a motor and a rotatable drive shaft couplable to the surgical instrument and the motor; and wherein the correction factor corresponds to a difference between an actual number of rotations of a drive shaft required to actuate the surgical instrument from a first position to a second position, and an expected number of rotations of a drive shaft required to actuate the surgical instrument from the first position to the second position.
17. A method for calibrating a surgical instrument attachable to an actuator, comprising the steps of:
providing to a processor calibration data corresponding to the surgical instrument; and determining, via the processor, a position of the surgical instrument.
18. The method of claim 17, further comprising the step of:
providing to the processor a signal corresponding to a movement of the actuator;
determining, via the processor, the position of the surgical instrument in accordance with the signal.
19. The method of claim 17, wherein the surgical instrument includes a first component and a second component, the processor determining a position of the first component relative to the second component.
20. The method of claim 17, wherein the calibration data includes a relative distance between a first component and a second component.
21. The method of claim 20, further comprising the step of disposing the surgical instrument in one of a fully-open position and a fully-closed position.
22. The method of claim 21, wherein the step of disposing the surgical instrument in one of the fully-open position and the fully-closed position is performed prior to the surgical instrument being attached to the actuator.
23. The method of claim 21, wherein the step of disposing the surgical instrument in one of the fully-open position and the fully-closed position is performed after the surgical instrument is attached to the actuator.
24. The method of claim 17, further comprising the step of:
providing a signal, via a sensor, corresponding to a movement of the actuator.
25. The method of claim 17, further comprising the step of:
actuating the surgical instrument by a motor via a rotatable drive shaft couplable to the surgical instrument and the motor.
26. The method of claim 24, further comprising the step of:
providing a signal, via a sensor, corresponding to a number of rotations of the rotatable drive shaft.
27. The method of claim 26, wherein the sensor is a Half-effect sensor.
28. The method of claim 17, wherein the step of providing calibration data includes providing data correlating a movement of the actuator to a change in the position of the surgical instrument.
29. The method of claim 17, wherein the step of providing calibration data includes providing calibration data stored in a memory unit of the surgical instrument.
30. The method of claim 29, wherein the step of providing calibration data stored in a memory unit of the surgical instrument includes providing a correction factor.
31. The method of claim 30, further comprising the step of determining the correction factor by determining a difference between ane actual amount of actuation required to actuate the surgical instrument from a first position to a second position, and an expected amount of actuation required to actuate the surgical instrument from the first position to the second position.
32. The method of claim 30, further comprising the step of:
actuating the surgical instrument by a motor via a rotatable drive shaft couplable to the surgical instrument and the motor, wherein the step of determining the correction factor includes determining a difference between an actual number of rotations of a drive shaft required to actuate the surgical instrument from a first position to a second position, and an expected number of rotations of a drive shaft required to actuate the surgical instrument from the first position to the second position.
33. The method of claim 17, wherein the step of providing calibration data includes providing calibration data stored in a memory unit of the processor.
34. A surgical attachment comprising:
a surgical instrument configured to be driven by an electro-mechanical driver; and a memory device storing calibration data corresponding to the surgical instrument.
35. The surgical attachment of claim 34, wherein the calibration data includes data corresponding to a relative distance between a first component and a second component of the surgical instrument.
36. The surgical attachment of claim 34, wherein the calibration data includes data correlating a movement of the electro-mechanical driver to a change in a position of the surgical instrument.
37. The surgical attachment of claim 34, wherein the calibration data stored in the memory device includes a correction factor.
33. The surgical attachment of claim 37, wherein the correction factor corresponds to a difference between an actual amount of actuation required to actuate the surgical instrument from a first position to a second position, and an expected amount of actuation required to actuate the surgical instrument from the first position to the second position.
39. The surgical attachment of claim 37, wherein the electro-mechanical driver includes a motor and a rotatable drive shaft couplable to the surgical instrument and the motor; and wherein the correction factor corresponds to a difference between an actual number of rotations of the drive shaft required to actuate the surgical instrument from a first position to a second position, and an expected number of rotations of the drive shaft required to actuate the surgical instrument from the first position to the second position.
CA2466812A 2001-12-04 2002-12-04 System and method for calibrating a surgical instrument Expired - Fee Related CA2466812C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US33754401P 2001-12-04 2001-12-04
US60/337,544 2001-12-04
PCT/US2002/038733 WO2003047450A2 (en) 2001-12-04 2002-12-04 System and method for calibrating a surgical instrument

Publications (2)

Publication Number Publication Date
CA2466812A1 true CA2466812A1 (en) 2003-06-12
CA2466812C CA2466812C (en) 2012-04-03

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Family Applications (1)

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CA2466812A Expired - Fee Related CA2466812C (en) 2001-12-04 2002-12-04 System and method for calibrating a surgical instrument

Country Status (8)

Country Link
US (3) US7803151B2 (en)
EP (1) EP1453432B1 (en)
JP (1) JP4458464B2 (en)
CN (2) CN100522096C (en)
AU (1) AU2002365604A1 (en)
CA (1) CA2466812C (en)
ES (1) ES2388729T3 (en)
WO (1) WO2003047450A2 (en)

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US10758225B2 (en) 2020-09-01
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