CA2470642A1 - Saline soluble inorganic fibres - Google Patents
Saline soluble inorganic fibres Download PDFInfo
- Publication number
- CA2470642A1 CA2470642A1 CA002470642A CA2470642A CA2470642A1 CA 2470642 A1 CA2470642 A1 CA 2470642A1 CA 002470642 A CA002470642 A CA 002470642A CA 2470642 A CA2470642 A CA 2470642A CA 2470642 A1 CA2470642 A1 CA 2470642A1
- Authority
- CA
- Canada
- Prior art keywords
- sio2
- cao
- zro2
- mgo
- thermal insulation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 title 1
- 239000011780 sodium chloride Substances 0.000 title 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract 37
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims abstract 32
- 229910052681 coesite Inorganic materials 0.000 claims abstract 20
- 229910052906 cristobalite Inorganic materials 0.000 claims abstract 20
- 229910052682 stishovite Inorganic materials 0.000 claims abstract 20
- 229910052905 tridymite Inorganic materials 0.000 claims abstract 20
- 239000000377 silicon dioxide Substances 0.000 claims abstract 18
- 238000009413 insulation Methods 0.000 claims abstract 17
- 235000012239 silicon dioxide Nutrition 0.000 claims abstract 17
- 239000000203 mixture Substances 0.000 claims abstract 12
- 239000000835 fiber Substances 0.000 claims abstract 11
- 229910000323 aluminium silicate Inorganic materials 0.000 claims abstract 5
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims abstract 5
- 229910052746 lanthanum Inorganic materials 0.000 claims abstract 5
- 229910052727 yttrium Inorganic materials 0.000 claims abstract 5
- 229910052684 Cerium Inorganic materials 0.000 claims abstract 3
- 229910052692 Dysprosium Inorganic materials 0.000 claims abstract 3
- 229910052691 Erbium Inorganic materials 0.000 claims abstract 3
- 229910052693 Europium Inorganic materials 0.000 claims abstract 3
- 229910052688 Gadolinium Inorganic materials 0.000 claims abstract 3
- 229910052689 Holmium Inorganic materials 0.000 claims abstract 3
- 229910052765 Lutetium Inorganic materials 0.000 claims abstract 3
- 229910052779 Neodymium Inorganic materials 0.000 claims abstract 3
- 229910052777 Praseodymium Inorganic materials 0.000 claims abstract 3
- 229910052772 Samarium Inorganic materials 0.000 claims abstract 3
- 229910052771 Terbium Inorganic materials 0.000 claims abstract 3
- 229910052775 Thulium Inorganic materials 0.000 claims abstract 3
- 229910052769 Ytterbium Inorganic materials 0.000 claims abstract 3
- 229910052706 scandium Inorganic materials 0.000 claims abstract 3
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims 10
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims 6
- 229910052593 corundum Inorganic materials 0.000 claims 6
- 229910001845 yogo sapphire Inorganic materials 0.000 claims 6
- 238000000034 method Methods 0.000 claims 3
- 239000003795 chemical substances by application Substances 0.000 claims 1
- MRELNEQAGSRDBK-UHFFFAOYSA-N lanthanum oxide Inorganic materials [O-2].[O-2].[O-2].[La+3].[La+3] MRELNEQAGSRDBK-UHFFFAOYSA-N 0.000 claims 1
- KTUFCUMIWABKDW-UHFFFAOYSA-N oxo(oxolanthaniooxy)lanthanum Chemical compound O=[La]O[La]=O KTUFCUMIWABKDW-UHFFFAOYSA-N 0.000 claims 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C13/00—Fibre or filament compositions
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C13/00—Fibre or filament compositions
- C03C13/06—Mineral fibres, e.g. slag wool, mineral wool, rock wool
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/0003—Linings or walls
- F27D1/0006—Linings or walls formed from bricks or layers with a particular composition or specific characteristics
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2213/00—Glass fibres or filaments
- C03C2213/02—Biodegradable glass fibres
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
Abstract
Thermal insulation is provided for use in applications requiring continuous resistance to temperatures of 1260 ~C without reaction with alumino-silicate firebricks, the insulation comprises fibres having a composition in wt% 65 %<SiO2 <86 %, MgO <10 %, 14 % < CaO < 28 %, A1203 <2 %, Zr02 <3 %, B203<5 %, P205 <5 %, 72 % <Si02+ZrO2+B203+5*P205, 95 % < Si02 + CaO + MgO + A1203 +Zr02 + B203 + P205. Addition of elements selected from the group Sc, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Y or mixtures thereof improves fibre quality and the strength of blankets made from the fibres.
Claims (19)
1. Thermal insulation for use in applications requiring continuous resistance to temperatures of 126O°C without reaction with alumino-silicate firebricks, the. insulation comprising fibres having a composition in wt%
72%<=SiO2 <86%
MgO <=2.5%
14% < CaO < 28%
A12O3 <2%
ZrO2 <3%
B2O3 <5%
P2O3; <5%
72% <SiO2+ZrO2+B2O3+5*P2O5 95% < SiO2 + CaO + MgO + A12O3 +ZrO2 + B2O3 + P2O5
72%<=SiO2 <86%
MgO <=2.5%
14% < CaO < 28%
A12O3 <2%
ZrO2 <3%
B2O3 <5%
P2O3; <5%
72% <SiO2+ZrO2+B2O3+5*P2O5 95% < SiO2 + CaO + MgO + A12O3 +ZrO2 + B2O3 + P2O5
2. Thermal insulation as claimed in Claim 1, in which the amount of MgO
present in the fibre is less than 1.75%.
present in the fibre is less than 1.75%.
3. Thermal insulation as claimed in any of Claims 1 to 2, in which the amount of CaO is in the range 18% < CaO < 26%.
4. Thermal insulation as claimed in Claim 1, in which 98% < SiO2 + CaO + MgO + A.12O3 +ZrO2 + B2Q3 + P2O5.
5. Thermal insulation as claimed in Claim 4, in which 98.5% < SiO2 + CaO + MgO + A12O3 +ZrO2 + B2O3 + P2O5.
6. Thermal insulation as claimed Claim 5, in which 99% .< SiO2 + CaO + MgO + A12O3 +ZrO2 + B2O3 + P2O5.
7. Thermal insulation as claimed in any of Claims 1 to 6, having the -composition:- .
72%<SiO2<8O%
18%< CaO<26%
0%< MgO<2.5%
0%<Al2O3<1%
0%<ZrO2 <1.5%
98.5% < SiO2 + CaO + MgO + Al2O3 +Zr42 + B2O3 + P2O5.
72%<SiO2<8O%
18%< CaO<26%
0%< MgO<2.5%
0%<Al2O3<1%
0%<ZrO2 <1.5%
98.5% < SiO2 + CaO + MgO + Al2O3 +Zr42 + B2O3 + P2O5.
8. Thermal insulation as claimed in any one of Claims 1 to 7, having the composition:-72% < SiO2 < 74%
24% < CaO <26%
24% < CaO <26%
9. A silicate fibre comprising:-65%<SiO2 <86%
MgO <10%
14% < CaO < 28%
Al2O3 <2%
ZrO2 <3%
B2O3 <5%
P2O5 <5%
72% <SiO2+ZrO2+B2O3+5*P2O5 95% < SiO2 + CaO + MgO + Al2O3 +ZrO2 + B2O3 + P2O5.
0.1 % < R2O3 <4%
where R is selected from the group Sc, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Y or mixtures thereof.
MgO <10%
14% < CaO < 28%
Al2O3 <2%
ZrO2 <3%
B2O3 <5%
P2O5 <5%
72% <SiO2+ZrO2+B2O3+5*P2O5 95% < SiO2 + CaO + MgO + Al2O3 +ZrO2 + B2O3 + P2O5.
0.1 % < R2O3 <4%
where R is selected from the group Sc, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Y or mixtures thereof.
10. A silicate fibre as claimed in Claim 9, in which R is La or Y or mixtures thereof.
11. A silicate fibre as claimed in Claim 10, in which R is La.
12. A silicate fibre as claimed in anyone of Claims 9 to 11, in which the amount of R2O3 is greater than 0.25%, more preferably > 0.5%, and still more preferably >1.0%.
13. A silicate fibre as claimed in any one of Claims 9 to 12, in which the amount of R2O3 is <2.5%, preferably <1.5% by weight.
14. A silicate fibre as claimed in any one of Claims 9 to 13, having the composition in wt%:-72%<SiO2<80%
18%< CaO<26%
0%< MgO<3%
0%<Al2O3<1%
0%<ZrO2 <1.5%
1% < R2O3 <2.5%
18%< CaO<26%
0%< MgO<3%
0%<Al2O3<1%
0%<ZrO2 <1.5%
1% < R2O3 <2.5%
15. A silicate fibre as claimed in Claim 14, in which R comprises La.
Agent's Ref FP-09-0575 - 2nd amendment
Agent's Ref FP-09-0575 - 2nd amendment
16. A silicate fibre as claimed in Claim 15, having the composition in wt%:-SiO2:- 73 ~ 0.5%
CaO:- 24 ~ 0.5%
La2O3:- 1.3 - 1.5%
Remaining components:- <2%, preferably <1.5%
CaO:- 24 ~ 0.5%
La2O3:- 1.3 - 1.5%
Remaining components:- <2%, preferably <1.5%
17. Thermal insulation comprising silicate fibres as claimed in any one of Claims 9 to 14.
X 8. Thermal insulation comprising wholly fibres as specified in any one of claims 1 to 16.
19. Thermal insulation as claimed in any of Claims 1 to 7, in which the thermal insulation is in the form of a blanket.
20. Thermal insulation as claimed in any of Claims 1 to 19, for use in applications requiring continuous resistance to temperatures of 1300°C
without reaction with alumino-silicate firebricks, 21. Use as thermal insulation, of a body comprising fibres as specified in any of Claims 1 to 6, in an application requiring continuous resistance to temperatures of 1260°C without reaction with alumino-silicate firebrick.
22. Use as claimed in Claim 21, in an application requiring continuous resistance to temperatures of 1300°C without reaction with alumino-silicate firebrick:
23. A method of improving the fiberisation of alkaline earth silicate fibres having a composition in wt%
65%<SiO2 <86%
MgO <10%
14% < CaO < 28%
Al2O3 <2%
ZrO2 <3%
B2O3 <5%
P2O5 <5%
72% <SiO2+ZrO2+B2O3+5*P2O5 95% < SiO2 + CaO + MgO + A12O3 +ZrO2 + B2O3 + P2O5 by inclusion in the components of the fibre of R2O3 in amounts ranging from 1% to 4% by weight, where R is selected from the group Sc, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Y or mixtures thereof.
X 8. Thermal insulation comprising wholly fibres as specified in any one of claims 1 to 16.
19. Thermal insulation as claimed in any of Claims 1 to 7, in which the thermal insulation is in the form of a blanket.
20. Thermal insulation as claimed in any of Claims 1 to 19, for use in applications requiring continuous resistance to temperatures of 1300°C
without reaction with alumino-silicate firebricks, 21. Use as thermal insulation, of a body comprising fibres as specified in any of Claims 1 to 6, in an application requiring continuous resistance to temperatures of 1260°C without reaction with alumino-silicate firebrick.
22. Use as claimed in Claim 21, in an application requiring continuous resistance to temperatures of 1300°C without reaction with alumino-silicate firebrick:
23. A method of improving the fiberisation of alkaline earth silicate fibres having a composition in wt%
65%<SiO2 <86%
MgO <10%
14% < CaO < 28%
Al2O3 <2%
ZrO2 <3%
B2O3 <5%
P2O5 <5%
72% <SiO2+ZrO2+B2O3+5*P2O5 95% < SiO2 + CaO + MgO + A12O3 +ZrO2 + B2O3 + P2O5 by inclusion in the components of the fibre of R2O3 in amounts ranging from 1% to 4% by weight, where R is selected from the group Sc, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Y or mixtures thereof.
18 24. A method as claimed in Claim 23, in which R is La or Y or mixtures thereof.
25. A method as claimed in Claim 24, in which R is La.
25. A method as claimed in Claim 24, in which R is La.
19
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0200162A GB2383793B (en) | 2002-01-04 | 2002-01-04 | Saline soluble inorganic fibres |
GB0200162.6 | 2002-01-04 | ||
PCT/GB2003/000003 WO2003059835A1 (en) | 2002-01-04 | 2003-01-02 | Saline soluble inorganic fibres |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2470642A1 true CA2470642A1 (en) | 2003-07-24 |
CA2470642C CA2470642C (en) | 2010-09-21 |
Family
ID=9928638
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA2470642A Expired - Lifetime CA2470642C (en) | 2002-01-04 | 2003-01-02 | Saline soluble inorganic fibres |
Country Status (17)
Country | Link |
---|---|
US (3) | US7470641B2 (en) |
EP (2) | EP1544177B1 (en) |
JP (2) | JP4744084B2 (en) |
KR (1) | KR100710686B1 (en) |
CN (2) | CN1868947A (en) |
AT (2) | ATE384690T1 (en) |
AU (1) | AU2003201632B2 (en) |
BR (2) | BR0318801B1 (en) |
CA (1) | CA2470642C (en) |
DE (2) | DE60301263T2 (en) |
ES (2) | ES2297540T3 (en) |
GB (1) | GB2383793B (en) |
MX (1) | MXPA04006500A (en) |
PL (1) | PL210855B1 (en) |
RU (1) | RU2303574C2 (en) |
WO (1) | WO2003059835A1 (en) |
ZA (1) | ZA200404146B (en) |
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