CA2481838A1 - Floorboards for floorings - Google Patents

Floorboards for floorings Download PDF

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Publication number
CA2481838A1
CA2481838A1 CA002481838A CA2481838A CA2481838A1 CA 2481838 A1 CA2481838 A1 CA 2481838A1 CA 002481838 A CA002481838 A CA 002481838A CA 2481838 A CA2481838 A CA 2481838A CA 2481838 A1 CA2481838 A1 CA 2481838A1
Authority
CA
Canada
Prior art keywords
floorboard
core
layer
surface layer
hdf
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002481838A
Other languages
French (fr)
Other versions
CA2481838C (en
Inventor
Darko Pervan
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Valinge Innovation AB
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2481838A1 publication Critical patent/CA2481838A1/en
Application granted granted Critical
Publication of CA2481838C publication Critical patent/CA2481838C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/04Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/02038Flooring or floor layers composed of a number of similar elements characterised by tongue and groove connections between neighbouring flooring elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/02Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board the layer being formed of fibres, chips, or particles, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/16Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of fibres or chips, e.g. bonded with synthetic resins, or with an outer layer of fibres or chips
    • E04F13/165Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of fibres or chips, e.g. bonded with synthetic resins, or with an outer layer of fibres or chips with an outer layer imitating natural stone, brick work, tiled surface or the like
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/02194Flooring consisting of a number of elements carried by a non-rollable common support plate or grid
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/04Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
    • E04F15/041Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members with a top layer of wood in combination with a lower layer of other material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/04Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
    • E04F15/041Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members with a top layer of wood in combination with a lower layer of other material
    • E04F15/042Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members with a top layer of wood in combination with a lower layer of other material the lower layer being of fibrous or chipped material, e.g. bonded with synthetic resins
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/04Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
    • E04F15/045Layered panels only of wood
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/06Flooring or floor layers composed of a number of similar elements of metal, whether or not in combination with other material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/08Flooring or floor layers composed of a number of similar elements only of stone or stone-like material, e.g. ceramics, concrete; of glass or with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass
    • E04F15/082Flooring or floor layers composed of a number of similar elements only of stone or stone-like material, e.g. ceramics, concrete; of glass or with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass in combination with a lower layer of other material
    • E04F15/087The lower layer being of organic plastic with or without reinforcements or filling materials
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/10Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/102Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials of fibrous or chipped materials, e.g. bonded with synthetic resins
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/10Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/105Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials of organic plastics with or without reinforcements or filling materials
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/10Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/107Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/18Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/181Insulating layers integrally formed with the flooring or the flooring elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/18Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/20Separately-laid insulating layers; Other additional insulating measures; Floating floors for sound insulation
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/01Joining sheets, plates or panels with edges in abutting relationship
    • E04F2201/0153Joining sheets, plates or panels with edges in abutting relationship by rotating the sheets, plates or panels around an axis which is parallel to the abutting edges, possibly combined with a sliding movement
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/05Separate connectors or inserts, e.g. pegs, pins, keys or strips
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • E04F2290/041Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise
    • E04F2290/042Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise with a facing or top layer for sound insulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/19Sheets or webs edge spliced or joined
    • Y10T428/192Sheets or webs coplanar
    • Y10T428/195Beveled, stepped, or skived in thickness
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/25Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles

Abstract

Floorboards for making a floating floor have a core (30) which comprises at least two layers of material (L1, L2), which are arranged at different distances from the surface layer (31), and which differ in respect of materi al properties or material composition. Semi manufactures for making such floorboards are also disclosed.

Claims (20)

1. A floorboard for making a laminate flooring, the floorboard having a core (30) and a surface layer (31), comprising a thermosetting resin, arranged on an upper side of the core, characterized in that the core comprises at least two joined layers of material (L1, L2), which are arranged at different distances from the surface layer, and which differ in respect of material properties or material composition, and in that a first core layer (L1), closest to the surface layer (31), comprises HDF or MDF.
2. The floorboard as claimed in claim 1, characterized in that the surface layer (31) is a direct laminate.
3. The floorboard as claimed in claim 1 or 2, characterized by connecting means, arranged along at least two opposite edge portions of said floorboard, for connecting said floorboard with a substantially similar floorboard in a vertical direction (D1) perpendicular to said surface layer (31) and in a horizontal direction (D2) perpendicular to said vertical direction (D1) and to said edge portions.
4. The floorboard as claimed in claim 3, characterized in that the said connecting means are designed for connecting the floorboard (1) with said substantially similar floorboard (1') by inward angling and/or snapping-in to a locked position.
5. The floorboard as claimed in any one of the preceding claims, characterized in that the core comprises a sound absorbing or reducing layer (L3).
6. The floorboard as claimed in claim 5, characterized in that said sound absorbing or reducing layer (L3) is arranged in an upper part of said floorboard.
7. The floorboard as claimed in claim 6, characterized in that said floorboard comprises vertical locking means (21, 22) for connecting said floorboard with a substantially similar floorboard in a vertical direction (D1) perpendicular to said surface layer (31), and in that said sound absorbing or reducing layer (L3) is arranged at a vertical level between said surface layer (31) and an upper part of said vertical locking means (21, 22).
8. The floorboard as claimed in any one of claims 5-7, characterized in that said sound absorbing or reducing layer (L3) comprises rubber or a rubber-like material.
9. The floorboard as claimed in any one of claims 5-7, characterized in that said sound absorbing or reducing layer comprises cork.
10. the floorboard as claimed in any one of the preceding claims, characterized in that a first core layer (L1) comprises HDF, a second core layer (L2), arranged below said first core layer, comprises HDF, and in that a third core layer (L3), arranged between said first and second core layers, comprises cork.
11. The floorboard as claimed in any one of claims 1-9, characterized in that said first core layer (L1) comprises HDF, and in that a second core layer (L2) comprises particle board.
12. The floorboard as claimed in any one of claims 1-9, characterized in that said first core layer (L1) comprises HDF, and in that a second core layer (L2) comprises MDF.
13. A semi manufacture (3) for manufacturing floor-boards (1, 1') for laminate flooring, said semi -manufacture having a core (30), and a surface layer (31), comprising a thermosetting resin, arranged on an upper side of the core, characterized in that the core comprises at least two layers of material (L1, L2), which are arranged at different distances from the surface layer, and which differ in respect of material properties or material composition, and in that a core layer (L1) closest to the surface layer comprises HDF or MDF.
14. A floorboard for making a wood flooring, the floorboard having a core (30) comprising wood lamellae and a surface layer (31) arranged on an upper side of the core , characterized in that the core comprises at least two layers of material (L1, L2), which are arranged at different distances from the surface layer, and which differ in respect of material properties or material composition, and in that a core layer (L1) closest to the surface layer comprises HDF or MDF, wherein said surface layer (31) is a wood veneer, which is arranged on said HDF or MDF layer.
15. The floorboard as claimed in claim 14, characterized in that a thickness of said surface layer (31) is less than 2 mm and preferably between 0.6 and 1.5 mm.
16. The floorboard as claimed in claim 14 or 15, characterized by connecting means, arranged along at least two opposite edge portions of said floorboard, for connecting said floorboard with a substantially similar floorboard in a vertical direction (D1) perpendicular to said surface layer (31) and in a horizontal direction (D2) perpendicular to said vertical direction (D1) and to said edge portions.
17. The floorboard as claimed in claim 16, characterized in that the said connecting means are designed for connecting the floorboard (1) with said substantially similar floorboard (1') by inward angling and/or snapping-in to a locked position.
18. The floorboard as claimed in any one of claims 14 -17, characterized in that the core comprises a sound absorbing or reducing layer.
19. The floorboard as claimed in claim 18, characterized in that the sound absorbing or reducing layer comprises rubber, a rubber-like material or cork.
20. A semi manufacture (3) for manufacturing floor-boards (1, 1') for wood flooring, said semi manufacture having a core (30) comprising wood lamellae and a surface layer (31) arranged on an upper side of the core, characterized in that the core comprises at least two layers of material (L1, L2), which are arranged at different distances from the surface layer, and which differ in respect of material properties or material composition, and in that a core layer (L1) closest to the surface layer comprises HDF or MDF, wherein said surface layer (31) is a wood veneer, which is arranged on said HDF or MDF layer.
CA2481838A 2002-04-08 2003-04-08 Floorboards for floorings Expired - Fee Related CA2481838C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
SE0201059-3 2002-04-08
SE0201059A SE525657C2 (en) 2002-04-08 2002-04-08 Flooring boards for floating floors made of at least two different layers of material and semi-finished products for the manufacture of floorboards
PCT/SE2003/000565 WO2003087498A1 (en) 2002-04-08 2003-04-08 Floorboards for floorings

Publications (2)

Publication Number Publication Date
CA2481838A1 true CA2481838A1 (en) 2003-10-23
CA2481838C CA2481838C (en) 2011-11-29

Family

ID=20287521

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2481838A Expired - Fee Related CA2481838C (en) 2002-04-08 2003-04-08 Floorboards for floorings

Country Status (23)

Country Link
US (4) US8245477B2 (en)
EP (2) EP1497511B1 (en)
JP (1) JP2005522605A (en)
KR (1) KR101011104B1 (en)
CN (1) CN100447361C (en)
AT (1) ATE491850T1 (en)
AU (1) AU2003230476B2 (en)
BR (1) BR0308961B1 (en)
CA (1) CA2481838C (en)
DE (1) DE60335354D1 (en)
DK (1) DK1497511T3 (en)
ES (1) ES2357562T3 (en)
IL (2) IL164239A0 (en)
NO (1) NO336591B1 (en)
NZ (1) NZ536218A (en)
PL (1) PL209562B1 (en)
PT (1) PT1497511E (en)
RU (1) RU2307219C2 (en)
SE (1) SE525657C2 (en)
SI (1) SI1497511T1 (en)
UA (1) UA79459C2 (en)
WO (1) WO2003087498A1 (en)
ZA (1) ZA200408317B (en)

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