CA2501777A1 - Electronic module comprising an element exposed on one surface and method for making same - Google Patents

Electronic module comprising an element exposed on one surface and method for making same Download PDF

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Publication number
CA2501777A1
CA2501777A1 CA002501777A CA2501777A CA2501777A1 CA 2501777 A1 CA2501777 A1 CA 2501777A1 CA 002501777 A CA002501777 A CA 002501777A CA 2501777 A CA2501777 A CA 2501777A CA 2501777 A1 CA2501777 A1 CA 2501777A1
Authority
CA
Canada
Prior art keywords
module
window
sheet
insulating sheet
face
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002501777A
Other languages
French (fr)
Other versions
CA2501777C (en
Inventor
Francois Droz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nagravision SARL
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Individual filed Critical Individual
Publication of CA2501777A1 publication Critical patent/CA2501777A1/en
Application granted granted Critical
Publication of CA2501777C publication Critical patent/CA2501777C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • G06K19/077—Constructional details, e.g. mounting of circuits in the carrier
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • G06K19/072—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips the record carrier comprising a plurality of integrated circuit chips
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
    • B32B37/0023—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality around holes, apertures or channels present in at least one layer
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • G06K19/077—Constructional details, e.g. mounting of circuits in the carrier
    • G06K19/07743—External electrical contacts
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • G06K19/077—Constructional details, e.g. mounting of circuits in the carrier
    • G06K19/07745—Mounting details of integrated circuit chips
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/34—Inserts
    • B32B2305/342—Chips
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2425/00—Cards, e.g. identity cards, credit cards
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2519/00—Labels, badges
    • B32B2519/02—RFID tags
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
    • B32B37/18—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of discrete sheets or panels only
    • B32B37/182—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of discrete sheets or panels only one or more of the layers being plastic
    • B32B37/185—Laminating sheets, panels or inserts between two discrete plastic layers
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001—Technical content checked by a classifier
    • H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49124—On flat or curved insulated base, e.g., printed circuit, etc.
    • Y10T29/49126—Assembling bases
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49124—On flat or curved insulated base, e.g., printed circuit, etc.
    • Y10T29/4913—Assembling to base an electrical component, e.g., capacitor, etc.

Abstract

This invention concerns a manufacturing method for an electronic module and a module manufactured according to this method that includes an assembly with two insulating sheets (2, 9) and an electronic element (3). A first insulating sheet (2) constituting one of the faces of the module including at least one window (4) in which the electronic element (3) is housed, one face of said element (3) levelling the surface of said first sheet (2) and appearing on the exterior face of the module. The second insulating sheet (9) constitutes the other face of the module. The module is characterized in that it includes an adhesive film (5) which extends over a region covering at least the outline of the window (4) of the element (3) and is situated in a region situated between the first sheet (2) and the second sheet (9).

The module can also include at least one electronic circuit (6) placed between the two insulating sheets (2, 9) and connected to the element (3) on the conductive connection areas (13) located on the interior face of the element (3).

The aim of this invention consists in avoiding the appearance of undesirable residues on the exterior face of the module in the vicinity of the element (3). These residues that originate from the infiltration of a filling material (8) through the window (4) and/or the element (3) which is housed there.

Claims (22)

1. Manufacturing method of an electronic module including at least one insulating sheet (2) on each of its faces and at least one element (3) having a levelled face on the exterior surface of the module, characterized by the following steps:
- placing a first insulating sheet (2) on a work surface (1), said sheet (2) includes at least one window (4) in which an element (3) will be housed, - inserting the element (3) in the window (4) of the insulating sheet (2), - stacking a protection film (5) extending over a region covering at least the outline of the window (4), said protection film (5) is coated or made up of an adhesive substance active either at room temperature, or activated under the effect of heat and/or pressure, said protection film is called adhesive film, - laminating the assembly previously formed.
- stacking then laminating a second insulating sheet (9) on the assembly formed by the first insulating sheet (2), the element (3) and the protection film (5), said second insulating sheet (9) constituting the second face of the module.
2. Method according to claim 1 characterized in that the outline of the window (4) of the insulating sheet (2) adapts to the outline of the element (3).
3. Manufacturing method of a module according to claims 1 and 2, wherein the element (3) is thicker than a first insulating sheet (2a) and housed in the window (4a), characterized in that several insulating sheets (2a, 2b, 2c) are stacked, with the outlines of the windows (4a, 4b, 4c) of each sheet coinciding, and the total thickness of the stack being approximately the same as that of the element (3) housed in the windows (4a, 4b, 4c) of each sheet (2a, 2b, 2c), the adhesive film being placed on the stack (2a, 2b, 2c) by covering at least the outline of the window (4c) of the last sheet (2c) of the stack.
4. Manufacturing method of a module according to claim 1, wherein the element (3) is thicker than a first insulating sheet (2a) and housed in the window (4a), characterized in that the adhesive film (5) is placed on the element (3) in such a way as to also extend over the outline of the window (4a) of said first sheet (2a), the supplementary sheets (2b, 2c) each provided with a window (4b, 4c) are stacked, the outline of the windows (4b, 4c) of each sheet coinciding with the outline of the window (4a) of the first sheet (2a), and the thickness of the assembly of sheets (2a, 2b, 2c) is approximately the same as the thickness of the element (3).
5. Method according to claims 3 and 4, characterized in that a second insulating sheet (9) is stacked then laminated onto the assembly formed by the first sheet(s) (2, 2a, 2b, 2c), the element (3) and the protection film (5), said second insulating sheet (9) constituting the second face of the module.
6. Method according to claim 1, characterized in that the element (3) inserted in the window (4) of the insulating sheet (2) is made up of an electronic component.
7. Method according to claim 1, characterized in that the element (3) inserted in the window (4) of the insulating sheet (2) is constituted by an inert core to be removed at the end of the module manufacturing process, leaving a cavity having the form of the core previously inserted on one of the faces of said module, said cavity being used for the subsequent insertion of an electronic component.
8. Module manufacturing method according to claims 1 and 6, wherein the element (3) has a first face that levels the exterior surface of the module, and a second face presenting the conductive areas (13) for connection, the module furthermore including an electronic circuit (6), characterized by the following supplementary steps that are carried out after the stacking of the protection film (5):
- placing the electronic circuit (6) in an area near the window (4) containing the element (3), - connecting the connection areas (13) of the element (3) to the electronic circuit (6), - distributing a layer of filling material (8) over the protection film (5), over the insulating sheet (2) and over the electronic circuit (6), - stacking a second insulating sheet (9) on the layer of filling material (8), - laminating the previously formed assembly.
9. Module manufacturing method according to claims 1 and 7, said module including an electronic circuit (6), characterized by the following supplementary steps that are carried out after the stacking of the protection film (5):
- placing the electronic circuit (6) in an area near the window (4) containing the element (3), - distributing a layer of filling material (8) over the protection film (5), over the insulating sheet (2) and over the electronic circuit (6), - stacking a second insulating sheet (9) on the layer of filling material(8), - laminating the previously formed assembly.
10. Method according to claim 9, characterized in that prior to the distribution of the filling material layer, conductive connection areas are placed on the interior face of the element (3) opposite the face that levels the exterior surface of the module, said connection areas (13) are then connected to the electronic circuit (6).
11. Method according to claim 9, characterized in that the electronic circuit (6) includes connections (7) ending on the interior face of the element (3) opposite the face that levels the exterior surface of the module.
12. Method according to claims 8 and 9, characterized in that, prior to the application of the protection film (5) on the insulating sheet assembly (2) and element (3), the electronic circuit (6) is placed on said protection film (5) and the protection film assembly (5) and electronic circuit (6) are applied onto the insulating sheet (2) and element (3) assembly.
13. Method according to one of the claims 8, 10 or 12, characterized in that the protection film (5) includes at least one window (10) situated opposite the connection areas (13) of the element (3).
14. Method according to claim 8, characterized in that the first insulating sheet (2) includes a cavity (11), the outline of said cavity (11) adapting to the outline of the electronic circuit (6) which will be placed in said cavity (11).
15. Electronic module including an assembly of two insulating sheets (2, 9) and an element (3), a first insulating sheet (2) constituting one of the faces of the module including at least one window (4) in which the element (3) is housed, one face of said element (3) levelling the surface of said first sheet (2) and appearing on the exterior face of the module, and the second insulating sheet (9) constituting the other face of the module, characterized in that it includes an adhesive film (5) which extends over a region covering at least the outline of the window (4) of the element (3) and being situated in a region situated between the first sheet (2) and the second sheet (9).
16. Electronic module according to claim 15, characterized in that it includes at least one electronic circuit (6) placed between both insulating sheets (2, 9) and is connected to the element (3) on the connection conduction areas (13) situated on the interior face of the element (3).
17. Electronic module according to claims 15 and 16, characterized in that the adhesive film (5) includes a window (10) opposite the conductive connection areas (13) of the element (3), the outline of said window (10) adapting to the outline of the zone occupied by said connection areas (13).
18. Electronic module according to one of the claims 15 to 17, characterized in that a layer of filling material (8) extends between both insulating sheets (2, 9) and covers all or part of the adhesive film (5) and the electronic circuit (6).
19. Electronic module according to one of the claims 15 to 18, characterized in that the exterior faces of the insulating sheets (2, 9) constituting the exterior module faces include a decoration or a marking.
20. Electronic module according to claim 15, characterized in that the element (3) is constituted by an inert core to be removed leaving a cavity taking the form of the previously inserted core, on one of the faces of said module, said cavity to be used for the subsequent insertion of a fixed or removable electronic component.
21. Electronic module according to one of the claims 15 to 20, characterized in that the bottom of the resultant cavity, after the element (3) has been removed, includes conductive contact areas connected to the electronic circuit (6).
22. Electronic module according to one of the claims 15 to 19, characterized in that the element (3) is constituted by an electronic component.
CA2501777A 2002-10-11 2003-10-10 Electronic module comprising an element exposed on one surface and method for making same Expired - Fee Related CA2501777C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
CH16902002 2002-10-11
CH20021690/02 2002-10-11
PCT/IB2003/004481 WO2004034320A1 (en) 2002-10-11 2003-10-10 Electronic module comprising an element exposed on one surface and method for making same

Publications (2)

Publication Number Publication Date
CA2501777A1 true CA2501777A1 (en) 2004-04-22
CA2501777C CA2501777C (en) 2011-11-29

Family

ID=32075147

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2501777A Expired - Fee Related CA2501777C (en) 2002-10-11 2003-10-10 Electronic module comprising an element exposed on one surface and method for making same

Country Status (19)

Country Link
US (1) US7710732B2 (en)
EP (1) EP1559068B1 (en)
JP (1) JP4347218B2 (en)
KR (1) KR100988971B1 (en)
CN (1) CN100481121C (en)
AR (1) AR041581A1 (en)
AT (1) ATE397255T1 (en)
AU (1) AU2003264824B2 (en)
BR (1) BR0314472A (en)
CA (1) CA2501777C (en)
DE (1) DE60321373D1 (en)
ES (1) ES2308033T3 (en)
MX (1) MXPA05003717A (en)
MY (1) MY130783A (en)
PA (1) PA8584401A1 (en)
PT (1) PT1559068E (en)
RU (1) RU2316817C2 (en)
TW (1) TWI326844B (en)
WO (1) WO2004034320A1 (en)

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WO2008082617A2 (en) 2006-12-29 2008-07-10 Solicore, Inc. Mailing apparatus for powered cards
DE102008019571A1 (en) * 2008-04-18 2009-10-22 Giesecke & Devrient Gmbh Chip card and method for its production
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SI2341471T1 (en) * 2009-12-28 2013-06-28 Nagraid S.A. Method for manufacturing electronic cards
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US8717186B2 (en) * 2012-06-28 2014-05-06 Xunwei Zhou Detection of swelling in batteries
EP3339007A1 (en) * 2014-12-22 2018-06-27 MAGNA STEYR Fahrzeugtechnik AG & Co KG Method and device for producing a sandwich component
EP3259708A1 (en) * 2015-02-20 2017-12-27 Nid Sa Method for producing a device comprising at least one electronic element associated with a substrate and an antenna
US10984304B2 (en) 2017-02-02 2021-04-20 Jonny B. Vu Methods for placing an EMV chip onto a metal card
FR3063555B1 (en) * 2017-03-03 2021-07-09 Linxens Holding CHIP CARD AND PROCESS FOR MANUFACTURING A CHIP CARD
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Also Published As

Publication number Publication date
RU2005110187A (en) 2006-03-27
CN1703718A (en) 2005-11-30
MY130783A (en) 2007-07-31
DE60321373D1 (en) 2008-07-10
MXPA05003717A (en) 2005-06-17
TW200409039A (en) 2004-06-01
JP4347218B2 (en) 2009-10-21
ES2308033T3 (en) 2008-12-01
EP1559068B1 (en) 2008-05-28
EP1559068A1 (en) 2005-08-03
ATE397255T1 (en) 2008-06-15
PA8584401A1 (en) 2005-02-04
JP2006503424A (en) 2006-01-26
US7710732B2 (en) 2010-05-04
BR0314472A (en) 2005-07-26
AU2003264824A1 (en) 2004-05-04
AR041581A1 (en) 2005-05-18
US20060124350A1 (en) 2006-06-15
CA2501777C (en) 2011-11-29
KR100988971B1 (en) 2010-10-20
PT1559068E (en) 2008-08-06
CN100481121C (en) 2009-04-22
TWI326844B (en) 2010-07-01
AU2003264824B2 (en) 2009-06-11
WO2004034320A1 (en) 2004-04-22
RU2316817C2 (en) 2008-02-10
KR20050067173A (en) 2005-06-30

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Effective date: 20201013