CA2506435A1 - Optical tube assembly having a dry insert and methods of making the same - Google Patents

Optical tube assembly having a dry insert and methods of making the same Download PDF

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Publication number
CA2506435A1
CA2506435A1 CA002506435A CA2506435A CA2506435A1 CA 2506435 A1 CA2506435 A1 CA 2506435A1 CA 002506435 A CA002506435 A CA 002506435A CA 2506435 A CA2506435 A CA 2506435A CA 2506435 A1 CA2506435 A1 CA 2506435A1
Authority
CA
Canada
Prior art keywords
tube assembly
optical
optical tube
ribbon
optical waveguide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002506435A
Other languages
French (fr)
Other versions
CA2506435C (en
Inventor
Jason C. Lail
David W. Chiasson
Jody L. Greenwood
David A. Seddon
Thomas Ottmann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Corning Research and Development Corp
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2506435A1 publication Critical patent/CA2506435A1/en
Application granted granted Critical
Publication of CA2506435C publication Critical patent/CA2506435C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4429Means specially adapted for strengthening or protecting the cables
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4429Means specially adapted for strengthening or protecting the cables
    • G02B6/443Protective covering
    • G02B6/4432Protective covering with fibre reinforcements
    • G02B6/4433Double reinforcement laying in straight line with optical transmission element
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4429Means specially adapted for strengthening or protecting the cables
    • G02B6/44384Means specially adapted for strengthening or protecting the cables the means comprising water blocking or hydrophobic materials
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4403Optical cables with ribbon structure

Abstract

An optical tube assembly (10) having at least one optical waveguide (12), at least one dry insert (14), and a tube (18). In one embodiment, the dry insert (14) has a first layer (14a) and a second layer (14b). The first layer is a polyurethane foam and the second layer is a water-swellable layer, wherein the dry insert is disposed within the tube (18) and generally surrounds the at least one optical waveguide (12).

Claims (60)

THAT WHICH IS CLAIMED:
1. An optical tube assembly comprising:
a tube;
at least one optical waveguide, the optical waveguide being disposed in the tube; and at least one dry insert, the at least one dry insert having a first layer and a second layer, the first layer being a polyurethane foam and the second layer being a water-swellable layer, wherein the dry insert is disposed within the tube and generally surrounds the at least one optical waveguide.
2. The optical tube assembly of claim 1, the at least one dry insert being compressed at least 10 percent or more for coupling the at least one optical waveguide to an interior surface of the tube.
3. The optical tube assembly of claim 1, the compression of the foam tape being about 90% or less for coupling the at least one optical waveguide to the interior surface of the tube.
4. The optical tube assembly of claim 1, the polyurethane foam being an open cell ether-based polyurethane foam.
5. The optical tube assembly of claim 1, the water-swellable layer being a water-swellable tape.
6. The optical tube assembly of claim 5, the water-swellable tape having a first water-swellable component and a second water-swellable component.
7. The optical tube assembly of claim 1, further comprising one or more materials selected from the group of adhesives, glues, elastomers, and polymers for attaching the at least one dry insert to the tube.
8. The optical tube assembly of claim 1, the at least one optical waveguide being a portion of a fiber optic ribbon, the fiber optic ribbon having a positive excess ribbon length (ERL).
9. The optical tube assembly of claim 1, the polyurethane foam having a density in the range of about 1 lb/ft3 to about 3 lb/ft3.
10. The optical tube assembly of claim 1, the at least one optical waveguide having a normalized ribbon pull-out force between about 0.5 N/m and about 5.0 N/m.
11. The optical tube assembly of claim 1, the at least one optical waveguide having a normalized pull-out force between about 1 N/m and about 4 N/m.
12. The optical tube assembly of claim 1, the at least one optical waveguide being a portion of a ribbon, the ribbon having a normalized ribbon pull-out force between about 0.5 N/m and about 5.0 N/m.
13. The optical tube assembly of claim 1, the at least one optical waveguide being a portion of a ribbon, the ribbon having a normalized pull-out force between about 1 N/m and about 4 N/m.
14. The optical tube assembly of claim 1, the at least one dry insert having an uncompressed height h of about 5 mm or less.
15. The optical tube assembly of claim 1, the optical tube assembly being a portion of a fiber optic cable.
16. The optical tube assembly of claim 15, the fiber optic cable having a normalized ribbon coupling force between about 0.5 N/m and about 5 N/m.
17. The optical tube assembly of claim 1, the optical tube assembly being a portion of a fiber optic cable, the fiber optic cable having an armor tape.
18. The optical tube assembly of claim 1, the at least one optical waveguide being a portion of a ribbon stack having at least one corner optical waveguide, the at least corner optical waveguide having a MAC number of about 7.35 or less.
19. The optical tube assembly of claim 1, the tube being formed from a bimodal material.
20. The optical tube assembly of claim 1, the at least one optical fiber having an excess fiber length.
21. An optical tube assembly comprising:
a tube, the tube having an interior surface;
at least one optical waveguide, the at least one optical waveguide being disposed within the tube and having a positive excess length compared with the tube; and at least one dry insert, the at least one dry insert having at least two laminated layers generally surrounding the at least one optical waveguide, thereby forming a core that is disposed within the tube, the at least one dry insert act to couple the at least one optical waveguide to the interior surface of the tubewhile cushioning the at least one optical waveguide, thereby maintaining an optical attenuation below about 0.4 dB/km.
22. The optical tube assembly of claim 21, the two laminated layers comprising a compressible layer and at least one water-swellable layer.
23. The optical tube assembly of claim 22, the compressible layer being a polyurethane foam tape that is compressed by about 10% or more.
24. The optical tube assembly of claim 22, the compressible layer being a polyurethane foam tape that is compressed by about 90% or less.
25. The optical tube assembly of claim 21, one of the two laminated layers comprising an open cell ether-based polyurethane foam.
26. The optical tube assembly of claim 21, one of the two laminated layers being a water-swellable tape.
27. The optical tube assembly of claim 21, one of the two laminated layers being a water-swellable layer having a first water-swellable component and a second water-swellable component.
28. The optical tube assembly of claim 21, further comprising one or more materials selected from the group of adhesives, glues, elastomers, and polymers for attaching the at least one dry insert to the tube.
29. The optical tube assembly of claim 21, the at least one optical waveguide having a normalized pull-out force between about 0.5 N/m and about 5.0 N/m.
30. The optical tube assembly of claim 21, the at least one optical waveguide having a normalized pull-out force between about 1 N/m and about 4 N/m.
31. The optical tube assembly of claim 21, the at least one optical waveguide being a portion of a ribbon, the ribbon having a normalized pull-out force between about 0.5 N/m and about 5.0 N/m.
32. The optical tube assembly of claim 21, the at least one optical waveguide being a portion of a ribbon, the ribbon having a normalized pull-out force between about 1 N/m and about 4 N/m.
33. The optical tube assembly of claim 21, the at least one dry insert having an uncompressed height of about 5 mm or ' less.
34. The optical tube assembly of claim 21, the at least one optical waveguide being a portion of a fiber optic ribbon, the fiber optic ribbon having a positive excess ribbon length (ERL).
35. The optical tube assembly of claim 21, the polyurethane foam having a density in the range of about 1 lb/ft3 to about 3 lb/ft3.
36. The optical tube assembly of claim 21, the optical tube assembly being a portion of a fiber optic cable.
37. The optical tube assembly of claim 34, the fiber optic cable having a normalized ribbon coupling force between about 0.5 N/m and about 5 N/m.
33. The optical tube assembly of claim 21, the optical tube assembly being a portion of a fiber optic cable, the fiber optic cable having an armor tape.
39. The optical tube assembly of claim 21, the at least one optical waveguide being a portion of a ribbon stack having at least one corner optical waveguide, the at least corner optical waveguide having a MAC number of about 7.35 or less.
40. The optical tube assembly of claim 21, the tube being formed from a bimodal material.
41. The optical tube assembly of claim 21, the at least one optical fiber having an excess fiber length.
42. An optical tube assembly comprising:
a tube;
at least one optical waveguide; and at least one dry insert, the at least one dry insert having a polyurethane foam layer, wherein the at least one dry insert and the at least one optical waveguide form a core disposed within the tube, wherein the at least one optical waveguide has a normalized pull-out force between about 0.5 N/m and about 5.0 N/m.
43. The optical tube assembly of claim 42, the normalized pull-out force being between about 1 N/m and about 4 N/m.
44. The optical tube assembly of claim 42, the at least one optical waveguide being a portion of a ribbon, the ribbon having the normalized pull-out force.
45. The optical tube assembly of claim 44, the normalized pull-out force of the ribbon being between about 1 N/m and about 4 N/m.
46. The optical tube assembly of claim 42, the at least one dry insert comprising an open cell ether-based polyurethane foam layer and at least one water-swellable layer.
47. The optical tube assembly of claim 46, the water-swellable layer being a water-swellable tape.
48. The optical tube assembly of claim 42, the polyurethane foam layer being compressed by about 100 or more.
49. The optical tube assembly of claim 42, the polyurethane foam layer being compressed by about 90% or less.
50. The optical tube assembly of claim 42, the dry insert further comprising a water-swellable layer having a first water-swellable component and a second water-swellable component.
51. The optical tube assembly of claim 50, the first water-swellable component being effective for ionized liquids and the second water-swellable component being effective for non-ionized liquids.
52. The optical tube assembly of claim 42, further comprising one or more materials selected from the group of adhesives, glues, elastomers, and polymers for attaching the at least one dry insert to the tube.
53. The optical tube assembly of claim 42, the at least one dry insert having an uncompressed height of about 5 mm or less.
54. The optical tube assembly of claim 42, the optical tube assembly being a portion of a fiber optic cable.
55. The optical tube assembly of claim 54, the fiber optic cable having a normalized ribbon coupling force between about 0.5 N/m and about 5 N/m.
56. The optical tube assembly of claim 42, the at least one optical waveguide being a portion of a fiber optic ribbon, the fiber optic ribbon having a positive excess ribbon length (ERL).
57. The optical tube assembly of claim 42, the polyurethane foam having a density in the range of about 1 lb/ft3 to about 3 lb/ft3.
58. The optical tube assembly of claim 42, the optical tube assembly being a portion of a fiber optic cable, the fiber optic cable having an armor tape.
59. The optical tube assembly of claim 42, the at least one optical waveguide being a portion of a ribbon stack having at least one corner optical waveguide, the at least corner optical waveguide having a MAC number of about 7.35 or less.
60. The optical tube assembly of claim 42, the tube being formed from a bimodal material.
CA2506435A 2002-12-19 2003-11-12 Optical tube assembly having a dry insert and methods of making the same Expired - Lifetime CA2506435C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US10/326,022 2002-12-19
US10/326,022 US6970629B2 (en) 2002-12-19 2002-12-19 Optical tube assembly having a dry insert and methods of making the same
PCT/US2003/035937 WO2004061866A2 (en) 2002-12-19 2003-11-12 Optical tube assembly having a dry insert and methods of making the same

Publications (2)

Publication Number Publication Date
CA2506435A1 true CA2506435A1 (en) 2004-07-22
CA2506435C CA2506435C (en) 2012-08-14

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA2506435A Expired - Lifetime CA2506435C (en) 2002-12-19 2003-11-12 Optical tube assembly having a dry insert and methods of making the same

Country Status (7)

Country Link
US (3) US6970629B2 (en)
EP (2) EP1818704A3 (en)
KR (1) KR20050084384A (en)
CN (3) CN101339280B (en)
AU (1) AU2003295460A1 (en)
CA (1) CA2506435C (en)
WO (1) WO2004061866A2 (en)

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US7236670B2 (en) 2007-06-26
CN101339280A (en) 2009-01-07
WO2004061866A3 (en) 2004-09-16
US6970629B2 (en) 2005-11-29
CN101435902A (en) 2009-05-20
CN100456071C (en) 2009-01-28
EP1573377B1 (en) 2016-01-20
US20090074363A1 (en) 2009-03-19
CN1729418A (en) 2006-02-01
US20060002668A1 (en) 2006-01-05
EP1573377A2 (en) 2005-09-14
EP1818704A2 (en) 2007-08-15
CN101435902B (en) 2012-11-28
AU2003295460A1 (en) 2004-07-29
CN101339280B (en) 2010-12-01
WO2004061866A2 (en) 2004-07-22
AU2003295460A8 (en) 2004-07-29
EP1818704A3 (en) 2007-09-05
US20040120662A1 (en) 2004-06-24
CA2506435C (en) 2012-08-14
US7751666B2 (en) 2010-07-06

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