CA2506435A1 - Optical tube assembly having a dry insert and methods of making the same - Google Patents
Optical tube assembly having a dry insert and methods of making the same Download PDFInfo
- Publication number
- CA2506435A1 CA2506435A1 CA002506435A CA2506435A CA2506435A1 CA 2506435 A1 CA2506435 A1 CA 2506435A1 CA 002506435 A CA002506435 A CA 002506435A CA 2506435 A CA2506435 A CA 2506435A CA 2506435 A1 CA2506435 A1 CA 2506435A1
- Authority
- CA
- Canada
- Prior art keywords
- tube assembly
- optical
- optical tube
- ribbon
- optical waveguide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000003287 optical effect Effects 0.000 title claims abstract 105
- 229920005830 Polyurethane Foam Polymers 0.000 claims abstract 14
- 239000011496 polyurethane foam Substances 0.000 claims abstract 14
- 239000000835 fiber Substances 0.000 claims 20
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims 6
- 239000000463 material Substances 0.000 claims 6
- 230000008878 coupling Effects 0.000 claims 5
- 238000010168 coupling process Methods 0.000 claims 5
- 238000005859 coupling reaction Methods 0.000 claims 5
- 239000000853 adhesive Substances 0.000 claims 3
- 230000001070 adhesive effect Effects 0.000 claims 3
- 230000002902 bimodal effect Effects 0.000 claims 3
- 229920001971 elastomer Polymers 0.000 claims 3
- 239000000806 elastomer Substances 0.000 claims 3
- 239000003292 glue Substances 0.000 claims 3
- 229920000642 polymer Polymers 0.000 claims 3
- 239000007788 liquid Substances 0.000 claims 2
- 239000013307 optical fiber Substances 0.000 claims 2
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 239000006260 foam Substances 0.000 claims 1
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
- G02B6/4429—Means specially adapted for strengthening or protecting the cables
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
- G02B6/4429—Means specially adapted for strengthening or protecting the cables
- G02B6/443—Protective covering
- G02B6/4432—Protective covering with fibre reinforcements
- G02B6/4433—Double reinforcement laying in straight line with optical transmission element
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
- G02B6/4429—Means specially adapted for strengthening or protecting the cables
- G02B6/44384—Means specially adapted for strengthening or protecting the cables the means comprising water blocking or hydrophobic materials
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
- G02B6/4403—Optical cables with ribbon structure
Abstract
An optical tube assembly (10) having at least one optical waveguide (12), at least one dry insert (14), and a tube (18). In one embodiment, the dry insert (14) has a first layer (14a) and a second layer (14b). The first layer is a polyurethane foam and the second layer is a water-swellable layer, wherein the dry insert is disposed within the tube (18) and generally surrounds the at least one optical waveguide (12).
Claims (60)
1. An optical tube assembly comprising:
a tube;
at least one optical waveguide, the optical waveguide being disposed in the tube; and at least one dry insert, the at least one dry insert having a first layer and a second layer, the first layer being a polyurethane foam and the second layer being a water-swellable layer, wherein the dry insert is disposed within the tube and generally surrounds the at least one optical waveguide.
a tube;
at least one optical waveguide, the optical waveguide being disposed in the tube; and at least one dry insert, the at least one dry insert having a first layer and a second layer, the first layer being a polyurethane foam and the second layer being a water-swellable layer, wherein the dry insert is disposed within the tube and generally surrounds the at least one optical waveguide.
2. The optical tube assembly of claim 1, the at least one dry insert being compressed at least 10 percent or more for coupling the at least one optical waveguide to an interior surface of the tube.
3. The optical tube assembly of claim 1, the compression of the foam tape being about 90% or less for coupling the at least one optical waveguide to the interior surface of the tube.
4. The optical tube assembly of claim 1, the polyurethane foam being an open cell ether-based polyurethane foam.
5. The optical tube assembly of claim 1, the water-swellable layer being a water-swellable tape.
6. The optical tube assembly of claim 5, the water-swellable tape having a first water-swellable component and a second water-swellable component.
7. The optical tube assembly of claim 1, further comprising one or more materials selected from the group of adhesives, glues, elastomers, and polymers for attaching the at least one dry insert to the tube.
8. The optical tube assembly of claim 1, the at least one optical waveguide being a portion of a fiber optic ribbon, the fiber optic ribbon having a positive excess ribbon length (ERL).
9. The optical tube assembly of claim 1, the polyurethane foam having a density in the range of about 1 lb/ft3 to about 3 lb/ft3.
10. The optical tube assembly of claim 1, the at least one optical waveguide having a normalized ribbon pull-out force between about 0.5 N/m and about 5.0 N/m.
11. The optical tube assembly of claim 1, the at least one optical waveguide having a normalized pull-out force between about 1 N/m and about 4 N/m.
12. The optical tube assembly of claim 1, the at least one optical waveguide being a portion of a ribbon, the ribbon having a normalized ribbon pull-out force between about 0.5 N/m and about 5.0 N/m.
13. The optical tube assembly of claim 1, the at least one optical waveguide being a portion of a ribbon, the ribbon having a normalized pull-out force between about 1 N/m and about 4 N/m.
14. The optical tube assembly of claim 1, the at least one dry insert having an uncompressed height h of about 5 mm or less.
15. The optical tube assembly of claim 1, the optical tube assembly being a portion of a fiber optic cable.
16. The optical tube assembly of claim 15, the fiber optic cable having a normalized ribbon coupling force between about 0.5 N/m and about 5 N/m.
17. The optical tube assembly of claim 1, the optical tube assembly being a portion of a fiber optic cable, the fiber optic cable having an armor tape.
18. The optical tube assembly of claim 1, the at least one optical waveguide being a portion of a ribbon stack having at least one corner optical waveguide, the at least corner optical waveguide having a MAC number of about 7.35 or less.
19. The optical tube assembly of claim 1, the tube being formed from a bimodal material.
20. The optical tube assembly of claim 1, the at least one optical fiber having an excess fiber length.
21. An optical tube assembly comprising:
a tube, the tube having an interior surface;
at least one optical waveguide, the at least one optical waveguide being disposed within the tube and having a positive excess length compared with the tube; and at least one dry insert, the at least one dry insert having at least two laminated layers generally surrounding the at least one optical waveguide, thereby forming a core that is disposed within the tube, the at least one dry insert act to couple the at least one optical waveguide to the interior surface of the tubewhile cushioning the at least one optical waveguide, thereby maintaining an optical attenuation below about 0.4 dB/km.
a tube, the tube having an interior surface;
at least one optical waveguide, the at least one optical waveguide being disposed within the tube and having a positive excess length compared with the tube; and at least one dry insert, the at least one dry insert having at least two laminated layers generally surrounding the at least one optical waveguide, thereby forming a core that is disposed within the tube, the at least one dry insert act to couple the at least one optical waveguide to the interior surface of the tubewhile cushioning the at least one optical waveguide, thereby maintaining an optical attenuation below about 0.4 dB/km.
22. The optical tube assembly of claim 21, the two laminated layers comprising a compressible layer and at least one water-swellable layer.
23. The optical tube assembly of claim 22, the compressible layer being a polyurethane foam tape that is compressed by about 10% or more.
24. The optical tube assembly of claim 22, the compressible layer being a polyurethane foam tape that is compressed by about 90% or less.
25. The optical tube assembly of claim 21, one of the two laminated layers comprising an open cell ether-based polyurethane foam.
26. The optical tube assembly of claim 21, one of the two laminated layers being a water-swellable tape.
27. The optical tube assembly of claim 21, one of the two laminated layers being a water-swellable layer having a first water-swellable component and a second water-swellable component.
28. The optical tube assembly of claim 21, further comprising one or more materials selected from the group of adhesives, glues, elastomers, and polymers for attaching the at least one dry insert to the tube.
29. The optical tube assembly of claim 21, the at least one optical waveguide having a normalized pull-out force between about 0.5 N/m and about 5.0 N/m.
30. The optical tube assembly of claim 21, the at least one optical waveguide having a normalized pull-out force between about 1 N/m and about 4 N/m.
31. The optical tube assembly of claim 21, the at least one optical waveguide being a portion of a ribbon, the ribbon having a normalized pull-out force between about 0.5 N/m and about 5.0 N/m.
32. The optical tube assembly of claim 21, the at least one optical waveguide being a portion of a ribbon, the ribbon having a normalized pull-out force between about 1 N/m and about 4 N/m.
33. The optical tube assembly of claim 21, the at least one dry insert having an uncompressed height of about 5 mm or ' less.
34. The optical tube assembly of claim 21, the at least one optical waveguide being a portion of a fiber optic ribbon, the fiber optic ribbon having a positive excess ribbon length (ERL).
35. The optical tube assembly of claim 21, the polyurethane foam having a density in the range of about 1 lb/ft3 to about 3 lb/ft3.
36. The optical tube assembly of claim 21, the optical tube assembly being a portion of a fiber optic cable.
37. The optical tube assembly of claim 34, the fiber optic cable having a normalized ribbon coupling force between about 0.5 N/m and about 5 N/m.
33. The optical tube assembly of claim 21, the optical tube assembly being a portion of a fiber optic cable, the fiber optic cable having an armor tape.
39. The optical tube assembly of claim 21, the at least one optical waveguide being a portion of a ribbon stack having at least one corner optical waveguide, the at least corner optical waveguide having a MAC number of about 7.35 or less.
40. The optical tube assembly of claim 21, the tube being formed from a bimodal material.
41. The optical tube assembly of claim 21, the at least one optical fiber having an excess fiber length.
42. An optical tube assembly comprising:
a tube;
at least one optical waveguide; and at least one dry insert, the at least one dry insert having a polyurethane foam layer, wherein the at least one dry insert and the at least one optical waveguide form a core disposed within the tube, wherein the at least one optical waveguide has a normalized pull-out force between about 0.5 N/m and about 5.0 N/m.
a tube;
at least one optical waveguide; and at least one dry insert, the at least one dry insert having a polyurethane foam layer, wherein the at least one dry insert and the at least one optical waveguide form a core disposed within the tube, wherein the at least one optical waveguide has a normalized pull-out force between about 0.5 N/m and about 5.0 N/m.
43. The optical tube assembly of claim 42, the normalized pull-out force being between about 1 N/m and about 4 N/m.
44. The optical tube assembly of claim 42, the at least one optical waveguide being a portion of a ribbon, the ribbon having the normalized pull-out force.
45. The optical tube assembly of claim 44, the normalized pull-out force of the ribbon being between about 1 N/m and about 4 N/m.
46. The optical tube assembly of claim 42, the at least one dry insert comprising an open cell ether-based polyurethane foam layer and at least one water-swellable layer.
47. The optical tube assembly of claim 46, the water-swellable layer being a water-swellable tape.
48. The optical tube assembly of claim 42, the polyurethane foam layer being compressed by about 100 or more.
49. The optical tube assembly of claim 42, the polyurethane foam layer being compressed by about 90% or less.
50. The optical tube assembly of claim 42, the dry insert further comprising a water-swellable layer having a first water-swellable component and a second water-swellable component.
51. The optical tube assembly of claim 50, the first water-swellable component being effective for ionized liquids and the second water-swellable component being effective for non-ionized liquids.
52. The optical tube assembly of claim 42, further comprising one or more materials selected from the group of adhesives, glues, elastomers, and polymers for attaching the at least one dry insert to the tube.
53. The optical tube assembly of claim 42, the at least one dry insert having an uncompressed height of about 5 mm or less.
54. The optical tube assembly of claim 42, the optical tube assembly being a portion of a fiber optic cable.
55. The optical tube assembly of claim 54, the fiber optic cable having a normalized ribbon coupling force between about 0.5 N/m and about 5 N/m.
56. The optical tube assembly of claim 42, the at least one optical waveguide being a portion of a fiber optic ribbon, the fiber optic ribbon having a positive excess ribbon length (ERL).
57. The optical tube assembly of claim 42, the polyurethane foam having a density in the range of about 1 lb/ft3 to about 3 lb/ft3.
58. The optical tube assembly of claim 42, the optical tube assembly being a portion of a fiber optic cable, the fiber optic cable having an armor tape.
59. The optical tube assembly of claim 42, the at least one optical waveguide being a portion of a ribbon stack having at least one corner optical waveguide, the at least corner optical waveguide having a MAC number of about 7.35 or less.
60. The optical tube assembly of claim 42, the tube being formed from a bimodal material.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/326,022 | 2002-12-19 | ||
US10/326,022 US6970629B2 (en) | 2002-12-19 | 2002-12-19 | Optical tube assembly having a dry insert and methods of making the same |
PCT/US2003/035937 WO2004061866A2 (en) | 2002-12-19 | 2003-11-12 | Optical tube assembly having a dry insert and methods of making the same |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2506435A1 true CA2506435A1 (en) | 2004-07-22 |
CA2506435C CA2506435C (en) | 2012-08-14 |
Family
ID=32593920
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA2506435A Expired - Lifetime CA2506435C (en) | 2002-12-19 | 2003-11-12 | Optical tube assembly having a dry insert and methods of making the same |
Country Status (7)
Country | Link |
---|---|
US (3) | US6970629B2 (en) |
EP (2) | EP1818704A3 (en) |
KR (1) | KR20050084384A (en) |
CN (3) | CN101339280B (en) |
AU (1) | AU2003295460A1 (en) |
CA (1) | CA2506435C (en) |
WO (1) | WO2004061866A2 (en) |
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-
2002
- 2002-12-19 US US10/326,022 patent/US6970629B2/en not_active Expired - Lifetime
-
2003
- 2003-11-12 CA CA2506435A patent/CA2506435C/en not_active Expired - Lifetime
- 2003-11-12 CN CN2007101877241A patent/CN101339280B/en not_active Expired - Fee Related
- 2003-11-12 KR KR1020057011205A patent/KR20050084384A/en not_active Application Discontinuation
- 2003-11-12 CN CN2008101829223A patent/CN101435902B/en not_active Expired - Fee Related
- 2003-11-12 CN CNB2003801071485A patent/CN100456071C/en not_active Expired - Fee Related
- 2003-11-12 EP EP07010721A patent/EP1818704A3/en not_active Withdrawn
- 2003-11-12 EP EP03786647.2A patent/EP1573377B1/en not_active Expired - Lifetime
- 2003-11-12 AU AU2003295460A patent/AU2003295460A1/en not_active Abandoned
- 2003-11-12 WO PCT/US2003/035937 patent/WO2004061866A2/en not_active Application Discontinuation
-
2005
- 2005-09-12 US US11/224,456 patent/US7236670B2/en not_active Expired - Lifetime
-
2008
- 2008-11-18 US US12/273,092 patent/US7751666B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
KR20050084384A (en) | 2005-08-26 |
US7236670B2 (en) | 2007-06-26 |
CN101339280A (en) | 2009-01-07 |
WO2004061866A3 (en) | 2004-09-16 |
US6970629B2 (en) | 2005-11-29 |
CN101435902A (en) | 2009-05-20 |
CN100456071C (en) | 2009-01-28 |
EP1573377B1 (en) | 2016-01-20 |
US20090074363A1 (en) | 2009-03-19 |
CN1729418A (en) | 2006-02-01 |
US20060002668A1 (en) | 2006-01-05 |
EP1573377A2 (en) | 2005-09-14 |
EP1818704A2 (en) | 2007-08-15 |
CN101435902B (en) | 2012-11-28 |
AU2003295460A1 (en) | 2004-07-29 |
CN101339280B (en) | 2010-12-01 |
WO2004061866A2 (en) | 2004-07-22 |
AU2003295460A8 (en) | 2004-07-29 |
EP1818704A3 (en) | 2007-09-05 |
US20040120662A1 (en) | 2004-06-24 |
CA2506435C (en) | 2012-08-14 |
US7751666B2 (en) | 2010-07-06 |
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