CA2536780A1 - System for delivery of fibers into concrete - Google Patents

System for delivery of fibers into concrete Download PDF

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Publication number
CA2536780A1
CA2536780A1 CA 2536780 CA2536780A CA2536780A1 CA 2536780 A1 CA2536780 A1 CA 2536780A1 CA 2536780 CA2536780 CA 2536780 CA 2536780 A CA2536780 A CA 2536780A CA 2536780 A1 CA2536780 A1 CA 2536780A1
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CA
Canada
Prior art keywords
dice
twisted
rectangular
fibrous material
length
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA 2536780
Other languages
French (fr)
Other versions
CA2536780C (en
Inventor
Robert Irvin Bell
Jeffery Todd Cook
Judson Fidler
Gerald Hunt Morton
Howard Leon Schoggen
Jimmy Dale Speakman
Max Lynn Wood
Claudia J. Wade
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Solomon Colors Inc
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CA2788668A priority Critical patent/CA2788668C/en
Publication of CA2536780A1 publication Critical patent/CA2536780A1/en
Application granted granted Critical
Publication of CA2536780C publication Critical patent/CA2536780C/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/02—Agglomerated materials, e.g. artificial aggregates
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/07—Reinforcing elements of material other than metal, e.g. of glass, of plastics, or not exclusively made of metal
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B16/00—Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B16/02—Cellulosic materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04—Waste materials; Refuse
    • C04B18/18—Waste materials; Refuse organic
    • C04B18/24—Vegetable refuse, e.g. rice husks, maize-ear refuse; Cellulosic materials, e.g. paper, cork
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02—Macromolecular compounds
    • C04B26/26—Bituminous materials, e.g. tar, pitch
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/07—Reinforcing elements of material other than metal, e.g. of glass, of plastics, or not exclusively made of metal
    • E04C5/073—Discrete reinforcing elements, e.g. fibres
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/249921—Web or sheet containing structurally defined element or component
    • Y10T428/249924—Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
    • Y10T428/249932—Fiber embedded in a layer derived from a water-settable material [e.g., cement, gypsum, etc.]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer

Abstract

The present invention provides for twisted and rectangular dice forms of sheeted fibrous materials and a process for making the dice forms.
Specifically, the invention teaches the use of dice forms and sheet materials in construction and cementitious materials.

Claims (53)

1. A twisted dice form of sheeted fibrous material in which the twisted dice has a generally rectangular shape with an unkinked length of from about 10 mm to about 100 mm, a width of from about 2 mm to about 15 mm and a thickness of from about 1 mm to about 6 mm, a density of from about 0.1 g/cc to about 0.5 g/cc, and where the dice has one or more twists of 45 degrees or more along its length.
2. The twisted dice of claim 1, wherein the unkinked length is from about 15 mm to about 75mm.
3. The twisted dice of claim 2, wherein the unkinked length is from about 20 mm to about 55mm.
4. The twisted dice of one of the previous claims, wherein the width is from about 3 mm to about 10 mm.
5. The twisted dice of claim 4, wherein the width is from about 4 mm to about mm.
6. The twisted dice of one of the previous claims, wherein the thickness is from about 1.5 mm to about 5 mm.
7. The twisted dice of claim 6, wherein the thickness is from about 1.9 mm to about 4.5 mm.
8. The twisted dice of one of the previous claims, wherein the dice has two or more twists of 45 degrees or more along its length
9. The twisted dice of one of the previous claims, wherein the density is from about 0.14 g/cc to about 0.47 g/cc.
10. The twisted dice of one of the previous claims, wherein the kinked length is from about 0.8 mm to about 6 mm.
11. The twisted dice of claim 10, wherein the kinked length is from about 1 mm to about 5 mm.
12. The twisted dice of one of the previous claims, wherein the weight of the dice is from about 0.03 g to about 0.3 g.
13. The twisted dice of claim 12, wherein the weight of the dice is from about 0.05 g to about 0.2 g.
14. The twisted dice of one of the previous claims, wherein the dice has a Z-direction surface area factor of from about 0.12 to about 0.30
15. The twisted dice of one of the previous claims, wherein the dice has a fiber form dispersion coefficient FFDC of about 0.50 or greater.
16. The twisted dice of claim 15, wherein the dice has a fiber form dispersion coefficient FFDC of about 0.60 or greater.
17. The twisted dice of claim 16, wherein the dice has a fiber form dispersion coefficient FFDC of about 0.70 or greater.
18. The twisted dice of claim 17, wherein the dice has a fiber form dispersion coefficient FFDC of about 0.80 or greater.
19. The twisted dice of claim 18, wherein the dice has a fiber form dispersion coefficient FFDC of about 0.90 or greater.
20. A rectangular dice form of sheeted fibrous material in which the rectangular dice has a generally rectangular shape with a length of from about 4 mm to about 10 mm, a width of from about 3 mm to about 8 mm and a thickness of from about 1 mm to about 2 mm, a density of from about 0.4 g/cc to about 0.6 g/cc.
21. The rectangular dice of claim 20, wherein the density is from about 0.4 g/cc to about 0.6 g/cc.
22. The rectangular dice of claim 21, wherein the density is from about 0.45 g/cc to about 0.55 g/cc.
23. The rectangular dice of one of claims 20-22, wherein the length is from about mm to about 8 mm.
24. The rectangular dice of claim 23, wherein the length is from about 6 mm to about 7 mm.
25. The rectangular dice of one of claims 20-24, wherein the width is from about 4 mm to about 7 mm.
26. The rectangular dice of claim 23, wherein the width is from about 4.5 mm to about 6 mm.
27. The rectangular dice of one of claims 20-26, wherein the thickness is from about 1.15 mm to about 1.70 mm
28. The rectangular dice of claim 23, wherein the thickness is from about 1.25 mm to about 1.50 mm
29. The rectangular dice of one of claims 20-28, wherein the weight is from about 0.015 grams to about 0.030 grams
30. The rectangular dice of claim 29, wherein the weight is from about 0.020 grams to about 0.024 grams
31. The rectangular dice of one of claims 20-30, wherein the dice has a fiber form dispersion coefficient FFDC of about 0.30 or greater.
32 32. The rectangular dice of claim 31, wherein the dice has a fiber form dispersion coefficient FFDC of about 0.50 or greater.
33. The rectangular dice of claim 32, wherein the dice has a fiber form dispersion coefficient FFDC of about 0.70 or greater.
34. A process for the production of a twisted dice form of a sheeted fibrous material comprising passing the sheeted fibrous material through a transverse shredder to produced twisted dice which has a generally rectangular shape with an unkinked length of from about 10 mm to about 100 mm, a width of from about 2 mm to about 15 mm and a thickness of from about 1 mm to about 6 mm, a density of from about 0.1 g/cc to about 0.5 g/cc, and where the dice has one or more twists of 45 degrees or more along its length.
35. A process for the production of a rectangular dice form of a sheeted fibrous material comprising passing the sheeted fibrous material through a dicer or shredder to produced rectangular dice which has a generally rectangular shape with a length of from about 4 mm to about 10 mm, a width of from about 3 mm to about 8 mm and a thickness of from about 1 mm to about 2 mm, a density of from about 0.4 g/cc to about 0.6 g/cc.
36. Construction material containing dispersed therein the twisted dice of one of claims 1 to 19.
37. The construction material of claim 36, wherein the material is a cementitious mixture.
38. The construction material of claim 36, wherein the material is a bituminous mixture.
39. Construction material containing dispersed therein the rectangular dice of one of claims 20 to 33.
40. The construction material of claim 39, wherein the material is a cementitious mixture.
41. The construction material of claim 39, wherein the material is a bituminous mixture.
42. A form of sheeted fibrous material which has a weight of from about 0.01 g to about 0.5 g and which has a fiber form dispersion coefficient FFDC of about 0.50 or greater.
43. The form of sheeted fibrous material of claim 42, wherein the form has a fiber form dispersion coefficient FFDC of about 0.60 or greater.
44. The form of sheeted fibrous material of claim 43, wherein the form has a fiber form dispersion coefficient FFDC of about 0.70 or greater.
45. The form of sheeted fibrous material of claim 44, wherein the form has a fiber form dispersion coefficient FFDC of about 0.80 or greater.
46. The form of sheeted fibrous material of claim 45, wherein the form has a fiber form dispersion coefficient FFDC of about 0.90 or greater.
47. The form of sheeted fibrous material of one of the previous claims, wherein the form of sheeted fibrous material, upon addition to a concrete mixing machine, is about 99 percent or more dispersed into individual fibers within a mixing time of about five minutes or less.
48. The form of sheeted fibrous material of claim 47, wherein the form of sheeted fibrous material, upon addition to a concrete mixing machine, is about 99 percent or more dispersed into individual fibers within a mixing time of about four minutes or less.
49. The form of sheeted fibrous material of claim 48, wherein the form of sheeted fibrous material, upon addition to a concrete mixing machine, is about 99 percent or more dispersed into individual fibers within a mixing time of about three minutes or less.
50. A cementitious material comprising:
(A) cement, (B) cellulose pellets, and (C) optionally, sand, aggregate or sand and aggregate.
51. A method of dispersing fibers in a cementitious material, wherein the steps comprise:
(A) providing a cementitious material, wherein the cementitious material comprises cement and coarse aggregate components;
(B) adding dice forms to the cementitious material; and (C) mixing the cementitious material with the dice forms until the dice forms are completely dispersed as individual fibers uniformly in the cementitious material.
52. The method of claim 51, wherein the dice form are in twisted dice form of sheeted fibrous material in which the twisted dice has a generally rectangular shape with an unkinked length of from about 10 mm to about 100 mm, a width of from about 2 mm to about 15 mm and a thickness of from about 1 mm to about 6 mm, a density of from about 0.1 g/cc to about 0.5 g/cc, and where the dice has one or more twists of 45 degrees or more along its length.
53. The method of claim 51, wherein the dice form are in rectangular dice form of sheeted fibrous material in which the rectangular dice has a generally rectangular shape with a length of from about 4 mm to about 10 mm, a width of from about 3 mm to about 8 mm and a thickness of from about 1 mm to about 2 mm, a density of from about 0.4 g/cc to about 0.6 g/cc.
CA2536780A 2003-08-29 2004-08-27 System for delivery of fibers into concrete Active CA2536780C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA2788668A CA2788668C (en) 2003-08-29 2004-08-27 System for delivery of fibers into concrete

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US49878203P 2003-08-29 2003-08-29
US60/498,782 2003-08-29
PCT/US2004/028096 WO2005021458A1 (en) 2003-08-29 2004-08-27 System for delivery of fibers into concrete

Related Child Applications (1)

Application Number Title Priority Date Filing Date
CA2788668A Division CA2788668C (en) 2003-08-29 2004-08-27 System for delivery of fibers into concrete

Publications (2)

Publication Number Publication Date
CA2536780A1 true CA2536780A1 (en) 2005-03-10
CA2536780C CA2536780C (en) 2012-11-13

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Country Status (13)

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US (1) US7790278B2 (en)
EP (1) EP1667943B1 (en)
JP (1) JP4716989B2 (en)
KR (1) KR101211905B1 (en)
CN (1) CN100410199C (en)
AT (1) ATE489345T1 (en)
AU (1) AU2004268134A1 (en)
BR (1) BRPI0413385A (en)
CA (2) CA2536780C (en)
DE (1) DE602004030267D1 (en)
HK (1) HK1100489A1 (en)
WO (1) WO2005021458A1 (en)
ZA (1) ZA200602247B (en)

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