CA2549476A1 - Composite catheter braid - Google Patents

Composite catheter braid Download PDF

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Publication number
CA2549476A1
CA2549476A1 CA002549476A CA2549476A CA2549476A1 CA 2549476 A1 CA2549476 A1 CA 2549476A1 CA 002549476 A CA002549476 A CA 002549476A CA 2549476 A CA2549476 A CA 2549476A CA 2549476 A1 CA2549476 A1 CA 2549476A1
Authority
CA
Canada
Prior art keywords
filaments
filament
catheter
braid
molybdenum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002549476A
Other languages
French (fr)
Other versions
CA2549476C (en
Inventor
Dennis A. Boismier
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Boston Scientific Ltd Barbados
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2549476A1 publication Critical patent/CA2549476A1/en
Application granted granted Critical
Publication of CA2549476C publication Critical patent/CA2549476C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M25/00Catheters; Hollow probes
    • A61M25/0009Making of catheters or other medical or surgical tubes
    • A61M25/0012Making of catheters or other medical or surgical tubes with embedded structures, e.g. coils, braids, meshes, strands or radiopaque coils
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L29/00Materials for catheters, medical tubing, cannulae, or endoscopes or for coating catheters
    • A61L29/02Inorganic materials
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L29/00Materials for catheters, medical tubing, cannulae, or endoscopes or for coating catheters
    • A61L29/08Materials for coatings
    • A61L29/10Inorganic materials
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L29/00Materials for catheters, medical tubing, cannulae, or endoscopes or for coating catheters
    • A61L29/12Composite materials, i.e. containing one material dispersed in a matrix of the same or different material
    • A61L29/123Composite materials, i.e. containing one material dispersed in a matrix of the same or different material having an inorganic matrix
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M25/00Catheters; Hollow probes
    • A61M25/0043Catheters; Hollow probes characterised by structural features
    • A61M25/005Catheters; Hollow probes characterised by structural features with embedded materials for reinforcement, e.g. wires, coils, braids
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M25/00Catheters; Hollow probes
    • A61M25/0043Catheters; Hollow probes characterised by structural features
    • A61M25/005Catheters; Hollow probes characterised by structural features with embedded materials for reinforcement, e.g. wires, coils, braids
    • A61M25/0053Catheters; Hollow probes characterised by structural features with embedded materials for reinforcement, e.g. wires, coils, braids having a variable stiffness along the longitudinal axis, e.g. by varying the pitch of the coil or braid

Abstract

Composite catheter braids can be formed from a plurality of filaments, some of which can include significant amounts of molybdenum. Filaments including stainless steel and other materials can be used in combination with filaments including molybdenum. Individual filaments can be composed of single metals, or can represent alloys. Composite catheter braids can be employed in intravascular catheters.

Claims (50)

1. A catheter having a distal region and a proximal region, the catheter comprising:
a polymer layer extending from the distal region to the proximal region; and a braid disposed in axial alignment with the polymer layer, the braid comprising at least one filament containing a substantial amount of molybdenum;
wherein the braid comprises at least about 3 metallic volume percent molybdenum.
2. A catheter comprising:
a composite catheter braid having a proximal end and a distal end, the braid further comprising:
one or more molybdenum filaments comprising at least about 30 weight percent molybdenum;
wherein each of the one or more filaments extend from the proximal end of the braid to the distal end of the braid, and the braid comprises at least about 3 metallic volume percent molybdenum.
3. The catheter of claims 1 or 2, wherein the braid comprises at least about 8 metallic volume percent molybdenum.
4. The catheter of claims 1 or 2, wherein the braid comprises about 10 metallic volume percent molybdenum.
5. The catheter of claims 1 or 2, wherein the filament or filaments comprising a substantial amount of molybdenum comprise at least about 30 weight percent molybdenum.
6. The catheter of claims 1 or 2, wherein the filament or filaments comprising a substantial amount of molybdenum comprise at least about 50 weight percent molybdenum.
7. The catheter of claims 1 or 2, wherein the filament or filaments comprising a substantial amount of molybdenum comprise about 100 weight percent molybdenum.
8. The catheter of claims 1 or 2, wherein the braid comprises two filaments each containing a substantial amount of molybdenum.
9. The catheter of claims 1 or 2, wherein the braid comprises more than two filaments each containing a substantial amount of molybdenum.
10. The catheter of claim 1, wherein the braid further comprises a plurality of filaments containing stainless steel.
11. The catheter of claim 1, wherein the polymer layer comprises an inner lubricious liner and the braid is disposed over the inner lubricious liner.
12. The catheter of claim 1, the catheter comprising an inner liner and the braid is disposed over the inner liner, the catheter further comprising an outer polymer sheath disposed over the braid.
13. The catheter of claims 1 or 2, wherein the filament or filaments have a round cross-sectional shape.
14. The catheter of claims 1 or 2, wherein the filament or filaments have a flat or rectangular cross-sectional shape.
15. The catheter of claim 14, the braid further comprising one or more stainless steel filaments.
16. The catheter of claims 1 or 14, wherein the one or more molybdenum filaments comprises an alloy of molybdenum and rhenium.
17. The catheter of claims 9 or 15, wherein the stainless steel filaments comprise about 100 weight percent stainless steel.
18. The catheter of claims 9 or 15, wherein the stainless steel filaments comprise stainless steel alloyed with platinum.
19. The catheter of claims 1 or 14, wherein the braid comprises a pattern in which 16 first filaments are wrapped in a first direction and 16 second filaments are wrapped in a second direction.
20. The catheter of claims 1 or 14, wherein the braid comprises a pattern in which one or more first filaments are wrapped in a first direction and one or more second filaments are wrapped in a second direction.
21. The catheter of claims 1 or 14, wherein the braid comprises a pattern in which two first filaments are wrapped in a first direction and two second filaments are wrapped in a second direction.
22. The catheter of claims 1 or 14, wherein the braid comprises a pattern in which three first filaments are wrapped in a first direction and three second filaments are wrapped in a second direction.
23. The catheter of claims 1 or 14, wherein the braid comprises a pattern in which four first filaments are wrapped in a first direction and four second filaments are wrapped in a second direction.
24. The catheter of claims 19, 20, 21, 22 or 23 wherein the first filaments comprise one or more molybdenum filaments and a balance of stainless steel filaments while the second filaments comprise sixteen stainless steel filaments.
25. The catheter of claims 19, 20, 21, 22, 23 or 24 wherein the first filaments each have a diameter of about 0.002 inches while the second filaments each have a diameter of about 0.001 inches.
26. The catheter of claim 19, 20, 21, 22, 23 or 24 wherein the first filaments each comprise ribbons having a cross-section of about 0.002 inches by about 0.005 inches while the second filaments each comprise ribbons having a cross-section of about 0.0005 inches by about 0.005 inches.
27. The catheter of claim 20, wherein the one or more filaments wrapped in the first direction make up a first filament aggregate and the one or more filaments wrapped in the second direction make up a second filament aggregate, wherein the first and second filament aggregates cross each other at cross-over points.
28. The catheter of claim 27, wherein the first filament aggregate is wrapped on the outside of the second filament aggregate at all cross-over points.
29. The catheter of claim 27, wherein the first filament aggregate is wrapped on the outside of the second filament aggregate at every other cross-over point.
30. The catheter of claim 27, wherein the first filament aggregate is wrapped on the outside of the second filament aggregate for two or more successive cross-over points, followed by the second filament aggregate being wrapped on the outside of the first filament aggregate for two or more successive cross-over points.
31. A method of forming a composite catheter braid, comprising:
providing a first filament comprising a substantial amount of molybdenum;
providing a second filament comprising stainless steel; and weaving together the first filament and the second filament to form the composite catheter braid, the resulting composite catheter braid comprising at least about 3 metallic volume percent molybdenum.
32. The method of claim 31, wherein the first filament comprises about 30 weight percent molybdenum.
33. The method of claim 31, wherein the first filament comprises about 50 weight percent molybdenum.
34. The method of claim 31, wherein the first filament comprises about 100 weight percent molybdenum.
35. The method of claim 31, wherein the first filament comprises an alloy including molybdenum and rhenium.
36. The method of claim 31, wherein the second filament comprises about 100 weight percent stainless steel.
37. The method of claim 31, wherein the second filament comprises stainless steel alloyed with platinum.
38. The method of claim 31, wherein providing a first filament comprising a substantial amount of molybdenum comprises providing a plurality of first filaments wound in a first direction, where one or more of the plurality of first filaments comprise a filament having a substantial amount of molybdenum.
39. The method of claims 31 or 38, wherein providing a second filament comprising stainless steel comprises providing a plurality of second filaments wound in a second direction, where one or more of the plurality of second filaments comprise a filament containing stainless steel.
40. The method of claim 31, further comprising the steps of providing one or more filaments that make up a first filament aggregate and winding the first filament aggregate in a first direction and providing one or more filaments that make up a second filament aggregate and winding the second filament aggregate in a second direction.
41. The method of claim 40, wherein the first and second filament aggregates each comprise 2 filaments.
42. The method of claim 40, wherein the first and second filament aggregates each comprise 3 filaments.
43. The method of claim 40, wherein the first and second filament aggregates each comprise 4 filaments.
44. The method of claim 40, wherein the first and second filament aggregates each comprise 16 filaments.
45. The method of claim 40, wherein the first and second filament aggregates cross over each other, forming cross over points.
46. The method of claim 45, wherein the first and second filament aggregates are wound such that the first filament aggregate is on the outside of all of the cross-over points.
47. The method of claim 45, wherein the first and second filament aggregates are wound such that the first filament aggregate is on the outside of every other cross-over point.
48. The method of claim 45, wherein the first and second filament aggregates are wound such that the first filament aggregate is wrapped on the outside of the second filament aggregate for two or more successive cross-over points, followed by the second filament aggregate being wrapped on the outside of the first filament aggregate for two or more successive cross-over points.
49. The method of claim 31, wherein the filament or filaments have a round cross-sectional shape.
50. The method of claim 31, wherein the filament or filaments have a flat or rectangular cross-sectional shape.
CA2549476A 2003-12-17 2004-12-08 Composite catheter braid Expired - Fee Related CA2549476C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US10/738,854 US7955313B2 (en) 2003-12-17 2003-12-17 Composite catheter braid
US10/738,854 2003-12-17
PCT/US2004/041113 WO2005061037A1 (en) 2003-12-17 2004-12-08 Composite catheter braid

Publications (2)

Publication Number Publication Date
CA2549476A1 true CA2549476A1 (en) 2005-07-07
CA2549476C CA2549476C (en) 2012-05-15

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA2549476A Expired - Fee Related CA2549476C (en) 2003-12-17 2004-12-08 Composite catheter braid

Country Status (6)

Country Link
US (1) US7955313B2 (en)
EP (1) EP1703935B1 (en)
JP (1) JP4928948B2 (en)
AT (1) ATE546188T1 (en)
CA (1) CA2549476C (en)
WO (1) WO2005061037A1 (en)

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JP4928948B2 (en) 2012-05-09
CA2549476C (en) 2012-05-15
EP1703935B1 (en) 2012-02-22
ATE546188T1 (en) 2012-03-15
US7955313B2 (en) 2011-06-07
US20050137519A1 (en) 2005-06-23
WO2005061037A1 (en) 2005-07-07
JP2007516032A (en) 2007-06-21
EP1703935A1 (en) 2006-09-27

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