CA2637244A1 - Carpet waste composite - Google Patents
Carpet waste composite Download PDFInfo
- Publication number
- CA2637244A1 CA2637244A1 CA002637244A CA2637244A CA2637244A1 CA 2637244 A1 CA2637244 A1 CA 2637244A1 CA 002637244 A CA002637244 A CA 002637244A CA 2637244 A CA2637244 A CA 2637244A CA 2637244 A1 CA2637244 A1 CA 2637244A1
- Authority
- CA
- Canada
- Prior art keywords
- composite material
- carpet waste
- carpet
- binder
- binding agent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/24—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products laminated and composed of materials covered by two or more of groups E04C2/12, E04C2/16, E04C2/20
- E04C2/246—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products laminated and composed of materials covered by two or more of groups E04C2/12, E04C2/16, E04C2/20 combinations of materials fully covered by E04C2/16 and E04C2/20
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/18—Use of auxiliary physical effects, e.g. ultrasonics, irradiation, for disintegrating
- B02C19/186—Use of cold or heat for disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/0026—Recovery of plastics or other constituents of waste material containing plastics by agglomeration or compacting
- B29B17/0042—Recovery of plastics or other constituents of waste material containing plastics by agglomeration or compacting for shaping parts, e.g. multilayered parts with at least one layer containing regenerated plastic
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/02—Polymeric products of isocyanates or isothiocyanates of isocyanates or isothiocyanates only
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
- C08G18/7657—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J11/00—Recovery or working-up of waste materials
- C08J11/04—Recovery or working-up of waste materials of polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
- C08L75/04—Polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L97/00—Compositions of lignin-containing materials
- C08L97/02—Lignocellulosic material, e.g. wood, straw or bagasse
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
- B29K2105/16—Fillers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/26—Scrap or recycled material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2711/00—Use of natural products or their composites, not provided for in groups B29K2601/00 - B29K2709/00, for preformed parts, e.g. for inserts
- B29K2711/14—Wood, e.g. woodboard or fibreboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/732—Floor coverings
- B29L2031/7322—Carpets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2272/00—Resin or rubber layer comprising scrap, waste or recycling material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/141—Feedstock
- Y02P20/143—Feedstock the feedstock being recycled material, e.g. plastics
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
- Y10T428/24438—Artificial wood or leather grain surface
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
- Y10T428/24612—Composite web or sheet
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31551—Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31551—Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
- Y10T428/31554—Next to second layer of polyamidoester
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31551—Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
- Y10T428/31594—Next to aldehyde or ketone condensation product [phenol-aldehyde, etc.]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/31935—Ester, halide or nitrile of addition polymer
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31942—Of aldehyde or ketone condensation product
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31942—Of aldehyde or ketone condensation product
- Y10T428/31946—Next to second aldehyde or ketone condensation product
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31971—Of carbohydrate
Abstract
A composite material produced from carpet waste and a binding agent, in intimate association, which material includes 25% and 99% carpet waste and between 1 and 25% binding agent. A method for manufacturing the composite material is also disclosed.
Description
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si.. ezaa:.:i +.1: u high 3i'#, vi?3Lfl n'L:= and ;.;3w hi 'do~.Trfd all`zlEt~.i-(e'E ef.,tu<;al` ) ..Z:=`?..c#..,<:n:6,I`.t o:. tlZ?i?z' cm'L'.i'FF3.1 pT'oduL.!. , E S:. ~ l L>::r`#3C.f #ig tp,.;duc" 4 <; large :.at o? ?~.>..:?w p'i?dui::. Ca#pvt ~wa`stC:= from w1` f;. :i>'pot p od#..c'ilon.; p.?:it t:o:E;hu .?la.. l: ...f.fi{ 1 <_, or )C t?S ~ p) ~ ~va~A~..t,= 5'' ) y!> [~,~i~.i13y1.:[?.~i[}.1..{ ~(~ T cy1 ~=~,i.tA t1qpiV'~cZy ,t ~?~)ii.~) l t =./~ (~..C .~ } )~+i.i~) C waste YtD>\J~\= ? ~r~?+):4')ta t~< Y). .1`I k2V
~t?~5 ~i'Z..w 43~t~.=\?. i 7y 5 is a ; i~~:L!!~(`<.1( LI~.`f ) ~. .
inUI#".v" gz..#.t:<;..,b uses ti.=r,7? :.,wI4'cdgZ>" for w#.$stC; t.naw:E}a ,_,~.,on4ÃF#iod d#;iiz1g L~w process ?;'hii.i:= C?:hor fC:trnIs of n7::Enf.sfili4;wring :z%id #I:55a.1.,h-6oA: waste :arZ:, 4iia.:<:I.'#i;?e5 tlsw fl3:e td:#ril fr.z}rpf.=t %v...ti[t:= tf:> ..over all types "xf waSzc ;.~It. ~ ~is.t: ~~.,.<..=:'d by Ohe 3ti :-, t ~ sta.jc.~ii.~ };l, 1iSG and 1'i:.a l f. floor ~::"? O.~1#i`` t rr Es~_ .ÃA i.1~,a;i:=`~~a,i.i.~.s:t.3: of ~ ,t, ..-i t ,Y~.=.,Y~.:li~'tiC~~~t.~. but I'ct1l?c:.T is ~'}=Z ;t.x3i> 'a~ = fi t .> .~ ~ `:.?r#Z#tsz3i. ?.:+~~tJi ::212'~"3[.~ 7~ti~~.P4 is i1t?~ ;
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i a ~: ~?~~t}y, ~'SI'>{~E.I~.L`,<3~ c,:~"'~5..~. ~a ='~.41.. fFz fhCi f;rs. aspect of t.."his #..#LIf I':t5on is a prS:+cf..ss for co#:i`C:3'i.F"ig c<F.#'pwt L3:.Jli.' w"de :k3`
'. ,. :Z'.th+si3t t.dC.ifiE3i?al fibers >i4'id o. {:1:1 ..#':4 antz i:i?I7.1b1n1iE'::;,.t w?i}~.~? b?1#.i:Eaf}as w, p ~(R1:4.<;b . . .. .. , }
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:.f..=#.:E:;~z~# ~~+a.#.,} .}..;.2's.!~.~.'~ a ~o'`..~'~3;>siÃe i?'l(:tlL=Hal comp:i'sing c?qx:1 wilsw and a brt--nz~dÃt3 ageins `al in3Ãi;ia.e astiE#,.aafÃ:3I`=., wI?Lri,' the t oT;':à p?sitf3 5...<iti3"1<ll includes twtbL=Ã:mà 25ic; '.3Ã:t, 99% Eo#`;3z.t w<?.qe and E?ou<:s..E$
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i#sed Lil E.te. s.3?:3:+ .S. vc?4, include L?l.## are no Jlm1FE{r are Zinc ~'~fJ#"a# and ~'~f7h_:n &
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i3:c wti':t`.#s ii~?taE..>`:tÃd wrif.7i con44:3n.:..`'r applications.
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and #'l::itl3ic,., fib+..iti. J iÃc c'i#I>ip3s1te 11aat%1'1i1l may c]lsC) 3.3c?udk,' at ?C'a5i olio inorganic f.Al::;r p .Ã i 7 5 also s u<3~~:~#I~.?i.3 c"~i~l>Ã~i.:.'~ or silica , e~l~<IÃt113Ã~3<?.i,5, s.~~s~., ~.{3.Ã ~1.~5}~.v ~;~`.c3tL'i#i3S *l\:1`
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l3otgc.e, i. fifflus, iU- ;ilfoI~'Lfilg fillers 0%
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~.t.~. ~. ~.~; . ~.r,.".:, `~7wi`t =1:\ types kt ^b=t~il~~?.~~~k:L1,1.3Li id.'~. \'~.iY,~il.vy of ~~.=t.\t W^V;.\~#S4` {~'~.~~~l.:~F~.~iE#`g ~IF~ 4lT1.! ~.1~~z>l :i#r,ni requir.;d ~{ . :h:~ P.oUc4s I:~ii:pmeyit. 'I'he final i;_\~~imay also he tlwtpendertà t?n [;-le e'tt# Li.? ~;., r ~.:>I?.:`.Kt?,.#;'\ and t?~ ~ ~~ Ã.l "~"~ti: ,~.K
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c ,:~~;i~=.;,tG ,~7.t3~~..is:t~ <#t~:?lc ~c~`:~3~ ~? ~,;, ~"E3Ã.4 ;~# t~E;
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3 ae 5.5 3.~'.S c <#..'~~~ . l.~. ~S f~~3I'S,7~.t,.s.~~'..i~ c~.4' 4.~E:'.~~.CTF.~7Ã;~~l below to f~a..'i i.~s`. its m:i'i~. T..1~3':: f.;3~:~
:i~.1.f. aL:~t~t..~= S. 4:D pot vias.e is mixed wi2.la a biTid'Gr :t?
prod.#c3~.~:..tt..vahil Chai is sWbjt..-f.'i'Za~.C.t i'..: le`,m7?et~tÃt.3#'~: ~:i3.. ~?#" ti"`~~si:l3'''.'.,~3v a g?,.~l#C?%s~~iC'L''L.' ;"C ~. :"~ S, `tC. ~`~#.Ã;;~sl . l~E':?`',~~i#tZ'', .E ~-.~ '?i c#3 ~..?+. t.~.*:, 3 õ . . .
\ ~=~ ~i~3i.' ;`~i?~.i; \ both steps \v??s in <~.L:~i .. N=~=i~= i tK t~:. 5 ,i~, a+k' ~~s.. \ describe t.~.:~t.Ã``;'~
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C~~ ga Nk'aste Size .~~~~uctioii ita.]di> aui3 ofse3K4 edgs , pt?st-3t?i>:.sirit3l c,:iS'~3et. wi:," .'e=, or =<<.a"'::a Caapei xed:;lrrwd A'n?~~~ landfills. -~~lI be fT. ,?aaed f.?.:m to `~ >fi K . ~ ^' ~ ~ 3;'\iK r -:~ the p >> r t\' i size ' p :..~" 1~ .z~#i s s ~~' s~.~,E...>i T3~3~.1~~. .x. .r3~'v ~~~'~3i:~ ~~~:~~,>
~:?~,I.,~ >!4~t e .Z <z..Ti1. ~ ~tial3y i''~ #
i~ :: )Ti..:~:t.#t i~,.3t~a.~t :~~ Sf f~.'.I;,~. to 21000 lb.
't - .i } the a~'~- e::~~riL 4.\~~ #w to :~=\5 ~a1:~4' tilC: ~=r'=v~hb~.~ to c~ a# 2a:~~n~c~L~ .~~C:~ ~tii ii $ f~~:f. t ..~~ ~~i:\t .f3f F\`5vof_\.\`:
tol. .`.#l r<<1f}'n t:r a F.:a#"edt.:erdioppL.w and w T.F'3dcI', or a m.;jmr 'aiSac#tv gt'iz,du #.S t'..:QOl :>", i.t? pn oc?wss $h7i~ a..F awm sa.s .:i: `;i3.mllõ:f' ti# t.'.i;=s. I }1L
,,k`.hr+:',dde2<oe}1C3pp..i %vI;,l 1'edlia:o zE.,e sol~;'edge O'.
~;:aapct 4v#..inU tot:hunfis i~pproxii;iattly, g:-lrf..'~=ind?es Cqut.~{ (3)"
'~S '.:'dtu`t.hmtaÃked na:_::wlaal ?:h5n pr..;isL` ;3troltwh ;j mi3'.?deT l,vh#GA`. fi:1rEhS'.i' 3'educes, the ..,;.':Ã~:;.7ks a fi.,er ff??ffinaw, lr.,> w¾lffi a ~
.#b e.
<1I>. ul ' to ;
NQ wt:``.t i;p`Fo..? 3liy can bt run hT SaLFgk3 <3 separator ~v-b.C:h c34fs as x, tn';.r.z1e:"
.:3;; .t$i:s-we FFt1e d,fi"k fFÃ?Tl the Ci}cfp(:i 43':'a,.Stw=, hn daas ;i:~.'pwfr#.t: of t,`.e i;x.F-,,p>e ino :ryi#aicfillels rIay Ã.Fko bC' Iesmovf;tf, ihE "A';ghfLi ;,IleiC:duL,.ed I f? m.. f.IiiFi~ (We to 3he hf,.,>~~,iw# Fx'afll ~.'ff4Z:t. is ready 1br t%3i Fi.;::?cf sF.S:p. fhe `~:t>.~`.~u. .F..3?G dirt i~:#~C~ c<3#'`~L~f ~~t~C'k;a#Ãh I`zsdit7`#.<:Fx fplt.l.f have been #~:"l;:{r5 5...1 z,AC?.Ãe f.F1.L Jf.3.~a.;
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t>bu2?k:t < Y`t t<ei d:tipE:s;i4=d:
1 ..e fiber .~luff. Ã`#.:g;itd.e5s of Lh5', use of the separator or nt3:, optionally :::a~, be, k.j#enwu.S. oi.}ae c,,:i 45'S,oiE or`#aSurGF?,.#bf:.s.,')/ ndiei?.a fii~tors \F.#'tirF bZ'.rg <#`s:i.., "H :z7t5 s za,e;~ fil;Ew~~' , att.;~~:#' F`i:lÃ,~`zg ~,at?g fÃF~~.:'ci, `~.`~.cl3iL.,~.F.#.lÃ'ir~.Ã., Ã3'~`~ Fs`~'3lt~. inhibitors. The ~~;;~3~'I' fluff F'Ã'afc;.Fd or zi3+ blt #?d< d F>;F:eF':.l 4 fl..tF3 4'.'sFvkyeCi to the igMh?Ã,Fe<#.:it3". ..w ~ .
1 ,. L w`.;:;:ECt#i`i4-c3t:E{3n of ie1e a'F3o~- ~~ ,T2c3f'zYr;tzõx Lkt:o#.liti #F,.~ssidc E>3e c3;r;;,:iZlt;.eFa#:t3i. 1111?`:.
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I`^:x.Ft.LrIiF . ,zi...?t.~: ~ 5#"EFi: . . .
r~ .i1.hr~. :s,, ~F z i:'.:3 ~ az . .i.,3 ~ -~r ,:x r:.~#~~ Y a 1'C:L~il.'i?2 {ti`~: '. et?' ,rS_~`, ... ~ is ~:`t t so ~+:.
. ..t.s.. _ ~a.a1i,`~ as.. rotor c,`t `~y ` ~ . r , . ~`. c, a , Y f ` r=.' te:'<: ,~ so ~ r i :`c;F,e ?;.?~ .>.... :;F#.~~ 1?: ~~~~~]~ ?N~rFJI :~I :}l:' ~1'F#.F~%
,t`:~.~. 5 ~F`:.f71 v4 i~~ is ~>:Ã.t?, E~t~ ~i . , k 20 `i;1i Ft~i:Zl? L...e; .hF~ s::t?a`..3#IwE, J?.il~i~#al~s az=c3#'tii: t~ic i?~=i4<?+Y{f:i'd t3za~t: fht; material Es ,o,'4W
rAi oLig:~ the ,?i;Ao#`aiii?3~ fo1min;, SÃrHn~~s of a fiNÃ,~~ ch;~~~aetc:F-.
On, dQ outside t?t.' J.. dran., are sutiona# r k :vs,s which ctit i.Eic strands into a.fi:~ed I:n;>th. DumnFi=x this p:4ow,-,, Ã:,~ FnaÃ.;F ial t " `~ to { t \ i i ~ ~ ~ r. `~ ~ rt } f:i lF F``' , s .C,alz.:'~~ .~ w ;a #L,.#3,.; . ~ik? "tl 3~.F7.~i ~e~x,f~.#'~
i:~~~t~~' . F"~'a?l#.IF~.C ~'z~':zCZ~'~x the 2 :~,,<.l:#.?~. l` ~ .~ }. a ~2' .~ ~" t: a4 .,.:
mCz~.FF"tg Pfo-'zn. 1-3`.a`#,1'1c l .61 <-hL bkmlt The t$'Fnpi=:'# Lf..IF
`"` I', .E3:)t:+l?xaC:d by the s}`,. e: <.`. the #o.43Ã'.
26 tlhi. Cf.ikF3taC.er \ii 3..1:pZa?'a.mLF¾.on s, and tlF~,'~ thickness 4.. f :}l~.'~ drF.i.Ffi it'ali.
The :,x3 .:,e.Flcs :hai :.Frõ ,. `ÃÃ3ted in Ãz`3e ::.#3~~;.~t>.E~~4Ã"ctfft?Ãi s~4i? uÃ'e: L.~~FÃE..... in h~?<.F~?+:,: and ti~~.
> 8 #3"+ h i#% ditm:'iiY f?nd ` S to ~. , 1nch 1ts:~Sr Tx?e i;:3:i#.,. efe' c3.>~zZ ai, F g"i'Ã LF. `,i3e cui =:?' i 3 #:. E?4i ~":~r` ~:S3x-Ã;.,~? if1f:~ t~F~ig~~3~.EC"C~t~ the l1:7lC.S .1 f?i+.. ~~t:f'l~f `~~.t..3l L.ilt~.`Ãx;
oi j' <##.;F:Ã?!., >~ ~.. s~?z S:C~ of the :~>,,;#1 ~=s :~C`}fF~~.l(~11.
~iG;i:d1F..bia- the :?~.x- t~Z:s c;:a, i;:?t l:ha,i: .ii'.y sT':' 3zC?iie'iGd and +:a.ii o ki`lgth, st1~,30 of the gta:?Filc'.s <.#.FE' si`Llck to : }?cFd:ti# fttr i;
vy}.~ s.s.' p!~r s3 .1..f.. 1.~. _p }i,,,/._.+W1 dyyYS''~i~ '~y . ihw7 q , .Z.+"C y~ 1xt ~#~i {r C r~ Y~l Pi~t:ltx~~Ã which 1~i~t\ .ak.. x `i ?1 5F~4.l~c.~.
<.f. :5.~?~~s4l'.il 3L~ h .1 1~ '+ ti5~3.\ ~SlY~i L~ a ~x1.. 4 . At,` . Ct~y .2} :Li:
= ~Y' \ t ~ Y ? may to 3 ~`s..ti~ii.'.,~ . '( tF t ;s? < . s_ #.. .:A.s:'..a ~?:~1~:\~\ ,,~~ ,:> M!Y"#F#Ãi~.i `F~i'#3 also ~)c i.i~~>:: ~ li f. #~: >.r ~ J fF7. ;F-F,:.4.c4.
11"Q t,,: '<a`'3F7[ ,'.S _Fn_y lsS .E.,-t:he. ?.ed l'xl:ed in z#Fe by a If i.bi. ,,#F<i:t.l z,S,.~3td .~ #4'i~4~. t~~Z~:~`('~,s..~ .:a.\~\.` ~~~
1t ~) k, 1M~?,'.o,# As jc.~'.. t.:Ct:#. xr wt#.~a~:.#Ltv ~~Ui.~~'Fi.L~VS is used 1. 4S
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I'~ .I".3 Y._. is Yt of _~ .'~)":" inch to ~1.1\J
:L.S,3; t'.(.~3.Ft x?i3,~fF:3~~
.`C~1'.L. last .>F'3i_F(}.3<l step F#i:y 3?C?w be pf~'I'foÃ'E-noi, i~~
fibL''T"Il.Ef f.:lt, `~iFn3.F3e`t or ii:w , ~ rgõ~ `FL~~1Y "
~t Z.-#.. F+.: ~<-tiw.,~~s a "{:,t {. ]: r, t)k~ V~F.[Y-~iCL ' Y~2 3 `LS4 ~}r7wLyti~.=. 'A lt=Ii3ts ~.yC}. i~ '}y : y~.= U::..1 i Aii3õ_Zt.Lt2~f.
Y~{~`]Yt 1~~ EF2=5 \k'.~
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s}lQ iiTÃ3p,#`i pÃoC,uLi FtocL*rs di:=ycJ.ibcd bE''=lÃxw in tl1c, Process D:.#5c.,Ãp[:i;Fr. .`{'~. i#ÃLÃ~:E= lil?.
or `F~uiF CF :z~:~ ~`Ã: aF ~S l4'~~t'~~7i=T ~.~2r #.::...5 t~ +:#' F tk~. k `1<'r~t? 4cI3, t~l'.: to :~<
'.'.=i?#'tl~`3;!~':~f= i+iFii. \FLiz?;? `F'i,~~ t=~R.
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A.n ..7'F,'.:lii?d i.i3-r initial 6:t. I'vduct3<;n j.. :D _ S~. a 1xi ? ,3~
.~,u~:?k-.~.=.S~ t:.F:I?.<;
t=0i::a3.7" t.. ; Lt+ ,.F L:;i'P_~ ia_ tt` fibers caa7z tt?.?=sF.,:., ,:'Iy :noh iC? 1 k.vis 21b#a,:zdF i3.'.'#d ?:>xi>7? tL1' ~2 Ãi#.w.<3 i? 3. 8 .::#C'.,; a.F1 d: a.fl-3f?tor, ? hE:<sG
n3.23..;SSF'nn s11.edl f-.`_?... ~ .1I':>= ready ..is,, ~F <#jf tYt 3.~:`if~i# ~pi'`cv,,s .~i Fs ~r z c i t actions Fli3[ at:i~lirt.Ãx.A,:, RLYU?`i;Iof the PrZ34t's` direction, tho, t1G?ti sI.&'p, #3 to pe:s4 thi~
Ã.1Fa. ..;;z ihrt71#~.~'F
S:-`,,~'3zE#":Itt;. a. lb:i`~ is fl-w s'slTile and Lffe;t a, d..si.. lib.
tx above. As Y~,ho~,' , ~ ~i an ~ .,~i #.. :#F.z i 4 ?p.It :i"<3l k[ n `ia \h,,e mAat<l 4~t'#] pF F;?{3# 9tit?I3plÃu5e b zÃig c:Lsut'f ),A here. I'lii: f.bG:ns i}
i`' Ã.i3iS' Igglt_31n:na$Ão... process ÃE? fl:c exact s{fFs1L L'.2::F-:F?4t' :is dt.s"::`3bs..t: õ:.`F?m' '. f.'sF sj":e fibt1 ;miy pass d..':+.':iFt;tÃ, f_lic fi"Fe:',..zt?z equ3p1i3Lg:tI. AgbIn fl F fi:1i::,?e: i:t s, to ihm#ÃgL the 4,_.cxE,;:#>It,.F4t:c:\ of :~i'. ~1~?~'iS L:~#Z`:i3~~ tFt1eii=3 a ' z~2.#i'r.
:>uelcf i= with :a# ei#tt.: ti1:f Ia ;i an4= i afF m FJ 'si?-FfGF,.`ià bt#.:iC dQF:sfty. ThL~ fibtrl'f l.tT?g step #aL%T.>
;,l?: bL: ? qu1:El=d s:sr ~,~fl i.F,i:: uses : fEhe ??3 i;=C1#?i`?t.Zti?uf ',Lya'Cr: F:x'ts:
W ,YR_i;iC? t}U: fibC.? s tze3 ve bi:tõt.3 ifibS:.F FzE?d F.)ril;A, hov wil..
pass ffii oE:E4 ; a Ni4 .d<;1>
i4\'14'{`~~` ~t.L;w;t l "", ! jt~>~.,.~ ~F~?t\.k s ~i'l.(k.SLldz >~'~ } ,I~F
t' f ,s, 21 ~ ~`~~ i#l.#^\ Ã.1#'. ~ i , .`4 :. S
v.~ =.A ..u s# ~l~'w 1 ~.,,; F k...4 1t.~, I?.# i#~:\F#
_#. ~L..~ ~`a ,1, and :`3'loW iI,h1bFtrÃ1`y mm*` be u?tlta.e:;. E ?nG:c ..~., blending zS
tb~,c 1.#b?N.i's, .F#.dl added materials is (:~ompEe:t:, the bl`~.'=i.3d #.
mady f>: the e3nips.1S<3# ?3#cd1;4i.
25 #yrtF`:=s4.
'? l'.G= ~=i3I:y~3S3~it6õ product i:C_#::a,~(1'iit?C?~1 is t='i2t~"+."~~d by 4a#,F 'f:_l FY` ; the stt.~'s.
s .?F.~;i 3 3`~==`, it t~C:~e.#~~i' is #a?E F3~ ' s;i#:Y tt? SL~+ iI'afti= or L?c3 s 4 #r.1 various ~ix<?:~:.
n<::l os3n:F.IlF?'.F,F Fp, sel?. 5.d:Y`w.' {7. vi.F:TQt Wa: tL'.. 3.Y3ost carpet sF.zi t:Fw;t:`. iF7c:le'ri<3A's . . :~b 3 .`F t '\~Y 1 L 7FL~ `
or }s'iiÃs:. The backing 1'F3cLtet`3-i3l is usually p.?~ .,~pI't?p'vk.iL land t}i" h ;Afi,~di= i ,. ~
m :awiiFiclF:i;' .,<#.:cx. .I:?EsY : 7aic.Fs."? ti:'x`."s.F3,i%t. considerably diffuTc" Pla'.'`wti3 p;.k.tG.".I&n :3#1d, <
$?liy; L.`...41 g Pat'?}pL.#.t?3:;~.. e }':.'..`..Ãrs'#n waSt`+'. product may t?t" :',..ga?:d'im of 1l?L= d..'::.i:eact`S #.:i ~.Fiw .~.ic:Fi.~',.Ãs.s~~ ?'~t,?'i~z .~. ?~ t ; r'= ~, t t~`t< ~ _~ .: ~
P'f~i> i, ,i'c : ~ ~ ~ t ~ L t if ~o siaE= ~ ~Y~S ~:c#F`~ { i \=L,1~tS:: can be . k,.~,.~ c:.`L.
3.3~.\.. ~.~~.,~ ~'.;?~:=s~.+1C~.
p1t Ycss4F.i: For ~xann~= . ,.gC~{&L~l can C~L'.~F~5:30.t t-' of I11~~f3~{Y
Nylon 6~r~t1..4 a.t:~. cWf.\~el 5~<(J~~i?c. A
.F ~:z?Sz .a;.`'tt? r:L w ,)T ~ ~.k.z y .~v~ "t~:iÃi.s different iL. ~ .~~ ` k C..#1~.~Ã. ~`~:t 4~=i >
`E'r'.~.t ~.t 'v'i,.3 .#l#::_<.. ~. ~,~i:.~~, C..'~'r>z,' ;.
For ~ {
aa:F'~.t? ,}: "i. F+.,, .a.? :rLY-F~o :'2 ~cFFik.:;. L~'cit i~:z.~7 i3C. a ~`3<3.F~xLl 4=C?t k3. bw:=` ;.3..no of ~tLs~'t2 ts\3 E1=`e1.+,=C-f<:t.s: >#zc v;i'.
sto cxn,C:' 13015'p#'<)"pZ fiene ...iF.:'L`, fiber c:3: ?.:t iS=?:.~'~.;~.
i-.trr'= ' f ;Z =".tFT' '4 t'~ T > l E. il~Cf(~:'t?Ãa"' Y = .~. a 7=
K~Ã'i!\tS.>~c~ti;*~?#.aYl'"F'c3=
.-S .a il..= ~~d>~~. ~:'es'F;~R. ,. x? e ~, ~,.t.?:z F><1li~E. FÃ Il? .F:, ...i~Ã`i4\.C; ~A+3~C.
kNci1.e\a [:;y?i;Fe?~=L'iFÃ.L<~e or ai :?'~Ãzt:"~u'~`, pulverized i~g* f?,,#i i ^xt , ~t#C~?:.;2a i ~Z..7:, Ã.l.kt<.`S`s`i:Ã:
''o. the to#`'1pC?`"AG pf'f?d\xE. W:iSt(,'~ fiber or fiE3``I'F.1:+<..1:1 wc#.aY.` f1:?t`:' ÃrtaFz.L e.'h^u, bC tÃfioC, to #::}taF?F,,~.i#E.L F3 '. a L,3T:il~?oJF.i.: Pr3df`s .^,=i. Th1;WhoEe IaÃ?x.fi; of}F%akG:F}ah:. :n ct3zpe.;~ ?..cÃ-v be pf}r, ti }.t.i#c 4a:t`:Ã"i po `t:}S??'{.
t., .y '.. . . ' "
". , a.4 :?t;:?e? aa?:~,0 . P.?'k c;~ t}I e f'?3I }sp 0 >ÃÃfi?17 1i a [`F` F>
x.`:. . ~'#f`*.3 f .x.. , ` .F-,. ~tj 3 ..7 c;. ~
~ t~ ÃItw ; .~: f . l::E;
:?. :~\ ~t>#'1Ãk?~.\E'E=C~ FF~# ;~ 1TiLk~?~' u:E%~I~3~pS F1 }:C3~ifSi?t`.?' ,.l.AÃl' iNADIf, k,E <; ;t'F.:33a?C !`~i 0 ' f,ff:ii .=?1..,??.".ldi saw\ plhen3?F fC>##.?ufi:fs =l Zd4, r PFF or a .fw::
~Z?f . .
i L.,' 3?:1F.a~ '.ie? :ir`av be _Fsc+.~ i.,.3tmdx?u; on f'SFi::ÃC.I',,.
sLEL.;3 as H.f?:.#nx?:Ã;:?1lJÃ ', Z~4Ã c.flr~
sN'.F#L ~;i?S?.FS~t i?I.i?~ .~si#?: s. H.#i.ÃÃiig t.l...,sci#t .1(.t', i3s a fii; :' Fe ":Fbe-Ã:i or <?gg omm.wil:i:
to F.ht; basis :o#` the composite products. f lli> rff3.[? Ã, :` Ã:?e biI-#d.intg~ ;: ei?.t to d-ii::
,ii3>_.}'~or vcik:E.:dL`.^ i:s a i,i='.cei.mn<:fflt in s.l;ie phv4C<'.:.}f prop<.#.6?es attained in to-:t.
..'F1.FÃa?i;Ã", the ?:? \wl~.:-Ã~ `-?1:ovC;Ã``d.-s i.~.Ãv Ã31i#dÃiÃed :'?v the F~,ast, of wood and aaFt::;f l: fibL-rs, .t3t?nf<:y11c :1ÃFZo?'S. ;61"1fort.Ã l ? a#.~~L? ti, ;`hmis ii,.t\Fi~:~?its .3:7d#..ol{"3 :F#.afflh`:wE`.o.
:?:F#: L.F#lg i3c n: :;33t. ? z3:~?l,E. ~Y'.i3:`:tf> F1~i3it.:3s.~W
..C?.EiI~>f~:1 a:1'Lef:~F. .'?u% of fh;
i:tild `14z5. ,.?aeS.G 1Fp 100 ij [ .}e fluli.: PI'+:.+.auct. 'I-l"Ft'.
'311.1R IF \g, x3t ena ::'4#'31kka :i^
p ) .` e; = ~`3r F ~-' j ~~~3iÃ? \J )t='~-' SjY j f[ ) l'Z- a F-{i1:{6 )pL.~k1: ai}. ' t` ejY r~. (i Z 2 ~)\:q~(~1 t r~ (i ~` )w.\.. a< x<J}~~ C.~
l?~.f.L~ C.Z..:.Ã,y i. E. tLt.\. ,.\.1 .\S i:i `
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: 3?t.' ~Idt:cd y~v-i`.E:ad and natural fibers, `:'.i0l.E s3'L: 3.:;ers t7 ;F,,~&i?Fc < x ? t "~?~t5, :`i?~F:~ .FT` 3i i ~r~. .::~i.ca ~;?Ãta ~ t3~vi~, E~ ?~ ~'C~.~I` ~c rt?~S_~ F ~ ; " = 1 :,~F i10~i .\ .?~.}vl'~.: , p ,?3?~t..~x tp-i.~}1a is i a i \`... - s:FF() of 2 ~ i. iÃrr r~=' 43w 'a~itC.'. to >)k +:;.F _'~(}.iJ~Ã~?:. i ~,L'4#t~.ls:. ~;ZEFai~sw' {\va #.,i`#F"?.f:
cF;l~a r1.'i;. 25% of the ~~:;>"?<.~:
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3F#: s:1.#3:i x"S', t ~..~.. ,~'sÃxsE.i..L?1? ~. i.~ i>.,1Ã1vt vvc.>fe ',md Ã;i:3dla? ` ;.tff,.i#: (`.1 .?. ; ?z t'. }Ehr.i#.FÃ.
ii.3#~is'~' ,#ax}.i:f':: . i t=`s.i.F ?i used to aF'#clke a Fi'1~le TctÃ?ge .rf i::tf3nptFsift, pFiS#i?:Fi.,i`x. 114F:`"pc;'.
''a: ~ ci: 2 F FK E' \ c=r ~ k t~E; :f:L .#,?4: all of k~3d. S.%~~E~\?L.~. product ia?l?iC.e#I~< all ~.a~`
Llll:.L.t;"F^xt c. .= j~L"s f?~. .w~.>4 , , 3\.F.ti and ::E::t C iià i? ~:bL=3CA `~.
Coating the C.a.-et Wa;3t~.3 Material with t~~ ~~~~~~in;; Ag;e:nt T3.~ _u:EFpet W 1-nc1y h;aL'E:~ the foÃ`Ãn L`f o.an .....5 (pf ). ts t3 P;`..xi?< l.'.s).; or iitL fii??i+F,ns LY..,s.c ,3"ia$e##.as s1? fiberized versions of tt?z'.
,`~F'a,::3lei s: ?.bn3i3:.. *?,,.FtL"s'd,.., T??o ci F 3?ot ';`4 a.}sz:c #:1.,:c.1 a.als i,FÃ"k: generally loEided iIAtC# a l#.;~g~e rZ?t%:Ã:F? , drum or a drum t? ~.dC.'S or z : ..s#Fami{'+3E blow JIliiY, O(i1t:F" Fiii:ftE:-'Ids.f.s 'õ..uch ..\ F..<:ftE:i;2?l fibe?' i,.
f>fl't''.=?'\s, .;miat: r~.'~ti? ts.FT'.=t5., a3lldFn3i7ld Ila.h?b,Eol"s may be loaded wItz3 the :.eiqxt ,-v..~A.: i:Ãic?,\.F<ii, f 2 ilie ~...3{vi#ts: #,`~i St.?GFEiei3 1n1.i:c a drL#F;.S, 'c.~. then r...i? ~~.. . ~:~.#.~ .. ?a:+ are `:f~l x i:+.7.~ , t3r tiI?E
P rlxr%=d of the head #,asdS.' of ?.ht; , &11'#.1 :0 thc3FOUi.~` ~ f {1:::t ffii. i:~"t<Ã.te"?{1~ Whi.i` the d'ÃEÃ'ti <33]&t?i ;3lc3dC:=s a? v sp1;?i?in~.' and cilfa'^1ng the I1;i:1t:riill hekf '3'::tiun. to bmom.. edeisI`v 4_E: ~. b. :f~ S, ti i.t~~ head <s a ~ ? :< = i ~ ~zF3t ~* agent. T:b, ; , .
t_=;.l.i..s :t~iF~.`~:#~f {..: i .1.. Fl.~r.'i3~~i7~, i#.4 I'# ~S`i of i' ,c3 ~.F` or ~?.,:~d.~~~ #..F
j Io` y x {q (~~~~ \.4rt. g)~p r -yy}i0t. Water is '~ÃsC342tdx^~.]){F`~= sprayed Iy} = ~r~, iA:~1.~ ta#\.= . i~?5.,.[} } t `. y- `
i-> }F213,~'~y3~}~T` M'~^~- WifWa4~.S~~)i Aof?Z.~~_~:}'v t .\....i}.~.`h>?z(31hn"z:`fi. c>.:`..c.,.a ff.'ff -d:i' 111iltLri.1% i;e..?.d prepare ihf.` s`11a4f:Ã,'i ai fo7` ieif: b: #]df:l o F~;f't~. ~ `f'.
agent ;J ~.sLsal l'r' saY.i':3?v.o'4.1 :3fte" th`~..' iv'c-1.tC'^T`
tf?.?'31i?.kc. ";mTt: fl,e3'. :i Ãc.2.f.:` f.Fd di:ao>f3I1,<.?,Ii:i' , . . .. .
1haofir:3. ... .[:~`:: i,Fiil. has .~ wY~.;:i and binding agent t1 i~l'~Za:E.~,i:G~ into it. The ~.7~i?~ i :f';,:; r1~.~#.F3~:
. g g . y the F
i:=:ii.iSf~~ t, ~`aLa <:.l, to ~3~i.:f?:I3.L.. t4z~~i?i#(f'~~F~i: ~R{iFl:h iÃ.ilt"5~~`s t8~~~'i~~'., `.FÃ:?l. :~Ã#.xfs.i#?ti e.`~i~.:~?: to evenly <...;i:1:^
th"f-.Fl'<??a:..iy.3, The b#.;ld#.i #.?a;.,f-#a#: is applied 1#? $_i7i4' #T]txi:.tei' Ef3 the gm3'#t.Ã,t.s :}.`' fib:`Ã"s at ;.Ã
of ~ t~; to .;'`ii ii~~t~}.U total :x i:#g.~I. of i.il~, ~ÃelÃlit; w~?~il.~
any f~ ~.t~ .3f~t>.i? Z i ~ , (=Fi Fowgr1o'.3t ld?L dt.,.`scz ~` f t. e # t~i x#ni~`~` r ~ i=v?~ to i ~?: iad ~Lz ~ 3:.?=.ll..ati~"4'.. ~.I. ~.7~?{:.,~ t: :# :.t~F.:f d=
,SCa"`.faÃ~ +.:7 ~F, addition ~f=
;1-Fz, ca :`pt,.# wt.t: ie) ~\~?L i~ :~4trtr> #LL#i: i-i ia.iif=#cs w tfw .
..#.E.1AS Z re.d :'#bs I" F~ A #1 `_T, e..ich, r i ~~i:;:õf ~ i~. 'L=l13~F#.;~i >:14~ r#õ~:i:.. ~;c C'~t#f':, t ~a?. i~
2`;~~# _;;::i#iExzu . r~'a ~:.:. coating. >. .x under a,:~i.c,m;t CZ>.?t.s,i:~ioF;.s, allowing t,`te gnmfiks tll' fii)eF':i tf?
..t3:1t1#3.1c. to flow w.thf>..a adhering to 20 i'.`F,c .+,tf_}thL.;: The õÃ"z3;l.,dfn:4 t.3-# >Ã:?^#'`+ w1tl1 the i:4lndÃnr i_#;ti.,;,t 3.: Ã:,'.oil#rig Eh.'n p.1s,. . i:: Co thC~r i..Ã;arI
step F.` wht. process which . t:;<: p#v ?viÃiitii?Ã3 of the carpet `w :4li fs,'?31",p{)\at{ # ..i3if a#c3l =se t;:iZ'' ~x ~:~3 }c3K
Pi=Ã:pai=~~~ for tite .~~oarti Ff~~~~~~~ ~~rocess ::s =~ l3 ao ;-t1i.:~ #~,.. ~ ' as ~{.... ~ 1 <a -3"#~7~.~ }'i~ ~~L, .:#;:i ~
. ....i$ u~}ii~'~+.~=f,'C ~z_) ts?4 . e~ .1,.y .a. s~f.zi ~:L2.
si..3 includes 6.~~ ~ ;~ ~f .#:s.: v:.iJ,3 #.,2,.lf:~:F~Z?L~',yt?#"~3;
rF.4.~frÃ~ii~ \Li~ , ;ipILrFLke:` heads and a: f:<< ÃW'fii Lti{., 2Y1rtE tx{L!y~ 1?l2}13 a .Z:SÃ~2:~iif~y +~{{>Y belt 7t.`yi~ 'y< y t ~j . i}`2i~.~~~.,.Y...~.= õFiiF ai ~,~+t-2` that \DkSif. V~~Ã4rLf0 .?~t-Y~4d Sab, ~~=Z.~\`i.]~}...1 a r? i: ~r-f.~~ ~~)~.w;..','t.\
hu.s a unÃli'.i3 ~,i.Y>>\,.3c:S~,,, wiC.,.E and density. Bt3ald p.--sai`t#t::i d( 3 ;::#zd"?ed :?', H.4S
su Ampe of 3..;.t C'c'J.TU tv(;.st{a 33<li`t;:k:Ec.s :{abei'3 and by :-h.,,#' p't?st';:.t3,1 Ãe, utt: fC;#I'a';C>d IniF$:
`.
For `_:Wa if_`aso#w the SpIL aln:.% f`.q#.1#{~F'?~.#:`s3: is ~'i#3~'lZ% t`i~
r~I' k. "+~'~= Y.~s~x 1F. p'{~ "? Ã.~Jpt.# , ySrv : al~.i.. ~ size t ~ tuned i li .= ;<~
ofth; ?.i=#.<#t The Fi'sF i# ;3~Y s~_, ait~., can ~1st;1~?ii.tIl: l.# {} :tt sa ts;e i ta V c ~, G f C% . ~ ~ Ã:.~f _ ~r~'= of Ã#::~.~.a,.i Ãf,~. ff ~. t..a.ix liFyc,.ef?. bo tad. F {3: e.=''tia>.#.x. `s:'.=.
fibers t_F#i the ftf3{`F`:ng h. .lte iht.n a second 4p.Gn::.dG'i h(.'ak. could sp.G=i#d :.: filsi ^ o:3 t.>F3 v~as' of ffic.2n!)4'i.?. ffie.a a ii}ri\3 spread head coLLid spread ia top l{;.yi;:ro{ [.Ã.F'=.^. h onto ..~ep\ ai4's`.
N s'+.' k.3ffL~.,`:i..a)#3'1bii1c?.titZi'~i,` 3?3 z71<$ti z1a3s Li`i:,i e spread f?f?If? fl#: -ff:1aTi ,:ng belt to .?'1:ake 'vÃ.16C!ws tzpo4 of b's,l:i't>:.. The of layers per botFÃx=, csilr, be v$iÃÃLd ,.i:?:st`. Fi?Ã L ti.:'~`#p:o, a ~, hZ3 ir%.` could be in:i.m+fidui..ta io hc`.ivZ' CTA'r hbci.` sklv and a hb,.:r~`=..`>~`3.ss i:;:3"' or a board c!C?~itS
bL ao }1Ll:f.:(:>V7'{ s3ud?et skrili.l,r CW 1~+L=i widL'.fla_1C..r's and t..CW
A>eFliak co.c:.
Afte3" tz7o un.l`'. is spread rE.Ã`F':3 ~E;, E}t+,. tt)M1int; be~~ th'<i'.s ÃÃ'#;#1`F;ipC3r'~s thi. .,?.a. .:?;..` f`,:L: 3 A
. C-l:G.aIi::Ã`
or =`..rect.y .i1#*<.s t. P"e-Tb=.s":. The p:E:=-hQater :.L??,#3.;?'#.FouSlt tÃ,,':.`.slS..:I',ti F}?~ .T:,;Ãf ;,tÃ.ii: sE l~,+.:.'lS f:w composite to #MÃ:ili`.w.1.ves or #rit.f:.t^i }1of air iL1id oJ= steam l> the F.`.aE b~fo.,C. ..
tzJ.. Board N?Ã`Ãa?Ã# , 3n34 :is. 11"0 ~empE';-t#tu['t: Eif dw ??'i,i. I;i ~Ia. v.a:od iitfFxx albo#::a 65 i`
about 200k . i~~ .E7i'L. ~.z#tc` 4';"#Ã i4 .r ?V ~ ~<.e F fiC j~'#'31ii1~, ~s ~ ~' ~.."C.E.L;,4. a~ = .i.~'. rapid ~ ~F(:S tsrsFÃs,_4'S . ~$"~ ^`~
~ T.. ?fE1 . ~F5., .\. tz}<
i i pG:t -wwlk ,.. ..=.wF'33phS'x`?.ed by ;wE.I(?wil\ ec: or by il:`L
Ã#.e'4'si3.43i1 li`''a~a :_ii ~ tiF';<'F ~tt'l~<` fii?iT? cFE'F '.Ã` 4FEF ~<=t`:e FF?t~~ l~:?E. mat.
T~?~'. stC tÃ3?. i~?ÃzÃ~i?a, ev iiF?F ,Ã f:~li`
1 Y the =,` ;,r; C Z ~ ~" x y z. a v~ i ]~. ~ < ,,.~ -~ s = <a 5, :
_ ..r ,,a'~f\:;`Ã`# a t?'i~.. `?\.it. .?1L=? t~e. .?a`i~.:. Tz?`.:.' ~3.L. ~ac 3~~ F #:zt~3 :2~ .~~ ~~i ~ ~.:~T .9? z`i } a ~ :`~'~~
TN4'= he#.?tt.d nae t is t::3Y:Ã. ;"fy an .z7,..F`iuLt$.i#::tL bE;(E :C`nt qt?t drFk coai:PFesSif.n section of O"Fe IÃ;fi.ed". end of4: Gc3?i:.Y#?#i}~Eti :'tffl FF.c~_sC or 3#z`i a E ~y'L=:t.` pi'E'.Nh wz:#FL.'1 is le1S., beginning of fllf piE;i>C.iti.
r, 2<.Fa ~c.;
.e ; c} L: ie or S:af .oa3aiy press .e_zs is ^Er L.~`;'~ ~ i7 ~Ãstt.t~`lz~;);cà ..C,3# s x`= roll t~:is.,e~,. I..~.AZ:.=
~.#?Ea~,tØ;~, E?f iia:: 3F`s~3. is, t4.#ppC,d and sti:tÃTIa i4FjS..':;Ã-lo.i ?li_i b:. :-i;iCd dui F`e.`T., the ;=..Yoo$tI`e:;' 20lp?+?4c?-,s Ã># .,,.e i,yO`:. 3Ãw s or the -,w41Ã # #:Ã`-IN:tÃon <:a.13 bw t,i:pp::d.
~ .L Bw<ird FiiF a,inNi i;Ã" ocs`'.;iS employs a Cyd?.'i ,"s .,r cont.ÃlwErELs Ro,ÃlPF,.w;,S. Bi.ifl~'.
vy"pti.s +. Ã.:sL' .~~e s.1ià ti iÃ#"'td. tGi?:ipC'-F`i}tlkr`e.~. i`o f637ia a b"cii"d, F?c3i?ix or yhC:C't frE?Il: t:].L
C c.`>I:a 3os,.tL Material that is 's.'oate(i w:t}i a binding c #:',e:.Ã"At:
Tt c C5'', pre'^.~S TFmy h`i.?~i..3 single or mult3 da;?lig:?s. opLrd"?r s, 25 i?,?fC..i#aJ #.S i.i:t#?4.ciF'E:d :.i;to i.hc ct'dL '?R:=46 wh~:2'Ã, ]tI'=
;+, e:4Ãa,`Fe.'F?.L..:t: t?,?t: PÃ"Q-;isd;#1'~:
e = a : 3 3 ~, . <.3~r tÃ#` s. 2 fi 3 ~ ~ ~ , ~ ^ x a e =L:=z. ;~Ã i #'~~.
:_Ã~ii.F allows ~.4 ~.; ~,E'.
....Ã~>Gi S.'~ ..~x, a ..~. 3~ 'cs'~'~~.~ .~'i~:~. `~...;~::Ã~~~ ~.~~:~.=
.~Fiac E. a i~=tL.A,.?i.~~i~v binding a4`..f~Ã-itrec?e,t?o#s t.7 take pluc`'t.= bonding the ini#t together , ..o fwn-n a Bit.3r<.~'a, The in'e.:t II`.a' h's:`1c yFÃ.i.#.ri.` 7njeE 3-.E;; thÃ'i`ti.}gh Ãt i4'h#lf' in ti-iC:
G:y::k press to S.I#s-#.:#'e:Ã th:,aFt)i.;Tb~ h,xÃtintY and bE.`r.izd..'+3t; c.. .;i.a~
. LC?.i];p+:?\at+.a.mr,FtL's'ic.i"l. 'raSc plE3.teÃ'#,'i may ~~.Z,z.I: v a p<:u('~#`#? 4x#4:;Ã"::iZ..d ?F".tt? to ..Zy:.;ivL :~..C: . `,~e..a..~s" = S4 w - ' l`t' ~, t.7'#.s`=.i,i::=t~ ~ i Gwti ',.?L. :la;..+.. ~"=,:.i> ,~Fa..`.4:=Ãa ~3 ti, eer , a :'3~F1. ~-~
a.:F=1' ill.~,.. EaSi,. a C' e3l3F~ c .:Cr `,'"s.'.dus':=L.3".t i:(`.mpi..i':i.:ila.. of i?ocird beltx.`7,' it exits the p4"es'.`s:
:.t?aÃp?;?siic bt)s.ct`dsf,'.iiv'n: been raam,.d~cti?YC.~U wsli n;t .. C.;'t L.3i.'. .A>~`=-~4... The 7.1?`
i,4 :E3;3?F,iu.E.s}.~ .)a1 press 't3:zÃ.lÃ3u'3lt" ~)ol1.4d i..:l:p..a3I~.'.Ãz..,.Ã.,.ni1r#i:r3f .cfF::FU of 316, ieF;3po,'ai.Ã.,Fb.,h "_i; t. .31C';hsi ii.s o#'. l3.i; 3'i?al `io t3.lh.;w fl'w bI.rid# xg agent T'C..xS..i3n t(Z i.iikt. P.,..+;:e:
}}? ,Ã?.iÃÃE E 3s;c',:fh.:% +rhc p#'L:fi:Ã'.Ã'i:'.d type of bG.lt ;~>:?.F' Iiii:. L.t3nf:n.Ãt:9GSs F`i:? N tZ` C;1ti is Ã;~",3ii& z.+,r~~`~
"''tt..F;e>:
1? ~'c i3 ~:'.31.iFtz:tf, I,'~iiz~l f=.,~1~L..~.
~ :?' ~.
~~E.=oa irÃÃt te<~.La`:T.i?3:E',i'1~?l;>.Y?.3t?y .z3Y~il\E?C~. ~:,~?e 3rC'.~*S}1fiS
.t~ of 3 1 ~.t3 : 2 c Ct"' a ~}tc::~t til ~~ik$1`iP.Ã.~" t.~tr & ~ # C~SLl ~?~.~1?a. h ~ ~it ={a r.~ti~:~.~ t S ~2 ~MfC (,. tt'a::; ~.~ri 69F i.f. s3<. F. i ~~g:, i= t., ~ + t#.o~~:e~k's.`2:.a. ~i#z`,r P3..ssuri'h ai"% :.thGt3 to st it?czi vlii: gr:~:1.1ule layer or gilt: fiber mat to t;.4 d4s:,ua ihfcl:..xcsS and c~a a3+.i~' vf t}1:' i'?#i~~l Pi"ot:e.#i;t.
Th,>..>onklE't.ii:xiii roll press consists of i3 press sti"victE3ri wtrh.f;J#.
Eaksw'; . up tihe I.o :t :f331U
: .:4 a3:it,I#`% tl? belt te2~4It3^i11.4u , T~1( 3 C are #Tz 11 y fi': k3~0 :ii??`i4 l `;:lf?~~: #1L<k.1~`e;`
i i'.FC.pr..i3d':; t..#. the .~ t,:?j~'?E3 r. ~.,#~.' ~S.t:i> and ~? <S s."~:
t3~,t # ~`Lti~ :C . C.~ =~3.~? ~C:.s are Ã.._ ~o~i:i' the s?
. 3. . 6_f'r~:.~.:.,,r3 #Ã~ti? 1 ~.~"õ
e?a3,. #{,3n f pi..'ss'L..,c5: c.ingci1 i.,'tE-iS.f&aa-nÃ.= a .~`s z# t =
L. ~`F~lt~ :ri#~'F=?.S ,: ~
<?f W.3tch are SizÃ.f#b.c f3z. opening the pre#is, (11c&% are top bt!tt`s3#.:
.,#w;::3i.c" p.aml4 w.3.FL<r1 S belts i}ic i<?l::s'z >Ã~.3t ..33aE travel over. The press has z3~~i . tli&C:ie head to #.:t11dle dhaC< #.'oflc; fC3d.`i.
: : . ~ . and ::}~.xi'.a zli~i~ .~,.`~ta:..Ã F3;:'. ~.`,+#~(,..4.~Syf~, The roller rods are located between the ~."?::>;.~t,".Z: platens .A.:~L t~~~..';Z' ~'"`
1,15 beh7;. The ~~~ 7Ia<~i is 3; Qilted f`.:i'.=tAi vt.n fj, Cfic two \ be`~
r`~~3 !Z.} w~t~ii::f> at ~.'= i.~t'~. of ,~'a.+~.=
....~~.~I. ~~'S''~. ~.. > a_ i~ .aw ".. 's.p end ?2 r the o used ~L ~.~õa ,~z..
.;:-s . ~ ~?3: ,`t >~.ils Ti? travel ~?3'~.?.3:?i~, D:i"i~i73 jGrzx~7Ni, c;~"k: lE;,+:i.. ;}? the :~,.
,,\ :':#~:a~ct,l~f 1~~?e ~
I: ~ 1f ~~: A ,i,.:', ;=`t, r ~q ?~.<::+.. a'^ s~i ~a1" #.G be ii~ ' }= ~~ ~ 7'i" '~:~i onto ~'a1L:= f ~"~i,~i\ t .:iT keep { the ~ ~ r' fs..e ~..:.:
a x =~~A~~ yt.E.k_:~~~a: to ~.~iE;
bC.ftS and c,5i the ?it.fi.'=`s: A s.Ã'}.#tI'Ã'}l sysÃS;n1 # og11l.3tLs the i3i:3CiI`is'tat}Ti of the }3>. 4.. as flh;:
gpt.t'.til of the bt;l 4, Pr4o5""t:v{s.~~.. ~~~~~k-lieJ\ iõ3rtho mat, et\.-:
2 u 1 a3Ã' i~?:3.t#eluE:39:1s mli p#'4J4 F?".kl.s..~':"s heat tC?the bi #:Ã;3.I?.g toÃ: .ti# YSIfe aizc.ltor#.id. e.-w i:S=wL =.3L:t.i alS,i's binding agent 4:o.1dng t?.,3 k~~3:~: e?s.<l::i?-rIcs'l4 ~.'`,=''{#:i'3Ã i?:zt_ it3G=F;
K 4E \ ~~ 2) '7 ~ 7 ~iÃ'L`4ya,:i.: to a 1::=ti','atr t~:"3a.:*...3:..~.~ by the ~..C?w3.i..:z ~:.iLf~~s3y ."3i.,~';??., ~ i.lt\. k . ~a3c.:~a3.i: _õ~:a>3 t.31 G~.
between zv .~'::,..~.tii -t 2 Ã~3... ~ through }~+,, ;#1.,s;.t,a ti. .C~~.`
at?dl, t~ai tx11+:Ei.r"ti.4s dr ~i._.; t7 .. . . .?...., _: a#~ v"el.
4t: u .i-nis:ffli 3. +."c'k:<.s.. il+.' ji. .E ,.}puk:utt...c c of th.a binding ortK.. c b #1d1n(g 215 `c.#t-,4,{3 3xa,.d fibt .:} .:i #Ikc.#1Ã3:G..,.1cd i.3bÃ+vc the ai:;iF.:'c1td4:A#i, tLF Fpe.a:uI'e õi t:?`.'^b.F.dbg a TG=#.':Ã.
?.::id+,.t' the e?resswle of ML= platens wilJzi1 are so at a :?rQta.i:=Ee1'Ã>õ3I.Ã.d lit..}.,t.;h:. t w gP.'a>itiles or fibers :;i:CE#ii:r4 to each ff,hÃ=`r iL;#rn3ng a v;3s3U'Alu11us shem pr;)F3L3ct. Tiris final thickness <?~termiF:Zo .i'..''. density ofthe`: ?.3:iWI..it a5ma1], The df:1Sll is >lc';k ;'i?k,n.>; by the 3 -tÃt>: l flF,.4.kix4.;ss of :11Ã ,.#..3 :?d:I?Ãa#:':'d 3..<ff ei~~#tG3'#:1g~t}3C'.
cf?i1E#:".`kFf"3u4 press ...:1EI the ck., the :wwl`,' formed :;3;?1pws.w.= m'ÃdiL,ct exiting the p.i'G4s.
I.~ th,: rÃ:nt1. ei'a.W,.' :hk: co#'Ft7F?.lxi us p1"Ã:'~~ 1bL'?.tti +.t s#'3.t`t#"E~-iF"'' press ~. _{t~>;: ~ are Y c ~
~ s :#a... c'a~ . ~L~..s.+':[~.:
up :x i~.} _::30 L or above, a t'3Ã13 b,.a dense L}I.aC:1` ~,k3;1 Ã:i:1n +r.Zt ft`fÃ'mÃ:d in fl-w pa',L. h ~ t?L:~o r sFw.,1 4ia`n. help #.3a#pF'l3vt.' phZ~~v:t. :1 ~.3i:"C?~>i.r~.?'':4 #.r'{
`:~.3t'' ~3`.::=l. 1a"Sl:~ti <. ~+ .~ . t~" , ::?'ii.?`t .
~
õ ~ ~~:~.."tE +.=~~~':~~.~.. # 1.
(MO_') and flk -n-l1'='doluv 3'i.>'..~.'k,;3w.ro (MoFt).
i3CflC.i the Y3..1t ?? l~ bcà i3 aet:t3.t4d and pressed to th:, desired hE:`#gf3. ~i;3U de.~, -,~0 im a ,..
f:::C.ir.~ix21~~~.E
'f t s)at P~~'r~,,'*s a t'~"sE y =y >t.~ r ;: . ~rL..3 may e. '~C.' f:ll'1E7*l} cool ~~ t.3C3, ~: >k,.`~`.~tt 5.. ~: a ~+ .t..~~~3y t,~~'f::t~i ~t. "~' i#.?.:, \ :.
*~Ã'`ir {}.¾~. tiC ~Ãa4 r,rÃ:~~1. "^. . ~?~:ie t;#=:t :~?Ã. ;~Ãetii~' ?'`' o aa ~L1?Ã.
~~i~ ~ l'v.i11C~" i~7: ~?f~..i:' l:~ =~3tlk, ` 3y~.s4?;'= ~~.a ta z +;r1: ~c~
~i ` `?ii?i ': iil. lis3 ;?r~.54 ti#:7~?tt:f' A?i%'.:>sl#3, ;~~.'l ~.?`~ maintain board ti~:$~?~li.'.hy .j:~4i~ ~.4 )ii~ \ zi:i?1:~~` ::<?
(, f i ~:TleE is i.- it ~ Y,.tr~ s:3~ ;~, tf ti. t ~ s et least 120 ,'C.
before ~ exiting the <,\i#54#~R~ ?~:i ,.it. iis ~~. ~-\...r r ~ f,,.i i;~\ ~4. A
LiS.a.#(5r#ara Press ~jjiiy a3\ot:so a +::c'sol:ng cv'Eitt,' to S.=i)oi.t#.~'a'F.-b1-'a,.d bvtt?#'\. :t E:.`^.,.a.s flh-f- :a...sti.onary ps. this ..c#.. 4 \ f ~.:l~ttZF'i'#.i~ sr R ~t ~z \f ` :~ to ~~?e" E:{iL.?4 .a.`4 ~ in=)'.i-# ta~~c~13C3ii#.i.. ~i~#~s,S.'=~ '~.~;i`~.' i~+;T c~. 4'G
~3.+i<'. ~ e x~..`. ~f :.~i.~?:a~G a ..i:
~C? \. L\>#?.(a<~3`~ ~`t 1v:;C3$?~ <' pmss nac1y c:E11pl'l3}'C;d fi(-?.i" cot-At..sgemly. .a C?r k.:x'xfnplt, a o-24i'ail i ..i:y i.~ ~Fu ~i?:.i~.'Ci i#i#.~~C: heat <i~-i~. ~)I<'J~ :i"t #ti the fES'st 1?3e .4 tA?<'Ã. ti':iTis$i i'E'?~~ t... a wfi c ~?I?:~ st,.$.t?~? z.'~;
press to bi, zvi?{;f4d. A p?i7cl. iT siy be fof711<.d in eftlli.,F type iFA=piess CiiliA cooled i)2 \, secondary y a`l.'Y
~i"#\1v.tiR ti~~E,.> <. ; L~.it\ i !,.4x . `.C,~:?", `~~he Bca:aa`~l F~~~shinM Pr~wz.ss .
.. After ~~~?~: ~3~#'~`\~ #3 : i5i'.elG a`.'ir;E..#,,i:.ll i:l.ili C~:L~>xi~e i;~:i:M Tt Lii#.i\#..s t.~?z .~ E?3.: ilf.e #.f >`; 4c?
reached 3#. a roll pioti:?: a ~. ZSt3<iid is ft;m..`~di whis.ti is in the s...a.1:pC. E?s. i,, c 3`# the ~cl5iai~=~,5.#~i.:T l.tFL press it i#.i~,i~# j i T~~i.s a ~, <.+.3#?~.'#:. ?4.f-ey edge ~.: i.r.i,?,:,rrY1~?.ig .5 t~c...I'#`: ?~a ~';.~Ã)e:i, ~~;?t'~Ji i?i't:?~i, .jai t:) aLa's,:.h the C:o`s.# 4'i_# width il.i#d ia!<;=r, ii is l:#os's-ct#t to a ~~ro- s(:lew=t<.d l4i }zFh, >~~= .bbo..+ is t4'i _;spt:?r ,.(: the and c3'l?sS <:;tSLtiz'?g, t.-3pe.c.tii?? s by f7.To,!c:t and pi#.<.:},ri;li+.,... Tz3e board iliai has been cut too a ,F?:ot#ie[e.:T.ineEA
s'4`EiÃ:i u.lii i ;g-flr :i3 :.mn.
t#";,..si?o ..4.. c':itYli#::} stG7tiC3#e i;:a 4 #.3p.oZ' a 'e aY#a.iy stfd1fzL? oi:it ina4h1'.?.esJ..#ch as a Star Cooler .. w3fii sl.lb:e~:=Ã.]I..#6'>=ni stacking or a st.#.E;=i<Eiig io~.\.a cC?'i?vL:=L'C;T,'. O#s.+f'~=
od., ttiz'. niost c.sn?.'#?on '#ypcy~ is the star <:f?olC'i" t=3'i'e}t ':fA?seq # {I3ti ~,,,ta<.ks'tg: 11he Star C<#:;tl'r is a . , of large i~.Eii'z?'I'#.t>.~~E~;i'.Z F~~=#.a~. ~::~ti~i Ã:5.. rows ~.~?~~
spoked t ~ `~'?Is extending ~,.CF?~.\: ' #t r y`W4a. \~` ~...
~ . . .. . S..~h ~S.
#:ti`#T'_:z .1. Ã t....E=h Board fr.>.11 t?l~ \<oilveL'si ii#l? '1111f?Li"
the B4?=:1, dS to rC?t..it.: wi[.t, the i; :ie>N;z and , . . , .
`
#?<, air ~Z?\~,c~.~, .a#:t.'~:ili,.t3. the ..t~.>A#:`1~iC`>11..s #~i?tkl ~:?f(:ti< can `.iZ'' {? >fT(F~'>
_nt~;,C,~:t.C?#? Ãi+::.i# .1L` ,;:\#:i, Il,s %Q31 cool iha. :,o.:%\. :3fi'l:t?i.4: lt e:Yhs the fI.<3s4 d.nl,'',Yic'dn,,'~,; the need %b3' lb: h#..." c:3Sa31>e`y.
.lz,. Bi:3ud is AEs..3 conveyed to : sw't'.k.in,t'3\ operation :'c-#.idx\;3x'f.2; for elitm-c ;s;zs... T hti Boards are i..4#w e`.Z.'~iZ ii. be shipped L~x ihet. C:i3-i7 MC? thm#,;.f..h a \ a iC ey of <;ei:=Lt. a#.#1-,g aht<ad`.c~#.` ~". .
:4iw z#\ v cycle ~. s7 the b?c3I~C~- ci~#. 7 S" L.t: #?liii`lll. ~' f to ~.
~ f:,i~`t.:lii:.{~ ~1 . " ~x= .~: slightly =~Yi:l'.. ~l .
..# . ~1L=.o ~r#C=~~.:~C;3F ta.i ,~
If it ;,, < v#`s,.~'.".~ i. .i T . Z it is i;.#: i ~ ti, ~ ! '11;#, . ~ n\' ~'3 ~. t ~ ' ~` a a 'y ~ ~ 1. i k; i ~}lli.~ ~
?~ ~;i;# :.~'~ t~3 al+...?:~at 'Ã~S e~.~<~~' it t;~:?E:i t r ,~"I~; 3. ~.;~
:. ...~.: ., i'^ i#.. Ti'#:i:
i:yc!<; press s ci#.: ,<.zZ=i: a p.1fte##aod suT','~.a.e to give the bÃ? nd a >ti..E:tE::i"ed s?:.#1ee,.co si.:eh as a i~z s t ,: i `3 Pattt,..n.
3-`5 Decorathig t1~f-, C~~~~~~~ite Product As the <:i;i':?pC#sIta; product exits the Ri'iScLs:i as i{ti'sE:T'#bed ,,:boi=
o, it i2i.ar' bo od i,ti:i`ti$1i^f'3 lC;:s t, #; ... , . ~ ~ to 2 n :., t step , ~-. i,.~~~t :?1?#,,x.:3:i:=4.,\... ~.:5..~ .` .i#.\3 :.[l: 1A4.`~.~. ~?:,~i~.L ; ..~z(.':
~c.S~ ~:~~\ II': g ..~?~ . t?:.#:3<.\;~~ . `:~ t, 1 Ã.
F
:? L:#~i ,i.~.~`;41z ,3i=ti~\. ~~.i.a;:~?134i`.:'=~,~:~'1~(~.'~~~~5, t~~'~'.~e:i`.~`tr~.t..~,i {?2f~..`r>:~~,Ã~~:., t3 ~'. Z.i~tt.:~:et i., ..Urin:..i ~:list? ~N,,.ldt;3, E"!t u.ri:: 3 t.7e fiinIshi;.ig and dea.{3:`<'fling '~'~~ep`; thztt ill 'ti : c= G~iFir ~3> i;`ed R,w:L.,33;; it? final width.
{1 ,e ._L}3l'`pL3õ*iu P.oCh s., i:;t-t? Ii+?`.?' bc Int3ldeLR to tihan3~'õo thv p:3i.,:c to te.k`+~.'.~ on the shape ;'i ,qui.'(.'d t,. t.~lc 3..Ia.=`,il-.BE, d product. 1 i C: Ir.?ld#31g is done on a vwt-t?ng Ã,.Eibi:}11.3w ofi.E`..ai:x'('.'nt '+ dc.<rgmI;.iG l-nt#.> c;3mÃ-nf3n of wh;eh a4thC`= to til:F3ig 1ti_I3i v:s (_.e;`ÃCo. Th FS 1-l..tt i]c:aI ts'+is Ib>
tt:;C. Setii.? ` xsf t~.t. k-ii 'sl., Wt?i:?i~s to ~iqj LS` Ihe cliI t;?
:l?C: desired pak;f7lt , dLT=>k`L i:.io router 'Y4'',l> a3 C;utSa s~ specific s;f(?ove or ~.:
~?a'oc.Zi:44 ( t3Ãkts) ~IFÃ[> the t7 fiht::
(:,?~~ ~3:"+~('~(7(.'t T~n~. i:~L,~.rt ~.i~.~L ahe same ~'~.~~c$ as i~~(~
i71(.d4r ~i; Ã.a,~t , <J.L:3?1g ~ f`,~~= initial > ~~.Ã" i. & t#.+.. ~ a P: ~ Y L=~ = 3 a ,lv ' ~ E` ~ d\ 14`L~~a.a4~. ~> c~
t.i ¾.: v.ae~ 3 <.
(~E~1.L~ ~.~.i{,: ~= ~ the (~f~:e~Ãt:el~ Yk3L~~Ã \ ??
~,. \t. :Yi1; ~~AG .i. (3(~~a(:3:, rt> ! also bt'.61hsÃlWed 1Ã`roÃ3g 9.fmA.111(`l(}timzng nYE.`tL<As . ; t this ce.Ã~C:~ the 1Ci7\= P`i 'C - t~ t ~'I' ! Y~ C: Y^ C
~ r:~) it4 ?? .3(a~.4, i`i ~?~3 1 ='=~~ in ~: <=#'J?':t3li \>~ ~t~c dS Ã1`~' ~?f\?~.~~~; c.f3..t., i=r'Ã~ix. t ~i~:,<3.~ i#.i:~~ 3ZÃ.<~....~ ~?~f~.=
P3".3dL.<>ti<att.,ti o`'3''i'.; ss. .pZ', l3f the W1i. TH h prf?f >+:\, (:
.cll.` ,3ftL'i:s alõ t3dd d>.wn.::. Ck\=f3Ãz i'`.2 (::~:)c3tri;iit ii: ei-w, {ii.1~ (ft~?`.l~GL' 4.,~~`~)n ,E3.L..r<it' ~;?r.4~.~t:1Ã~ TA~':~;}.` ~:St : c"a r..cl~l ;zs.: ~Ciis. ~3`..~.1?;i:=C3 s ~;:~:
.~'![oW. C=4 th j.hc 4Cppl14a..ion of Wh4tiLa<FiS picssu3`o ZbL1riAitti f.h.E: pÃ=f.tf4S..~. fl.Z. {vo.ik!? <].<ld,=or t` :?:'tl ,e13 'i1ri. ,ti;is,idred i.dmi lt.: e.::`3?`L'r R.sI to the c`Lil~ipf1:*1te product. Ã z#:.1: 11, thL 3 F 1]4' :aie.~a3i}fiisi3 n1,., ~3353+:c:^S, iiF::~ i.~~a:;.i~3d?S3(~:
~?Ã't?t..iz:t~'3,15 the desired r;s'(1f:tia and c3l`o, ti?t i.t; i:Ã :i.
dLC'i ) ri:tre t.3~:i , > Y ~::f~i`~.~'9(sw~ ~` may ~?t a . = CG1~7i~~R4~1=(i e~~.`~'s . ~ ~ t`lZ .1 ~ ~ ,~. a 5 ; i >
r~.~Ã. ~.'C`t , : ,r~= t?i~. +_.. ~'+.~.-t:;~1. a.,.. ~
wz:c;7yY1pE.i4..kd w, s.h ti3Ã1 iF:E.llbos ng ,,Akthi;= or roll. I he plate i?r roll h<Li t:YG= w bo :'3 t:'i.3.Ã' s;:~e.d {i$ the product (:t;i# le `'s.i3tw(; of It! pl<t:L'= or >oz;. This suffii;c,. heated to a .
, i.clT.p<,Ã';~$iÃ:3'% ini MI.El St1F ri1ci'. of '03L ct??vtlpE.rhit(, p3`-%:
#:4t. Then :_:c p.zlte rL?p , ~s prL s.'si.=d, on to 3hL surface of ii"#c product 43 give the de4 i':.iE
c"fati`s'.l'r_t iÃ`a?~sf4Ã`. As :hs. surface of i.te i'.Ãfsi3pt}s`:tt ?l,fah.s,.t t::(.sols. the ei2a~..`s(?asod p3tteini bC;cSttAit.s ,.Ãxed on shs.,- `L.., o?.?..Cti:. ofi.h'S::
i:;omph?4i L pa'i?d4Id.::: z a`e ef1.3b.?aQÃ-F Loli'ipf3httc product is Fli.?~,' #`. ,Idy .o, bi; +.cs.Sf<d. o:' Ã?."i1 :Si3 c:y<a 1 3g is re1p-i3zLd ~o` tl?o rodt3t.t 1. is ready for pil kc3;t.3.e`1M.
A.I t l>3# ?o.`.ritC'. pY'oduic:4 Uii3.t will 11.1,. decorated pi \,~
tlIIC`ug;, :h+,. 4iÃ:n\aF.' 411"#i:' q,tr`.p,m,t`c: dt:sG,,.l~ei; abov't i. 114,s 4t7e.?t?lhingg of dhe 411E
IaC(' pt'i;;3aF'Ls _`3`.'od(.Zt {:Ji <?nd lt?-ms11w.F4rt3%ri:, i ilE. sk::l[?etr L?': ,mi?i;sS<xe (:.i;m;X?`+'ÃC: pi'itdli.GÃ may Jc a:E3.<i .ed :e'tti ,?" 3.#eÃ., `nÃ;?h 3: p.3> .t or A ll( 3~"~?..i=.~i.t`I. ;?~' ~~3:i= ( o3E#i~ 4:s Cdnplo5 s 011& i 3: Ã.ii'.s t.+'.Fl i t.Ã3EÃ:#3`.al sp# Ã. ;
z34tÃ?`, ~xha}.1=t systems to remove t,?r. excess tipõai arld sizet wl::s.
iI:`:::;
tt#'x:tÃi3g or ;,: ~ ~s.3Ã a1~37~? t~zalg*~ are 4:~3plIc~t~~Ym :$>~C~` .~4 ie?x , :~~3i : L,tslt;;4. is ~~~.~;)t.i..#~~,'..:#.~: <,3:~ ~a?C'.
dt.JlÃC.f: ;cda ..5.:`.L=i< is.t:7dtFcr, 'ap3ec:han%!. and ,cpplii>afi~ti;"i:
\.;;'idC:=t: f:``m}3<3õiÃtC: pÃ:. can =t~.?s s~ core ~. ~ 4Z'~''~' ~
<~:4:\:~.? <'~.~..i'E'= i 7f~.~ ~:.i'Li c~~S~? act .t ' ~ a. U: ..:?f:~
p:"orwfiv :yeÃ~5) #txi3Z b(' b..t :iiiaF.T,3pt..t; fr[)1`Ti i`:i f\?F' or fit#F:? or hPÃ.".\i#Y:i u+,d, to <zt.haeve the i:l .?. C and i.Ã.hi-:11-wo:i3:1`t..'nt o1'eà the c:`:.:'I'..Ã:s z#.`.ie#:t#.5.4<i" The foffl.bwt]^+. ;
~i` ~;L~,.:it~ ~`..~ =,:E ~~~F?~#i;~~li.: ~ <S.e i.#,;.L?#.'pÃ?.E'~.iLdbyte-fe:#'e#iLe in its efffiL'~.)<'. U S. :?e#.-.?l. Nf>-i `.~3?`L< ak.?it`#i t:<+.'`.
t{? ; n..t3:.3fh the sul k#::=c. AÃ1 i;.ht Sl ,T ktbeT S .aj?t:3:iOd ti;
01h.i P#'+31;,1t~:
t;""< `? a ajJy'+lI>>:i#ti.bt: Ãea:l1:llc.{t.#t,. 'I":#L tdaI~~il"Q,, f6d; has C:he desired color aJ1i;>=t3r pi#.ua'!T on a =?oa4ni:C31c tubs.I...4i::.. 117.G; fb1a is ~.:1''.:'+uj 3t F:Ã.ttt's it::oIlttacs i4'Ãth ts~eyt.vz+.. t?f thw p1"i}+#;.#ct ,.3s.#.g , t<,.#rpifig q3#Ia? 72Uj"33 dLsivpEd fo.i' tEiC sp c#t:'c '<Spph 21ti4;#i, U,`s ?i` h\ <4E: and Ã'?1`Lsstas'L the color a['#d. t>r peittvn: :i#;= transferred from d?.c.
.:C?d to the p# o-Ã:aicÃ. The rwat t,r t #.t~<t~ S:~ :sd:#~.i?`fo. 3 at<\t=t.Aftt'i :t1y7i~= \; ~[ > ~+t of {Y
'~~ ~ y}Y~' <T
ii~~t1 l~~ `t:~~ {~= t. yCx. ~,q h %~4.~ i ~ a~ ~S S_~#'.:: the ~4`.1.3at\:Ser l~S ,.~ ;-f. ~,~.~= i~sy l,aLi2.L[:`y 1~).:4~
~ r , ~~ca~ i}nt the '~d - ~ ~ a . n t f S?~~fC: 6:~ <
?i3~?to~IF..x )7~..tx~:+. ~ ~~ ~.E15.'=: ~>"t~i:~~.~.:. 4~'~~; eE~ilJi<?# p>:itt..Fs`.i .Is-w o>:kinu.1:u:xc ~?iolitzo~ tht. :\pont ?o:i. .~\r' ffi`L'ri 4o3l`v<.tLd i',.?rd.:apo:+Y#E, and t1hL fii?i`h,+.E:! pmL.,#tiGr has s J"i di.y :'<,t? : G ~;"._i~t:~~. ~.~ ia::t:t.
;?l.titlii:tT dL:wora in` ir.L;ihof3 rt. a#ii:=h may {?<.'- employed #tr .ann.ln.,c#}io?> Several "C \ may the \ . \ '.:{ ti' C 2 0.y^=, 1`~~.2t1.1`#<:~~ .t.cl',r ~i.. 4#~l%t'~ as i~~i. ~c..C~il?'tcl~i ~~1Ã'~..5~`=G; 4taÃ.~'1 ~ A~ .3't: .:-Ã,~:=+:tS, ~ ,;Y...~~Ã,._~'.
~+..3i~i.,".
16a# . fi'Iii`s tr#ix po;.y-mi ic ; hLc:.s:
, y~ ^
25 =~ ~?L = `;=,`:~.~1:.:~Ã;.:?~` "Ãi..iEl lii3:7.f,I1..m~i ~~'iL~'= ma ~?C.Ã.i."a'.#'s is iiC?s~v #~31~4'~c.<, 4<~I'z:t:.,?.sE3#`Ei~?
~~
ha12a,#1."'fii`<s C.t:;i#Ip#ni;e'?:. Gt:nt icll?.y :#.~~ %idhe:*i.`i'e ~~
stoi'_: E,ct he: ..t ma.t . d.#i:'.:iÃ` si' amn or a bo1 `11+.:;( <1d3,L.w~:. e 5y4tiÃis 3 c:t noojt?g a prin-,wt' a.td wn <id:.w,i.-o is <apphud to the , E,bsÃ:.a&
'I'l3e rigid . w''{.:::ci daei# laid on tt?the= 1ut'.14s..13.te and t0n a3w#aiE:z;::E, 1,It; pI..4wt..`c are aÃy:7.#.;..t3. A$lo3"' flw tL#l pul,.'.ture pri:s;sl#.#"c 5<`.GÃ3 the lF`a';.1Ã;.`#atf, .d product is :hC`,:n ,Qt for a fi?<ed.
pi, it?d+3} `2 ,i<.io .#;1om the i3t.h.7i1`i: s4'5te?Zl to cure. (hf..= < ~. ~
lz. The a +ts.~:. ~ a~;~. usually ` r nP;. . ^
~~~~~ict ~~ i~it` t ..t#?~t#~~~ .l.'1~~. ~:~i.~l~~~~: ~r . adhosiv:..
app,#L~~ l\3 ll#:'. Cl37n;3l3siiie pF=t?dt1i:I.. The I'.ig#..{ i=i.-::nt_E.:
.i:5 I.1te p,.i;.,....d on .h:'..3dht.s.s'i: k3~ei`
it!ia# ii:g.?. sa#idw#ohof os.?m~p{3s?C') , +~ ~I~Ã?E,~t-1~:;t c.t~;:~~~~:., `
e. an(J "i`3:t.` t z,' ~.~~12s. '1.0 J .t+. sa;3t .I='Ã5`h is th.,r3 pE-a,Ss..s. a~.`, `t.=<:Ã:F1`e the bond of t?,: la]?1in<#.te to fi.b._ :t.F,.:po4>te pi`ttdui':-. Afti:=r curing `i;.t:.:
pI'i;t ..iA \S`:t...he desired dt "t'=CD#-at13 e icp.?GY.x3~:ii:Iw<:> i:? .
L.Hif:S' 3"t#r P:1ck#I \
AS..t3`hzn . a:.73fac#tiIIM tt, hndl . L#,, d with the (<>inpC3 ItC' product is ;b.l lam.I`a.i.3 TI.:echi,iq:-3c i:=t3#i be rC'.l4:1`Ã>A'd v-) as WiappFng whf.Ã'e#.;# 3h+., t;aÃ.j p`'i3dt.Ei,`. ~~:`t<3?iz'. is ;j s'n.Fpp?t.`d .;? the d\..`.Ã3:F'.F.F.#l C. W# 3, AlZ'.T' l4 G:C?1Ttpoite product prÃ>'~~7~lc has bee.,i y?.:Ji:id th''.
37f+.'a~..là ;"3~.sst:~~i t .F"}';v.o~~'? ia t ~~~'>'~ily~?z71r'~ device.
.~.'iiÃ:i device E`1.~:.t;~? _~'l+.' tta`is f~~~s~]` a Z.\.~: : ~.~ 't"l.
~l"~:
~. 4 s : .
Fp=?~iL'ti .h+., Fdha_S"oe (and rF:Ã!nt;?". if Teq.':hi:.d) to l l:' O:l. Ii?, a cc3lti'#.111.f>:.iS A3?",3\E~i3 tht :E`Ã
t~ tl~ ;ti then pi1t,Jed 'i3?e.' Eh3.: cf3331pE3Si~o p;f?f.+YtFct pTo:~t`FiL.
L"til n<t a si;,dzcfi i3f.,<`a.;ez:s, t;le 1-t?il i5i Fp is tih<?a?ed to the c(717.1pE>`.k?tE'. pl:DdL:i'.C- pF`3-file. T,a.3e foil wi..Fz'f t].'õay ?:;'+,?r"i3C';i:ta in addition FE' Fo s .. <ae\.or... .Fve ei.L .mGT:t:i i3i1 #.iic"t,,kr:Fl topcoat ?.~ic ti~rjfl for Piiysi(:=4Fl prC p,i Gi1hr..~
. ?::s ?t?lt g 2.tei:. cAe.ni:., i .i.rui4 be, pi L'e.IreihaF3e, acrylic, or odlaeF' protective n~,,.tG>':,. hy, #y.
~.il>~~. ,sU:~., t.iFi: il'.t. ~4'i~~[]~`<~F~.l' the iv'L~= ~`...~%:~:e `=57.
:~.~ , ~ ti3G Z~~.F:.~a~~:.. }i.'\, ~i =~adecorative r::qt:Fre a topcoat 1i:?r ..Fppl.FcO.tEt1n'?.
.
't,.5.` `:.~.it LFs~`~ a7,3i:3:iui ..p:3l.t.t2ti+?3:? Ft. =q[.E.:r<`s Si,::,...") ._,i-;E 4F-Ir.:sL\ p,;E}, pt. ;.t+
si:sch :e~ abrasion .i'i.;s1:* ,.i#? sa? :I ~:11^ ; c ri t ts ~:v. a ~.C3~).z F. ~;' , ;i..Ã~i'u the CaE"G~s3~'iF~i:3i;+^
?`SF i. c<.54. The io,?<. u,,z ccw, be p.'li'uriffiani?K aci tij;c, or oÃ:lE:':i'. P1 3xect. e na.:.\..`a that s'c`il::
Fl`.ip,`` bc':4".' .'?Fi;pl,..i.F.ew to the SLFH;.14C.'. Ã}.zt ti?O
~4?'r.iAfpei: 1F...~ F4~ ;?rt`dLF>a, . :3w:
}^~.= C ; \
;:~:~PC?::Ã ;n'a, :~`4 spray <>?~`ls`~,c~ ca~ I ic~t ~F~~~~l!'~.c~. I.~',~~ ~~
C>> ~.Fp~?A?;.~~, tl z: ~4: ~,s~: d ti Fs,~~. 3t;~
t"t3{l.i:~ 'S, Fl pa:~~ a sr F't3y applicator ud ~lii:k1 may C`f F 3ay a'z;3t pcitih 3a; ca 3'sF:tF'.
2 t, ti.f,bFce sF_.L.. a.s Tai?.i...t:Ff?;, i.f the topcoat 1:.'i.5Ã:}t Ã::.#elt tzw3pi`a o, :i'z\..s a ziRoi t=f ;S F `? =il1L i`t. ; to flt. ~.s,:'ti of ~'~3~:; L 5,dkt i';F + ~ t's1;i_ ,;.sziYK~:.; product. . ~ ,"
c: ~.3~ .~~ .>t?Ta ~.G;c~ \ ~';Z. cure process .t. ~ .i3a~s kyp%'. ofYnt3iF.'3 aal is flI14~ ~openF::i nt and Lt2't3ls; ..ke :;et wÃ'a; d F5 S i.F\?eF;.i ia#tf on the z3`C?; t_ x?Ga;.: ~ k; , the ` ~ Y
~i3~34,.t=i3t i:,.tti~;F'l, t~>i' a S~?~,C.itFÃ> Fe.s'?Ãii~'ll~~
a.Fi,p~`.FCil.~l?F...aiF' :~?C. 4C%I~;lzrl'~.~.4~.~ ~ F>3.`i~~'.ia . A .#w`.3:ti,.F' of of the invention ha:4'E`iC:=<::t CaG.`'si;.; bot;': it ..Z'F;? ~?< :F.it3.:~'tit~,`c;~ Ez7.,. \,.<#it.`.F~ ~#~;:#~3i.i~'.G=i¾Ft?31 s fl3it 4 be F 3..(~e :4#e~3i;uà t'.~s<i:Ft 3 g f'..sn`. F--.}<: spirit and sS;_:f?pi_ 3f lt. Fnv<;:#.6:,ta.. At cL};dIF'\ :y', ,3tba; .' c.l;?biEi.11:T2Qe~ts x.G ihe sE,`.i:?pi. .?.. Et~w .bt3t~`~'~,~.~: f-3am?S.
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c~ c~ c~ r . ~ u~ r: ~n ~, :c ~= ~ , tt u~'i ~..ci n;
oa r~ v ~! rv c z ~-s c cvE
c~tNa c ,3s 4, ue rn e~ rn v ~ e m .'a 113 rz rs tl, cz ! . o : ~ a s~t~:E~t~## czg ~~r{s?#~t sts~# ~ ~al~~ xa ix c' a) a ' x' ~'' Y m 'u,. :s :n `x `s a,e r P- ~ 4- ~ ~~ s-- r-IT, cl;
~a, ~" ~, i`F i '~`!
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y ci 0 0 = 1.'~F L^} fl,! ZY'k lFS. if~f~ u] a..'2 kl:. 1) l"3' ~Cb o!'d:
a#wb&SS'c'A;
{..> ~C.. G.::> ,~E=1 N tii~ \ CV c cC:
ELM'~ M~. zG . =? R ;7 C" !
tv} ^'} t=' t<] '7.
14#suoa ~obr3 .G 0 +~ r~ wr u u, u) w w r, cs w ae1' $M fro#3333ktS}; m cs, ra k5 c a es ~~
rr ~
ss N~
X, lussdz.iYz i:aaSM8 m cz a w~ cci wti ~r r u~ z cv =s-. ,~,.. ~ ~ .. ., in CD on m- N r~ . - .
F.s L.i:in ;?IL"== the Cõ'_Ã?7pCvv-t:~to w.%\iq:fLt r}ai,.-i tngin an :Ã~anL3unt equal to at 2#..~`GS.A t .r.~.G (i3';
~ve#.ghlio2 the 4if~..~p{isi.te ~}.; }t. ;i;; w~ ~e 3fe;`~<;~i it +~t`:Ã~ ~ ~ '} `p,..Ã E,:s L:wÃÃ~~? =a ~` ~~
.tgl'G~z>~}~+.."5. ~+Ã..~:~ta z such as ,~Ã;,~3 ~ i l!C"tik~ ~~t;
`vzÃia~}",x.:~;~~::
.w ~.. '~ 3..1~.L ,.":~. ,T3 i~
W#,?ol, 25 F`;Z.A Yy ,,'# ~ÃC: ~}~ ~'~Ytfx:},, _ F 4Yra t.Ã.~:~ t:it ~:i?t ~. `, . Ã., :I}pà scs 0,11e: t}a` .,3.t?r<` f :: tÃ::Ã~ t ,~;3 Ã~:., ~?.,'#>n=s.x v i>Ix.soLS:.:t?c#te f:M3.A;3, uÃ..=u fimn,:3lC}`{'}tWC:~ (L'T;~ mcl't.:aa 1:.I}4 A.','ss the :;3i`>diØl1.1a of elasticity of aw cf?Fa:1'{?+.`4,?Ee ma#:ex'.Ãa.E. .3% lC:wst 55000 PSI ~ :` ~s,.?Y'~ `.?t ~~i.à }.#E3Ã' preferably I ?,ii+.. ,ti~,~(,~# PSI
by ~' .~~S .~'~
a,: .~ .t ~~ , ~~ 3at:i':}:~~ at ~i:~,.
~~?e~4Ta_i:}ly :11~'.':,:.+~~:`:3l#.4 w}_~ ?' il .a:'C 4ia #:;:i l?I7}~?z3w?lt a:i ~.e , a is <?t e.1J 600 t11Ã by D+90. J.iioi;,.:-5.,M>o1Wbi; !}4tweC..i] 10,00 aiSE:S 2500 PSIb4 A S}."3Pa D?f90.
C.1tel\,.n\5Ãty of flw~ :>i Ã13p;~~tc matiÃÃ al is at Icasi 30 powi.~s per .t-' >n;3rc:
pr~.`f~Ã`ab?y :}oa., p<m; wi..
per : #
Y ..~ ~` a rr,- ' \tI,.: C)L I3e:=? sli% '..>i3t~... t\ ti t \i:'~.#,...4 =
tat}:v~~i.F.,. ' {~..
.#, c#4:`-~:t1E}C'~ :o-,}~... ,. 2~~ eL ?a1 a~'~'#.~: f ar4~ a method t>.
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cE>37.`,AsosA. #n.3ii..3al `~.:t?I3Fp>:xi# w .~if3~r'#a1i3~= :3 Ci3.?'~'9~:t ~S kt:it #`~s~.A7:#.? . a)?~ -i~sf~.<.#:F't~S..Ã tY':;ste~`?
. t w. ; ;
it E;d:; 4Ã.t.v-s`t,dÃ.EtõfS:3n i'L'a:itt7]L'=ff3zi; C=.5111b1iiP3i;?, tl7tw si{~=-=Is.df.3ce\ tziqpGr <' a4tL .
binder; su?,~~wtzx t the baÃzdeà = oi>i11b1Ã:LÃi.Fon Ã:F pr#'os.: Ã.ÃÃ"e and ~=~'t.~ ,.:: ~~ ti .,,Ã~.?t:..A.#2'=;`.
.s .M a Gi:3ni1t#k=d <,.-~=, oo?3w;#3 it#p#t`::3c:: a iat?x31p}Slte.~.,[:F7t.t:.Ãre C.otz' Prfs`._:i`4 f`zFiÃ?e. W.:stt.` and e ;~#I I~7:r~ iLfi~ z #I I],alti: wiSt3d:1tioÃi. I'l3c ms'.ili.,I1EF? thÃ.?s m="-,:+.i~c- pÃete ab1? Gom-[?d..ses %?i vt S e1p, .J:S tt x^s..t~ c u.rpd waste 'c#nd~t bt:~L4"r.'~En I md 2.. `.
s: :3#ndiFig FA ai..
size ri:du..tiC`n siip LoIi>prÃsts i:sÃ"ie of t"F.lf?.i.. i:)~ :1Ã0 fol.OWÃta t .
i:hu,pp:~lg shmdd,:i3~p' ct,F`taÃ,:ÃIt1cFÃ1~ sepFÃi"8titig 1'3<ilzeitzÃng t.i# t, afÃ'Fndi#. gA :;a31.'"i+Ã' fibcrii.it3VT ti:ti:'. a.:a.FpE;t m i.:iii~,'.. (: E:r> Gx;:EÃn..'3pt`v the uu`i,vt.
^~%#ilts. es .a c Sit~zjLi tcCa to S~~F `tFiÃ<w and i: e .{i?~L=i :; .#,3i$:i ~ ,Y.?' SFdi'L= i.~AF [rLF3y:i ~`F ..I..~;:~;
L:':Frpol. wi3stC, zZ:.~li binder iLÃ`i' t.tFnn:`fF:-wd Ã: a fe,L#:>'= b.
Gi.3at it#.S
t:.. } .-.
Z'F> ~~:~Ã~~ =. ,=~`~`)eÃ~Z'..~st~' `r : tl]ÃIFI~xE ~1 3 kÃ#l~~t.,= it~~s q to ;3z..,a na ~. iY Y?i,k.# .i. < : ..> r z .~ F~ . .
... ~ 1Ã L.CÃ,~ ~.: :L i=CI. xs3 1 ~f3r3iFs~.#~ F.birIifvC~ !-;Ãt:a\ or 3Ia iF St tiIC7I7<1.5y ptCi\.
Op:.i,n: it3r<; a 1FSÃtl1Ã:S; layer ?`* applied t::, a 4tF. 3t.i.ELE.`., of tiFc Sh.ot :hC:4 }v' f 3 .r #E~;.a.F~~..~~.:ii:i~.rC'.i.< ~.;.'r.~:L.aii~#~ 3~3'i::.. t}~` further {t~V'~..:i` is a .}.sa ~~
.Fi.~ai.t.l3 layer or .. 3'F1:.:^=.~a.F.?`:.:CF= 3:"
ih+. .F7:FÃ;3C.Ã K4:4'ei is u}3zFint; a or a pis llt;*"#L. 4ompot91:fd. I;.ie further t:::"` Ã=n.Ãv be io c_.oF:tw, ,F P<it~'tt`ri?ed 5u7:f;.1cL= ziÃ% :ho OC f?.~SC`~Ã~f mzlie#,'da.
Optionally, .. . 2.>.] 2AJt.i= r-~ a 1=, t5i ~i~' ~ tt.T ~,<.~-t'.F a ;~`lA
l.' ~ a.:,{.. a ` ~
~.? F ~,.F4~-:` x7zst4 . .,1W., .tk'7:L}la:,~i'~' it'#:~C::'Fa.ts;i~#' a E"3..~?~S"#~~.:F'z<. b~?~.t:,,'. C~31t:.=
>ii`s alZ:4= of t~iv i:+. Ia.~Z~~>F~4 #?: i1t( ~#ii{ :9 ~}.i`~~rf E~ ~? i ila~:.~#.~4 or :~i+ F_t3.FE<~: .~# .3 }ts,~,.
3'..::~~1t t.} ' ~~~.:%C~ ~v ~:F. tv~fl }}- t=li.s. ~ }f i'i ~ ~ ~-t' e' l<~i` s ~" - ~ ~ : < ~.
. f'. F ~...F::#.s~ . ~~.3tZ:F1 a , 'v ~F`ss.~Ii: 4st-. ~~'i~'. . ~ ~~.F.f3~;.
lz.~' C%Ã" E}z.~'` e ~?.,~~tz.?{' a The thus ;.b#"#ned I?.m`bG ~ zs FF`3t:ri:F? 3..~'< 3F~to adts=Ã`Q,:} h.Az3.:
ible 2;. ~#,thel a:?C c fE>1or l:1i3'1#:nato, At loil;ia f;nw hwÃ" f:>f ii.c C$mar:4FiE_ .'i1a-:C:Ã ia-;
; :i`?a4bF:: sanded.
's l`ib. ~.etz3.?;i t7f<3.,ie or -m,:?..e om~.?i?diÃ'Ã3Ã.'-nt4 tJfF:}1L
Ãi.2'eTz`t3:~a ii.-#'C. 4w: 'fi:r. slk zn, tho YdTt:wATÃ ;ti ixF.id .hi` description below. OEsF1eF features, f3t1js.oFti, nwi'.:.i Rc]:i3t 1geh of :}14~' ;'#lSk`.$taC:tz# will be 32F?p+.3#e;~a fi'of?3 ttt?e d..;?5,;.1-ipt#.t33;t .F#:(i E;'nwi hngJ w.t: :`.oink :>;t .l.a.i-::3::t.
,?liDESCRI:F f8.'ION0A`" DRr4,YNINGS
I Fts 1 ;: .F flow chart d"t:p&C:tF#jr;' the tvliety of Sizt.. ret iii,tFC4#?
,:qt pz ;=L''ni tÃFFd tz#?..~ `<'wFZ.''iv iFf..#.V'`i: F"S .:aldi;tÃ:{m #sT.i':;t:<adl.:es dep::F3dF.3:; on the 112`s,11 C,131)+,f wz2stC:= m1te?'Ftta -ft;Ftn, , te +1F'wt. f<zÃ"
%~':tõ ~?fY`:>G~~ ~.:=;t.~~~~Fa~:=~;t.
?"i4 w. ~;LF.~i~:~-`i steps ;.~~I t..:~?:al a;=
#Ã tl~Ãl. ~õ~i~i~~~'.~. wc~`s::'v ,a:i~:.':,c:3 ~~t'3...> ~ t%,? 2t7'~'~Z~
:~~~~E
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3.
Y o;~,?YFnj .wp'.a it,`= ~~:,:-31s}ld:'14?.'$:he.:.F.?Inpost':e bC?aria 3"'s3dLeul.
=zr D ET:.i.LEi3DES("RlP'nON
A S}t mt;#ac ::x3:nt .ss.,.It?,# of tl?e i:aI'.+rw.'~. m?z,,te product pr`t..:<.ed by ti3e `. va:l-.I?:);?
'>f+,,~}{c>i} t tT;.S ~~,ei 2 t~~> #.W:.SLt ~}f Sty j?~.n4~LL.S3 j) y.> S2Z. }
2F~~a;1~( i~i 4~?}~~~t~~ C11.f:i.
Z s Z a.3C%L, wc3stE=
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~'~ r'i1 Wood natural 1..-be `* Syntibufil== fibf:aTs.
l3otgc.e, i. fifflus, iU- ;ilfoI~'Lfilg fillers 0%
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.T3'.v; t.;i:-e '`t.. :~' ~ `y) ?\Si;,: s.\.,, '"~\ # r t} 7 ..,l,.} {~ ~~R#.
A ? ~..~??:~A
. ~a i~L~. ~.,af L#~.~'r,.~1~. . ~~~ V~..~:~{.u; . ata.~..-~. a.. .2..~ ..
~.t.~. ~. ~.~; . ~.r,.".:, `~7wi`t =1:\ types kt ^b=t~il~~?.~~~k:L1,1.3Li id.'~. \'~.iY,~il.vy of ~~.=t.\t W^V;.\~#S4` {~'~.~~~l.:~F~.~iE#`g ~IF~ 4lT1.! ~.1~~z>l :i#r,ni requir.;d ~{ . :h:~ P.oUc4s I:~ii:pmeyit. 'I'he final i;_\~~imay also he tlwtpendertà t?n [;-le e'tt# Li.? ~;., r ~.:>I?.:`.Kt?,.#;'\ and t?~ ~ ~~ Ã.l "~"~ti: ,~.K
i>t.
c ,:~~;i~=.;,tG ,~7.t3~~..is:t~ <#t~:?lc ~c~`:~3~ ~? ~,;, ~"E3Ã.4 ;~# t~E;
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3 ae 5.5 3.~'.S c <#..'~~~ . l.~. ~S f~~3I'S,7~.t,.s.~~'..i~ c~.4' 4.~E:'.~~.CTF.~7Ã;~~l below to f~a..'i i.~s`. its m:i'i~. T..1~3':: f.;3~:~
:i~.1.f. aL:~t~t..~= S. 4:D pot vias.e is mixed wi2.la a biTid'Gr :t?
prod.#c3~.~:..tt..vahil Chai is sWbjt..-f.'i'Za~.C.t i'..: le`,m7?et~tÃt.3#'~: ~:i3.. ~?#" ti"`~~si:l3'''.'.,~3v a g?,.~l#C?%s~~iC'L''L.' ;"C ~. :"~ S, `tC. ~`~#.Ã;;~sl . l~E':?`',~~i#tZ'', .E ~-.~ '?i c#3 ~..?+. t.~.*:, 3 õ . . .
\ ~=~ ~i~3i.' ;`~i?~.i; \ both steps \v??s in <~.L:~i .. N=~=i~= i tK t~:. 5 ,i~, a+k' ~~s.. \ describe t.~.:~t.Ã``;'~
:~c# ni:'.n~ ?t~' tY
C~~ ga Nk'aste Size .~~~~uctioii ita.]di> aui3 ofse3K4 edgs , pt?st-3t?i>:.sirit3l c,:iS'~3et. wi:," .'e=, or =<<.a"'::a Caapei xed:;lrrwd A'n?~~~ landfills. -~~lI be fT. ,?aaed f.?.:m to `~ >fi K . ~ ^' ~ ~ 3;'\iK r -:~ the p >> r t\' i size ' p :..~" 1~ .z~#i s s ~~' s~.~,E...>i T3~3~.1~~. .x. .r3~'v ~~~'~3i:~ ~~~:~~,>
~:?~,I.,~ >!4~t e .Z <z..Ti1. ~ ~tial3y i''~ #
i~ :: )Ti..:~:t.#t i~,.3t~a.~t :~~ Sf f~.'.I;,~. to 21000 lb.
't - .i } the a~'~- e::~~riL 4.\~~ #w to :~=\5 ~a1:~4' tilC: ~=r'=v~hb~.~ to c~ a# 2a:~~n~c~L~ .~~C:~ ~tii ii $ f~~:f. t ..~~ ~~i:\t .f3f F\`5vof_\.\`:
tol. .`.#l r<<1f}'n t:r a F.:a#"edt.:erdioppL.w and w T.F'3dcI', or a m.;jmr 'aiSac#tv gt'iz,du #.S t'..:QOl :>", i.t? pn oc?wss $h7i~ a..F awm sa.s .:i: `;i3.mllõ:f' ti# t.'.i;=s. I }1L
,,k`.hr+:',dde2<oe}1C3pp..i %vI;,l 1'edlia:o zE.,e sol~;'edge O'.
~;:aapct 4v#..inU tot:hunfis i~pproxii;iattly, g:-lrf..'~=ind?es Cqut.~{ (3)"
'~S '.:'dtu`t.hmtaÃked na:_::wlaal ?:h5n pr..;isL` ;3troltwh ;j mi3'.?deT l,vh#GA`. fi:1rEhS'.i' 3'educes, the ..,;.':Ã~:;.7ks a fi.,er ff??ffinaw, lr.,> w¾lffi a ~
.#b e.
<1I>. ul ' to ;
NQ wt:``.t i;p`Fo..? 3liy can bt run hT SaLFgk3 <3 separator ~v-b.C:h c34fs as x, tn';.r.z1e:"
.:3;; .t$i:s-we FFt1e d,fi"k fFÃ?Tl the Ci}cfp(:i 43':'a,.Stw=, hn daas ;i:~.'pwfr#.t: of t,`.e i;x.F-,,p>e ino :ryi#aicfillels rIay Ã.Fko bC' Iesmovf;tf, ihE "A';ghfLi ;,IleiC:duL,.ed I f? m.. f.IiiFi~ (We to 3he hf,.,>~~,iw# Fx'afll ~.'ff4Z:t. is ready 1br t%3i Fi.;::?cf sF.S:p. fhe `~:t>.~`.~u. .F..3?G dirt i~:#~C~ c<3#'`~L~f ~~t~C'k;a#Ãh I`zsdit7`#.<:Fx fplt.l.f have been #~:"l;:{r5 5...1 z,AC?.Ãe f.F1.L Jf.3.~a.;
i; . . . z_~ . . .
t>bu2?k:t < Y`t t<ei d:tipE:s;i4=d:
1 ..e fiber .~luff. Ã`#.:g;itd.e5s of Lh5', use of the separator or nt3:, optionally :::a~, be, k.j#enwu.S. oi.}ae c,,:i 45'S,oiE or`#aSurGF?,.#bf:.s.,')/ ndiei?.a fii~tors \F.#'tirF bZ'.rg <#`s:i.., "H :z7t5 s za,e;~ fil;Ew~~' , att.;~~:#' F`i:lÃ,~`zg ~,at?g fÃF~~.:'ci, `~.`~.cl3iL.,~.F.#.lÃ'ir~.Ã., Ã3'~`~ Fs`~'3lt~. inhibitors. The ~~;;~3~'I' fluff F'Ã'afc;.Fd or zi3+ blt #?d< d F>;F:eF':.l 4 fl..tF3 4'.'sFvkyeCi to the igMh?Ã,Fe<#.:it3". ..w ~ .
1 ,. L w`.;:;:ECt#i`i4-c3t:E{3n of ie1e a'F3o~- ~~ ,T2c3f'zYr;tzõx Lkt:o#.liti #F,.~ssidc E>3e c3;r;;,:iZlt;.eFa#:t3i. 1111?`:.
Y Y
I`^:x.Ft.LrIiF . ,zi...?t.~: ~ 5#"EFi: . . .
r~ .i1.hr~. :s,, ~F z i:'.:3 ~ az . .i.,3 ~ -~r ,:x r:.~#~~ Y a 1'C:L~il.'i?2 {ti`~: '. et?' ,rS_~`, ... ~ is ~:`t t so ~+:.
. ..t.s.. _ ~a.a1i,`~ as.. rotor c,`t `~y ` ~ . r , . ~`. c, a , Y f ` r=.' te:'<: ,~ so ~ r i :`c;F,e ?;.?~ .>.... :;F#.~~ 1?: ~~~~~]~ ?N~rFJI :~I :}l:' ~1'F#.F~%
,t`:~.~. 5 ~F`:.f71 v4 i~~ is ~>:Ã.t?, E~t~ ~i . , k 20 `i;1i Ft~i:Zl? L...e; .hF~ s::t?a`..3#IwE, J?.il~i~#al~s az=c3#'tii: t~ic i?~=i4<?+Y{f:i'd t3za~t: fht; material Es ,o,'4W
rAi oLig:~ the ,?i;Ao#`aiii?3~ fo1min;, SÃrHn~~s of a fiNÃ,~~ ch;~~~aetc:F-.
On, dQ outside t?t.' J.. dran., are sutiona# r k :vs,s which ctit i.Eic strands into a.fi:~ed I:n;>th. DumnFi=x this p:4ow,-,, Ã:,~ FnaÃ.;F ial t " `~ to { t \ i i ~ ~ ~ r. `~ ~ rt } f:i lF F``' , s .C,alz.:'~~ .~ w ;a #L,.#3,.; . ~ik? "tl 3~.F7.~i ~e~x,f~.#'~
i:~~~t~~' . F"~'a?l#.IF~.C ~'z~':zCZ~'~x the 2 :~,,<.l:#.?~. l` ~ .~ }. a ~2' .~ ~" t: a4 .,.:
mCz~.FF"tg Pfo-'zn. 1-3`.a`#,1'1c l .61 <-hL bkmlt The t$'Fnpi=:'# Lf..IF
`"` I', .E3:)t:+l?xaC:d by the s}`,. e: <.`. the #o.43Ã'.
26 tlhi. Cf.ikF3taC.er \ii 3..1:pZa?'a.mLF¾.on s, and tlF~,'~ thickness 4.. f :}l~.'~ drF.i.Ffi it'ali.
The :,x3 .:,e.Flcs :hai :.Frõ ,. `ÃÃ3ted in Ãz`3e ::.#3~~;.~t>.E~~4Ã"ctfft?Ãi s~4i? uÃ'e: L.~~FÃE..... in h~?<.F~?+:,: and ti~~.
> 8 #3"+ h i#% ditm:'iiY f?nd ` S to ~. , 1nch 1ts:~Sr Tx?e i;:3:i#.,. efe' c3.>~zZ ai, F g"i'Ã LF. `,i3e cui =:?' i 3 #:. E?4i ~":~r` ~:S3x-Ã;.,~? if1f:~ t~F~ig~~3~.EC"C~t~ the l1:7lC.S .1 f?i+.. ~~t:f'l~f `~~.t..3l L.ilt~.`Ãx;
oi j' <##.;F:Ã?!., >~ ~.. s~?z S:C~ of the :~>,,;#1 ~=s :~C`}fF~~.l(~11.
~iG;i:d1F..bia- the :?~.x- t~Z:s c;:a, i;:?t l:ha,i: .ii'.y sT':' 3zC?iie'iGd and +:a.ii o ki`lgth, st1~,30 of the gta:?Filc'.s <.#.FE' si`Llck to : }?cFd:ti# fttr i;
vy}.~ s.s.' p!~r s3 .1..f.. 1.~. _p }i,,,/._.+W1 dyyYS''~i~ '~y . ihw7 q , .Z.+"C y~ 1xt ~#~i {r C r~ Y~l Pi~t:ltx~~Ã which 1~i~t\ .ak.. x `i ?1 5F~4.l~c.~.
<.f. :5.~?~~s4l'.il 3L~ h .1 1~ '+ ti5~3.\ ~SlY~i L~ a ~x1.. 4 . At,` . Ct~y .2} :Li:
= ~Y' \ t ~ Y ? may to 3 ~`s..ti~ii.'.,~ . '( tF t ;s? < . s_ #.. .:A.s:'..a ~?:~1~:\~\ ,,~~ ,:> M!Y"#F#Ãi~.i `F~i'#3 also ~)c i.i~~>:: ~ li f. #~: >.r ~ J fF7. ;F-F,:.4.c4.
11"Q t,,: '<a`'3F7[ ,'.S _Fn_y lsS .E.,-t:he. ?.ed l'xl:ed in z#Fe by a If i.bi. ,,#F<i:t.l z,S,.~3td .~ #4'i~4~. t~~Z~:~`('~,s..~ .:a.\~\.` ~~~
1t ~) k, 1M~?,'.o,# As jc.~'.. t.:Ct:#. xr wt#.~a~:.#Ltv ~~Ui.~~'Fi.L~VS is used 1. 4S
C(}.'Wl:~, ))l~~~
I'~ .I".3 Y._. is Yt of _~ .'~)":" inch to ~1.1\J
:L.S,3; t'.(.~3.Ft x?i3,~fF:3~~
.`C~1'.L. last .>F'3i_F(}.3<l step F#i:y 3?C?w be pf~'I'foÃ'E-noi, i~~
fibL''T"Il.Ef f.:lt, `~iFn3.F3e`t or ii:w , ~ rgõ~ `FL~~1Y "
~t Z.-#.. F+.: ~<-tiw.,~~s a "{:,t {. ]: r, t)k~ V~F.[Y-~iCL ' Y~2 3 `LS4 ~}r7wLyti~.=. 'A lt=Ii3ts ~.yC}. i~ '}y : y~.= U::..1 i Aii3õ_Zt.Lt2~f.
Y~{~`]Yt 1~~ EF2=5 \k'.~
.7 . . . ..,f..
s}lQ iiTÃ3p,#`i pÃoC,uLi FtocL*rs di:=ycJ.ibcd bE''=lÃxw in tl1c, Process D:.#5c.,Ãp[:i;Fr. .`{'~. i#ÃLÃ~:E= lil?.
or `F~uiF CF :z~:~ ~`Ã: aF ~S l4'~~t'~~7i=T ~.~2r #.::...5 t~ +:#' F tk~. k `1<'r~t? 4cI3, t~l'.: to :~<
'.'.=i?#'tl~`3;!~':~f= i+iFii. \FLiz?;? `F'i,~~ t=~R.
. ~:,T
A.n ..7'F,'.:lii?d i.i3-r initial 6:t. I'vduct3<;n j.. :D _ S~. a 1xi ? ,3~
.~,u~:?k-.~.=.S~ t:.F:I?.<;
t=0i::a3.7" t.. ; Lt+ ,.F L:;i'P_~ ia_ tt` fibers caa7z tt?.?=sF.,:., ,:'Iy :noh iC? 1 k.vis 21b#a,:zdF i3.'.'#d ?:>xi>7? tL1' ~2 Ãi#.w.<3 i? 3. 8 .::#C'.,; a.F1 d: a.fl-3f?tor, ? hE:<sG
n3.23..;SSF'nn s11.edl f-.`_?... ~ .1I':>= ready ..is,, ~F <#jf tYt 3.~:`if~i# ~pi'`cv,,s .~i Fs ~r z c i t actions Fli3[ at:i~lirt.Ãx.A,:, RLYU?`i;Iof the PrZ34t's` direction, tho, t1G?ti sI.&'p, #3 to pe:s4 thi~
Ã.1Fa. ..;;z ihrt71#~.~'F
S:-`,,~'3zE#":Itt;. a. lb:i`~ is fl-w s'slTile and Lffe;t a, d..si.. lib.
tx above. As Y~,ho~,' , ~ ~i an ~ .,~i #.. :#F.z i 4 ?p.It :i"<3l k[ n `ia \h,,e mAat<l 4~t'#] pF F;?{3# 9tit?I3plÃu5e b zÃig c:Lsut'f ),A here. I'lii: f.bG:ns i}
i`' Ã.i3iS' Igglt_31n:na$Ão... process ÃE? fl:c exact s{fFs1L L'.2::F-:F?4t' :is dt.s"::`3bs..t: õ:.`F?m' '. f.'sF sj":e fibt1 ;miy pass d..':+.':iFt;tÃ, f_lic fi"Fe:',..zt?z equ3p1i3Lg:tI. AgbIn fl F fi:1i::,?e: i:t s, to ihm#ÃgL the 4,_.cxE,;:#>It,.F4t:c:\ of :~i'. ~1~?~'iS L:~#Z`:i3~~ tFt1eii=3 a ' z~2.#i'r.
:>uelcf i= with :a# ei#tt.: ti1:f Ia ;i an4= i afF m FJ 'si?-FfGF,.`ià bt#.:iC dQF:sfty. ThL~ fibtrl'f l.tT?g step #aL%T.>
;,l?: bL: ? qu1:El=d s:sr ~,~fl i.F,i:: uses : fEhe ??3 i;=C1#?i`?t.Zti?uf ',Lya'Cr: F:x'ts:
W ,YR_i;iC? t}U: fibC.? s tze3 ve bi:tõt.3 ifibS:.F FzE?d F.)ril;A, hov wil..
pass ffii oE:E4 ; a Ni4 .d<;1>
i4\'14'{`~~` ~t.L;w;t l "", ! jt~>~.,.~ ~F~?t\.k s ~i'l.(k.SLldz >~'~ } ,I~F
t' f ,s, 21 ~ ~`~~ i#l.#^\ Ã.1#'. ~ i , .`4 :. S
v.~ =.A ..u s# ~l~'w 1 ~.,,; F k...4 1t.~, I?.# i#~:\F#
_#. ~L..~ ~`a ,1, and :`3'loW iI,h1bFtrÃ1`y mm*` be u?tlta.e:;. E ?nG:c ..~., blending zS
tb~,c 1.#b?N.i's, .F#.dl added materials is (:~ompEe:t:, the bl`~.'=i.3d #.
mady f>: the e3nips.1S<3# ?3#cd1;4i.
25 #yrtF`:=s4.
'? l'.G= ~=i3I:y~3S3~it6õ product i:C_#::a,~(1'iit?C?~1 is t='i2t~"+."~~d by 4a#,F 'f:_l FY` ; the stt.~'s.
s .?F.~;i 3 3`~==`, it t~C:~e.#~~i' is #a?E F3~ ' s;i#:Y tt? SL~+ iI'afti= or L?c3 s 4 #r.1 various ~ix<?:~:.
n<::l os3n:F.IlF?'.F,F Fp, sel?. 5.d:Y`w.' {7. vi.F:TQt Wa: tL'.. 3.Y3ost carpet sF.zi t:Fw;t:`. iF7c:le'ri<3A's . . :~b 3 .`F t '\~Y 1 L 7FL~ `
or }s'iiÃs:. The backing 1'F3cLtet`3-i3l is usually p.?~ .,~pI't?p'vk.iL land t}i" h ;Afi,~di= i ,. ~
m :awiiFiclF:i;' .,<#.:cx. .I:?EsY : 7aic.Fs."? ti:'x`."s.F3,i%t. considerably diffuTc" Pla'.'`wti3 p;.k.tG.".I&n :3#1d, <
$?liy; L.`...41 g Pat'?}pL.#.t?3:;~.. e }':.'..`..Ãrs'#n waSt`+'. product may t?t" :',..ga?:d'im of 1l?L= d..'::.i:eact`S #.:i ~.Fiw .~.ic:Fi.~',.Ãs.s~~ ?'~t,?'i~z .~. ?~ t ; r'= ~, t t~`t< ~ _~ .: ~
P'f~i> i, ,i'c : ~ ~ ~ t ~ L t if ~o siaE= ~ ~Y~S ~:c#F`~ { i \=L,1~tS:: can be . k,.~,.~ c:.`L.
3.3~.\.. ~.~~.,~ ~'.;?~:=s~.+1C~.
p1t Ycss4F.i: For ~xann~= . ,.gC~{&L~l can C~L'.~F~5:30.t t-' of I11~~f3~{Y
Nylon 6~r~t1..4 a.t:~. cWf.\~el 5~<(J~~i?c. A
.F ~:z?Sz .a;.`'tt? r:L w ,)T ~ ~.k.z y .~v~ "t~:iÃi.s different iL. ~ .~~ ` k C..#1~.~Ã. ~`~:t 4~=i >
`E'r'.~.t ~.t 'v'i,.3 .#l#::_<.. ~. ~,~i:.~~, C..'~'r>z,' ;.
For ~ {
aa:F'~.t? ,}: "i. F+.,, .a.? :rLY-F~o :'2 ~cFFik.:;. L~'cit i~:z.~7 i3C. a ~`3<3.F~xLl 4=C?t k3. bw:=` ;.3..no of ~tLs~'t2 ts\3 E1=`e1.+,=C-f<:t.s: >#zc v;i'.
sto cxn,C:' 13015'p#'<)"pZ fiene ...iF.:'L`, fiber c:3: ?.:t iS=?:.~'~.;~.
i-.trr'= ' f ;Z =".tFT' '4 t'~ T > l E. il~Cf(~:'t?Ãa"' Y = .~. a 7=
K~Ã'i!\tS.>~c~ti;*~?#.aYl'"F'c3=
.-S .a il..= ~~d>~~. ~:'es'F;~R. ,. x? e ~, ~,.t.?:z F><1li~E. FÃ Il? .F:, ...i~Ã`i4\.C; ~A+3~C.
kNci1.e\a [:;y?i;Fe?~=L'iFÃ.L<~e or ai :?'~Ãzt:"~u'~`, pulverized i~g* f?,,#i i ^xt , ~t#C~?:.;2a i ~Z..7:, Ã.l.kt<.`S`s`i:Ã:
''o. the to#`'1pC?`"AG pf'f?d\xE. W:iSt(,'~ fiber or fiE3``I'F.1:+<..1:1 wc#.aY.` f1:?t`:' ÃrtaFz.L e.'h^u, bC tÃfioC, to #::}taF?F,,~.i#E.L F3 '. a L,3T:il~?oJF.i.: Pr3df`s .^,=i. Th1;WhoEe IaÃ?x.fi; of}F%akG:F}ah:. :n ct3zpe.;~ ?..cÃ-v be pf}r, ti }.t.i#c 4a:t`:Ã"i po `t:}S??'{.
t., .y '.. . . ' "
". , a.4 :?t;:?e? aa?:~,0 . P.?'k c;~ t}I e f'?3I }sp 0 >ÃÃfi?17 1i a [`F` F>
x.`:. . ~'#f`*.3 f .x.. , ` .F-,. ~tj 3 ..7 c;. ~
~ t~ ÃItw ; .~: f . l::E;
:?. :~\ ~t>#'1Ãk?~.\E'E=C~ FF~# ;~ 1TiLk~?~' u:E%~I~3~pS F1 }:C3~ifSi?t`.?' ,.l.AÃl' iNADIf, k,E <; ;t'F.:33a?C !`~i 0 ' f,ff:ii .=?1..,??.".ldi saw\ plhen3?F fC>##.?ufi:fs =l Zd4, r PFF or a .fw::
~Z?f . .
i L.,' 3?:1F.a~ '.ie? :ir`av be _Fsc+.~ i.,.3tmdx?u; on f'SFi::ÃC.I',,.
sLEL.;3 as H.f?:.#nx?:Ã;:?1lJÃ ', Z~4Ã c.flr~
sN'.F#L ~;i?S?.FS~t i?I.i?~ .~si#?: s. H.#i.ÃÃiig t.l...,sci#t .1(.t', i3s a fii; :' Fe ":Fbe-Ã:i or <?gg omm.wil:i:
to F.ht; basis :o#` the composite products. f lli> rff3.[? Ã, :` Ã:?e biI-#d.intg~ ;: ei?.t to d-ii::
,ii3>_.}'~or vcik:E.:dL`.^ i:s a i,i='.cei.mn<:fflt in s.l;ie phv4C<'.:.}f prop<.#.6?es attained in to-:t.
..'F1.FÃa?i;Ã", the ?:? \wl~.:-Ã~ `-?1:ovC;Ã``d.-s i.~.Ãv Ã31i#dÃiÃed :'?v the F~,ast, of wood and aaFt::;f l: fibL-rs, .t3t?nf<:y11c :1ÃFZo?'S. ;61"1fort.Ã l ? a#.~~L? ti, ;`hmis ii,.t\Fi~:~?its .3:7d#..ol{"3 :F#.afflh`:wE`.o.
:?:F#: L.F#lg i3c n: :;33t. ? z3:~?l,E. ~Y'.i3:`:tf> F1~i3it.:3s.~W
..C?.EiI~>f~:1 a:1'Lef:~F. .'?u% of fh;
i:tild `14z5. ,.?aeS.G 1Fp 100 ij [ .}e fluli.: PI'+:.+.auct. 'I-l"Ft'.
'311.1R IF \g, x3t ena ::'4#'31kka :i^
p ) .` e; = ~`3r F ~-' j ~~~3iÃ? \J )t='~-' SjY j f[ ) l'Z- a F-{i1:{6 )pL.~k1: ai}. ' t` ejY r~. (i Z 2 ~)\:q~(~1 t r~ (i ~` )w.\.. a< x<J}~~ C.~
l?~.f.L~ C.Z..:.Ã,y i. E. tLt.\. ,.\.1 .\S i:i `
~
: 3?t.' ~Idt:cd y~v-i`.E:ad and natural fibers, `:'.i0l.E s3'L: 3.:;ers t7 ;F,,~&i?Fc < x ? t "~?~t5, :`i?~F:~ .FT` 3i i ~r~. .::~i.ca ~;?Ãta ~ t3~vi~, E~ ?~ ~'C~.~I` ~c rt?~S_~ F ~ ; " = 1 :,~F i10~i .\ .?~.}vl'~.: , p ,?3?~t..~x tp-i.~}1a is i a i \`... - s:FF() of 2 ~ i. iÃrr r~=' 43w 'a~itC.'. to >)k +:;.F _'~(}.iJ~Ã~?:. i ~,L'4#t~.ls:. ~;ZEFai~sw' {\va #.,i`#F"?.f:
cF;l~a r1.'i;. 25% of the ~~:;>"?<.~:
?+.:?: .i" ? p .
, . ~.
3F#: s:1.#3:i x"S', t ~..~.. ,~'sÃxsE.i..L?1? ~. i.~ i>.,1Ã1vt vvc.>fe ',md Ã;i:3dla? ` ;.tff,.i#: (`.1 .?. ; ?z t'. }Ehr.i#.FÃ.
ii.3#~is'~' ,#ax}.i:f':: . i t=`s.i.F ?i used to aF'#clke a Fi'1~le TctÃ?ge .rf i::tf3nptFsift, pFiS#i?:Fi.,i`x. 114F:`"pc;'.
''a: ~ ci: 2 F FK E' \ c=r ~ k t~E; :f:L .#,?4: all of k~3d. S.%~~E~\?L.~. product ia?l?iC.e#I~< all ~.a~`
Llll:.L.t;"F^xt c. .= j~L"s f?~. .w~.>4 , , 3\.F.ti and ::E::t C iià i? ~:bL=3CA `~.
Coating the C.a.-et Wa;3t~.3 Material with t~~ ~~~~~~in;; Ag;e:nt T3.~ _u:EFpet W 1-nc1y h;aL'E:~ the foÃ`Ãn L`f o.an .....5 (pf ). ts t3 P;`..xi?< l.'.s).; or iitL fii??i+F,ns LY..,s.c ,3"ia$e##.as s1? fiberized versions of tt?z'.
,`~F'a,::3lei s: ?.bn3i3:.. *?,,.FtL"s'd,.., T??o ci F 3?ot ';`4 a.}sz:c #:1.,:c.1 a.als i,FÃ"k: generally loEided iIAtC# a l#.;~g~e rZ?t%:Ã:F? , drum or a drum t? ~.dC.'S or z : ..s#Fami{'+3E blow JIliiY, O(i1t:F" Fiii:ftE:-'Ids.f.s 'õ..uch ..\ F..<:ftE:i;2?l fibe?' i,.
f>fl't''.=?'\s, .;miat: r~.'~ti? ts.FT'.=t5., a3lldFn3i7ld Ila.h?b,Eol"s may be loaded wItz3 the :.eiqxt ,-v..~A.: i:Ãic?,\.F<ii, f 2 ilie ~...3{vi#ts: #,`~i St.?GFEiei3 1n1.i:c a drL#F;.S, 'c.~. then r...i? ~~.. . ~:~.#.~ .. ?a:+ are `:f~l x i:+.7.~ , t3r tiI?E
P rlxr%=d of the head #,asdS.' of ?.ht; , &11'#.1 :0 thc3FOUi.~` ~ f {1:::t ffii. i:~"t<Ã.te"?{1~ Whi.i` the d'ÃEÃ'ti <33]&t?i ;3lc3dC:=s a? v sp1;?i?in~.' and cilfa'^1ng the I1;i:1t:riill hekf '3'::tiun. to bmom.. edeisI`v 4_E: ~. b. :f~ S, ti i.t~~ head <s a ~ ? :< = i ~ ~zF3t ~* agent. T:b, ; , .
t_=;.l.i..s :t~iF~.`~:#~f {..: i .1.. Fl.~r.'i3~~i7~, i#.4 I'# ~S`i of i' ,c3 ~.F` or ~?.,:~d.~~~ #..F
j Io` y x {q (~~~~ \.4rt. g)~p r -yy}i0t. Water is '~ÃsC342tdx^~.]){F`~= sprayed Iy} = ~r~, iA:~1.~ ta#\.= . i~?5.,.[} } t `. y- `
i-> }F213,~'~y3~}~T` M'~^~- WifWa4~.S~~)i Aof?Z.~~_~:}'v t .\....i}.~.`h>?z(31hn"z:`fi. c>.:`..c.,.a ff.'ff -d:i' 111iltLri.1% i;e..?.d prepare ihf.` s`11a4f:Ã,'i ai fo7` ieif: b: #]df:l o F~;f't~. ~ `f'.
agent ;J ~.sLsal l'r' saY.i':3?v.o'4.1 :3fte" th`~..' iv'c-1.tC'^T`
tf?.?'31i?.kc. ";mTt: fl,e3'. :i Ãc.2.f.:` f.Fd di:ao>f3I1,<.?,Ii:i' , . . .. .
1haofir:3. ... .[:~`:: i,Fiil. has .~ wY~.;:i and binding agent t1 i~l'~Za:E.~,i:G~ into it. The ~.7~i?~ i :f';,:; r1~.~#.F3~:
. g g . y the F
i:=:ii.iSf~~ t, ~`aLa <:.l, to ~3~i.:f?:I3.L.. t4z~~i?i#(f'~~F~i: ~R{iFl:h iÃ.ilt"5~~`s t8~~~'i~~'., `.FÃ:?l. :~Ã#.xfs.i#?ti e.`~i~.:~?: to evenly <...;i:1:^
th"f-.Fl'<??a:..iy.3, The b#.;ld#.i #.?a;.,f-#a#: is applied 1#? $_i7i4' #T]txi:.tei' Ef3 the gm3'#t.Ã,t.s :}.`' fib:`Ã"s at ;.Ã
of ~ t~; to .;'`ii ii~~t~}.U total :x i:#g.~I. of i.il~, ~ÃelÃlit; w~?~il.~
any f~ ~.t~ .3f~t>.i? Z i ~ , (=Fi Fowgr1o'.3t ld?L dt.,.`scz ~` f t. e # t~i x#ni~`~` r ~ i=v?~ to i ~?: iad ~Lz ~ 3:.?=.ll..ati~"4'.. ~.I. ~.7~?{:.,~ t: :# :.t~F.:f d=
,SCa"`.faÃ~ +.:7 ~F, addition ~f=
;1-Fz, ca :`pt,.# wt.t: ie) ~\~?L i~ :~4trtr> #LL#i: i-i ia.iif=#cs w tfw .
..#.E.1AS Z re.d :'#bs I" F~ A #1 `_T, e..ich, r i ~~i:;:õf ~ i~. 'L=l13~F#.;~i >:14~ r#õ~:i:.. ~;c C'~t#f':, t ~a?. i~
2`;~~# _;;::i#iExzu . r~'a ~:.:. coating. >. .x under a,:~i.c,m;t CZ>.?t.s,i:~ioF;.s, allowing t,`te gnmfiks tll' fii)eF':i tf?
..t3:1t1#3.1c. to flow w.thf>..a adhering to 20 i'.`F,c .+,tf_}thL.;: The õÃ"z3;l.,dfn:4 t.3-# >Ã:?^#'`+ w1tl1 the i:4lndÃnr i_#;ti.,;,t 3.: Ã:,'.oil#rig Eh.'n p.1s,. . i:: Co thC~r i..Ã;arI
step F.` wht. process which . t:;<: p#v ?viÃiitii?Ã3 of the carpet `w :4li fs,'?31",p{)\at{ # ..i3if a#c3l =se t;:iZ'' ~x ~:~3 }c3K
Pi=Ã:pai=~~~ for tite .~~oarti Ff~~~~~~~ ~~rocess ::s =~ l3 ao ;-t1i.:~ #~,.. ~ ' as ~{.... ~ 1 <a -3"#~7~.~ }'i~ ~~L, .:#;:i ~
. ....i$ u~}ii~'~+.~=f,'C ~z_) ts?4 . e~ .1,.y .a. s~f.zi ~:L2.
si..3 includes 6.~~ ~ ;~ ~f .#:s.: v:.iJ,3 #.,2,.lf:~:F~Z?L~',yt?#"~3;
rF.4.~frÃ~ii~ \Li~ , ;ipILrFLke:` heads and a: f:<< ÃW'fii Lti{., 2Y1rtE tx{L!y~ 1?l2}13 a .Z:SÃ~2:~iif~y +~{{>Y belt 7t.`yi~ 'y< y t ~j . i}`2i~.~~~.,.Y...~.= õFiiF ai ~,~+t-2` that \DkSif. V~~Ã4rLf0 .?~t-Y~4d Sab, ~~=Z.~\`i.]~}...1 a r? i: ~r-f.~~ ~~)~.w;..','t.\
hu.s a unÃli'.i3 ~,i.Y>>\,.3c:S~,,, wiC.,.E and density. Bt3ald p.--sai`t#t::i d( 3 ;::#zd"?ed :?', H.4S
su Ampe of 3..;.t C'c'J.TU tv(;.st{a 33<li`t;:k:Ec.s :{abei'3 and by :-h.,,#' p't?st';:.t3,1 Ãe, utt: fC;#I'a';C>d IniF$:
`.
For `_:Wa if_`aso#w the SpIL aln:.% f`.q#.1#{~F'?~.#:`s3: is ~'i#3~'lZ% t`i~
r~I' k. "+~'~= Y.~s~x 1F. p'{~ "? Ã.~Jpt.# , ySrv : al~.i.. ~ size t ~ tuned i li .= ;<~
ofth; ?.i=#.<#t The Fi'sF i# ;3~Y s~_, ait~., can ~1st;1~?ii.tIl: l.# {} :tt sa ts;e i ta V c ~, G f C% . ~ ~ Ã:.~f _ ~r~'= of Ã#::~.~.a,.i Ãf,~. ff ~. t..a.ix liFyc,.ef?. bo tad. F {3: e.=''tia>.#.x. `s:'.=.
fibers t_F#i the ftf3{`F`:ng h. .lte iht.n a second 4p.Gn::.dG'i h(.'ak. could sp.G=i#d :.: filsi ^ o:3 t.>F3 v~as' of ffic.2n!)4'i.?. ffie.a a ii}ri\3 spread head coLLid spread ia top l{;.yi;:ro{ [.Ã.F'=.^. h onto ..~ep\ ai4's`.
N s'+.' k.3ffL~.,`:i..a)#3'1bii1c?.titZi'~i,` 3?3 z71<$ti z1a3s Li`i:,i e spread f?f?If? fl#: -ff:1aTi ,:ng belt to .?'1:ake 'vÃ.16C!ws tzpo4 of b's,l:i't>:.. The of layers per botFÃx=, csilr, be v$iÃÃLd ,.i:?:st`. Fi?Ã L ti.:'~`#p:o, a ~, hZ3 ir%.` could be in:i.m+fidui..ta io hc`.ivZ' CTA'r hbci.` sklv and a hb,.:r~`=..`>~`3.ss i:;:3"' or a board c!C?~itS
bL ao }1Ll:f.:(:>V7'{ s3ud?et skrili.l,r CW 1~+L=i widL'.fla_1C..r's and t..CW
A>eFliak co.c:.
Afte3" tz7o un.l`'. is spread rE.Ã`F':3 ~E;, E}t+,. tt)M1int; be~~ th'<i'.s ÃÃ'#;#1`F;ipC3r'~s thi. .,?.a. .:?;..` f`,:L: 3 A
. C-l:G.aIi::Ã`
or =`..rect.y .i1#*<.s t. P"e-Tb=.s":. The p:E:=-hQater :.L??,#3.;?'#.FouSlt tÃ,,':.`.slS..:I',ti F}?~ .T:,;Ãf ;,tÃ.ii: sE l~,+.:.'lS f:w composite to #MÃ:ili`.w.1.ves or #rit.f:.t^i }1of air iL1id oJ= steam l> the F.`.aE b~fo.,C. ..
tzJ.. Board N?Ã`Ãa?Ã# , 3n34 :is. 11"0 ~empE';-t#tu['t: Eif dw ??'i,i. I;i ~Ia. v.a:od iitfFxx albo#::a 65 i`
about 200k . i~~ .E7i'L. ~.z#tc` 4';"#Ã i4 .r ?V ~ ~<.e F fiC j~'#'31ii1~, ~s ~ ~' ~.."C.E.L;,4. a~ = .i.~'. rapid ~ ~F(:S tsrsFÃs,_4'S . ~$"~ ^`~
~ T.. ?fE1 . ~F5., .\. tz}<
i i pG:t -wwlk ,.. ..=.wF'33phS'x`?.ed by ;wE.I(?wil\ ec: or by il:`L
Ã#.e'4'si3.43i1 li`''a~a :_ii ~ tiF';<'F ~tt'l~<` fii?iT? cFE'F '.Ã` 4FEF ~<=t`:e FF?t~~ l~:?E. mat.
T~?~'. stC tÃ3?. i~?ÃzÃ~i?a, ev iiF?F ,Ã f:~li`
1 Y the =,` ;,r; C Z ~ ~" x y z. a v~ i ]~. ~ < ,,.~ -~ s = <a 5, :
_ ..r ,,a'~f\:;`Ã`# a t?'i~.. `?\.it. .?1L=? t~e. .?a`i~.:. Tz?`.:.' ~3.L. ~ac 3~~ F #:zt~3 :2~ .~~ ~~i ~ ~.:~T .9? z`i } a ~ :`~'~~
TN4'= he#.?tt.d nae t is t::3Y:Ã. ;"fy an .z7,..F`iuLt$.i#::tL bE;(E :C`nt qt?t drFk coai:PFesSif.n section of O"Fe IÃ;fi.ed". end of4: Gc3?i:.Y#?#i}~Eti :'tffl FF.c~_sC or 3#z`i a E ~y'L=:t.` pi'E'.Nh wz:#FL.'1 is le1S., beginning of fllf piE;i>C.iti.
r, 2<.Fa ~c.;
.e ; c} L: ie or S:af .oa3aiy press .e_zs is ^Er L.~`;'~ ~ i7 ~Ãstt.t~`lz~;);cà ..C,3# s x`= roll t~:is.,e~,. I..~.AZ:.=
~.#?Ea~,tØ;~, E?f iia:: 3F`s~3. is, t4.#ppC,d and sti:tÃTIa i4FjS..':;Ã-lo.i ?li_i b:. :-i;iCd dui F`e.`T., the ;=..Yoo$tI`e:;' 20lp?+?4c?-,s Ã># .,,.e i,yO`:. 3Ãw s or the -,w41Ã # #:Ã`-IN:tÃon <:a.13 bw t,i:pp::d.
~ .L Bw<ird FiiF a,inNi i;Ã" ocs`'.;iS employs a Cyd?.'i ,"s .,r cont.ÃlwErELs Ro,ÃlPF,.w;,S. Bi.ifl~'.
vy"pti.s +. Ã.:sL' .~~e s.1ià ti iÃ#"'td. tGi?:ipC'-F`i}tlkr`e.~. i`o f637ia a b"cii"d, F?c3i?ix or yhC:C't frE?Il: t:].L
C c.`>I:a 3os,.tL Material that is 's.'oate(i w:t}i a binding c #:',e:.Ã"At:
Tt c C5'', pre'^.~S TFmy h`i.?~i..3 single or mult3 da;?lig:?s. opLrd"?r s, 25 i?,?fC..i#aJ #.S i.i:t#?4.ciF'E:d :.i;to i.hc ct'dL '?R:=46 wh~:2'Ã, ]tI'=
;+, e:4Ãa,`Fe.'F?.L..:t: t?,?t: PÃ"Q-;isd;#1'~:
e = a : 3 3 ~, . <.3~r tÃ#` s. 2 fi 3 ~ ~ ~ , ~ ^ x a e =L:=z. ;~Ã i #'~~.
:_Ã~ii.F allows ~.4 ~.; ~,E'.
....Ã~>Gi S.'~ ..~x, a ..~. 3~ 'cs'~'~~.~ .~'i~:~. `~...;~::Ã~~~ ~.~~:~.=
.~Fiac E. a i~=tL.A,.?i.~~i~v binding a4`..f~Ã-itrec?e,t?o#s t.7 take pluc`'t.= bonding the ini#t together , ..o fwn-n a Bit.3r<.~'a, The in'e.:t II`.a' h's:`1c yFÃ.i.#.ri.` 7njeE 3-.E;; thÃ'i`ti.}gh Ãt i4'h#lf' in ti-iC:
G:y::k press to S.I#s-#.:#'e:Ã th:,aFt)i.;Tb~ h,xÃtintY and bE.`r.izd..'+3t; c.. .;i.a~
. LC?.i];p+:?\at+.a.mr,FtL's'ic.i"l. 'raSc plE3.teÃ'#,'i may ~~.Z,z.I: v a p<:u('~#`#? 4x#4:;Ã"::iZ..d ?F".tt? to ..Zy:.;ivL :~..C: . `,~e..a..~s" = S4 w - ' l`t' ~, t.7'#.s`=.i,i::=t~ ~ i Gwti ',.?L. :la;..+.. ~"=,:.i> ,~Fa..`.4:=Ãa ~3 ti, eer , a :'3~F1. ~-~
a.:F=1' ill.~,.. EaSi,. a C' e3l3F~ c .:Cr `,'"s.'.dus':=L.3".t i:(`.mpi..i':i.:ila.. of i?ocird beltx.`7,' it exits the p4"es'.`s:
:.t?aÃp?;?siic bt)s.ct`dsf,'.iiv'n: been raam,.d~cti?YC.~U wsli n;t .. C.;'t L.3i.'. .A>~`=-~4... The 7.1?`
i,4 :E3;3?F,iu.E.s}.~ .)a1 press 't3:zÃ.lÃ3u'3lt" ~)ol1.4d i..:l:p..a3I~.'.Ãz..,.Ã.,.ni1r#i:r3f .cfF::FU of 316, ieF;3po,'ai.Ã.,Fb.,h "_i; t. .31C';hsi ii.s o#'. l3.i; 3'i?al `io t3.lh.;w fl'w bI.rid# xg agent T'C..xS..i3n t(Z i.iikt. P.,..+;:e:
}}? ,Ã?.iÃÃE E 3s;c',:fh.:% +rhc p#'L:fi:Ã'.Ã'i:'.d type of bG.lt ;~>:?.F' Iiii:. L.t3nf:n.Ãt:9GSs F`i:? N tZ` C;1ti is Ã;~",3ii& z.+,r~~`~
"''tt..F;e>:
1? ~'c i3 ~:'.31.iFtz:tf, I,'~iiz~l f=.,~1~L..~.
~ :?' ~.
~~E.=oa irÃÃt te<~.La`:T.i?3:E',i'1~?l;>.Y?.3t?y .z3Y~il\E?C~. ~:,~?e 3rC'.~*S}1fiS
.t~ of 3 1 ~.t3 : 2 c Ct"' a ~}tc::~t til ~~ik$1`iP.Ã.~" t.~tr & ~ # C~SLl ~?~.~1?a. h ~ ~it ={a r.~ti~:~.~ t S ~2 ~MfC (,. tt'a::; ~.~ri 69F i.f. s3<. F. i ~~g:, i= t., ~ + t#.o~~:e~k's.`2:.a. ~i#z`,r P3..ssuri'h ai"% :.thGt3 to st it?czi vlii: gr:~:1.1ule layer or gilt: fiber mat to t;.4 d4s:,ua ihfcl:..xcsS and c~a a3+.i~' vf t}1:' i'?#i~~l Pi"ot:e.#i;t.
Th,>..>onklE't.ii:xiii roll press consists of i3 press sti"victE3ri wtrh.f;J#.
Eaksw'; . up tihe I.o :t :f331U
: .:4 a3:it,I#`% tl? belt te2~4It3^i11.4u , T~1( 3 C are #Tz 11 y fi': k3~0 :ii??`i4 l `;:lf?~~: #1L<k.1~`e;`
i i'.FC.pr..i3d':; t..#. the .~ t,:?j~'?E3 r. ~.,#~.' ~S.t:i> and ~? <S s."~:
t3~,t # ~`Lti~ :C . C.~ =~3.~? ~C:.s are Ã.._ ~o~i:i' the s?
. 3. . 6_f'r~:.~.:.,,r3 #Ã~ti? 1 ~.~"õ
e?a3,. #{,3n f pi..'ss'L..,c5: c.ingci1 i.,'tE-iS.f&aa-nÃ.= a .~`s z# t =
L. ~`F~lt~ :ri#~'F=?.S ,: ~
<?f W.3tch are SizÃ.f#b.c f3z. opening the pre#is, (11c&% are top bt!tt`s3#.:
.,#w;::3i.c" p.aml4 w.3.FL<r1 S belts i}ic i<?l::s'z >Ã~.3t ..33aE travel over. The press has z3~~i . tli&C:ie head to #.:t11dle dhaC< #.'oflc; fC3d.`i.
: : . ~ . and ::}~.xi'.a zli~i~ .~,.`~ta:..Ã F3;:'. ~.`,+#~(,..4.~Syf~, The roller rods are located between the ~."?::>;.~t,".Z: platens .A.:~L t~~~..';Z' ~'"`
1,15 beh7;. The ~~~ 7Ia<~i is 3; Qilted f`.:i'.=tAi vt.n fj, Cfic two \ be`~
r`~~3 !Z.} w~t~ii::f> at ~.'= i.~t'~. of ,~'a.+~.=
....~~.~I. ~~'S''~. ~.. > a_ i~ .aw ".. 's.p end ?2 r the o used ~L ~.~õa ,~z..
.;:-s . ~ ~?3: ,`t >~.ils Ti? travel ~?3'~.?.3:?i~, D:i"i~i73 jGrzx~7Ni, c;~"k: lE;,+:i.. ;}? the :~,.
,,\ :':#~:a~ct,l~f 1~~?e ~
I: ~ 1f ~~: A ,i,.:', ;=`t, r ~q ?~.<::+.. a'^ s~i ~a1" #.G be ii~ ' }= ~~ ~ 7'i" '~:~i onto ~'a1L:= f ~"~i,~i\ t .:iT keep { the ~ ~ r' fs..e ~..:.:
a x =~~A~~ yt.E.k_:~~~a: to ~.~iE;
bC.ftS and c,5i the ?it.fi.'=`s: A s.Ã'}.#tI'Ã'}l sysÃS;n1 # og11l.3tLs the i3i:3CiI`is'tat}Ti of the }3>. 4.. as flh;:
gpt.t'.til of the bt;l 4, Pr4o5""t:v{s.~~.. ~~~~~k-lieJ\ iõ3rtho mat, et\.-:
2 u 1 a3Ã' i~?:3.t#eluE:39:1s mli p#'4J4 F?".kl.s..~':"s heat tC?the bi #:Ã;3.I?.g toÃ: .ti# YSIfe aizc.ltor#.id. e.-w i:S=wL =.3L:t.i alS,i's binding agent 4:o.1dng t?.,3 k~~3:~: e?s.<l::i?-rIcs'l4 ~.'`,=''{#:i'3Ã i?:zt_ it3G=F;
K 4E \ ~~ 2) '7 ~ 7 ~iÃ'L`4ya,:i.: to a 1::=ti','atr t~:"3a.:*...3:..~.~ by the ~..C?w3.i..:z ~:.iLf~~s3y ."3i.,~';??., ~ i.lt\. k . ~a3c.:~a3.i: _õ~:a>3 t.31 G~.
between zv .~'::,..~.tii -t 2 Ã~3... ~ through }~+,, ;#1.,s;.t,a ti. .C~~.`
at?dl, t~ai tx11+:Ei.r"ti.4s dr ~i._.; t7 .. . . .?...., _: a#~ v"el.
4t: u .i-nis:ffli 3. +."c'k:<.s.. il+.' ji. .E ,.}puk:utt...c c of th.a binding ortK.. c b #1d1n(g 215 `c.#t-,4,{3 3xa,.d fibt .:} .:i #Ikc.#1Ã3:G..,.1cd i.3bÃ+vc the ai:;iF.:'c1td4:A#i, tLF Fpe.a:uI'e õi t:?`.'^b.F.dbg a TG=#.':Ã.
?.::id+,.t' the e?resswle of ML= platens wilJzi1 are so at a :?rQta.i:=Ee1'Ã>õ3I.Ã.d lit..}.,t.;h:. t w gP.'a>itiles or fibers :;i:CE#ii:r4 to each ff,hÃ=`r iL;#rn3ng a v;3s3U'Alu11us shem pr;)F3L3ct. Tiris final thickness <?~termiF:Zo .i'..''. density ofthe`: ?.3:iWI..it a5ma1], The df:1Sll is >lc';k ;'i?k,n.>; by the 3 -tÃt>: l flF,.4.kix4.;ss of :11Ã ,.#..3 :?d:I?Ãa#:':'d 3..<ff ei~~#tG3'#:1g~t}3C'.
cf?i1E#:".`kFf"3u4 press ...:1EI the ck., the :wwl`,' formed :;3;?1pws.w.= m'ÃdiL,ct exiting the p.i'G4s.
I.~ th,: rÃ:nt1. ei'a.W,.' :hk: co#'Ft7F?.lxi us p1"Ã:'~~ 1bL'?.tti +.t s#'3.t`t#"E~-iF"'' press ~. _{t~>;: ~ are Y c ~
~ s :#a... c'a~ . ~L~..s.+':[~.:
up :x i~.} _::30 L or above, a t'3Ã13 b,.a dense L}I.aC:1` ~,k3;1 Ã:i:1n +r.Zt ft`fÃ'mÃ:d in fl-w pa',L. h ~ t?L:~o r sFw.,1 4ia`n. help #.3a#pF'l3vt.' phZ~~v:t. :1 ~.3i:"C?~>i.r~.?'':4 #.r'{
`:~.3t'' ~3`.::=l. 1a"Sl:~ti <. ~+ .~ . t~" , ::?'ii.?`t .
~
õ ~ ~~:~.."tE +.=~~~':~~.~.. # 1.
(MO_') and flk -n-l1'='doluv 3'i.>'..~.'k,;3w.ro (MoFt).
i3CflC.i the Y3..1t ?? l~ bcà i3 aet:t3.t4d and pressed to th:, desired hE:`#gf3. ~i;3U de.~, -,~0 im a ,..
f:::C.ir.~ix21~~~.E
'f t s)at P~~'r~,,'*s a t'~"sE y =y >t.~ r ;: . ~rL..3 may e. '~C.' f:ll'1E7*l} cool ~~ t.3C3, ~: >k,.`~`.~tt 5.. ~: a ~+ .t..~~~3y t,~~'f::t~i ~t. "~' i#.?.:, \ :.
*~Ã'`ir {}.¾~. tiC ~Ãa4 r,rÃ:~~1. "^. . ~?~:ie t;#=:t :~?Ã. ;~Ãetii~' ?'`' o aa ~L1?Ã.
~~i~ ~ l'v.i11C~" i~7: ~?f~..i:' l:~ =~3tlk, ` 3y~.s4?;'= ~~.a ta z +;r1: ~c~
~i ` `?ii?i ': iil. lis3 ;?r~.54 ti#:7~?tt:f' A?i%'.:>sl#3, ;~~.'l ~.?`~ maintain board ti~:$~?~li.'.hy .j:~4i~ ~.4 )ii~ \ zi:i?1:~~` ::<?
(, f i ~:TleE is i.- it ~ Y,.tr~ s:3~ ;~, tf ti. t ~ s et least 120 ,'C.
before ~ exiting the <,\i#54#~R~ ?~:i ,.it. iis ~~. ~-\...r r ~ f,,.i i;~\ ~4. A
LiS.a.#(5r#ara Press ~jjiiy a3\ot:so a +::c'sol:ng cv'Eitt,' to S.=i)oi.t#.~'a'F.-b1-'a,.d bvtt?#'\. :t E:.`^.,.a.s flh-f- :a...sti.onary ps. this ..c#.. 4 \ f ~.:l~ttZF'i'#.i~ sr R ~t ~z \f ` :~ to ~~?e" E:{iL.?4 .a.`4 ~ in=)'.i-# ta~~c~13C3ii#.i.. ~i~#~s,S.'=~ '~.~;i`~.' i~+;T c~. 4'G
~3.+i<'. ~ e x~..`. ~f :.~i.~?:a~G a ..i:
~C? \. L\>#?.(a<~3`~ ~`t 1v:;C3$?~ <' pmss nac1y c:E11pl'l3}'C;d fi(-?.i" cot-At..sgemly. .a C?r k.:x'xfnplt, a o-24i'ail i ..i:y i.~ ~Fu ~i?:.i~.'Ci i#i#.~~C: heat <i~-i~. ~)I<'J~ :i"t #ti the fES'st 1?3e .4 tA?<'Ã. ti':iTis$i i'E'?~~ t... a wfi c ~?I?:~ st,.$.t?~? z.'~;
press to bi, zvi?{;f4d. A p?i7cl. iT siy be fof711<.d in eftlli.,F type iFA=piess CiiliA cooled i)2 \, secondary y a`l.'Y
~i"#\1v.tiR ti~~E,.> <. ; L~.it\ i !,.4x . `.C,~:?", `~~he Bca:aa`~l F~~~shinM Pr~wz.ss .
.. After ~~~?~: ~3~#'~`\~ #3 : i5i'.elG a`.'ir;E..#,,i:.ll i:l.ili C~:L~>xi~e i;~:i:M Tt Lii#.i\#..s t.~?z .~ E?3.: ilf.e #.f >`; 4c?
reached 3#. a roll pioti:?: a ~. ZSt3<iid is ft;m..`~di whis.ti is in the s...a.1:pC. E?s. i,, c 3`# the ~cl5iai~=~,5.#~i.:T l.tFL press it i#.i~,i~# j i T~~i.s a ~, <.+.3#?~.'#:. ?4.f-ey edge ~.: i.r.i,?,:,rrY1~?.ig .5 t~c...I'#`: ?~a ~';.~Ã)e:i, ~~;?t'~Ji i?i't:?~i, .jai t:) aLa's,:.h the C:o`s.# 4'i_# width il.i#d ia!<;=r, ii is l:#os's-ct#t to a ~~ro- s(:lew=t<.d l4i }zFh, >~~= .bbo..+ is t4'i _;spt:?r ,.(: the and c3'l?sS <:;tSLtiz'?g, t.-3pe.c.tii?? s by f7.To,!c:t and pi#.<.:},ri;li+.,... Tz3e board iliai has been cut too a ,F?:ot#ie[e.:T.ineEA
s'4`EiÃ:i u.lii i ;g-flr :i3 :.mn.
t#";,..si?o ..4.. c':itYli#::} stG7tiC3#e i;:a 4 #.3p.oZ' a 'e aY#a.iy stfd1fzL? oi:it ina4h1'.?.esJ..#ch as a Star Cooler .. w3fii sl.lb:e~:=Ã.]I..#6'>=ni stacking or a st.#.E;=i<Eiig io~.\.a cC?'i?vL:=L'C;T,'. O#s.+f'~=
od., ttiz'. niost c.sn?.'#?on '#ypcy~ is the star <:f?olC'i" t=3'i'e}t ':fA?seq # {I3ti ~,,,ta<.ks'tg: 11he Star C<#:;tl'r is a . , of large i~.Eii'z?'I'#.t>.~~E~;i'.Z F~~=#.a~. ~::~ti~i Ã:5.. rows ~.~?~~
spoked t ~ `~'?Is extending ~,.CF?~.\: ' #t r y`W4a. \~` ~...
~ . . .. . S..~h ~S.
#:ti`#T'_:z .1. Ã t....E=h Board fr.>.11 t?l~ \<oilveL'si ii#l? '1111f?Li"
the B4?=:1, dS to rC?t..it.: wi[.t, the i; :ie>N;z and , . . , .
`
#?<, air ~Z?\~,c~.~, .a#:t.'~:ili,.t3. the ..t~.>A#:`1~iC`>11..s #~i?tkl ~:?f(:ti< can `.iZ'' {? >fT(F~'>
_nt~;,C,~:t.C?#? Ãi+::.i# .1L` ,;:\#:i, Il,s %Q31 cool iha. :,o.:%\. :3fi'l:t?i.4: lt e:Yhs the fI.<3s4 d.nl,'',Yic'dn,,'~,; the need %b3' lb: h#..." c:3Sa31>e`y.
.lz,. Bi:3ud is AEs..3 conveyed to : sw't'.k.in,t'3\ operation :'c-#.idx\;3x'f.2; for elitm-c ;s;zs... T hti Boards are i..4#w e`.Z.'~iZ ii. be shipped L~x ihet. C:i3-i7 MC? thm#,;.f..h a \ a iC ey of <;ei:=Lt. a#.#1-,g aht<ad`.c~#.` ~". .
:4iw z#\ v cycle ~. s7 the b?c3I~C~- ci~#. 7 S" L.t: #?liii`lll. ~' f to ~.
~ f:,i~`t.:lii:.{~ ~1 . " ~x= .~: slightly =~Yi:l'.. ~l .
..# . ~1L=.o ~r#C=~~.:~C;3F ta.i ,~
If it ;,, < v#`s,.~'.".~ i. .i T . Z it is i;.#: i ~ ti, ~ ! '11;#, . ~ n\' ~'3 ~. t ~ ' ~` a a 'y ~ ~ 1. i k; i ~}lli.~ ~
?~ ~;i;# :.~'~ t~3 al+...?:~at 'Ã~S e~.~<~~' it t;~:?E:i t r ,~"I~; 3. ~.;~
:. ...~.: ., i'^ i#.. Ti'#:i:
i:yc!<; press s ci#.: ,<.zZ=i: a p.1fte##aod suT','~.a.e to give the bÃ? nd a >ti..E:tE::i"ed s?:.#1ee,.co si.:eh as a i~z s t ,: i `3 Pattt,..n.
3-`5 Decorathig t1~f-, C~~~~~~~ite Product As the <:i;i':?pC#sIta; product exits the Ri'iScLs:i as i{ti'sE:T'#bed ,,:boi=
o, it i2i.ar' bo od i,ti:i`ti$1i^f'3 lC;:s t, #; ... , . ~ ~ to 2 n :., t step , ~-. i,.~~~t :?1?#,,x.:3:i:=4.,\... ~.:5..~ .` .i#.\3 :.[l: 1A4.`~.~. ~?:,~i~.L ; ..~z(.':
~c.S~ ~:~~\ II': g ..~?~ . t?:.#:3<.\;~~ . `:~ t, 1 Ã.
F
:? L:#~i ,i.~.~`;41z ,3i=ti~\. ~~.i.a;:~?134i`.:'=~,~:~'1~(~.'~~~~5, t~~'~'.~e:i`.~`tr~.t..~,i {?2f~..`r>:~~,Ã~~:., t3 ~'. Z.i~tt.:~:et i., ..Urin:..i ~:list? ~N,,.ldt;3, E"!t u.ri:: 3 t.7e fiinIshi;.ig and dea.{3:`<'fling '~'~~ep`; thztt ill 'ti : c= G~iFir ~3> i;`ed R,w:L.,33;; it? final width.
{1 ,e ._L}3l'`pL3õ*iu P.oCh s., i:;t-t? Ii+?`.?' bc Int3ldeLR to tihan3~'õo thv p:3i.,:c to te.k`+~.'.~ on the shape ;'i ,qui.'(.'d t,. t.~lc 3..Ia.=`,il-.BE, d product. 1 i C: Ir.?ld#31g is done on a vwt-t?ng Ã,.Eibi:}11.3w ofi.E`..ai:x'('.'nt '+ dc.<rgmI;.iG l-nt#.> c;3mÃ-nf3n of wh;eh a4thC`= to til:F3ig 1ti_I3i v:s (_.e;`ÃCo. Th FS 1-l..tt i]c:aI ts'+is Ib>
tt:;C. Setii.? ` xsf t~.t. k-ii 'sl., Wt?i:?i~s to ~iqj LS` Ihe cliI t;?
:l?C: desired pak;f7lt , dLT=>k`L i:.io router 'Y4'',l> a3 C;utSa s~ specific s;f(?ove or ~.:
~?a'oc.Zi:44 ( t3Ãkts) ~IFÃ[> the t7 fiht::
(:,?~~ ~3:"+~('~(7(.'t T~n~. i:~L,~.rt ~.i~.~L ahe same ~'~.~~c$ as i~~(~
i71(.d4r ~i; Ã.a,~t , <J.L:3?1g ~ f`,~~= initial > ~~.Ã" i. & t#.+.. ~ a P: ~ Y L=~ = 3 a ,lv ' ~ E` ~ d\ 14`L~~a.a4~. ~> c~
t.i ¾.: v.ae~ 3 <.
(~E~1.L~ ~.~.i{,: ~= ~ the (~f~:e~Ãt:el~ Yk3L~~Ã \ ??
~,. \t. :Yi1; ~~AG .i. (3(~~a(:3:, rt> ! also bt'.61hsÃlWed 1Ã`roÃ3g 9.fmA.111(`l(}timzng nYE.`tL<As . ; t this ce.Ã~C:~ the 1Ci7\= P`i 'C - t~ t ~'I' ! Y~ C: Y^ C
~ r:~) it4 ?? .3(a~.4, i`i ~?~3 1 ='=~~ in ~: <=#'J?':t3li \>~ ~t~c dS Ã1`~' ~?f\?~.~~~; c.f3..t., i=r'Ã~ix. t ~i~:,<3.~ i#.i:~~ 3ZÃ.<~....~ ~?~f~.=
P3".3dL.<>ti<att.,ti o`'3''i'.; ss. .pZ', l3f the W1i. TH h prf?f >+:\, (:
.cll.` ,3ftL'i:s alõ t3dd d>.wn.::. Ck\=f3Ãz i'`.2 (::~:)c3tri;iit ii: ei-w, {ii.1~ (ft~?`.l~GL' 4.,~~`~)n ,E3.L..r<it' ~;?r.4~.~t:1Ã~ TA~':~;}.` ~:St : c"a r..cl~l ;zs.: ~Ciis. ~3`..~.1?;i:=C3 s ~;:~:
.~'![oW. C=4 th j.hc 4Cppl14a..ion of Wh4tiLa<FiS picssu3`o ZbL1riAitti f.h.E: pÃ=f.tf4S..~. fl.Z. {vo.ik!? <].<ld,=or t` :?:'tl ,e13 'i1ri. ,ti;is,idred i.dmi lt.: e.::`3?`L'r R.sI to the c`Lil~ipf1:*1te product. Ã z#:.1: 11, thL 3 F 1]4' :aie.~a3i}fiisi3 n1,., ~3353+:c:^S, iiF::~ i.~~a:;.i~3d?S3(~:
~?Ã't?t..iz:t~'3,15 the desired r;s'(1f:tia and c3l`o, ti?t i.t; i:Ã :i.
dLC'i ) ri:tre t.3~:i , > Y ~::f~i`~.~'9(sw~ ~` may ~?t a . = CG1~7i~~R4~1=(i e~~.`~'s . ~ ~ t`lZ .1 ~ ~ ,~. a 5 ; i >
r~.~Ã. ~.'C`t , : ,r~= t?i~. +_.. ~'+.~.-t:;~1. a.,.. ~
wz:c;7yY1pE.i4..kd w, s.h ti3Ã1 iF:E.llbos ng ,,Akthi;= or roll. I he plate i?r roll h<Li t:YG= w bo :'3 t:'i.3.Ã' s;:~e.d {i$ the product (:t;i# le `'s.i3tw(; of It! pl<t:L'= or >oz;. This suffii;c,. heated to a .
, i.clT.p<,Ã';~$iÃ:3'% ini MI.El St1F ri1ci'. of '03L ct??vtlpE.rhit(, p3`-%:
#:4t. Then :_:c p.zlte rL?p , ~s prL s.'si.=d, on to 3hL surface of ii"#c product 43 give the de4 i':.iE
c"fati`s'.l'r_t iÃ`a?~sf4Ã`. As :hs. surface of i.te i'.Ãfsi3pt}s`:tt ?l,fah.s,.t t::(.sols. the ei2a~..`s(?asod p3tteini bC;cSttAit.s ,.Ãxed on shs.,- `L.., o?.?..Cti:. ofi.h'S::
i:;omph?4i L pa'i?d4Id.::: z a`e ef1.3b.?aQÃ-F Loli'ipf3httc product is Fli.?~,' #`. ,Idy .o, bi; +.cs.Sf<d. o:' Ã?."i1 :Si3 c:y<a 1 3g is re1p-i3zLd ~o` tl?o rodt3t.t 1. is ready for pil kc3;t.3.e`1M.
A.I t l>3# ?o.`.ritC'. pY'oduic:4 Uii3.t will 11.1,. decorated pi \,~
tlIIC`ug;, :h+,. 4iÃ:n\aF.' 411"#i:' q,tr`.p,m,t`c: dt:sG,,.l~ei; abov't i. 114,s 4t7e.?t?lhingg of dhe 411E
IaC(' pt'i;;3aF'Ls _`3`.'od(.Zt {:Ji <?nd lt?-ms11w.F4rt3%ri:, i ilE. sk::l[?etr L?': ,mi?i;sS<xe (:.i;m;X?`+'ÃC: pi'itdli.GÃ may Jc a:E3.<i .ed :e'tti ,?" 3.#eÃ., `nÃ;?h 3: p.3> .t or A ll( 3~"~?..i=.~i.t`I. ;?~' ~~3:i= ( o3E#i~ 4:s Cdnplo5 s 011& i 3: Ã.ii'.s t.+'.Fl i t.Ã3EÃ:#3`.al sp# Ã. ;
z34tÃ?`, ~xha}.1=t systems to remove t,?r. excess tipõai arld sizet wl::s.
iI:`:::;
tt#'x:tÃi3g or ;,: ~ ~s.3Ã a1~37~? t~zalg*~ are 4:~3plIc~t~~Ym :$>~C~` .~4 ie?x , :~~3i : L,tslt;;4. is ~~~.~;)t.i..#~~,'..:#.~: <,3:~ ~a?C'.
dt.JlÃC.f: ;cda ..5.:`.L=i< is.t:7dtFcr, 'ap3ec:han%!. and ,cpplii>afi~ti;"i:
\.;;'idC:=t: f:``m}3<3õiÃtC: pÃ:. can =t~.?s s~ core ~. ~ 4Z'~''~' ~
<~:4:\:~.? <'~.~..i'E'= i 7f~.~ ~:.i'Li c~~S~? act .t ' ~ a. U: ..:?f:~
p:"orwfiv :yeÃ~5) #txi3Z b(' b..t :iiiaF.T,3pt..t; fr[)1`Ti i`:i f\?F' or fit#F:? or hPÃ.".\i#Y:i u+,d, to <zt.haeve the i:l .?. C and i.Ã.hi-:11-wo:i3:1`t..'nt o1'eà the c:`:.:'I'..Ã:s z#.`.ie#:t#.5.4<i" The foffl.bwt]^+. ;
~i` ~;L~,.:it~ ~`..~ =,:E ~~~F?~#i;~~li.: ~ <S.e i.#,;.L?#.'pÃ?.E'~.iLdbyte-fe:#'e#iLe in its efffiL'~.)<'. U S. :?e#.-.?l. Nf>-i `.~3?`L< ak.?it`#i t:<+.'`.
t{? ; n..t3:.3fh the sul k#::=c. AÃ1 i;.ht Sl ,T ktbeT S .aj?t:3:iOd ti;
01h.i P#'+31;,1t~:
t;""< `? a ajJy'+lI>>:i#ti.bt: Ãea:l1:llc.{t.#t,. 'I":#L tdaI~~il"Q,, f6d; has C:he desired color aJ1i;>=t3r pi#.ua'!T on a =?oa4ni:C31c tubs.I...4i::.. 117.G; fb1a is ~.:1''.:'+uj 3t F:Ã.ttt's it::oIlttacs i4'Ãth ts~eyt.vz+.. t?f thw p1"i}+#;.#ct ,.3s.#.g , t<,.#rpifig q3#Ia? 72Uj"33 dLsivpEd fo.i' tEiC sp c#t:'c '<Spph 21ti4;#i, U,`s ?i` h\ <4E: and Ã'?1`Lsstas'L the color a['#d. t>r peittvn: :i#;= transferred from d?.c.
.:C?d to the p# o-Ã:aicÃ. The rwat t,r t #.t~<t~ S:~ :sd:#~.i?`fo. 3 at<\t=t.Aftt'i :t1y7i~= \; ~[ > ~+t of {Y
'~~ ~ y}Y~' <T
ii~~t1 l~~ `t:~~ {~= t. yCx. ~,q h %~4.~ i ~ a~ ~S S_~#'.:: the ~4`.1.3at\:Ser l~S ,.~ ;-f. ~,~.~= i~sy l,aLi2.L[:`y 1~).:4~
~ r , ~~ca~ i}nt the '~d - ~ ~ a . n t f S?~~fC: 6:~ <
?i3~?to~IF..x )7~..tx~:+. ~ ~~ ~.E15.'=: ~>"t~i:~~.~.:. 4~'~~; eE~ilJi<?# p>:itt..Fs`.i .Is-w o>:kinu.1:u:xc ~?iolitzo~ tht. :\pont ?o:i. .~\r' ffi`L'ri 4o3l`v<.tLd i',.?rd.:apo:+Y#E, and t1hL fii?i`h,+.E:! pmL.,#tiGr has s J"i di.y :'<,t? : G ~;"._i~t:~~. ~.~ ia::t:t.
;?l.titlii:tT dL:wora in` ir.L;ihof3 rt. a#ii:=h may {?<.'- employed #tr .ann.ln.,c#}io?> Several "C \ may the \ . \ '.:{ ti' C 2 0.y^=, 1`~~.2t1.1`#<:~~ .t.cl',r ~i.. 4#~l%t'~ as i~~i. ~c..C~il?'tcl~i ~~1Ã'~..5~`=G; 4taÃ.~'1 ~ A~ .3't: .:-Ã,~:=+:tS, ~ ,;Y...~~Ã,._~'.
~+..3i~i.,".
16a# . fi'Iii`s tr#ix po;.y-mi ic ; hLc:.s:
, y~ ^
25 =~ ~?L = `;=,`:~.~1:.:~Ã;.:?~` "Ãi..iEl lii3:7.f,I1..m~i ~~'iL~'= ma ~?C.Ã.i."a'.#'s is iiC?s~v #~31~4'~c.<, 4<~I'z:t:.,?.sE3#`Ei~?
~~
ha12a,#1."'fii`<s C.t:;i#Ip#ni;e'?:. Gt:nt icll?.y :#.~~ %idhe:*i.`i'e ~~
stoi'_: E,ct he: ..t ma.t . d.#i:'.:iÃ` si' amn or a bo1 `11+.:;( <1d3,L.w~:. e 5y4tiÃis 3 c:t noojt?g a prin-,wt' a.td wn <id:.w,i.-o is <apphud to the , E,bsÃ:.a&
'I'l3e rigid . w''{.:::ci daei# laid on tt?the= 1ut'.14s..13.te and t0n a3w#aiE:z;::E, 1,It; pI..4wt..`c are aÃy:7.#.;..t3. A$lo3"' flw tL#l pul,.'.ture pri:s;sl#.#"c 5<`.GÃ3 the lF`a';.1Ã;.`#atf, .d product is :hC`,:n ,Qt for a fi?<ed.
pi, it?d+3} `2 ,i<.io .#;1om the i3t.h.7i1`i: s4'5te?Zl to cure. (hf..= < ~. ~
lz. The a +ts.~:. ~ a~;~. usually ` r nP;. . ^
~~~~~ict ~~ i~it` t ..t#?~t#~~~ .l.'1~~. ~:~i.~l~~~~: ~r . adhosiv:..
app,#L~~ l\3 ll#:'. Cl37n;3l3siiie pF=t?dt1i:I.. The I'.ig#..{ i=i.-::nt_E.:
.i:5 I.1te p,.i;.,....d on .h:'..3dht.s.s'i: k3~ei`
it!ia# ii:g.?. sa#idw#ohof os.?m~p{3s?C') , +~ ~I~Ã?E,~t-1~:;t c.t~;:~~~~:., `
e. an(J "i`3:t.` t z,' ~.~~12s. '1.0 J .t+. sa;3t .I='Ã5`h is th.,r3 pE-a,Ss..s. a~.`, `t.=<:Ã:F1`e the bond of t?,: la]?1in<#.te to fi.b._ :t.F,.:po4>te pi`ttdui':-. Afti:=r curing `i;.t:.:
pI'i;t ..iA \S`:t...he desired dt "t'=CD#-at13 e icp.?GY.x3~:ii:Iw<:> i:? .
L.Hif:S' 3"t#r P:1ck#I \
AS..t3`hzn . a:.73fac#tiIIM tt, hndl . L#,, d with the (<>inpC3 ItC' product is ;b.l lam.I`a.i.3 TI.:echi,iq:-3c i:=t3#i be rC'.l4:1`Ã>A'd v-) as WiappFng whf.Ã'e#.;# 3h+., t;aÃ.j p`'i3dt.Ei,`. ~~:`t<3?iz'. is ;j s'n.Fpp?t.`d .;? the d\..`.Ã3:F'.F.F.#l C. W# 3, AlZ'.T' l4 G:C?1Ttpoite product prÃ>'~~7~lc has bee.,i y?.:Ji:id th''.
37f+.'a~..là ;"3~.sst:~~i t .F"}';v.o~~'? ia t ~~~'>'~ily~?z71r'~ device.
.~.'iiÃ:i device E`1.~:.t;~? _~'l+.' tta`is f~~~s~]` a Z.\.~: : ~.~ 't"l.
~l"~:
~. 4 s : .
Fp=?~iL'ti .h+., Fdha_S"oe (and rF:Ã!nt;?". if Teq.':hi:.d) to l l:' O:l. Ii?, a cc3lti'#.111.f>:.iS A3?",3\E~i3 tht :E`Ã
t~ tl~ ;ti then pi1t,Jed 'i3?e.' Eh3.: cf3331pE3Si~o p;f?f.+YtFct pTo:~t`FiL.
L"til n<t a si;,dzcfi i3f.,<`a.;ez:s, t;le 1-t?il i5i Fp is tih<?a?ed to the c(717.1pE>`.k?tE'. pl:DdL:i'.C- pF`3-file. T,a.3e foil wi..Fz'f t].'õay ?:;'+,?r"i3C';i:ta in addition FE' Fo s .. <ae\.or... .Fve ei.L .mGT:t:i i3i1 #.iic"t,,kr:Fl topcoat ?.~ic ti~rjfl for Piiysi(:=4Fl prC p,i Gi1hr..~
. ?::s ?t?lt g 2.tei:. cAe.ni:., i .i.rui4 be, pi L'e.IreihaF3e, acrylic, or odlaeF' protective n~,,.tG>':,. hy, #y.
~.il>~~. ,sU:~., t.iFi: il'.t. ~4'i~~[]~`<~F~.l' the iv'L~= ~`...~%:~:e `=57.
:~.~ , ~ ti3G Z~~.F:.~a~~:.. }i.'\, ~i =~adecorative r::qt:Fre a topcoat 1i:?r ..Fppl.FcO.tEt1n'?.
.
't,.5.` `:.~.it LFs~`~ a7,3i:3:iui ..p:3l.t.t2ti+?3:? Ft. =q[.E.:r<`s Si,::,...") ._,i-;E 4F-Ir.:sL\ p,;E}, pt. ;.t+
si:sch :e~ abrasion .i'i.;s1:* ,.i#? sa? :I ~:11^ ; c ri t ts ~:v. a ~.C3~).z F. ~;' , ;i..Ã~i'u the CaE"G~s3~'iF~i:3i;+^
?`SF i. c<.54. The io,?<. u,,z ccw, be p.'li'uriffiani?K aci tij;c, or oÃ:lE:':i'. P1 3xect. e na.:.\..`a that s'c`il::
Fl`.ip,`` bc':4".' .'?Fi;pl,..i.F.ew to the SLFH;.14C.'. Ã}.zt ti?O
~4?'r.iAfpei: 1F...~ F4~ ;?rt`dLF>a, . :3w:
}^~.= C ; \
;:~:~PC?::Ã ;n'a, :~`4 spray <>?~`ls`~,c~ ca~ I ic~t ~F~~~~l!'~.c~. I.~',~~ ~~
C>> ~.Fp~?A?;.~~, tl z: ~4: ~,s~: d ti Fs,~~. 3t;~
t"t3{l.i:~ 'S, Fl pa:~~ a sr F't3y applicator ud ~lii:k1 may C`f F 3ay a'z;3t pcitih 3a; ca 3'sF:tF'.
2 t, ti.f,bFce sF_.L.. a.s Tai?.i...t:Ff?;, i.f the topcoat 1:.'i.5Ã:}t Ã::.#elt tzw3pi`a o, :i'z\..s a ziRoi t=f ;S F `? =il1L i`t. ; to flt. ~.s,:'ti of ~'~3~:; L 5,dkt i';F + ~ t's1;i_ ,;.sziYK~:.; product. . ~ ,"
c: ~.3~ .~~ .>t?Ta ~.G;c~ \ ~';Z. cure process .t. ~ .i3a~s kyp%'. ofYnt3iF.'3 aal is flI14~ ~openF::i nt and Lt2't3ls; ..ke :;et wÃ'a; d F5 S i.F\?eF;.i ia#tf on the z3`C?; t_ x?Ga;.: ~ k; , the ` ~ Y
~i3~34,.t=i3t i:,.tti~;F'l, t~>i' a S~?~,C.itFÃ> Fe.s'?Ãii~'ll~~
a.Fi,p~`.FCil.~l?F...aiF' :~?C. 4C%I~;lzrl'~.~.4~.~ ~ F>3.`i~~'.ia . A .#w`.3:ti,.F' of of the invention ha:4'E`iC:=<::t CaG.`'si;.; bot;': it ..Z'F;? ~?< :F.it3.:~'tit~,`c;~ Ez7.,. \,.<#it.`.F~ ~#~;:#~3i.i~'.G=i¾Ft?31 s fl3it 4 be F 3..(~e :4#e~3i;uà t'.~s<i:Ft 3 g f'..sn`. F--.}<: spirit and sS;_:f?pi_ 3f lt. Fnv<;:#.6:,ta.. At cL};dIF'\ :y', ,3tba; .' c.l;?biEi.11:T2Qe~ts x.G ihe sE,`.i:?pi. .?.. Et~w .bt3t~`~'~,~.~: f-3am?S.
~4 .~,...r..~....w.,.~_ .9~ zn v~ E
,~ =
! 1 .~ Ej~
s g R -~ ~ =~ ~', b3 A ~ ~yF fc. s: .is C'.~] .i, .fi' ~!.
'i.` s;.. !~- n ~ =~: wS 0 - v~ 2 05 0 _ =
~,c~x~ p38c]* }fit ~#w~^a cV ~! rs sv r; cc; x < x~ E
~
c~ c~ c~ r . ~ u~ r: ~n ~, :c ~= ~ , tt u~'i ~..ci n;
oa r~ v ~! rv c z ~-s c cvE
c~tNa c ,3s 4, ue rn e~ rn v ~ e m .'a 113 rz rs tl, cz ! . o : ~ a s~t~:E~t~## czg ~~r{s?#~t sts~# ~ ~al~~ xa ix c' a) a ' x' ~'' Y m 'u,. :s :n `x `s a,e r P- ~ 4- ~ ~~ s-- r-IT, cl;
~a, ~" ~, i`F i '~`!
Ã`,f. ~C~# .~~ i~t YV .Y~ C3 ~ L'S [v :V i'3 C~ C: ~ t~ ~.? ~=~:
y ci 0 0 = 1.'~F L^} fl,! ZY'k lFS. if~f~ u] a..'2 kl:. 1) l"3' ~Cb o!'d:
a#wb&SS'c'A;
{..> ~C.. G.::> ,~E=1 N tii~ \ CV c cC:
ELM'~ M~. zG . =? R ;7 C" !
tv} ^'} t=' t<] '7.
14#suoa ~obr3 .G 0 +~ r~ wr u u, u) w w r, cs w ae1' $M fro#3333ktS}; m cs, ra k5 c a es ~~
rr ~
ss N~
X, lussdz.iYz i:aaSM8 m cz a w~ cci wti ~r r u~ z cv =s-. ,~,.. ~ ~ .. ., in CD on m- N r~ . - .
Claims (43)
1. A composite material comprising carpet waste and a binding agent in intimate association, said material comprising between 25% and 99% carpet waste and between 1 and 25% binding agent.
2. The composite material of claim 1 wherein the sum of the carpet waste and the binding agent are between 50% and 99% of the total material.
3. The composite material of claim 1 wherein the material comprises from 0-50%
natural fibers.
natural fibers.
4. The composite material of claim 1 wherein the material comprises from 0-50%
man made fiber fibers.
man made fiber fibers.
5. The composite material of claim 1 further comprising oriented fiberglass.
6. The composite material of claim 1 further comprising at least one inorganic filer.
7. The composite material of claim 6 wherein the inorganic filler comprising calcium carbonate, silica or both.
8.The composite material of claim 1 wherein the material comprises from 0-25%
flame retardants.
flame retardants.
9. The composite material of claim 1 wherein the material comprises from 0-25%
mold inhibitors.
mold inhibitors.
10. The composite material of claim 1, wherein the carpet waste includes all carpet components substantially without segregation from one another.
11.The composite material of claim 8 wherein the carpet waste comprises carpet backing in an amount equal to at least 10% of the composite material, by weight.
12. The composite material of claim 1, wherein the carpet waste comprises at least two different carpet face polymers.
13. The composite material of claim 10, wherein the carpet face polymers include one or more of: nylon, polyester, polypropylene and wool.
14. The composite material of claim 1 in which the binding agent comprises one or more of: methylenediphenyldiisocyanate (MDI), urea formaldehyde (UF), melamine urea formaldehyde (MUF), and phenol formaldehyde (PF).
15. The material of claim 12 in which the binding agent is MDI.
16. The material of claim 12 in which the binding agent is PF.
17. The composite material of claim 1, wherein the modulus of elasticity of the composite material is at least 55000 PSI by ASTM test D790.
18. The composite material of claim 1, wherein the modulus of elasticity of the composite material is at least 100,000 PSI by ASTM test D790.
19. The composite material of claim 1, wherein the modulus of rupture of the material is at least 600 PSI by ASTM D790.
20. The composite material of claim 1 or claim 15, wherein the modulus of rupture of the composite material is between 1000 and 2500 PSI by ASTM D790.
21. The composite material of claim 1, wherein density of the composite material is at least 30 pounds per ft3.
22. The composite material of claim 19, wherein density of the composite material is from 40-80 pounds per ft3.
23. A method of manufacturing a composite material comprising a) providing carpet waste;
b) preparing the carpet waste by subjecting it to size-reduction treatment;
c) combining the size-reduced carpet waste with a binder;
d)subjecting the binder/carpet waste combination to pressure and elevated temperature in a confined geometry to produce a composite structure comprising carpet waste and a binding agent in intimate association, said material comprising between 25% and 99% carpet waste and between 1 and 25% binding agent.
b) preparing the carpet waste by subjecting it to size-reduction treatment;
c) combining the size-reduced carpet waste with a binder;
d)subjecting the binder/carpet waste combination to pressure and elevated temperature in a confined geometry to produce a composite structure comprising carpet waste and a binding agent in intimate association, said material comprising between 25% and 99% carpet waste and between 1 and 25% binding agent.
24. The method of claim 21 in which step b) comprises one or more of the following processes; chopping; shredding; grinding; contaminant separating , palletizing, agglomerating, pulverizing; fine grinding and fiberizing the carpet waste.
25. The method of claim 22 in which the carpet waste granules are subjected to spinning and are forced under pressure through orifices sized and configured to densify the
26. The method of claim 21 in which the carpet waste and binder are combined in a drum to coat the waste with binder.
27. The method of claim 21 the binder is MDI and the carpet waste and MDI are combined in a drum.
28. The method of claim 21 in which the binder is PF and the carpet waste and PF are combined in a drum.
29. The method of claim 21 in which the binder/carpet waste combination is subjected to heat and pressure in a continuous belted press or in a stationary press.
30. The method of claim 21 in which the binder/carpet waste combination is heated to over 230 ° C to form a dense outer skin.
31. The method of c1aim 21 which the heated and pressed binder/carpet waste combination is cooled in a stationary process to under 120 °C to maintain flaltness and avoid warping.
32. The method of claim 21 further comprising applying a further layer to a surface of the composite sheet of step e).
33. The material of claim 1 further comprising a further layer on the surface composite sheet of step e).
34. The method of claim 30 or we composite material of claim 31 in which the further a layer or a foil-transfer layer.
35. The method of claim 30 or the composite material of claim 31 in which the further layer is a paint a stain or a polymeric compound.,
36. The method of claim 30 or the composite material of 31 in which the further layer is molded or embossed to create a patterned surface on the composite material.
37. The method of claim 30 or the composite material of claim 31 in which the further layer is a wood veneer, a synthetic veneer, or a polymeric sheet.
38. The method of claim 30 or the or the composite material of claim 31 in which the further layer is a foil or film laminate.
39. The method of claim 30 further comprising preparing a surface of the composite material and subjecting a surface of the material to mechanical or chemical preparation, followed by foil or film lamination of the further layer.
40. The method of claim 30 or the or the composite material of claim 31 in which the further layer is a hot-stamped layer.
41. The method of claim 30 or the or the composite material of claim 31 in which the composite material is thermoformed into a desired shape.
42. The method of claim 30 or the or the composite material of claim 31 in which the further layer is a foil or film laminate.
43. The method of claim 30 or the or the composite material of claim 31 in which at least one layer of the composite material is sanded.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA2933740A CA2933740C (en) | 2006-01-20 | 2007-01-11 | Carpet waste composite |
Applications Claiming Priority (7)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US76050006P | 2006-01-20 | 2006-01-20 | |
| US60/760,500 | 2006-01-20 | ||
| US50736606A | 2006-08-21 | 2006-08-21 | |
| US11/507,366 | 2006-08-21 | ||
| US11/514,303 US7875655B2 (en) | 2006-01-20 | 2006-08-31 | Carpet waste composite |
| US11/514,303 | 2006-08-31 | ||
| PCT/US2007/060381 WO2007084822A2 (en) | 2006-01-20 | 2007-01-11 | Carpet waste composite |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2933740A Division CA2933740C (en) | 2006-01-20 | 2007-01-11 | Carpet waste composite |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2637244A1 true CA2637244A1 (en) | 2007-07-26 |
| CA2637244C CA2637244C (en) | 2016-08-23 |
Family
ID=38288341
Family Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2637244A Active CA2637244C (en) | 2006-01-20 | 2007-01-11 | Carpet waste composite |
| CA2933740A Active CA2933740C (en) | 2006-01-20 | 2007-01-11 | Carpet waste composite |
| CA3012366A Pending CA3012366A1 (en) | 2006-01-20 | 2007-01-11 | Carpet waste composite |
Family Applications After (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2933740A Active CA2933740C (en) | 2006-01-20 | 2007-01-11 | Carpet waste composite |
| CA3012366A Pending CA3012366A1 (en) | 2006-01-20 | 2007-01-11 | Carpet waste composite |
Country Status (5)
| Country | Link |
|---|---|
| US (9) | US7875655B2 (en) |
| CN (1) | CN101405318B (en) |
| CA (3) | CA2637244C (en) |
| TW (1) | TW200738456A (en) |
| WO (1) | WO2007084822A2 (en) |
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| US9637920B2 (en) | 2017-05-02 |
| CA2933740C (en) | 2018-09-04 |
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| US7875655B2 (en) | 2011-01-25 |
| TW200738456A (en) | 2007-10-16 |
| WO2007084822A3 (en) | 2007-11-29 |
| CA2933740A1 (en) | 2007-07-26 |
| CN101405318A (en) | 2009-04-08 |
| US8278365B2 (en) | 2012-10-02 |
| US20190338517A1 (en) | 2019-11-07 |
| US11773592B2 (en) | 2023-10-03 |
| CA2637244C (en) | 2016-08-23 |
| US20210254336A1 (en) | 2021-08-19 |
| CN101405318B (en) | 2013-02-13 |
| US8809406B2 (en) | 2014-08-19 |
| US10294666B2 (en) | 2019-05-21 |
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