CA2643346A1 - Injection molding apparatus with melt mixer in manifold - Google Patents

Injection molding apparatus with melt mixer in manifold Download PDF

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Publication number
CA2643346A1
CA2643346A1 CA002643346A CA2643346A CA2643346A1 CA 2643346 A1 CA2643346 A1 CA 2643346A1 CA 002643346 A CA002643346 A CA 002643346A CA 2643346 A CA2643346 A CA 2643346A CA 2643346 A1 CA2643346 A1 CA 2643346A1
Authority
CA
Canada
Prior art keywords
melt
manifold
passage
injection molding
sub
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002643346A
Other languages
French (fr)
Other versions
CA2643346C (en
Inventor
Denis L. Babin
Jobst Ulrich Gellert
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mold Masters 2007 Ltd
Original Assignee
Mold Masters 2007 Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mold Masters 2007 Ltd filed Critical Mold Masters 2007 Ltd
Publication of CA2643346A1 publication Critical patent/CA2643346A1/en
Application granted granted Critical
Publication of CA2643346C publication Critical patent/CA2643346C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16Making multilayered or multicoloured articles
    • B29C45/1603Multi-way nozzles specially adapted therefor
    • B29C45/1607Multi-way nozzles specially adapted therefor having at least three different ways
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16Making multilayered or multicoloured articles
    • B29C45/1642Making multilayered or multicoloured articles having a "sandwich" structure
    • B29C45/1646Injecting parison-like articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16Making multilayered or multicoloured articles
    • B29C45/1603Multi-way nozzles specially adapted therefor
    • B29C2045/1614Multi-way nozzles specially adapted therefor side-by-side flow of materials in the same channel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/2725Manifolds
    • B29C2045/273Manifolds stacked manifolds

Abstract

A manifold assembly for an injection molding apparatus, comprising a first melt distribution manifold section defining a melt flow passage having an inlet and an outlet, and a sub-manifold section spaced apart from the first melt distribution manifold section and defining a sub-manifold melt passage having an inlet and an outlet. A melt link is disposed between and joins the first melt distribution manifold section and the sub-manifold section, the melt link defining a melt link passage having an inlet communicating with the outlet of the melt flow passage and an outlet communicating with the inlet of the sub-manifold melt passage. A melt mixer is positioned in the melt link passage. According to another aspect, an injection molding apparatus for co-injection molding comprising a manifold assembly defining first and second melt passages for delivering first and second materials from a melt source to an injection molding nozzle and a melt mixer positioned in at least one of the first and second melt passages.

Claims (14)

1. A manifold assembly for an injection molding apparatus, comprising:
a first melt distribution manifold section defining a melt flow passage having an inlet and an outlet;
a sub-manifold section spaced apart from the first melt distribution manifold section and defining a sub-manifold melt passage having an inlet and an outlet;
a melt link disposed between and joining the first melt distribution manifold section and the sub-manifold section, the melt link defining a melt link passage having an inlet communicating with the outlet of the melt flow passage and an outlet communicating with the inlet of the sub-manifold melt passage; and a melt mixer positioned in the melt link passage.
2. The manifold assembly of claim 1 wherein the melt mixer is a static mixer.
3. The manifold assembly of claim 1 or claim 2 wherein the melt link includes a first end that is received within a portion of the first melt distribution manifold section and a second end that is received within a portion of the sub-manifold section.
4. The manifold assembly of any one of claims 1 to 3 wherein the melt mixer is adapted for reducing an amount of acetaldehyde generated by PET
melt flow.
5. The manifold assembly of any one of claims 1 to 4 wherein the melt mixer is adapted for improving temperature uniformity in a melt flow through the manifold assembly.
6. The manifold assembly of any one of claims 1 to 5 wherein the first melt distribution manifold section defines a plurality of melt flow passages and the manifold assembly includes:
a plurality of further sub-manifold sections spaced apart from the first melt distribution manifold section, each of the further sub-manifold sections defining a respective further sub-manifold melt passage; and a plurality of further melt links, each of the further melt links being disposed between and joining the first melt distribution manifold section and a respective further sub-manifold section and defining a further melt link passage for passing melt flow from the first melt distribution manifold section to the respective further sub-manifold section; and a plurality of further melt mixers, each of the further melt mixers being positioned in a respective one of the further melt link passage.
7. An injection molding apparatus for co-injection molding comprising:
a manifold assembly defining first and second melt passages for delivering first and second materials from a melt source to an injection molding nozzle; and a melt mixer positioned in at least one of the first and second melt passages.
8. The injection molding apparatus of claim 7 wherein the manifold assembly includes front and rear melt distribution manifolds, the front melt distribution manifold defining the first melt passage and the rear melt distribution manifold defining the second melt passage.
9. The injection molding apparatus of claim 7 or 8 wherein the melt mixer is positioned in the first melt passage.
10. The injection molding apparatus of claim 9 wherein a further melt mixer is positioned in the second melt passage.
11. The injection molding apparatus of any one of claims 7 to 10 wherein the melt mixer is a static mixer.
12. The injection molding apparatus of any one of claims 7 to 11 wherein the melt mixer is adapted for reducing an amount of acetaldehyde generated by PET melt flow.
13. The injection molding apparatus of any one of claims 7 to 12 wherein the melt mixer is adapted for improving temperature uniformity in a melt flow through the manifold assembly.
14. The injection molding apparatus of any one of claims 7 to 13 wherein the manifold assembly includes:
a first melt distribution manifold section defining a first portion of the first melt passage;
a sub-manifold section spaced apart from the first melt distribution manifold section and defining a second portion of the first melt passage; and a melt link disposed between and joining the first melt distribution manifold section and the sub-manifold section, the melt link defining a melt link passage communication with each of the first portion and second portions of the first melt passage, the melt mixer being positioned in the melt link passage.
CA2643346A 1999-03-18 2000-03-17 Injection molding apparatus with melt mixer in manifold Expired - Lifetime CA2643346C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US09/271,835 US6655945B1 (en) 1999-03-18 1999-03-18 Apparatus and method for multi-layer injection molding
US09/271,835 1999-03-22
CA002367746A CA2367746C (en) 1999-03-18 2000-03-17 Apparatus and method for multi-layer injection molding

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CA002367746A Division CA2367746C (en) 1999-03-18 2000-03-17 Apparatus and method for multi-layer injection molding

Publications (2)

Publication Number Publication Date
CA2643346A1 true CA2643346A1 (en) 2000-09-21
CA2643346C CA2643346C (en) 2011-07-19

Family

ID=23037292

Family Applications (2)

Application Number Title Priority Date Filing Date
CA002367746A Expired - Lifetime CA2367746C (en) 1999-03-18 2000-03-17 Apparatus and method for multi-layer injection molding
CA2643346A Expired - Lifetime CA2643346C (en) 1999-03-18 2000-03-17 Injection molding apparatus with melt mixer in manifold

Family Applications Before (1)

Application Number Title Priority Date Filing Date
CA002367746A Expired - Lifetime CA2367746C (en) 1999-03-18 2000-03-17 Apparatus and method for multi-layer injection molding

Country Status (7)

Country Link
US (2) US6655945B1 (en)
EP (1) EP1163096B1 (en)
JP (2) JP4889862B2 (en)
AU (1) AU2935600A (en)
CA (2) CA2367746C (en)
DE (1) DE60006653T2 (en)
WO (1) WO2000054956A1 (en)

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DE60006653D1 (en) 2003-12-24
WO2000054956A1 (en) 2000-09-21
CA2367746A1 (en) 2000-09-21
EP1163096B1 (en) 2003-11-19
US6648622B1 (en) 2003-11-18
AU2935600A (en) 2000-10-04
CA2643346C (en) 2011-07-19
US6655945B1 (en) 2003-12-02
JP4545322B2 (en) 2010-09-15
CA2367746C (en) 2008-12-16
EP1163096A1 (en) 2001-12-19
DE60006653T2 (en) 2004-04-15
JP2002538994A (en) 2002-11-19
JP4889862B2 (en) 2012-03-07
JP2002538993A (en) 2002-11-19

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