CA2648902A1 - Catheter product package and method of forming same - Google Patents

Catheter product package and method of forming same Download PDF

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Publication number
CA2648902A1
CA2648902A1 CA002648902A CA2648902A CA2648902A1 CA 2648902 A1 CA2648902 A1 CA 2648902A1 CA 002648902 A CA002648902 A CA 002648902A CA 2648902 A CA2648902 A CA 2648902A CA 2648902 A1 CA2648902 A1 CA 2648902A1
Authority
CA
Canada
Prior art keywords
sheet material
catheter
package
tear strip
tear
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002648902A
Other languages
French (fr)
Other versions
CA2648902C (en
Inventor
Michael Murray
Kai Jorgensen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hollister Inc
Original Assignee
Hollister Incorporated
Michael Murray
Kai Jorgensen
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hollister Incorporated, Michael Murray, Kai Jorgensen filed Critical Hollister Incorporated
Publication of CA2648902A1 publication Critical patent/CA2648902A1/en
Application granted granted Critical
Publication of CA2648902C publication Critical patent/CA2648902C/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D51/00Closures not otherwise provided for
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M25/00Catheters; Hollow probes
    • A61M25/002Packages specially adapted therefor ; catheter kit packages
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M25/00Catheters; Hollow probes
    • A61M25/01Introducing, guiding, advancing, emplacing or holding catheters
    • A61M25/0105Steering means as part of the catheter or advancing means; Markers for positioning
    • A61M25/0111Aseptic insertion devices

Abstract

A catheter product package and method of forming same in which the package comprises a sheet material wrapped about the catheter product to form a package for the catheter product. The confronting proximal end edges, distal end edges and side edges of the sheet material are joined by a seal after the sheet material is wrapped about the catheter product to define a sealed cavity. The sheet material has a tear strip affixed to it which causes the sheet material to tear along the tear strip. A method of forming a package for a catheter product comprises the steps of providing a sheet material for the package and placing the catheter product on the sheet material. It also includes affixing a tear strip to the sheet material and wrapping the sheet material around the catheter product. Further, the method includes the step of sealing the sheet material to form a sealed cavity with the catheter product being disposed within the sealed cavity.

Claims

What is Claimed is:

1. A method of forming a package for a catheter product, comprising the steps of:

providing a sheet material for the package;
placing the catheter product on the sheet material;

wrapping the sheet material around the catheter product; and sealing the sheet material to form a sealed cavity;

the catheter product being disposed within the sealed cavity.

2. The method of claim 1 including the step of affixing a tear strip to the sheet material.

3. The method of claim 2 wherein the step of affixing a tear strip to the sheet material includes affixing the tear strip to extend in a desired direction relative to the catheter product within the sealed cavity after the sheet material is sealed.

4. The method of claim 2 wherein prior to wrapping the catheter product and. the tear strip are both on a common surface of the sheet material to extend in laterally spaced, generally parallel relation in a longitudinal direction thereon.

5. The method of claim 4 wherein the sheet material comprises a liquid tight, gas impermeable foil and the tear strip is affixed to the common surface of the sheet material.

6. The method of claim 5 wherein the foil has sufficient tear propagation properties so that tearing in the direction of the tear strip causes the tear to thereafter propagate along the tear strip to cause the package to open along an intended opening line.

7. The method of claim 1 wherein the step of sealing the sheet material includes forming a seal extending generally parallel to the catheter product and forming a seal generally perpendicular to the catheter product at each of opposite ends thereof.

8. The method of claim 1 wherein the step of sealing the sheet material includes forming a longitudinal seal along the length of the catheter product and forming an end seal at each of opposite ends of the catheter product to form the sealed cavity for the catheter product.

9. The method of claim 8 wherein the sheet material comprises a liquid tight, gas impermeable foil, the longitudinal seal and the end seals all being formed as weld seals, and one of the end seals being formed longer than the other of the end seals.

10. The method of claim 2 wherein the step of sealing the sheet material includes forming a longitudinal seal generally parallel to the catheter product and forming a pair of end seals generally perpendicular to the catheter product beyond opposite ends.

11. The method of claim 10 wherein the catheter product and the tear strip are both on a common surface of the sheet material and the tear strip extends from one of the end seals to the other of the end seals generally parallel to the longitudinal seal.

12. The method of claim 11 wherein one of the end seals is formed longer than the other of the end seals, the longer of the end seals having a finger hole and a tear line extending from adjacent the finger hole to adjacent the tear strip.

13. The method of claim 2 wherein the catheter product includes a catheter having a hydrophilic coating on an insertable portion thereof and including the step of affixing a wick on a common surface of the sheet material with the catheter product and the tear strip.

14. The method of claim 13 including the step of wetting the wick with an aqueous liquid prior to forming the sealed cavity to thereafter produce a water vapor atmosphere within the sealed cavity to activate the hydrophilic coating on the catheter.

15. The method of claim 14 including the step of affixing a gas permeable, liquid impermeable barrier to the common surface of the sheet material to cover the wetted wick and confine the liquid within a liquid tight compartment.

16. The method of claim 15 wherein the wick is disposed on the common surface of the sheet material to extend in generally parallel relation to the catheter product and the tear strip in a longitudinal direction on the sheet material.

17. The method of claim 1 wherein the catheter product comprises a catheter having a hydrophilic coating on the insertable portion thereof and the catheter is disposed so as to extend in a generally longitudinal direction within the package.

18. The method of claim 17 wherein the catheter includes a no-touch sleeve formed of a gas permeable material and extending along the catheter to cover substantially the entire insertable portion having the hydrophilic coating thereon.

19. The method of claim 18 wherein the catheter further includes an insertion tip at one end thereof, the no-touch sleeve being attached to at least the insertion tip, and the insertion tip includes a protective cap to be removed for using the catheter.

20. The method of claim I wherein the catheter product comprises a catheter having a hydrophilic coating on the insertable portion thereof and the catheter is disposed within a urine collection bag so as to extend in a generally U-shape.

21. The method of claim 20 wherein the urine collection bag is formed of a gas permeable, liquid impermeable material, the catheter includes a no-touch sleeve formed of a gas impermeable material, and the urine collection bag is generally rectangular in shape.

22. A method of forming packages for catheter products, comprising the steps of:

providing a roll of sheet material for forming the packages;

advancing the sheet material from the roll in a flat form toward a catheter product receiving point;

advancing catheter products one at a time above the sheet material toward the catheter product receiving point;

affixing a tear strip to the sheet material as it advances toward the catheter product receiving point;

wrapping the sheet material into a U-shape to receive the catheter products at the catheter product receiving point;

placing the catheter products on the U-shaped sheet material one at a time at the catheter product receiving point further wrapping the sheet material about the each of the catheter products to thereby form a cavity therefor;

sealing the sheet material in a manner forming a separate, sealed cavity for each of the catheter products; and thereafter cutting the sheet material in a manner forming a separate, distinct package for each of the catheter products.

23. The method of claim 22 wherein the catheter products each comprise a catheter having a hydrophilic coating on an insertable portion thereof and including the step of affixing a wick on a common surface of the sheet material for the catheter products and the tear strip.

24. The method of claim 23 including the step of wetting the wick with an aquueous liquid prior to forming the sealed cavities to thereafter produce a water vapor atmosphere within the sealed cavities to activate the hydrophilic coating on the catheter.

25. The method of claim 24 including the step of affixing a gas permeable, liquid impermeable barrier to the sheet material to cover the wetted wick and confine the liquid within a liquid tight compartment out of direct contact with the catheter.

26. The method of claim 22 wherein the step of affixing a tear strip on the sheet material includes affixing the strip to extend generally parallel to the catheter products and be disposed within the sealed cavities after the sheet material is sealed.

27. The method of claim 26 wherein prior to further wrapping, the catheter products and the tear strip are both on a common surface of the sheet material so as to extend in laterally spaced, generally parallel relation in a longitudinal direction thereon.

28. The method of claim 27 wherein the sheet material comprises a liquid tight, gas impermeable foil and the tear strip is formed of polyester, has a polyethylene backing, and is affixed in position on the common surface of the sheet material.

29. The method of claim 28 wherein the foil has sufficient aluminum content so that tearing in the direction of the tear strip causes the tear to thereafter propagate along the tear strip to cause the packages to open along an intended opening line.

30. The method of claim 22 wherein the step of sealing the sheet material includes forming a seal extending generally parallel to the catheter products and forming a seal generally perpendicular to the catheter products at each of opposite ends thereof.

31. The method of claim 30 wherein the step of sealing the sheet material includes forming a longitudinal seal along the length-of the catheter products and forming an end seal at each of opposite ends of the catheter products to form the sealed cavities for the catheter products.

32. The method of claim 31 wherein the sheet material comprises a liquid tight, gas impermeable foil, the longitudinal seal and the end seals all being formed as weld seals, and with one of the end seals being formed longer than the other of the end seals.

33. The method of claim 22 wherein the step of sealing the sheet material includes forming longitudinal seals generally parallel to the catheter products and forming respective pairs of end seals generally perpendicular to the catheter products beyond opposite ends thereof.

34. The method of claim 33 wherein the catheter products and the tear strip are both placed on a common surface of the sheet material and the tear strip extends continuously through each of the end seals in such a manner as to be generally parallel to the longitudinal seal.

35. The method of claim 34 wherein every other one of the end seals is formed so as to be a longer end seal and a shorter end seal, the longer end seals each having a finger hole and a tear line extending from adjacent the finger hole to adjacent the tear strip.

36. A package for a catheter product, comprising:

a sheet material wrapped about the catheter product to form a package for the catheter product, the catheter product extending generally longitudinally within the package, the sheet material extending from beyond the proximal end to beyond the distal end of the catheter product;

the sheet material being wrapped about the catheter product to have confronting proximal end and distal end sheet edges and confronting side sheet edges; and a seal joining the confronting proximal end and distal end sheet edges and the confronting side sheet edges of the sheet material to define a sealed cavity for the catheter product.

37. The package of claim 36 including a tear strip affixed to the sheet material to cause the sheet material to tear along the tear strip to thereby cause the package to open along an intended opening line.

38. The package of claim 37 wherein the tear strip extends within the sealed cavity in a desired direction relative to the catheter product to cause the package to open along the intended opening line in a manner facilitating removal of the catheter product from the package for use.

39. The package of claim 37 wherein the tear strip is affixed to an inner surface of the sheet material within the sealed cavity and extends from the sealed proximal end to the sealed distal end sheet edges in generally parallel relation to the catheter product.

40. The package of claim 39 wherein the sheet material comprises a liquid tight, gas impermeable foil and the tear strip affixed in position within the sealed cavity on the inner surface of the sheet material.

41. The package of claim 37 wherein the tear strip is affixed to an inner surface of the sheet material within the sealed cavity and extends adjacent and generally parallel to one of the sealed proximal end and sealed distal end sheet edges.

42. The package of claim 41 wherein the sheet material comprises a liquid tight, gas impermeable foil and the tear strip is formed of polyester, has a polyethylene backing, and is affixed in position within the sealed cavity on the inner surface of the sheet material.

43. The package of claim 37 wherein the package is of a generally rectangular shape, the sheet material is wrapped about the catheter product and sealed to define a front panel and a rear panel, and a longitudinal sea] is formed in the middle of the rear panel.

44. The package of claim 43 wherein the tear strip is affixed to an inner surface of the sheet material so as to be positioned in the middle of the front panel so as to be directly opposite the longitudinal seal formed in the middle of the rear panel.

45. The package of claim 43 wherein the front and rear panels define a pair of parallel side edges and including a pair of tear strips affixed to an inner surface of the sheet material so that one of the tear strips is positioned at each of the side edges.

46. The package of claim 37 wherein the seal joining the confronting side sheet edges forms a longitudinal seal parallel to the catheter product and the seals joining the confronting proximal end and distal end sheet edges form end seals generally perpendicular to the catheter product.

47. The package of claim 46 wherein the sheet material comprises a liquid tight, gas impermeable-foil, the longitudinal seal and the end seals all being formed as weld seals, and with one of the end seals being formed longer than the other of the end seals.

48. The package of claim 46 wherein one of the end seals is formed longer than the other of the end seals, the longer of the end seals having at least one finger hole and a tear line extending from adjacent the finger hole to adjacent the tear strip.

49. The package of claim 36 wherein the catheter product comprises a catheter having a hydrophilic coating on an insertable portion thereof and including a wick disposed on an inner surface of the sheet material within the sealed cavity.

50. The package of claim 49 wherein the wick is wetted with an aqueous liquid prior to forming the sealed cavity to thereafter produce a water vapor atmosphere within the sealed cavity to activate the hydrophilic coating on the catheter.

51. The package of claim 50 including a gas permeable, liquid impermeable barrier affixed to the sheet material to cover the wetted wick and confine the liquid within a liquid tight compartment out of direct contact with the catheter.

52. The package of claim 50 wherein the wick is disposed on the inner surface of the sheet material within the sealed cavity to extend in generally parallel relation to the catheter and the tear strip in a longitudinal direction thereon.

53. The package of claim 36 wherein the catheter product comprises a catheter having a hydrophilic coating on the insertable portion thereof and the catheter is disposed so as to extend in a generally longitudinal direction within the package.

54. The method of claim 53 wherein the catheter product includes a no-touch sleeve formed of a gas permeable material and extending along the catheter to cover substantially the entire insertable portion having the hydrophilic coating thereon.

55. The package of claim 54 wherein the catheter product further includes an insertion tip at one end thereof, the no-touch sleeve being attached to at least the insertion tip, and the insertion tip includes a protective cap to be removed for using the catheter.

56. The package of claim 36 wherein the catheter product comprises a catheter having a hydrophilic coating on the insertable portion thereof and the catheter is disposed within a urine collection bag so as to extend in a generally U-shape.

57. The package of claim 56 wherein the urine collection bag is formed of a gas permeable, liquid impermeable material, the catheter includes a no-touch sleeve formed of a gas impermeable material, and the urine collection bag is generally rectangular in shape.

58. A package for a catheter product, comprising:

a sheet material wrapped about the catheter product to form a generally rectangular package for the catheter product, the catheter product extending generally longitudinally and substantially from a proximal end to a distal end of the package, the sheet material extending from beyond the proximal end of the catheter product to beyond the distal end of the catheter product;

the sheet material being wrapped about the catheter product to have confronting proximal end and distal end sheet edges and confronting side sheet edges;

a continuous seal formed of: (i) a pair of end seals joining the confronting proximal end and distal end sheet edges of the sheet material and (ii) a longitudinal seal joining the confronting side sheet edges of the sheet material, to define a sealed cavity for the catheter product.

59. The package of claim 58 including a tear strip affixed to the sheet material to cause the sheet material to tear along the tear strip to thereby cause the package to open along an intended opening line.

60. The package of claim 59 wherein one of the end seals is formed longer than the other of the end seals, the longer of the end seals having at least one finger hole and a tear line extending from adjacent the finger hole to adjacent the tear strip.

61. The package of claim 60 including a pair of finger holes in longitudinally spaced relation within the longer of the end seals and a tear line having a curved path from one side toward the other side of the package to a point adjacent the tear strip.

62. The package of claim 60 wherein the sheet material is wrapped about the catheter product and sealed to define a front panel and a rear panel, and a longitudinal seal being formed in the middle of the rear panel and extending from one end seal to the other end seal.

63. The package of claim 62 wherein the front and rear panels define a pair of parallel side edges and including a pair of tear strips affixed to an inner surface of the sheet material so that one of the tear strips is positioned at each of the side edges.

64. The package of claim 63 including a pair of finger holes in laterally spaced relation within the longer of the end seals and a tear line having a straight path between the finger holes branching into two curved paths to points adjacent the respective tear strips.

65. The package of claim 62 wherein the tear strip is affixed to an inner surface of the sheet material so as to be positioned in the middle of the front panel so as to be directly opposite the longitudinal seal formed in the middle of the rear panel.

66. The package of claim 65 wherein the finger hole is centrally disposed in the front panel within-the longer of the end seals in an opening tab formed by a slit looping from adjacent the tear strip, around the finger hole, and back adjacent to the tear strip.

67. The package of claim 59 including a separate seal along an edge of the generally rectangular package, the tear strip extending laterally of the package from the seal to the opposite edge thereof, and including a pair of slits on opposite sides of the tear strip within the seal to define an opening tab to tear open the package.

68. A package for a catheter product, comprising:

a sealed cavity for the catheter product defined at least in part by a sheet material; and a tear strip affixed to the sheet material;

the tear strip causing the sheet material to tear along an intended opening line.

69. The package of claim 68 including a seal associated with the sheet material defining at least in part the sealed cavity for the catheter product.

70. The package of claim 69 wherein the tear strip extends from the seal to a point overlying the sealed cavity to facilitate catheter product removal.

71. The package of claim 70 wherein the tear strip is affixed to an inner surface of the sheet material so as to face the cavity for the catheter product.

72. The package of claim 71 wherein the sheet material is formed of a material characterized by linear tear propagation tendencies.

73. The package of claim 69 wherein the seal associated with the sheet material has at least one finger hole extending therethrough.

74. The package of claim 73 wherein the tear line extends from a point adjacent the finger hole to a point adjacent the tear strip.

75. The method of claim 6 wherein the tear propagation properties are provided by the foil having a sufficient aluminum content.
CA2648902A 2006-06-08 2007-06-08 Catheter product package and method of forming same Active CA2648902C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US81182406P 2006-06-08 2006-06-08
US60/811,824 2006-06-08
PCT/US2007/070783 WO2007146820A2 (en) 2006-06-08 2007-06-08 Catheter product package and method of forming same

Publications (2)

Publication Number Publication Date
CA2648902A1 true CA2648902A1 (en) 2007-12-21
CA2648902C CA2648902C (en) 2011-08-09

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ID=38832723

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2648902A Active CA2648902C (en) 2006-06-08 2007-06-08 Catheter product package and method of forming same

Country Status (9)

Country Link
US (4) US7770726B2 (en)
EP (3) EP2308543B1 (en)
AT (1) ATE497401T1 (en)
AU (1) AU2007257823B2 (en)
CA (1) CA2648902C (en)
DE (1) DE602007012342D1 (en)
DK (2) DK2308543T3 (en)
ES (1) ES2426272T3 (en)
WO (1) WO2007146820A2 (en)

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