CA2764531A1 - Paint spray gun - Google Patents

Paint spray gun

Info

Publication number
CA2764531A1
CA2764531A1 CA2764531A CA2764531A CA2764531A1 CA 2764531 A1 CA2764531 A1 CA 2764531A1 CA 2764531 A CA2764531 A CA 2764531A CA 2764531 A CA2764531 A CA 2764531A CA 2764531 A1 CA2764531 A1 CA 2764531A1
Authority
CA
Canada
Prior art keywords
compressed
jet
air
spray gun
distributor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA2764531A
Other languages
French (fr)
Other versions
CA2764531C (en
Inventor
Ralf Gehrung
Rocco Di Nicola
Peter Dettlaff
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SATA GmbH and Co KG
Original Assignee
SATA GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SATA GmbH and Co KG filed Critical SATA GmbH and Co KG
Publication of CA2764531A1 publication Critical patent/CA2764531A1/en
Application granted granted Critical
Publication of CA2764531C publication Critical patent/CA2764531C/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02—Spray pistols; Apparatus for discharge
    • B05B7/08—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point
    • B05B7/0807—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point to form intersecting jets
    • B05B7/0815—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point to form intersecting jets with at least one gas jet intersecting a jet constituted by a liquid or a mixture containing a liquid for controlling the shape of the latter
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02—Spray pistols; Apparatus for discharge
    • B05B7/08—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point
    • B05B7/0807—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point to form intersecting jets
    • B05B7/0815—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point to form intersecting jets with at least one gas jet intersecting a jet constituted by a liquid or a mixture containing a liquid for controlling the shape of the latter
    • B05B7/0838—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point to form intersecting jets with at least one gas jet intersecting a jet constituted by a liquid or a mixture containing a liquid for controlling the shape of the latter comprising a single means controlling simultaneously the flow rates of shaping and spraying gas jets

Abstract

The invention relates to a paint spray gun (1) having a compressed air distribution chamber (8) into which a compressed air feed line (10), a round jet line (6) and a wide jet line (7) open, the quantity of compressed air supplied to the compressed air distribution chamber (8), the round jet line (6) and the wide jet line (7) being adjustable via a setting element arranged in the compressed air distribution chamber (8) and rota-table from outside by an actuating element (15) about an axis of rotation (D) extending through the compressed air distribution chamber (8). Said paint spray gun (1) is characterized in that the setting element is formed as a rotary distributor (14) that is held immovably in the axial direction of the axis of rotation (D) and can be rotated about the axis of rotation (D) in or-der to open and close openings (6', 7', 10') of the round jet line (6) and/or the wide jet line (7) and/or the compressed air feed line (10).

Description

Paint spray gun The invention relates to a paint spray gun according to the preamble of claim 1 and to an associated compressed-air distributor insert according to the preamble of claim 18.

A paint spray gun of the generic type is known from EP
0 706 832 Bl. This gun has a compressed-air distributor, which is connected to a compressed-air feed line and distributes the compressed air of the compressed-air feed line between a horn-air supply line and a round-jet supply line. The amount of compressed air fed to the horn-air supply line can be set by screw adjustment of a plug, which has an end sealing spigot for continuously opening and closing the horn-air supply line. To limit the pressure occurring in the round-jet region to a maximum value if, when closing the horn air, the pressure in the round-jet region rises above the maximum value admissible for paint spray guns, the plug has, after the sealing spigot, as seen from the end of the plug, a region of greater diameter, which during the closing of the horn-air supply line also continuously constricts the air path between the compressed-air feed line and the round-jet supply line. The plug is displaced there in the axial direction by means of a rotatable knurled knob. The solution described there has the disadvantage that, on account of the axial adjustment kinematics of the plug for opening and closing the lines in the compressed-air distributor, the knurled knob must be turned by more than one revolution. Also, due to the form of the plug with the sealing spigot and the disk-like plate, the distribution of the air in the compressed-air distributor can only be predetermined or calculated imprecisely. Moreover, the multi-part construction that is involved there is technically unfavorable in terms of production. Furthermore, during the adjustment, the
2 -distance between the knurled knob and the gun body changes, which is often found to be disadvantageous.

The invention is therefore based on the object of providing a paint spray gun and a compressed-air distributor which overcome the aforementioned disadvantages and permit an easy-to-operate setting of the pressure and an easily calculable distribution of the compressed air in the paint spray gun.
This object is achieved by a paint spray gun with the features of claim 1 and a compressed-air distributor insert with the features of claim 18. Advantageous configurations and preferred developments of the invention can be taken from the dependent claims.

A paint spray gun mentioned at the beginning is characterized according to the invention by the setting element being formed as a rotary distributor which is held immovably in the axial direction of the axis of rotation in the compressed-air distribution chamber and can be turned about the axis of rotation for opening and closing the entry openings of the round-jet line and the wide-jet line. These exclusively radial adjustment kinematics of the rotary distributor allow a much smaller adjustment angle from a completely closed to a completely open wide-jet opening to be made possible in the present case. In the case of the solution according to EP 0 706 832 Bl, on the other hand, the adjustment angle is around 410 , and so the knurled knob there must be turned by more than one full revolution from the opened to the closed horn-air opening. One of the effects of this is that it prevents a simple positional indication of the current opening of the horn-air opening. Furthermore, the design of the rotary distributor, and consequently the setting of the correct relationship of the various entry openings in the compressed-air distribution chamber in relation to
3 -one another, can be simulated, calculated or empirically determined relatively easily. A further advantage is that the grip for the rotary distributor always assumes the same distance from the gun body.
In a preferred embodiment of the invention, the compressed-air distribution chamber is formed as a compressed-air distributor cylinder with an opening and walls formed by a base and a lateral surface, the rotary distributor having at its end remote from and/or proximate to the rotary grip a guide lying against the lateral surface. This allows a simple construction with at the same time good guidance of the rotary distributor in the compressed-air distributor cylinder to be ensured. In a technically favorable way in terms of production, the guide here may be a circular disk and/or a circular ring with an outside diameter adapted to the inside diameter of the compressed-air distributor cylinder.
With preference, the rotary distributor may be formed by a lateral surface portion of a cylinder around the axis of rotation that slides along on the lateral surfaces of the compressed-air distributor cylinder in a rotating and engaging manner.

With preference, the round-jet entry opening, the wide-jet entry opening and/or the compressed-air feed-line entry opening may open into the lateral surface of the compressed-air distributor cylinder and the round-jet setting region, the wide-jet setting region and the compressed-air feed-line setting region may allow themselves to be turned along on the lateral surface of the compressed-air distributor cylinder. Alternatively or in addition, the round-jet entry opening, the wide-jet entry opening and/or the compressed-air feed-line entry opening may also open in the base of the
4 -compressed-air distributor cylinder, in which case the respective setting region may then be provided there.

In order to permit a simple indication of the position of the rotary distributor in the compressed-air distribution chamber, a position indicator for indicating the position of the rotary distributor in the compressed-air distribution chamber may be provided on the rotary grip.
A compressed-air distributor insert mentioned at the beginning is characterized according to the invention in that a rotary distributor which is not movable with respect to the rotary grip in the axial direction of the axis of rotation and can be turned about the axis of rotation is provided at an end of the distributor spindle that can be inserted into the compressed-air distribution chamber.

Further particulars and advantages of the invention emerge from the following description of a preferred exemplary embodiment on the basis of the accompanying drawings, in which:

Figure 1 shows two sectional views through a paint spray gun according to the invention with completely opened round- and wide-jet lines along a a) round-jet line with detail Z;
b) wide-jet line with detail Y;

Figure 2 shows a number of views of a compressed-air distributor with completely opened round-jet and wide-jet lines, namely a) a frontal plan view of a knurled knob of the compressed-air distributor;
b) a lateral plan view of the compressed-air distributor from Figure 2 a) from the left;

-c) a section through the compressed-air distributor from Figure 2 a) along the line A-A;
d) a section through the compressed-air
5 distributor from Figure 2 b) along the line B-B;
e) a section through the compressed-air distributor from Figure 2 b) along the line C-C;
Figure 3 shows two sectional views similar to Figure 1 with partially opened round- and wide-jet lines;

Figure 4 shows the views from Figure 2 with partially opened round- and wide-jet lines;

Figure 5 shows two sectional views similar to Figure 1 with completely closed round- and wide-jet lines;

Figure 6 shows the views from Figure 2 with completely closed round- and wide-jet lines;

Figure 7 shows a schematic three-dimensional view of a compressed-air distributor spindle and Figure 8 shows a frontal plan view of another knurled knob of the compressed-air distributor.

Figure 1 a) shows a section through a paint spray gun 1 with a handgrip 2 and a paint nozzle head 3. The paint nozzle head 3 has a central round-jet nozzle 4 and two wide-jet nozzles 5, arranged on horns. The round-jet nozzle 4 is supplied with compressed air via a round-jet line 6, shown in Figure 1 a), while the wide-jet
6 -nozzles 5 are supplied with compressed air via a wide-jet line 7, shown in Figure 1 b) . This form of the paint spray gun 1 is known per se. The round-jet line 6 and the wide-jet line 7 open at their ends that are remote from the paint nozzle head 3 with a round-jet line entry opening 6' and a wide-jet line entry opening
7', respectively, into a compressed-air distribution chamber of a compressed-air distributor 9 that is formed as a compressed-air distributor cylinder 8.
The compressed-air distributor cylinder 8 is subjected to compressed air from the compressed-air feed 12 via a compressed-air feed-line entry opening 10' of a compressed-air feed line 10 and a valve device 11 known per se. The valve device 11 is operated in a known way by means of a trigger lla, so that compressed air can be introduced into the compressed-air distributor cylinder 8 via the compressed-air feed 12 of a compressed-air source that is not represented, for example a compressor.

In Figure 1 a), the section through the paint spray gun extends through the round-jet line 6, while in the case of Figure 1 b) it extends through the wide-jet line 7.
As the details Z and Y particularly show, the round-jet line 6 lies in front of, as seen from the perspective of a viewer of Figure 1, and above the wide-jet line 7 in the paint spray gun 1.

The paint spray gun 1 according to the invention differs decisively from conventional paint spray guns by the compressed-air distributor 9 according to the invention, which is described in detail on the basis of Figure 2 and Figure 7. Figure 2 a) shows a plan view of the pressure distributor 9 from Figure 1. Figure 2 b) shows a lateral view of a detail of the paint spray gun from the left in Figure 2 a), with the round-jet line 6 and the wide-jet line 7 clearly visible. Figure 2 c) shows a section along the line A-A in Figure 2 a), Figure 2 d) shows a section along the line B-B in Figure 2 b) and Figure 2 e) shows a section along the line C-C in Figure 2 b).
To be able to set the distribution of the compressed air in the compressed-air distributor cylinder 8 and the pressure in the round-jet line 6 and the wide-jet line 7, inserted in the compressed-air distributor cylinder 8 is a radially adjustable distributor spindle 13 with a rotary distributor 14, shown in Figure 7.

The distributor spindle 13, and consequently the rotary distributor 14, can be turned in the compressed-air distributor cylinder 8 radially about an axis of rotation D by means of a rotary grip formed as a knurled knob 15, which serves as a handgrip. The knurled knob 15 can be turned from the position shown in Figure 2 a), with an open wide-jet line entry opening 7', clockwise via the position shown in Figure 4 a), with a partially opened wide-jet line entry opening 7', into the position shown in Figure 6 a), with a closed wide-jet line entry opening 7'. As a result, the supply of compressed air to the wide-jet nozzles 5 at the horns of the paint nozzle head 3 is successively reduced to the pressureless state. Turning of the knurled knob 15 clockwise beyond the position shown in Figure 6 a) or counterclockwise beyond the position shown in Figure 2 a) is prevented by stops 21, which in the present exemplary embodiment are formed in one piece with the spray gun body 1 (see Figures 2d, 4d, 6d as well as 2e, 4e and 6e) . This ensures that, particularly with the wide-jet line entry opening 7' completely closed as shown in Figure 6 a), compressed air is not introduced again into the wide-jet line 7 by inadvertent further clockwise turning, and the minimal amount or reduced amount of air in the round-jet line 6 is not increased or reduced still further.
- 8 -The knurled knob 15 thereby always assumes the same distance 22 from the gun body 1. The distance is chosen here such that penetration of overspray or the like to the distributor spindle 13 cannot take place. In the exemplary embodiment, the distance is about 1.2 mm. The form according to the invention consequently has a high level of functional reliability. Furthermore, possible irritations because of a raised handgrip are avoided.
In Figure 2 c) , the region of the paint spray gun 1 in which the compressed-air distributor cylinder 8 has been introduced in the form of a cylindrical bore can be seen. The base 8a of the bore is planar and is substantially at an angle of 90 to a lateral surface 8b of the compressed-air distributor cylinder 8. The base 8a and the lateral surface 8b form the walls of the compressed-air distributor cylinder 8. The bore of the compressed-air feed line 10 can be seen from below in Figure 2 c), while the round-jet line 6 and the wide-jet line 7 open into the compressed-air distributor cylinder 8 offset by substantially 90 in the circumferential direction of the compressed-air distributor cylinder 8 in relation to the compressed-air feed line 10. The rotary distributor 14 can be inserted into the compressed-air distributor cylinder 8 from an opening 8c in the same.

The rotary distributor 14 has at its end at the bottom in Figure 7 and on the right in Figure 2 c) a circular bottom disk 16. At the opposite end of the rotary distributor 14, the distributor spindle 13 has a circular cover disk 17, which largely seals off the interior space of the compressed-air distributor cylinder 8 from the outside. Both the bottom disk 16 and the cover disk 17 serve as a rotary guide for the rotary distributor 14 in the compressed-air distributor cylinder 8 and provide pressing of the rotary
9 -distributor 14 against the lateral inner surfaces of the compressed-air distributor cylinder 8. For this purpose, the bottom disk 16 and the cover disk 17 are adapted to the inside diameter of the compressed-air distributor cylinder 8 such that exact centric turning without great play is made possible, and at the same time good pressing of the rotary distributor 14 against the lateral inner surfaces is ensured, in order to allow a defined coverage of the round-jet line entry opening 6', the wide-jet line entry opening 7' and the compressed-air feed-line entry opening 10'.

In the present exemplary embodiment, the rotary distributor 14 is of a two-part form. In its region 25 represented at the top in Figure 7, which reaches from the thread 27 up to and including the cover disk 17, the rotary distributor 14 consists of metal, namely of brass. As a result, a particularly high material strength is ensured, and also precise guidance. The lower region 26, on the other hand, which reaches up to and including the bottom disk 16, consists of plastic, namely of polyamide. It is made very slightly larger in width, so that it is squeezed slightly after insertion into the spray gun 1. As a result, outstanding sealed guidance is ensured. Furthermore, in spite of the quite complicated structural form caused by the specified choice of material, it could be produced without any problem by injection molding. Because of the combination of materials chosen, the production costs of the rotary distributor 14 can accordingly also be kept within the desired limits.

It goes without saying that it is also possible, however, for the rotary distributor 14 to be produced as one part or more than one part from some other metal or some other plastic or from any other desired combinations of materials.
- 10 -At its upper end, the distributor spindle 13 is rotatably held in the compressed-air distributor cylinder 8 by means of a threaded sleeve 18, so that, although the rotary distributor 14 can be turned in the compressed-air distributor cylinder 8 about the axis of rotation D, it cannot be displaced in the compressed-air distributor cylinder 8 in the axial direction of the axis of rotation D. For this purpose, the threaded sleeve 18 is screwed by means of an external thread into a corresponding internal thread at the outer end of the compressed-air distributor cylinder 8. The annular region of the cover disk 17 that is remote from the rotary distributor 14 serves as a stop for an end face of the threaded sleeve 18 that is proximate to the compressed-air distributor cylinder 8. The threaded sleeve 18 consequently provides a secure seat for the distributor spindle 13, and consequently for the rotary distributor, in the compressed-air distributor cylinder 8 and, in interaction with a seal 23 that is of an annular form here and in addition to the cover disk 17, seals off the interior space of the compressed-air distributor cylinder 8 against air escaping to the outside.

In addition, the threaded sleeve 18 is sealed off with respect to the gun body 1.

The knurled knob 15 is connected to the distributor spindle 13 for rotation therewith by means of a threaded screw 19 shown in Figure 2 c) . For this purpose, the threaded screw 19 engages in the head end of the rotary distributor 14, which is provided with a thread 27. By the inner collar 24 on the knurled knob 15, the seal 23 is pretensioned when the threaded screw 19 is tightened, to accomplish secure sealing.

The inner collar 24 on the knurled knob 15 interacts with the stops 21 on the gun body 1. In the present
- 11 -exemplary embodiment, a stop 21 is respectively provided at the opening position and at the closing position. In the present exemplary embodiment, the two positions include an angle of 95 degrees. As a result, the adjustment can be visually perceived very well.

In the case of other conceivable embodiments, greater angles, for example between 90 and 180 degrees, but preferably always less than 360 degrees, could be provided.

As can be seen in Figure 2 a), the knurled knob 15 has a position indicator 20 in the form of a notching, which, in the case of the completely open wide-jet line entry opening 7' shown in Figure 2, points vertically upward, while in the case of the completely closed wide-jet line entry opening 7' the position indicator has been turned clockwise by around 95 , in the position shown in Figure 6 a).
Alternatively, instead of the notching, an individual marking, for example a printed-on marking, or a scale may be provided as the position indicator 20. It goes without saying that the position indicator 20 could be provided on the gun body 1 instead of on the knurled knob 15.

In the case of the variant of the knurled knob 15 that is represented in Figure 8, the position indicator 20 is formed as a raised position marking 28 formed on the knurled knob 15. In this exemplary embodiment, the position marking 28 is particularly long and extends to the side of the imaginary diameter line over the entire surface of the knurled knob 15; with the exception of the middle region 29 thereof. Provided on the gun body 1 is a raised position marking 30 made to match the position marking 28. In the case of this variant, the adjustment can be visually perceived particularly well.
- 12 -The construction of the distributor spindle 13 and of the rotary distributor 14 is now explained on the basis of Figure 7. On account of the entry opening of the wide-jet line 7 in the lower bottom region of the compressed-air distributor cylinder 8, a wide-jet setting region 146 of the rotary distributor 14 is arranged alongside the bottom disk 16. The wide-jet setting region 146 has a wide-jet closing region 146a, for completely closing the round-jet line entry opening 7', and a wide-jet opening region 146b, for successively exposing and closing the wide-jet line entry opening 7'.

By contrast with this, a round-jet setting region 147 is located above the wide-jet setting region 146 and in the vicinity of the cover disk 17, since the round-jet line 6 opens in the upper region of the compressed-air distributor cylinder 8. Since the round-jet line opening 6' is also offset slightly in the circumferential direction of the compressed-air distributor cylinder 8 in relation to the wide-jet line opening 7, the round-jet setting region 147 is also correspondingly offset in the circumferential direction with respect to the wide-jet setting region 146. In the present exemplary embodiment, the round-jet setting region 147 has an approximately rectangular round-jet setting opening 147a, which is offset with respect to the wide-jet closing region 146a such that, when the wide-jet line 7 is completely closed and at the same time the compressed-air feed line 10 is completely opened, the admissible maximum pressure in the round-jet line 6, and consequently at the round-jet nozzle 4, is not exceeded.
It is self-evident that the round-jet setting region 147 may also be formed as a long hole or similarly.
13 -The periphery of the rotary distributor 14 that is on the left in Figure 7, the round-jet setting opening 147a and also the wide-jet closing region 146a form a compressed-air feed-line setting region and are formed such that, in the position of the rotary distributor 14 that is shown in Figure 6, the compressed-air feed-line entry opening 10' is opened completely toward the compressed-air distributor cylinder 8 and is not covered by any of the component parts of the rotary distributor 14 just mentioned.

In the state shown in Figure 2, on the other hand, both the wide-jet closing region 146a and the periphery of the round-jet setting region 147 that is on the left in Figure 7 as well as the short region 148 lying between them reach so far into the compressed-air feed-line entry opening 10' that, with the round-jet line entry opening 6' and the wide-jet line entry opening 7' completely opened, the maximum pressure prevailing in the round-jet line 6 and the wide-jet line 7 do not exceed the admissible maximum pressure.

Figure 1 and Figure 2 show the position of the rotary distributor 14 with the round-jet line entry opening 6' and the wide-jet line entry opening 7' completely opened, i.e. maximum pressure at the round-jet nozzle 4 and the wide-jet nozzles S. The rotary distributor 14 thereby completely exposes the round-jet line entry opening 6' and the wide-jet line entry opening 7' in the compressed-air distributor cylinder 8. On the other, hand, the compressed-air feed-line entry opening 10' is maximally covered by the compressed-air feed-line setting region of the rotary distributor 14, in order to limit the pressure in the compressed-air distributor cylinder 8 to the admissible maximum pressure.

To reduce the feeding of compressed air to the wide-jet nozzle 5, and accordingly to reduce the pressure
14 -present at the wide-jet line entry opening 7' in the compressed-air distributor cylinder 8, the knurled knob
15 is turned from the position shown in Figure 2 a) clockwise by about 45 in the direction of the position shown in Figure 4 a) . This can be immediately seen by the user from the position indicator 20. As a result, the wide-jet opening region 146b of the wide-jet setting region 146 that is shown in Figure 7 is turned with its constrictively tapering side flanks over the wide-jet line entry opening 7'. At the same time, the round-jet setting region 147 is turned over the round-jet line entry opening 6', which is hereby partially covered. by the front edge of the round-jet setting region 147 that is on the right in Figure 7 and partially exposed by the round-jet setting opening 147a. At the same time, the compressed-air feed-line entry opening 10' is successively exposed by the turning of, the rotary distributor 14, but in the case of the position shown in Figure 4 is still partially covered by the rotary distributor 14. Since at the same time the round-jet line entry opening 6' and the wide-jet line entry opening 7' are reduced in size, but the admission of compressed air through the compressed-air feed-line entry opening 10' is increased, pressure conditions such that the admissible maximum pressure at and in the round-jet line 6 and also the wide-jet line 7 is not exceeded are established in the compressed-air distributor 9.

If the knurled knob 15, and consequently the rotary distributor 14, is then turned clockwise by about a further 45 from the position shown in Figure 4 a) into the position shown in Figure 6 a), the position with the wide-jet line entry opening 7' completely closed is achieved. As can be seen from Figure 6 c) and Figure 6 b), the wide-jet line entry opening 7' is then completely closed, while the round-jet line entry opening 6' is still subjected to compressed air through part of the round-jet setting opening 147a from the then completely opened compressed-air feed-line entry opening 10' (Figures 6 c) to e) . It is ensured by the pressure distributor 14 and its specific shaping, that is to say the conically narrowing shape of the wide-jet opening region 146b, of the round-jet opening region 147a, of the adjoining round-jet setting region 147 and of the compressed-air feed-line setting region, that a pressure exceeding the prescribed maximum pressure is not reached during the entire closing operation of the wide-jet line entry opening 7', either at or in the round-jet line 6 or at or in the wide-jet line 7, and consequently at the associated nozzles (round-jet nozzle 4 and wide-jet nozzles 5).
Alternatively, the round-jet line entry opening 6' could be completely closed if the geometrical form of the round-jet setting opening 147a were chosen correspondingly.
Furthermore, depending on the form of the wide-jet opening region 146b, either an exponential or a linear or a degressive closure characteristic can be achieved.

That the rotary distributor 14 can also close the entry opening 10' of the compressed-air feed line 10 in the embodiment according to the invention is attributable to the previously described structural configuration of the rotary distributor 14, adapted to be congruent to the surfaces of the compressed-air feed line 10. In alternative embodiments without such an adaptation, the compressed-air feed line 10 is accordingly not closed, or not completely closed. However, no major adverse effects on the desired function of the paint spray gun are to be feared if this is so. There is in any event the possibility according to the invention of optionally feeding the entire amount of air or a reduced amount of air to the rotary distributor 14.
16 -A significant advantage over the solutions that are known from the prior art is that, with the present invention, a much smaller adjustment angle is made possible by the radial adjustment kinematics of the rotary distributor 14. In the case of the solution according to EP 0 706 832 B1, for example, the adjustment angle is around 410 , and so the knurled knob there must be turned by more than one full revolution from the opened to the closed horn-air opening. One of the effects of this is that it prevents a simple positional indication of the current opening of the horn-air opening. Moreover, with the plug with a sealing spigot in EP 0 706 832 Bl, the setting of the correct ratio of the various openings in the compressed-air distributor in relation to one another is extremely difficult; a corresponding simulation or calculation is only possible with very great effort.
Linear adjustment kinematics are also not possible here, and the knurled knob changes its distance from the body. If it rises up undesirably far, under some circumstances overspray may penetrate into the gun, which is not the case with the solution according to the invention.
A further advantage of the invention is that single-handed operation of the rotary distributor 14 is possible without any problem.

In an alternative form of the distributor spindle 13, the rotary distributor may also be differently formed.
For example, a hollow cylinder of which the axially divided lateral surface halves have round-jet, wide-jet and compressed-air feed-line setting regions occurring symmetrically and going over one into the other may be used as the rotary distributor. As a result, the hollow cylinder could be turned by a rotation through 180 from the completely opened position into the completely
- 17 -closed position of the wide-jet line entry opening 7', while the wide-jet line entry opening 7' could then be opened again in a corresponding way by subsequent further turning in the same direction. Instead of being divided in half, the hollow cylinder may also be divided into quarters, which again have round-jet, wide-jet and compressed-air feed-line setting regions correspondingly occurring symmetrically and going over one into the other. It is then possible by a turn of 90 to change between the open position and the closed position of the wide-jet line entry opening 7', to be precise to change over a total of four times within a complete revolution of the hollow cylinder. These alternatives have the advantage that no stops are necessary to prevent overturning of the distributor spindle in whichever direction. If the round-jet, wide-jet and compressed-air feed-line setting regions are formed in the alternatives such that they go over into one another but are not symmetrical in relation to one another, different characteristics of the distribution of compressed air between the completely opened position and the completely closed position of the wide-jet line entry opening could be advantageously made possible.
In a further alternative, instead of the rotary distributor 14, it is also possible to use a solid cylinder which has an inlet opening, which serves for the partial opening or closing of the compressed-air feed line 10, with two channels then branching off in the solid cylinder from this inlet opening to the wide-jet line entry opening 7' and the round-jet line entry opening 6'. The channels then have at their other end openings in the solid cylinder which are formed with respect to the wide-jet line entry opening 7' and the round-jet line entry opening 6' such that, with the wide-jet line entry opening 7' completely closed, the allowed maximum pressure is still present at the round-
- 18 -jet line entry opening 6'. Equally, all the openings are formed in the solid cylinder such that the allowed maximum pressure at or in the round-jet line 6 or the wide-jet line 7 is not exceeded at any point in time during the closing operation.

In a further configuration, the round-jet line entry opening 6', the wide-jet line entry opening 7' or the compressed-air feed-line entry opening 10', or else a number of these entry openings, may open at the base of the compressed-air distributor cylinder 8. To be able to open and close these entry openings arranged in the base, the corresponding setting region must then be provided with opening and closing regions in the bottom disk 16 of the distributor spindle 13. If, for example, the wide-jet line entry opening lies eccentrically in the base of the compressed-air distributor cylinder 8, that is to say outside the central longitudinal axis thereof, a wide-jet line opening adapted to the size of the wide-jet line entry opening could advantageously narrow spirally in the bottom disk 16 up to a wide-jet closing region without an opening.

In a further configuration, instead of a continuous compressed-air distributor cylinder 8 of one diameter, the compressed-air distribution chamber may preferably also be formed by cylinder bores of different diameters arranged axially on one another, the diameter preferably decreasing in stages from the opening of the compressed-air distribution chamber toward the base.
The distributor device is then advantageously adapted to the change in diameter. Instead of a stepped change in diameter of the compressed-air distribution chamber, the compressed-air distribution chamber may advantageously also be formed conically or have a conical region, the distributor device then also being advantageously adapted to this form of the compressed-air distribution chamber.
- 19 -To make the advantages of the invention available to an already existing paint spray gun, a compressed-air distributor insert may be formed by the distributor spindle 13 with the rotary distributor 14, the threaded sleeve 18, the knurled knob 15 and the threaded screw 19. This compressed-air distributor insert may then be inserted into the compressed-air distribution chamber of the existing paint spray gun. In this case, the form of the compressed-air distribution chamber may advantageously be taken into consideration when forming and designing the rotary distributor. Similarly, the other component parts of the compressed-air distributor insert are adapted to the particulars of the existing paint spray gun. On account of the simple design of the rotary distributor, the determination of its form and of the distribution of compressed air in the compressed-air distribution chamber thereby brought about can be obtained simply on the basis of the form of the existing compressed-air distribution chamber.
The further advantages and configurations of the individual component parts of the compressed-air distributor insert that have been presented in detail in the description of the paint spray gun according to the invention also apply of course to the compressed-air distributor insert itself. Instead of a knurled knob, any other suitable rotary grip may also be attached to the distributor spindle.

Other alternative configurations, in which the openings of the round-jet line 6, the wide-jet line 7 and the compressed-air feed line 10 into the compressed-air distributor cylinder 8 can be set exclusively by turning about the axis of rotation D without axial displacement of rotary distributors, orifice plates, etc., also correspond to the present invention.
20 -List of designations 1 Paint spray gun 146 Wide-jet setting region 2 Handgrip 146a Wide-jet closing region 3 Paint nozzle head 146b Wide-jet opening region 4 Round-jet nozzle 147 Round-jet setting region Wide-jet nozzle 147a Round-jet setting opening 6 Round-jet line 148 Short region 6' Round-jet line entry opening 7 Wide-jet line 7' Wide-jet line entry opening 8 Compressed-air distributor cylinder 8a Base 8b Lateral surface 8c opening 9 Compressed-air distributor Compressed-air feed line 10' Compressed-air feed-line entry opening 11 Valve device 11a Trigger 12 Compressed-air feed 13 Distributor spindle 14 Rotary distributor Knurled knob 16 Bottom disk 17 Cover disk 18 Threaded sleeve 19 Threaded screw Position indicator
21 Stop
22 Distance
23 Seal
24 Collar Upper region of 14 26 Lower region of 14 27 Thread 28 Position marking 29 Middle region Marking

Claims (21)

1. A paint spray gun (1) with a compressed-air distribution chamber (8), into which a compressed-air feed line (10), a round-jet line (6) and a wide-jet line (7) open, wherein the amount of compressed air that is fed to the compressed-air distribution chamber (8), the round-jet line (6) and the wide-jet line (7) can be set by means of a setting element which is arranged in the compressed-air distribution chamber (8) and can be turned from the outside about an axis of rotation (D) extending through the compressed-air distribution chamber (8) by way of an actuating element (15), characterized in that the setting element is formed as a rotary distributor (14) which is held immovably in the axial direction of the axis of rotation (D) in the compressed-air distribution chamber (8) and can be turned about the axis of rotation (D) for opening and closing entry openings (6', 7', 10') of the round-jet line (6) and/or the wide-jet line (7) and/or the compressed-air feed line (10).
2. The paint spray gun (1) as claimed in claim 1, characterized in that the compressed-air distribution chamber is formed as a compressed-air distributor cylinder (8) with an opening (8c) and walls formed by a base (8a) and a lateral surface (8b).
3. The paint spray gun (1) as claimed in claim 2, characterized in that the rotary distributor (14) has at its end remote from and/or proximate to the rotary grip (15) a guide (16; 17) lying against the lateral surface (8b).
4. The paint spray gun (1) as claimed in claim 3, characterized in that the guide is a circular disk (16; 17) and/or a circular ring with an outside diameter adapted to the inside diameter of the compressed-air distributor cylinder (8).
5. The paint spray gun (1) as claimed in one of the preceding claims, characterized in that the rotary distributor (14) is formed by a lateral surface portion of a cylinder around the axis of rotation (D).
6. The paint spray gun (1) as claimed in one of the preceding claims, characterized in that the rotary distributor (14) has a wide-jet setting region (146), which can be turned about the axis of rotation (D) which lying against the walls (8a, 8b) of the compressed-air distribution chamber (8) and has a wide-jet closing region (146a), for completely closing the wide-jet line entry opening (7'), and a wide-jet opening region (146b) adjoining thereto, for successively opening the wide-jet line entry opening (7').
7. The paint spray gun (1) as claimed in claim 6, characterized in that the wide-jet opening region (146b) permits exponential or linear or degressive opening and/or closing.
8. The paint spray gun (1) as claimed in one of the preceding claims, characterized in that the rotary distributor (14) has a round-jet setting region (147), which can be turned about the axis of rotation (D) while lying against the walls (8a, 8b) of the compressed-air distribution chamber (8), for completely or partially closing and successively opening the round-jet line entry opening (6').
9. The paint spray gun (1) as claimed in one of the preceding claims, characterized in that the rotary distributor (14) can also close the entry opening (10') of the compressed-air feed line (10).
10. The paint spray gun (1) as claimed in claim 9, characterized in that the rotary distributor (14) has a compressed-air feed-line setting region, which can be turned about the axis of rotation (D) while lying against the walls (8b) of the compressed-air distribution chamber (8), for partially closing and successively opening the compressed-air feed-line entry opening (10').
11. The paint spray gun (1) as claimed in one of claims 6 to 10, characterized in that the round-jet entry opening (6), the wide-jet entry opening (7) and/or the compressed-air feed-line entry opening open into the lateral surface (8b) and the round-jet setting region (147), the wide-jet setting region (146) and the compressed-air feed-line setting region can be turned along on the lateral surface (8b).
12. The paint spray gun (1) as claimed in one of the preceding claims, characterized in that at least one position indicator (20, 28, 30) for indicating the position of the rotary distributor (14) in the compressed-air distribution chamber (8) is provided.
13. The paint spray gun (1) as claimed in one of the preceding claims, characterized in that a rotary grip (15), which is provided with at least one position indicator (20, 28) for indicating the position of the rotary distributor (14) in the compressed-air distribution chamber (8), is provided as the actuating element (15) for the rotary distributor (14).
14. The paint spray gun (1) as claimed in claim 12 or 13, characterized in that at least one position indicator (30) in the form of a raised position marking is provided on the paint spray gun (1).
15. The paint spray gun (1) as claimed in one of the preceding claims, characterized in that an actuating element (15), which has at least one stop or interacts with at least one stop (21) on the body of the paint spray gun (1) , is provided for the rotary distributor (14).
16. The paint spray gun as claimed in claim 15, characterized in that a stop (21) may dictate at least the opening position and the closing position.
17. The paint spray gun (1) as claimed in claim 16, characterized in that an angle of approximately 90 degrees, preferably of 95 degrees, lies between the opening position and the closing position.
18. A compressed-air distributor insert for a paint spray gun (1) with a distributor spindle (13), which can be inserted into a compressed-air distribution chamber (8) of the paint spray gun (1) and is held rotatably therein by means of a threaded sleeve (18) that can be screwed on the paint spray gun (1), wherein an actuating element (15) is provided for actuating the distributor spindle (13), characterized in that a rotary distributor (14), which is not movable with respect to the actuating element (15) in the axial direction of the axis of rotation (D) and can be turned about the axis of rotation (D), is provided at an end of the distributor spindle (13) that can be inserted into the compressed-air distribution chamber (8).
19. The compressed-air distributor insert as claimed in claim 18, characterized in that the compressed-air distributor (14) is of a two-part form and consists of a different material in a first region (25) than in its second region (26).
20. The compressed-air distributor insert as claimed in claim 19, characterized in that one region (25) consists of metal, preferably of brass.
21. The compressed-air distributor insert as claimed in claim 19, characterized in that one region (26) consists of plastic, preferably of polyamide.
CA2764531A 2009-07-08 2010-06-07 Paint spray gun Active CA2764531C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102009032399.6 2009-07-08
DE102009032399A DE102009032399A1 (en) 2009-07-08 2009-07-08 Spray Gun
PCT/EP2010/003399 WO2011003493A1 (en) 2009-07-08 2010-06-07 Paint spray gun

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CA2764531A1 true CA2764531A1 (en) 2011-01-13
CA2764531C CA2764531C (en) 2017-07-18

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US (1) US9533317B2 (en)
EP (1) EP2451586B1 (en)
JP (2) JP5687698B2 (en)
CN (1) CN102470382B (en)
AU (1) AU2010268870B2 (en)
CA (1) CA2764531C (en)
DE (1) DE102009032399A1 (en)
PL (1) PL2451586T3 (en)
WO (1) WO2011003493A1 (en)

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