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Número de publicaciónCN100387416 C
Tipo de publicaciónConcesión
Número de solicitudCN 200610048951
Fecha de publicación14 May 2008
Fecha de presentación9 Ene 2006
Fecha de prioridad9 Ene 2006
También publicado comoCN1792614A
Número de publicación200610048951.1, CN 100387416 C, CN 100387416C, CN 200610048951, CN-C-100387416, CN100387416 C, CN100387416C, CN200610048951, CN200610048951.1
Inventores琪 何, 俞仲达, 炜 陈
Solicitante浙江中财型材有限责任公司
Exportar citaBiBTeX, EndNote, RefMan
Enlaces externos:  SIPO, Espacenet
Method for processing surface of deformed material
CN 100387416 C
Resumen  traducido del chino
一种异型材的表面处理方法,包括下列步骤:由挤出成型机挤出成型异型材;冷却挤出的异型材;使用旋转式抛光机对已冷却的异型材抛光。 A heterogeneous profile of the surface treatment method comprising the steps of: by the extrusion molding, profile extrusion machine; cooling the extruded profile; using a rotary buffing machine cooled profile polishing. 实现该方法的异型材处理设备包括挤出成型机,所述的挤出成型机后方连接基材模板,所述的基材模板后方连接定型模,所述的定型模后方连接冷却水箱,冷却水箱后方有切割包装机构,所述的冷却水箱后方有抛光机。 Implementation of the method profile processing apparatus includes an extrusion molding machine, the extrusion molding machine is connected behind the base template, the template substrate rear connection stereotypes die, the stereotypical mold cooling water tank connected to the rear of the cooling water tank There mechanism behind the cutting package, the rear of the cooling water tank has a polishing machine. 本发明的有益效果主要表现在:①抛光轮采用棕纤维抛光不需经过粗抛,直接能达到中抛的效果。 The beneficial effects of the present invention mainly includes: ① the use of palm fiber polishing wheel without polishing after rough polishing, direct effect can be achieved in the cast. ②型材的被抛光面上的每个点受到的抛光次数是均匀的,光泽度十分理想。 Each point of the surface to be polished by the polishing times ② profile is uniform, very good gloss. ③抛光机能够适应任何状态表面的抛光,使产品整体表面达到较为完美的状态。 ③ polishing machine can be adapted to any state of the surface polishing, so that the whole surface of the product to achieve a more perfect state.
Reclamaciones(6)  traducido del chino
1.一种异型材的表面处理方法,包括下列步骤: ①.由挤出成型机挤出成型异型材; ②.冷却挤出的异型材; ③.使用旋转式抛光机对已冷却的异型材抛光:调整抛光机的抛光轮的高度和水平度,使得抛光轮的抛光工作面与型材的被抛光面吻合,然后启动抛光机对型材的被抛光面进行抛光。 1. A method for the surface treatment of profiles, comprising the steps of: ① by the extrusion molding, profile extrusion machine; ② cooling the extruded profile; ③ using a rotary buffing machine cooled profile... Polishing: polishing machine adjust the height and level of buff, buff polishing makes the working face and the profile is consistent with a polished surface, then start polishing machine profile is polished polished surface.
2. 如权利要求1所述的异型材的表面处理方法,其特征在于:所述的抛光轮为旋转式纤维抛光轮。 2. The surface treatment method profiles according to claim 1, characterized in that: the fiber polishing wheel polishing wheel is rotating.
3. 如权利要求2所述的异型材的表面处理方法,其特征在于:型材的被抛光面上每1皿2受到10000〜12000个点的抛光。 Profile 2 surface treatment method according to claim 3, wherein: the profile of the surface to be polished by the polishing 10000~12000 2 points per dish.
4. 一种实现如权利要求1所述方法的异型材处理设备,包括挤出成型机,所述的挤出成型机后方连接基材模板,所述的基材模板后方连接定型模,所述的定型模后方连接冷却水箱,冷却水箱后方有切割包装机构,其特征在于:所述的冷却水箱后方有抛光机,所述的抛光机包括抛光轮、电机、支架,所述的抛光轮上均匀分布有起抛光作用的纤维,所述纤维的末端形成抛光工作面,所述抛光工作面的形状与型材的被抛光面形状相吻合;所述的抛光轮与所述电机的输出轴连接,所述的电机安装在电机固定板上, 所述的电机固定板安装在所述的支架上,所述的电机固定板还设有角度调节机构。 4. an implementation profile processing apparatus method according to claim 1, including the extrusion machine, the extrusion molding machine connected to the rear of the base template, the template of the rear base connecting calibrator, the stereotypical mold cooling water tank connected to the rear, behind the cooling water tank has cut package body, wherein: the cooling water tank behind the polished machine, the polishing machine comprises a polishing wheel, motor, frame, even on the buff distribution from the polishing action of fiber, the fiber end face in the form of polishing, the polishing face shape and profiles are consistent with the shape of the polished surface; polishing wheel and the output shaft of the motor, the said motor is mounted on the motor mounting plate, said motor fixing plate mounted on said bracket, said motor fixing plate is also provided with an angle adjusting mechanism.
5. 如权利权利要求4所述的异型材处理设备,其特征在于:所述抛光轮上的纤维为棕纤维。 5. The profile processing device as claimed in claim 4, wherein: the fiber polishing wheel on the palm fiber.
6. 如权利要求5所述的异型材处理设备,其特征在于:所述抛光轮上棕纤维的密度分布满足如下条件:型材的被抛光面上每lmn^受到1000(M2000个点的抛光。 6. The profile processing apparatus according to claim 5, characterized in that: the polishing wheel on the palm fiber density distribution satisfies the following conditions: the profile is polished by polishing the surface of each lmn ^ 1000 (M2000 points.
Descripción  traducido del chino

一种异型材的表面处理方法 A heterogeneous profile of the surface treatment method

(一) 技术领域本发明涉及一种异型材的表面处理方法。 (A) The present invention relates to a profile of the surface treatment method.

(二) 背景技术 (B) Background Art

塑料异型材因其节省资源,美观耐用等优点在全球已得到广泛的应用,特别是异特种型材,如共挤型材,通体彩色型材,木纹型材等因其更多的考虑了顾客的装饰爱好,打破了单一白型材的局面,给予顾客更大的选择空间,尤其受到顾客的青睐。 Plastic profile because saving resources, aesthetics, durability, etc. in the world has been widely used, especially different special profiles, such as extruded profiles, whole body color profiles, grain profiles, such as its customer's considered more decorative hobby , breaking the single white profile of the situation, giving customers greater choice, especially by customers of all ages. 异型材成型技术已臻完善,但异型材的光泽度一直是异型材质量突破的一个瓶颈,因为在异型材成型过程中因其材料特性和模具缺陷等原因造成了型材表面较粗糙、光泽度差,有划丝等缺点, 一些厂家常釆用淸理定型台、水箱、提高水质等方式来提髙产品的表面效果,但效果并不明显,并且保持时间较短,处理频繁。 Profile molding technology giants perfect, but profiles of gloss has been a bottleneck profile quality breakthrough, because in profile molding process because material properties and mold defects and other causes of the surface profile is rough, poor gloss There zoned silk and other shortcomings, some manufacturers often preclude the use of stereotypes Taiwan Qing Li, water and improve water quality, etc. to mention Gao product surface effect, but the effect is not obvious, and the retention time is short, the process frequently.

为了使异型材表面达到较高的光泽度,我们率先发明将应用于其他领域的抛光技术,使技术革新后引入到型材领域。 In order to achieve a higher profile surface gloss, we invented the first will be applied to other areas of polishing technology, the introduction of technological innovation to the profile fields. 率先实现了在型材领域实施布轮抛光,经长期的使用与研究后发现布轮抛光属于细抛光,在对型材进行布轮抛光前不先经过粗抛光、中抛光处理,型材的光泽度提高十分有限。 Take the lead in the field of implementation profiles polishing cloth round, after long-term use and found that belongs to fine polishing cloth polishing wheel, do not go through rough polished gloss polishing process, improve the profile of the profile performed before polishing cloth round out limited. 另外,布轮抛光也属于线抛光,抛光材料是由许多片布组成的,由于布片之间存在间隙,间隙部分难以被间隙两边的布片抛光,造成了布轮抛光存在着抛光不均匀现象。 In addition, the cloth polishing wheel are also line, the polishing material is composed of many pieces of cloth, since there is a gap between the fabric piece, the gap portion is difficult to be a gap on both sides of the cloth polishing, resulting in the presence of a polishing cloth wheel polishing uneven .

(三) 发明内容 (C) Disclosure

为了克服现有异型材表面光泽度不高的不足,本发明的目的是通过对异型材的表面进行特殊的抛光处理方式,提高异型材表面的光泽度。 In order to overcome existing profile not high gloss surface deficiencies, an object of the invention is achieved by the surface profile of special polishing process, improve surface gloss profiles.

本发明解决其技术问题所采用的技术方案是: 一种异型材的表面处理方法,包括下列步骤: The present invention solves the technical problem of the technology used in the program are: a profile of the different surface treatment method comprising the steps of:

① .由挤出成型机挤出成型异型材; . ① by the extrusion molding, profile extrusion machine;

② .冷却挤出的异型材; . ② cooling the extruded profile;

③ .使用旋转式纤维抛光机对已冷却的异型材抛光:调整抛光机的抛光轮的高度和水平度,使得抛光轮上纤维末端的抛光工作面与型材的被抛光面吻合, 然后启动抛光机对型材的被抛光面进行抛光; . ③ using a rotary fiber polishing machine polishing cooled Profile: height and horizontal adjustment of the buff polishing machine, so that the upper end of the fiber polishing wheel polishing working surface is consistent with the profile of the polished surface, and then start polishing machine polished surface of the profiles is polished;

实现上述方法的异型材处理设备,包括挤出成型机,所述的挤出成型机后方连接基材模板,所述的基材模板后方连接定型模,所述的定型模后方连接冷 Realizing the method profile processing equipment, including extruders, the extrusion molding machine connected to the rear of the base template, the template substrate rear connection stereotypes die, the stereotypical mold rear connection cold

却水箱,冷却水箱后方有切割包装机构,其特征在于:所述的冷却水箱后方有抛光机,所述的抛光机包括抛光轮、电机、支架,所述的抛光轮上均匀分布有起抛光作用的纤维,所述纤维的末端形成抛光工作面,所述抛光工作面的形状与型材的被抛光面形状相吻合;所述的抛光轮与所述电机的输出轴连接,所述 But the water tank, the tank has a rear cooling package cutting mechanism, characterized in that: the rear of the cooling water tank has a polishing machine, the polishing machine comprises a polishing wheel, motor, frame, on the uniform distribution of buff polishing action from The fiber, the fiber end face in forming polishing, the polishing face shape and profiles polished surface shape coincide; the buff connected to the output shaft of the motor, the

的电机安装在电机固定板上,所述的电机固定板安装在所述的支架上,所述的电机固定板还设有角度调节机构。 The motor mounting plate fixed on the motor, said motor fixing plate mounted on said bracket, said motor fixing plate is also provided with an angle adjusting mechanism.

在上述的方法和设备中,所述的纤维推荐选择棕纤维,所述抛光轮上棕纤 In the above-described method and apparatus, the fiber is recommended to select palm fiber, palm fiber on the polishing wheel

维的密度分布推荐满足如下条件:型材的被抛光面上每lmn^受到10000^12000 Recommended dimensional density distribution satisfies the following conditions: The polished surface of the profile of each subject lmn ^ 10000 ^ 12000

个点的抛光。 Polishing points.

本发明所述的异型材的制造方法的有益效果主要表现在:①.抛光轮采用棕纤维,其强度大、韧性好、耐磨、硬度适中,抛光不霈经过粗抛,直接能达到中抛的效果。 The beneficial effects of the manufacturing method of the present invention profiles mainly in:. ① buff using palm fiber, high strength, toughness, wear resistance, hardness, polishing does Pei through rough polishing, can directly reach the toss effect. ②.由于棕纤维抛光属于点抛光且抛光轮上的棕纤维分布均匀,所以型材的被抛光面上的每个点受到的抛光次数是均匀的,光泽度十分理想。 ②. Since palm fiber polishing and polishing belong point palm fiber polishing wheel is uniformly distributed, so that each point of the profile of the surface to be polished by the polishing times are uniform gloss very good. ③. 抛光机能够适应任何状态表面的抛光,使产品整体表面达到较为完美的状态。 ③. Polishing machine can adapt to any state polishing surface, so that the whole surface of the product to achieve a more perfect state.

(四)附图说明 (Iv) Brief Description

图l是异型材生产路线图。 Figure l is a profile production roadmap. 图2是抛光机的结构示意图。 Figure 2 is a block diagram of a polishing machine.

图3是平面抛光图。 Figure 3 is a plan polish.

图4是曲面抛光图。 Figure 4 is a polished surface. 图5是多面抛光图。 Figure 5 is a more polished map.

(五)具体实施方式 (E) the specific embodiments

下面结合附图和具体实施例对本发明作进一步描述。 Below in conjunction with the accompanying drawings and specific embodiments of the present invention will be further described below.

实施例一 Example a

一种异型材的表面处理方法,包括下列步骤: A heterogeneous profile of the surface treatment method comprising the steps of:

① .由挤出成型机挤出成型异型材; . ① by the extrusion molding, profile extrusion machine;

② .冷却挤出的异型材; . ② cooling the extruded profile;

③ .使用棕轮抛光机对已冷却的异型材抛光:调整抛光机的抛光轮的高度和水平度,使得抛光轮上棕纤维末端的抛光工作面与型材的被抛光面吻合,然后启动抛光机对型材的被抛光面进行抛光,型材的被抛光面上每lrrn^受到12000 个点的抛光; ③ use brown wheel polishing machine for polishing cooled profile: height and horizontal adjustment of the buff polishing machine, so that the upper end of the palm fiber polishing wheel polishing Face is consistent with the profile of the polished surface, and then start polishing machine polished surface of the profiles is polished, the profile is polished by polishing the surface of each lrrn ^ 12,000 points;

参照图1、 2,实现上述方法的异型材处理设备,包括挤出成型机1,所述的挤出成型机后方连接基材模板2,基材模板2为异型材冷却前的缓冲段。 Referring to Figure 1, 2, to achieve the above-described method profile processing equipment, including extrusion molding machine 1, the extrusion molding machine connected to the rear of the base template 2, the substrate 2 is a buffer segment template before cooling profiles. 所述的基材模板后方连接定型模3,所述的定型模后方连接冷却水箱4,所述的冷却水箱后方有用于对己冷却的异型材进行抛光的抛光机8,所述的抛光机包括抛光轮5、电机6、支架7,所述的抛光轮5上均匀分布有起抛光作用的棕纤维,所述抛光轮上棕纤维的密度分布满足如下条件:型材的被抛光面上每lmm2受到12000个点的抛光,所述棕纤维的末端形成抛光工作面,所述抛光工作面的形状与型材的被抛光面形状相吻合; Calibrator rear base template of the rear connection stereotypes die 3, said connecting cooling water tank 4, the rear of the cooling water tank has been used for cooling profiles polishing polishing machine 8, the polishing machine comprises 5 buff, motor 6 feet 7, evenly distributed over the polishing wheel 5 has played the role of palm fiber polishing, polishing wheel on the palm fiber density distribution satisfies the following conditions: the profile is polished by the face of each lmm2 polish 12000 points, forming the end of the palm fiber polishing working surface, the polished face shape and profiles are consistent with the shape of the polished surface;

抛光轮5与所述电机6的输出轴连接,所述的电机6安装在电机固定板9 上,所述的电机固定板9安装在所述的支架7上,所述的电机固定板9还设有水平微调机构10。 Polishing wheel 5 is connected to the motor output shaft 6, the motor 6 is mounted on the motor fixed plate 9, the motor fixed plate 9 is mounted on the bracket 7, wherein the motor fixing plate 9 also horizontal fine adjustment mechanism 10 is provided.

调整抛光轮的高度,水平抛光时角度调节机构为一水平微调机构,以调节抛光轮的水平度,调整好抛光轮的高度及水平度后即可进行抛光操作。 Polishing wheel height adjustment, the level polishing angle adjustment mechanism is a horizontal fine adjustment mechanism to adjust the level of the polishing wheel, polishing operation can be carried out to adjust the height and level of good buff after. 直接利 Direct benefit

用本设备可以实现平面抛光,如图2、 3。 The device can be achieved with flat polishing, Fig. 2, 3. 要实现曲面抛光,只要把抛光工作面做成与被抛光面的吻合的曲面状即可,如图4所示。 To achieve the polishing surface, as long as the polishing working surface is formed with a curved surface can be polished anastomosis, as shown in Figure 4.

抛光轮上的棕纤维也可以以其他抛光纤维替代,但是推荐使用棕纤维。 Palm fiber polishing wheel on polishing fiber can also be other alternatives, but it is recommended to use palm fiber.

实施例二 Second Embodiment

异型材的表面处理方法与实施例一相同,实现该方法的异型材处理设备中, 抛光机的电机固定板一通过连接板与之间连接,电机固定板的一端铰接在连接板上,以实现大角度的翻转调节(此铰接即作为角度调节机构而存在),型材的被抛光面上每1目2受到10000个点的抛光,异型材生产设备的其余结构和实施方式与实施例一相同,其抛光效果也很明显。 Profile processing device surface treatment method described in a profile of the same cases, implementation of this method, the polishing machine motor fixed plate connected by a connecting plate between one end hinged motor mounting plate on the connecting plate to achieve a large flip angle adjustment (this articulation that is, as the angle adjustment mechanism exists), is polished by polishing the surface profile of 2 10000 points per entry, an embodiment of the same structure and the rest in Example profile production equipment, polished effect is very obvious.

本实施例所述的抛光机和实施例一所述的抛光机相结合,即可实现多面抛光,如图5所示。 Polishing machine of the present embodiment and the embodiment of the polishing machine according to the combination, they can achieve more polished, as shown in FIG.

实施例三 Third Embodiment

型材的被抛光面上每1自2受到11000个点的抛光,其余结构和实施方式与实施例一相同,其抛光效果也很明显。 Shapes are polished surface 1 by 2 by polishing every 11,000 points, the rest of the structure and implement the same manner as in Example A, the polishing effect is obvious.

实施例四 Fourth Embodiment

将采用实施例一所述的方法处理过异型材与未抛光及经过布轮抛光的异型材比较,经过多次测试结果,得出抛光效果的大概范围为:未抛光时型材表面光泽度为35~50,布轮抛光光泽度能达到65〜80,而棕轮抛光光泽度达到了80〜卯。 We will use treated profiles and unpolished and after polishing cloth round of a profile comparison method described in Example, after several test results, obtained polishing effect is probably in the range of: when the surface gloss profiles unpolished 35 ~ 50, cloth polishing wheel can reach 65~80 gloss, gloss and polished brown round reached 80~ d. 采用本方法生产出的异型材表面光泽度有较明显的优势。 Produced by this method profile surface gloss has obvious advantages.

Citas de patentes
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Clasificaciones
Clasificación internacionalB29C47/12, B29C47/08, B29C47/88, B24B29/02
Eventos legales
FechaCódigoEventoDescripción
28 Jun 2006C06Publication
23 Ago 2006C10Request of examination as to substance
14 May 2008C14Granted