Adhered lamp strip unit and manufacture method thereof
Technical field
The present invention is a kind of adhered lamp strip unit and manufacture method thereof, especially a kind of lamp strip unit of film light source that is applicable to of finger is put and manufacture method, it is to paste via laminating layer unit folder to fix a conductive unit, make the unrestricted lamp bar of length continuously in the mode that band shape is produced, and light source cell is according to the subordinate connected mode of its assembly, and be fixed on the conductive unit, thus, conductive unit is under the effect of laminating layer unit, obtain good stationarity, and then make the light source cell that is connected on the conductive unit, also have good stationarity, not only be beneficial to processing and manufacturing and elastification production, and characteristic such as significantly reduce cost is arranged.
According to the inventive method, this laminating layer unit is for last laminating layer reaches the composition of laminating layer down; This conductive unit is strip or banded metal forming; This light source cell is SMD LED or LED dice bonding or LED lamp or mini light pearl etc.; Wherein:
Should go up laminating layer, be provided with various default hole, make when last laminating layer and laminating layer folder subsides fixedly during conductive unit down, conductive unit is exposed by place, default hole, be beneficial to the subordinate connected mode of light source cell according to its assembly, fix and connect processing, and conductive unit and be connected in light source cell on the conductive unit, good stationarity all had.
Background technology
Lamp strip unit was put because of being subject to architectural feature in the past, and not only integral thickness is higher, and can't make by continuous system, and length is restricted; Moreover if conductive unit is no suitable quarantine measures, will cause contact because of bending or external force, and the situation that is short-circuited; In addition, conductive unit and light source assembly also need extra fixation, otherwise the stationarity of conductive unit and light source assembly is not good, and influences product quality and life-span.
Summary of the invention
Main purpose of the present invention is adhered lamp strip unit and manufacture method thereof that a kind of continuous band-shaped production is provided, and this method and device obviously possess following advantage, feature and purpose:
01, the inventive method so conductive unit under the effect of laminating layer unit, is obtained good stationarity, and has preferable bulk strength because of being to fix a conductive unit with a laminating layer unit.
02, the inventive method default hole various because of last laminating layer is provided with, and conductive unit has been obtained good fixing, so add man-hour in the connection of carrying out light source cell, guarantee the accuracy of position to be processed and be easy to processing and manufacturing, and because of Working position is to be default hole, be with, add man-hour in the connection of carrying out light source cell, also be unlikely the covering property and the outward appearance that undermine the lamp bar, and have excellent overall quality.
03, if the inventive method is when being used in the cross-over connection side by side of light source cell, its conductive unit is under the effect of laminating layer unit, guarantee conducting wire not reason bending or external force and cause the conducting wire contact, and the situation that is short-circuited, so the inventive method and device, have bendability, and have the conducting wire of preventing contact, and avoid the characteristic of short circuit.
04, the inventive method is to be applicable to that the successional banded mode of production, automation produce in a large number, and the infinite in length of lamp bar extends, and the elastification production according to actual demand.
05, the inventive method and device are to adopt existing utilization material, draw materials conveniently, and cost is not high, significantly reduces cost and product price, and has more the market competitiveness.
The present invention is in order to reach above-mentioned purpose and effect, and the technical solution that this method adopted is:
The manufacture method of a kind of attaching type lamp of the present invention bar is characterized in that the method includes the steps of:
(a) step of fitting and fixing, with a make-up machine (90) conductive unit (10) and a laminating layer unit (20) are fitted, this laminating layer unit (20) has laminating layer on (21) and laminating layer (22) once, and should go up laminating layer (21) and have default in advance plural number and round (210), conductive unit (10) has pair of metal paper tinsel (11,12), and with laminating layer on this (21), this is to metal forming (11,12) with the sequence of this time laminating layer (22), entering this make-up machine (90) in regular turn fits, feasible upward laminating layer (21) and this time laminating layer (22) are fitted and are fixed this to metal forming (11,12), and this is to metal forming (11,12) locate to expose in this and round (210), in order to the processing of follow-up continuous band-shaped lamp bar to be provided;
(b) step of cross-over connection side by side, a SMD LED (31) is connected in laminating layer on this (21) and round (210) is located, according to the connected mode of its subordinate, make this SMD LED (31) side by side cross-over connection in this to metal forming (11,12) on;
(c) step of cutting length, the required lamp bar length of cutting according to actual demand;
Thus, the bottom side of this conductive unit (10) is coated fully by this time laminating layer (22) institute isolates, and makes lamp bar tool bendability.
The enforcement of this step (b) and step (c) order, front and back are exchanged, after the first execution in step (c), execution in step (b) again.
The manufacture method of a kind of attaching type lamp of the present invention bar is characterized in that this method comprises following step:
(a) step of fitting and fixing, with a make-up machine (90) conductive unit (10) and a laminating layer unit (20) are fitted, this laminating layer unit (20) has laminating layer on (21) and laminating layer (22) once, and should go up laminating layer (21) and have the big and round (213) of default in advance plural number, conductive unit (10) has this to metal forming (11,12), and with laminating layer on this (21), this is to metal forming (11,12) with the sequence of this time laminating layer (22), entering this make-up machine (90) in regular turn fits, feasible upward laminating layer (21) and this time laminating layer (22) are fitted and are fixed this to metal forming (11,12), and this is to metal forming (11,12) big and round (213) is located to expose in this, in order to the processing of follow-up continuous band-shaped lamp bar to be provided;
(b) step of gluing setting is selected one and is made the hole that this metal forming (12) exposes bestow gluing (121) in this big also round (213), be arranged on this metal forming (12) for a LED dice bonding (32);
(c) step of cross-over connection side by side on the big and round (213), is welded an aluminum steel or gold thread (320) with ultrasonic in step (b), in order to cross-over connection between this LED dice bonding (32) and another this metal forming (11);
(d) step of encapsulation coating encapsulates this LED dice bonding (32) with epoxy resin (321), and complete coating should be than big and round (213);
(e) step of cutting length, the required lamp bar length of cutting according to actual demand;
Thus, this conductive unit (10) and this LED dice bonding (32) are coated completely by this laminating layer unit (20) and epoxy resin (321) and isolate and avoid exposing.
This step (b), (c), (d) and the enforcement of step (e) order, front and back are exchanged, after the first execution in step (e), execution in step (b), step (c), and step (d) in regular turn again.
The manufacture method of a kind of attaching type lamp of the present invention bar is characterized in that this method comprises following step:
(a) step of fitting and fixing, with a make-up machine (90) conductive unit (10) and a laminating layer unit (20) are fitted, this laminating layer unit (20) has laminating layer on (21) and laminating layer (22) once, and should go up laminating layer (21) and have the big and round (213) of default in advance plural number, conductive unit (10) has pair of metal paper tinsel (11,12), and with laminating layer on this (21), this is to metal forming (11,12), sequence with this time laminating layer (22), entering this make-up machine (90) in regular turn fits, feasible upward laminating layer (21) and this time laminating layer (22) are fitted and are fixed this to metal forming (11,12), and this is to metal forming (11,12) big and round (213) is located to expose in this, in order to the processing of follow-up continuous band-shaped lamp bar to be provided;
(b) step of punching processing imposes punching processing, and runs through laminating layer (22) down, to form a pair of through hole (23) on this big also metal forming (11,12) that round (213) is located;
(c) step of cross-over connection side by side, a mini light pearl (33) is plugged by laminating layer (22) down, and the pin of this mini light pearl (33) passes this to through hole (23), and is welded on this respectively on the metal forming (11,12);
(d) step of cutting length, the required lamp bar length of cutting according to actual demand;
Thus, this mini light pearl (33), conductive unit (10) and laminating layer unit (20) composition attaching type lamp bar.
This step (b), (c) and the enforcement of step (d) order, front and back are exchanged, after the first execution in step (d), execution in step (b), and step (c) in regular turn again.
A kind of adhered lamp strip unit of the present invention is characterized in that, this device comprises:
One conductive unit (10) is to be strip or banded metal forming, is made of the metal forming (11,12) of pair of conductive; One laminating layer unit (20), by laminating layer (21) on one and once laminating layer (22) is formed, and should to go up laminating layer (21) be to be preset with in advance to count also round (210); One light source cell (30) is by SMD LED (31) is constituted; Thus, this metal forming (11,12) is by laminating layer on this (21) and this time laminating layer (22) institute applying clamping, and this SMD LED (31) is according to the connected mode of its subordinate, and cross-over connection is gone up and round (210) metal forming (11,12) in this side by side, to form the attaching type lamp bar of a band shape.
This laminating layer unit (20) is materials such as P.P, PVC or plastic sheeting, and according to its subordinate applying processing mode, presss from both sides and paste fixedly conductive unit (10).
This laminating layer unit (20) is to be materials such as flameproof fabric, glass or asbestos cloth, and according to its subordinate applying processing mode, presss from both sides and paste fixedly conductive unit (10).
A kind of adhered lamp strip unit of the present invention is characterized in that, this device comprises:
One conductive unit (10) is to be strip or banded metal forming, is made of the metal forming (11,12) of pair of conductive; One laminating layer unit (20), by laminating layer (21) on one and once laminating layer (22) is formed, and should on laminating layer (21) be preset with several bigger also rounds (213); One light source cell (30) is made of LED dice bonding (32); Thus, this to metal forming (11,12) by laminating layer on this (21) and this time laminating layer (22) institute applying clamping, and LED dice bonding (32) is according to the connected mode of its subordinate, and side by side cross-over connection in this to metal forming (11,12) on, to form the attaching type lamp bar of a band shape.
This laminating layer unit (20) is materials such as P.P, PVC or plastic sheeting, and according to its subordinate applying processing mode, presss from both sides to paste and fix this conductive unit (10).
This laminating layer unit (20) is materials such as flameproof fabric, glass or asbestos cloth, and according to its subordinate applying processing mode, presss from both sides to paste and fix this conductive unit (10).
A kind of adhered lamp strip unit of the present invention is characterized in that, this device comprises:
One conductive unit (10) is to be strip or banded metal forming, is made of the metal forming (11,12) of pair of conductive; One laminating layer unit (20), by laminating layer (21) on one and once laminating layer (22) is formed, and should on laminating layer (21) be preset with several bigger also rounds (213); One light source cell (30) is by mini light pearl (33) is constituted; Thus, this to metal forming (11,12) by laminating layer on this (21) and this time laminating layer (22) institute applying clamping, and on this big also metal forming (11,12) that round (213) is located, impose punching processing, and run through this time laminating layer (22), and form a pair of through hole (23), mini light pearl (33) is promptly plugged by following laminating layer (22), and the pin of mini light pearl (33) passes this to through hole (23), and distinctly be welded on this on the metal forming (11,12), to form the attaching type lamp bar of a band shape.
This laminating layer unit (20) is to be materials such as P.P, PVC or plastic sheeting, and according to its subordinate applying processing mode, presss from both sides to paste and fix this conductive unit (10).
This laminating layer unit (20) is to be materials such as flameproof fabric, glass or asbestos cloth, and according to its subordinate applying processing mode, presss from both sides to paste and fix this conductive unit (10).
The manufacture method of a kind of attaching type lamp of the present invention bar, it is characterized in that, this method is to be provided with the laminating layer unit that the last laminating layer in various default hole is formed with laminating layer and once, the mode that one conductive unit is produced with band shape fits in the laminating layer unit, make conductive unit only expose in place, default hole, and fixing this conductive unit that coats in this laminating layer unit, and via this place, default hole, the subordinate connected mode that provides light source cell to comply with its assembly connects processing, to make the unrestricted lamp bar of length continuously.
Beneficial effect of the present invention mainly is: owing to use the attaching type architectural feature, strip device thickness such as make less, and make to carry out continuous system, and its length no longer is restricted; In addition, this device makes conductive unit reach the good isolation effect, avoided because of crooked or be subjected to the external force effect to cause contact, so that the phenomenon that is short-circuited; Moreover this device also makes conductive unit and light source assembly obtain good stationarity, thereby has improved the quality and the life-span of product.
Description of drawings
Fig. 1 is the steps flow chart schematic diagram for the inventive method preferred embodiment;
Fig. 2 is the manufacturing schematic diagram for apparatus of the present invention preferred embodiment;
Fig. 3 is the schematic perspective view for apparatus of the present invention preferred embodiment;
Fig. 4 is the steps flow chart schematic diagram for the inventive method second embodiment;
Fig. 5 is the generalized section for apparatus of the present invention second embodiment;
Fig. 6 is the gluing schematic diagram for apparatus of the present invention second embodiment;
Fig. 7 is the bonding wire schematic diagram for apparatus of the present invention second embodiment;
Fig. 8 is the schematic diagram that wears for apparatus of the present invention the 3rd embodiment;
Fig. 9 is the welding schematic diagram for apparatus of the present invention the 3rd embodiment;
Figure 10 is the flow chart of steps for the inventive method the 3rd embodiment.
The specific embodiment
Also the present invention is described in detail in conjunction with the accompanying drawings below by specific embodiment.
See also shown in Fig. 1 to 7, the inventive method and device, it is to fix a conductive unit 10 via a laminating layer unit 20, make the unrestricted lamp bar of length continuously in the mode that band shape is produced, and the last laminating layer 21 of this laminating layer unit 20, and be provided with default position, hole, be beneficial to the subordinate connected mode of light source cell 30 according to its assembly, be fixedly connected on the conductive unit 10, and be easy to manufacture.
As shown in Figures 1 to 3, in preferred embodiment, the inventive method and device are performed on conductive unit 10 and are strip or banded metal forming; Wherein, this device comprises:
This conductive unit 10 is 11,12 formations of metal forming by pair of conductive;
This laminating layer unit 20, by laminating layer on one 21 and once laminating layer 22 is formed, and should to go up laminating layer 21 be to be preset with also round 210 of plural number in advance;
This light source cell 30 is by SMD LED31 is constituted;
Thus, by laminating layer on this 21 and 22 applying clampings of this time laminating layer, and this SMDLED31 is according to the connected mode of its subordinate to metal forming 11,12 for this, and side by side cross-over connection in this to metal forming 11,12 on and round 210, to form the attaching type lamp bar of a band shape.
And this method comprises following step:
Step 1a, be to be the fixing step of fitting, with a make-up machine 90 with a conductive unit 10 and a laminating layer unit 20, with laminating layer on this 21, this is to metal forming 11,, 12 and the sequence of this time laminating layer 22, entering this make-up machine 90 in regular turn fits, feasible upward laminating layer 21 and this time laminating layer 22 are fitted and are fixed this to metal forming 11,12, and this is to metal forming 11,12 expose in this and round 210 places, in order to the processing of follow-up continuous band-shaped lamp bar to be provided;
Step 2a is to be the step of cross-over connection side by side, a SMD LED31 is connected in laminating layer 21 on this and round 210 places, according to the connected mode of its subordinate, make this SMD LED31 side by side cross-over connection in this to metal forming 11,12 on;
Step 3a is the step for cutting length, the required lamp bar length of cutting according to actual demand;
Thus, the bottom side of this conductive unit 10 is coated fully by 22 of this time laminating layers isolates, and makes lamp bar tool bendability.
Should illustrate around here, be: in the preferred embodiment, the enforcement of the step 2a of this method and step 3a order, front and back are exchanged; That is, behind the execution in step 3a of this method elder generation, execution in step 2a again, and also be another feasible mode of the inventive method.
Shown in Fig. 4 to 7, among second embodiment, the inventive method and device are performed on conductive unit 10 and are strip or banded metal forming, and light source cell 30 is constituted by LED dice bonding32; Wherein, this device comprises:
This conductive unit 10 is by a pair of 11,12 formations of metal forming for conduction;
This laminating layer unit 20, by laminating layer on one 21 and once laminating layer 22 is formed, and go up laminating layer 21 and be preset with several bigger also rounds 213;
This light source cell 30 is by LED dice bonding32 is constituted;
Thus, pair of metal paper tinsel 11,12 is by last laminating layer 21 and 22 applying clampings of laminating layer down, and LED dicebonding32 is according to the connected mode of its subordinate, and side by side cross-over connection on pair of metal paper tinsel 11,12, to form the attaching type lamp bar of a band shape.
And this method comprises following step:
Step 1b, be to be the fixing step of fitting, with a make-up machine 90 conductive unit 10 and laminating layer unit 20 are fitted, this laminating layer unit 20 has on one laminating layer 21 and laminating layer 22 once, and should go up laminating layer 21 and have the big and round 213 of default in advance plural number, conductive unit 10 has the pair of metal paper tinsel 11 that is parallel to each other, 12, and with laminating layer on this 21, this is to metal forming 11,12, sequence with this time laminating layer 22, entering a make-up machine 90 in regular turn fits, feasible upward laminating layer 21 and this time laminating layer 22 are fitted and are fixed this to metal forming 11,12, and this is to metal forming 11,12 in this big and round 213 places expose, in order to the processing of follow-up continuous band-shaped lamp bar to be provided;
Step 2b is the step that is provided with for gluing, selects one and make the hole that this metal forming 12 exposes bestow gluing 121 in this big also round 213, is arranged on this metal forming 12 for a LED dice bonding32;
Step 3b is to be the step of cross-over connection side by side, on the big and round 213, welds an aluminum steel or gold thread (320) with ultrasonic in step (b), in order to cross-over connection in 11 of this LED dice bonding32 and another this metal formings;
Step 4b is the step that coats for encapsulation, be with epoxy resin 321 these LED dice bonding32 of encapsulation, and complete coating should be than big and round 213;
Step 5b is the step for cutting length, the required lamp bar length of cutting according to actual demand;
Thus, this conductive unit 10 and this LED dice bonding32 are coated completely by this laminating layer unit 20 and epoxy resin 321 and isolate and avoid exposing.
Should illustrate around here, be: among second embodiment, the step 2b of this method, 3b exchanges before and after the enforcement order of 4b and step 5b; That is, behind the execution in step 5b of this method elder generation, execution in step 2a, step 3b, and step 4b in regular turn again, and also be another feasible mode of the inventive method.
See also shown in Fig. 8 to 10, in the 3rd embodiment, the inventive method and device, conductive unit 10 and the laminating layer unit 20 that further will fit impose punching processing, make to go up laminating layer 21 default big and round 213 places (or and round 210), form a pair of through hole 23, this provides mini light pearl 33 to plug to through hole 23, and the pin of mini light pearl 33 distinctly is welded on the pair of metal paper tinsel 11 of conductive unit 10, on 12, to reach the purpose of cross-over connection side by side.
Shown in Fig. 8 to 9, in the 3rd embodiment, this device comprises:
This conductive unit 10 is 11,12 formations of metal forming by pair of conductive;
This laminating layer unit 20, by laminating layer on one 21 and once laminating layer 22 is formed, and should to go up laminating layer 21 be to be preset with several bigger also rounds 213 in advance;
This light source cell 30 is by mini light pearl 33 is constituted;
Thus, this to metal forming 11,12 by laminating layer on this 21 and 22 applying clampings of this time laminating layer, and the metal forming 11 at and round 213 places big in this, impose punching processing on 12, and run through this time laminating layer 22, and form a pair of through hole 23, mini light pearl 33 is promptly plugged by following laminating layer 22, and the pin of mini light pearl 33 passes this to through hole 23, and distinctly be welded on this on the metal forming 11,12, to form " the attaching type lamp bar " of a band shape.
As shown in figure 10, this method comprises following step:
Step 1c, be to be the fixing step of fitting, with a make-up machine 90 conductive unit 10 and a laminating layer unit 20 are fitted, this laminating layer unit 20 has on one laminating layer 21 and laminating layer 22 once, and should go up laminating layer 21 and have the big and round 213 of default in advance plural number, conductive unit 10 has the pair of metal paper tinsel 11 that is parallel to each other, 12, and with laminating layer on this 21, this is to metal forming 11,12, sequence with this time laminating layer 22, entering a make-up machine 90 in regular turn fits, feasible upward laminating layer 21 and this time laminating layer 22 are fitted and are fixed this to metal forming 11,12, and this is to metal forming 11,12 expose in these several bigger and round 213 places, in order to the processing of follow-up continuous band-shaped lamp bar to be provided;
Step 2c is the step for punching processing, imposes punching processing on the metal forming 11,12 at these big also round 213 places, and runs through laminating layer 22 down, to form a pair of through hole 23;
Step 3c is to be the step of cross-over connection side by side, and a mini light pearl 33 is plugged by laminating layer 22 down, and the pin of this mini light pearl 33 passes this to through hole 23, and distinctly is welded on this on the metal forming 11,12;
Step 4c is the step for cutting length, the required lamp bar length of cutting according to actual demand;
Thus, attaching type lamp bar is formed in this mini light pearl 33, conductive unit 10 and laminating layer unit 20.
Should illustrate around here, be: among the 3rd embodiment, the step 2c of this method exchanges before and after the enforcement of 3c and the step 4c order, promptly behind the execution in step 4c of this method elder generation, and execution in step 2c, and step 3c in regular turn again, and also be another feasible mode of the inventive method.
Should give explanation more around here, be: the assembly of second embodiment is provided with face and connects machined surface, is all laminating layer 21, and light source cell 30 is provided with and connects processing at last laminating layer 21;
The face that is provided with of the 3rd embodiment is to be following laminating layer 22, and light source cell 30 needs be worn by following laminating layer 22, different with second embodiment (that is, be to implement by laminating layer unit 20 turn-overs), and the connection machined surface of the 3rd embodiment then is all laminating layer 21 with second embodiment;
So in second embodiment and the 3rd embodiment, the structure of conductive unit 10 and laminating layer unit 20 is identical, be that turn-over out of the ordinary is implemented; So should all be considered as is that the preferable enforcement example of complying with this creation is promoted, and follows according to being suitable for that the spirit of this creation is extended, so must be included in the claim of this case.
Intending around here emphasizing that conductive unit 10 of the present invention can further be provided with a plurality of metal formings 11,12 for the metal forming 11,12 of conduction, with extension light source area, and still is the feasible pattern of the inventive method.
Intend around here emphasizing once more, laminating layer of the present invention unit 20, be to be materials such as P.P, PVC, plastic sheeting, or be materials such as flameproof fabric, glass, asbestos cloth, and (for example: directly hot pressing, high frequency, PUR according to its subordinate applying processing mode ... Deng) press from both sides and paste fixedly conductive unit 10; That is as long as bestow the material of the processing of fitting, it is feasible that the inventive method and device are become, and be the popularization and the practical range of the inventive method and device.
Intend the lay special stress on explanation around here, the topmost intention spirit of the present invention is: the laminating layer unit 20 that the last laminating layer 21 that utilizes laminating layer 22 and to be provided with various default hole is formed, the mode that one conductive unit 10 is produced with band shape fits in the laminating layer unit 20, make conductive unit 10 only expose in place, default hole, and fixing this conductive unit 10 that coats in this laminating layer unit, and via this place, default hole, provide light source cell 30 to connect processing, to make the unrestricted lamp bar of length continuously according to the subordinate connected mode of its assembly; Not only be easy to manufacture, and conductive unit 10 and be connected in light source cell 30 on the conductive unit 10, all can have good stationarity, in addition, add man-hour in the connection of carrying out light source cell 30, also unlikely destruction laminating layer unit 20 and, make overall quality extremely excellent without detriment to the covering property and the outward appearance of lamp bar.