The detailed description of concrete embodiment and invention
Though specific embodiment of the present invention will be described below, following description just illustrates principle of the present invention, rather than limits the invention to the description of following specific embodiment.
Note following: in the present invention,
(1) in the drawings with technological process that identical digitized representation is identical or identical structure are described.
(2) technology of the quasi gallium nitride base growing substrate high-quality conduction of production of Fig. 1 displaying and insulation and the production that technology can be applied to other accurate growth substrates.
(3) " gallium nitrate based " comprises by the element gallium, aluminium, and indium, nitrogen, boron, the binary system that phosphorus is formed, ternary system, quaternary system, etc., for example, gallium nitride (GaN), boron gallium nitrogen (BGaN), aluminum gallium nitride (AlGaN), indium gallium nitrogen (InGaN), etc.
(4) material of growth substrates includes, but not limited to silicon wafer, the conductive silicon wafer, etc.The orientation of the crystrallographic plane of silicon wafer can be, but be not limited to (111).
(5) one side of growth substrates can have the texture structure that is formed by etching.Engraving method comprises wet method and dry method.A concrete embodiment of wet chemical etch: use NHO
3Acetum etching silicon wafer with HF.A concrete embodiment of dry etching: plasma (comprising ICP) etching silicon wafer.
(6) for when the epitaxial growth, the edge of silicon growth substrate of the present invention can not be upturned, and can use, but be not limited to, following method: (1) non-rigid fixedly silicon growth substrate is on the good pallet of heat conduction.The material of pallet includes, but not limited to molybdenum.Non-rigid fixing method includes, but not limited to the low-melting-point metal bonding, non-rigid mechanical clamp, or both combinations.(2) silicon wafer has high thermal, uses thicker silicon growth substrate.(3) combination of said method.
(7) first intermediary layers comprise the single or multiple lift structure, and every layer material is selected by one group of material, and this group material includes, but are not limited to: (A) elemental nitrogen, sulphur, zinc, aluminium, boron, the binary system of gallium and ternary system, etc., include, but are not limited to: zinc sulphide, conduction zinc sulphide, aluminium nitride, conduction aluminium nitride (doped silicon), low temperature gallium nitride, conduction low temperature gallium nitride, aluminum gallium nitride, conduction aluminum gallium nitride, boron gallium nitrogen, boron aluminium nitrogen, and their combination; (B) low-melting-point metal, low-melting-point metal includes, but not limited to indium, cadmium, and tin, etc.; (C) refractory metal, refractory metal includes, but not limited to gold, hafnium, scandium, Zirconium, vanadium, titanium, chromium, etc., and their combination; (D) metal nitride includes, but not limited to nitrogenize Zirconium, hafnium nitride, and titanium nitride, titanium nitride Zirconium, etc.; (E) above-mentioned material (A), (B), (C) and combination (D).
(8) method of stacked low-melting-point metal layer and high melting point metal layer includes, but not limited to vacuum evaporation, and vacuum splashing and plating (sputtering) is electroplated, chemical plating, etc.
The ternary system of (9) first intermediary layers (for example, boron aluminium nitrogen, etc.) has the composition hierarchy: at the different depth of this layer, and the ratio difference between every kind of composition.For example, when the boron aluminium nitrogen layer of the first intermediary layer is layered on the zinc sulfide layer, ratio between the various compositions of the superficial layer of boron aluminium nitrogen layer makes the difference minimum of the lattice constant between boron aluminium nitrogen layer and the zinc sulfide layer, change the ratio between the various compositions of boron aluminium nitrogen layer gradually, make the difference minimum of the lattice constant between boron aluminium nitrogen layer and the subsequent growth epitaxial loayer thereon.
(10) growing method of the low temperature gallium nitride layer in the gallium nitride-based epitaxial layer and the first intermediary layer comprises, but be not limited to, poor gallium/rich gallium two one-step growth methods: be less than under the condition of nitrogen element by stoichiometry at gallium element, growing gallium nitride layer and gallium nitride-based epitaxial layer, the rough surface of the gallium nitride layer that obtains thus, but dislocation and distortion can be reduced; Then, at gallium element by under the condition of stoichiometry more than the nitrogen element, continued growth gallium nitride layer and gallium nitride-based epitaxial layer, the surface smoothing of Sheng Chang gallium nitride layer thus, crystal mass height.
The function of the low-melting-point metal layer in (11) the first intermediary layers: low-melting-point metal layer is layered on the silicon growth substrate, and high melting point metal layer is layered on the low-melting-point metal layer.In the technology of peeling off the silicon growth substrate, directly heating makes the low-melting-point metal layer fusing, can the divided silicon growth substrates and the first intermediary layer.
(12) material of reflection/ohm layer includes, but not limited to distributed Bragg reflector (DBR), gold, and rhodium, nickel, platinum, palladium waits the metal and the combination thereof of high reflectance, and combination includes, but not limited to nickel/gold (Ni/Au), palladium/gold (Pd/Au), palladium/nickel (Pd/Ni).The method of stacked reflection/ohm layer includes, but not limited to vacuum evaporation, vacuum splashing and plating, and chemical plating is electroplated, epitaxial growth, etc.
(13) second intermediary layers comprise the single or multiple lift structure, and every layer material is selected by one group of low melting point metal material, and this group material includes, but not limited to indium, tin, cadmium, silver, metal or alloy such as golden tin.Second intermediary is stacked in reflection/ohm layer layer by layer and supports between the substrate.The function of low-melting-point metal layer: when the epitaxial growth end, temperature reduces, and low-melting-point metal layer solidifies, and temperature continues to drop to about 20 degrees centigrade of room temperatures.In the scope of less temperature difference, the difference of the thermal expansion factor between epitaxial loayer and the support substrate causes stress, but this stress is little, and this stress is little to the influence of the quality of epitaxial loayer.
(14) conduction supports the material of substrate to include, but not limited to conductive silicon wafer, conductive metal film, conductive film.
(15) insulation supports the material of substrate to include, but not limited to silicon wafer, aluminium nitride ceramics, etc.
(16) peel off the technology of growth substrates: when the first intermediary layer does not comprise metal level, the method of peeling off the growth substrates and the first intermediary layer comprises, but be not limited to, precision optical machinery grinding/polishing, selectivity wet method or dry etching, and their combination (for example, precision optical machinery grinds growth substrates to certain thickness, for example 10 microns, adopt wet method or dry etching remainder then).When the first intermediary layer comprises metal level, can directly heat, make metal level fusing, the promptly separable growth substrates and the first intermediary layer utilize selective etch to corrode other layer in the first intermediary layer then.
(17) peel off growth substrates after, gallium nitride layer exposes, heat-treat, because cause the growth substrates of gallium nitride layer defective to be stripped from this moment, cause the external force of defective not exist, under suitable temperature and time, the gallium nitride-based epitaxial layer is returned to normal crystal structure, and the lattice defect of gallium nitride layer (defect) density reduces.
Fig. 1 a shows first concrete embodiment of the technological process of the quasi gallium nitride base growing substrate that low-cost batch production of the present invention is insulated.
Technological process 101: etching texture structure on the one side of silicon growth substrate, texture structure makes the stress that mismatch caused of the thermal expansion factor between the silicon growth substrate and the first intermediary layer localize and the part of cancelling each other, thereby, reduce dislocation, improve the quality of epitaxial loayer.
102: the first intermediarys of technological process are stacked in silicon wafer layer by layer to be had on the one side of texture structure.
The greatest problem of epitaxial growth of gallium nitride epitaxial loayer is the mismatch of lattice constant and coefficient of thermal expansion on silicon wafer, introduces the first intermediary layer effect of the mismatch of lattice constant and coefficient of thermal expansion is reduced to minimum.The first intermediary layer comprises the single or multiple lift structure, and every layer material is selected by one group of material, and this group material includes, but are not limited to: (A) elemental nitrogen, sulphur, zinc, aluminium, boron, the binary system of gallium, ternary system, and quaternary system comprise, but be not limited to: zinc sulphide, conduction zinc sulphide, aluminium nitride, conduction aluminium nitride (doped silicon), the low temperature gallium nitride, conduction low temperature gallium nitride, aluminum gallium nitride, conduction aluminum gallium nitride, boron gallium nitrogen, boron aluminium nitrogen, and their combination; (B) low-melting-point metal, low-melting-point metal includes, but not limited to indium, tin, cadmium, silver, metal or alloy such as golden tin; (C) refractory metal, refractory metal includes, but not limited to gold, hafnium, scandium, Zirconium, vanadium, titanium, chromium, and their combination; (D) metal nitride includes, but not limited to nitrogenize Zirconium, hafnium nitride, and titanium nitride, titanium nitride Zirconium, etc.; (E) above-mentioned material (A), (B), (C) and combination (D).
The concrete embodiment of first of technological process 102: growth zinc sulphide or conduction zinc sulphide on silicon wafer.
Concrete embodiment 1.The silicon growth substrate is placed in vacuum evaporation (vacuum vapor deposition) or electron beam sputter (the electron beam deposition) equipment, under temperature 150-250 degree centigrade, utilize 3N-zinc sulphide source (pellet), evaporation 1 to 500 nano thickness zinc sulphide.Then 800 to 1000 degrees centigrade of annealing.
Concrete embodiment 2.The silicon growth substrate is placed in pulse laser sputter (the Pulsed Laser Deposition:PLD) equipment, under temperature 700-800 degree centigrade, and evaporation 1 to 500 nano thickness zinc sulphide.
Concrete embodiment 3.Be placed on molecular beam epitaxy growth apparatus (Molecular-beamepitaxy.MBE) in, under temperature 350-450 degree centigrade, utilize diethyl zinc (diethylzinc, DEZn) and ditertiarybutylsulfide (DtBS) respectively as zinc source and sulphur source, the growth 1 to 500 nano thickness zinc sulphide.
In growth course, chosen doping element obtains P-type or N-type conduction zinc sulfide layer.
Second concrete embodiment of technological process 102: growing aluminum nitride on zinc sulfide layer/conduction aluminium nitride.The growth substrates that has zinc sulfide layer is placed in the metal organic chemical vapor deposition stove (MOCVD), under atmospheric pressure, use three formicester aluminium (trimethylaluminum, TMA), and ammonia.At 1000-1250 degree centigrade, growth thickness is that the aluminium nitride that smooth surface is arranged of 1 to 500 nanometer is on zinc sulfide layer.In growth course, chosen doping element, for example, silicon obtains N-type conduction aln layer.
The 3rd concrete embodiment of technological process 102: on zinc sulfide layer, utilize composition layered approach growth boron aluminium nitrogen: aluminium nitride/boron aluminium nitrogen (B
xAl
1-xN).In MOCVD, under atmospheric pressure, temperature is 1050-1150 degree centigrade, uses three formicester aluminium (TMA), boron triethyl (TEB), and ammonia, growth boron aluminium nitrogen on zinc sulfide layer.Boron aluminium nitrogen has the composition hierarchy: at the different depth of this layer, the composition of boron and aluminium is different, the value of promptly different " x ".At the boron aluminium nitrogen layer that contacts with zinc sulfide layer, select the value of " x ", make the difference minimum of the lattice constant between boron aluminium nitrogen layer and the zinc sulfide layer.The value of " x " progressively lowers up to 0 then, promptly from boron aluminium nitrogen (B
xAl
1-xN) be transited into aluminium nitride.The value of " x " can change continuously, also can discontinuously change.
The 4th concrete embodiment of technological process 102: stacked metal nitride/metal on zinc sulfide layer, for example, aluminium nitride/aluminium.At first stacked thickness is the aluminium of several monoatomic layers (monolayer) to several nanometers on zinc sulfide layer, re-uses the method continued growth aluminium nitride of second concrete embodiment of technological process 102.Another concrete embodiment: behind the stacked aluminium lamination, the formed aluminium lamination of nitrogenize obtains aln layer.
The 5th concrete embodiment of technological process 102: aluminium nitride/titanium/indium.Stacked one deck indium on zinc sulfide layer, stacked again one deck titanium, aluminium nitride is grown on the titanium layer.
Notice that the titanium in this concrete embodiment can be by hafnium, scandium, Zirconium, vanadium, chromium, gold, and their combination is replaced.
The 6th concrete embodiment of technological process 102: aluminium nitride/titanium nitride/titanium/indium.Stacked one deck indium on zinc sulfide layer, stacked again one deck titanium is put into MOCVD, at 1000-1100 ℃, feeds ammonia and hydrogen, forms titanium nitride layer on the surface of titanium layer.Continued growth aluminium nitride on titanium nitride layer.
The 7th concrete embodiment of technological process 102: metal.Stacked one deck refractory metal on zinc sulfide layer, the material of high melting point metal layer includes, but not limited to gold, hafnium, scandium, Zirconium, vanadium, titanium, chromium, and their combination, stacked method includes, but not limited to vacuum vapor deposition method, vacuum splashing and plating, magnetic control sputtering plating.Aluminium nitride is grown on the high melting point metal layer.
The 8th concrete embodiment of technological process 102: low temperature gallium nitride/conduction low temperature gallium nitride.In MOCVD, under the 400-650 ℃ of temperature, growth thickness is the superficial layer of the gallium nitride layer of 10-2000 dust as the intermediary layer.Adopt the gallium nitride layer of poor gallium/rich gallium two-step method growth intermediary layer: two-step method comprises two steps: be less than under the condition of nitrogen element by stoichiometry at gallium element, for example gallium element is pressed stoichiometric ratio less than 1 with the nitrogen element, the growing gallium nitride layer, the rough surface of the gallium nitride layer that obtains thus, but dislocation and distortion can be reduced; Then, at gallium element by under the condition of stoichiometry more than the nitrogen element, continued growth gallium nitride layer, the surface smoothing of Sheng Chang gallium nitride layer thus, crystal mass height.
Technological process 103: heat treatment.
Utilize the technology of Fig. 1 a, shop drawings 2a is to the quasi gallium nitride base growing substrate of the insulation shown in Fig. 2 d.
Fig. 2 a shows first group of concrete embodiment of insulating quasi gallium nitride base growing substrate: the first intermediary layer comprises other layers 202 of the low temperature gallium nitride layer 203 and the first intermediary layer.Other layers 202 of the first intermediary layer are layered on the silicon growth substrate 201.Low temperature gallium nitride layer 203 is layered on other layers 202 of the first intermediary layer as the superficial layer of the first intermediary layer.
Fig. 3 d, 3g, 3i, 3m, 3p, 3q, the concrete embodiment of the first intermediary layer of the insulating quasi gallium nitride base growing substrate that some concrete embodiments of the first intermediary layer that 3r, 3s show can be showed as Fig. 2 a.
Fig. 2 b shows second group of concrete embodiment of insulating quasi gallium nitride base growing substrate: the first intermediary layer comprises metal level 205, other layers 204 of the conduction low temperature gallium nitride layer 206 and the first intermediary layer.Other layers 204 of the first intermediary layer are layered on the silicon growth substrate 201.Metal level 205 is layered on other layers 204 of the first intermediary layer, and conduction low temperature gallium nitride layer 206 superficial layers as the first intermediary layer are layered on the metal level 205.
The concrete embodiment of the first intermediary layer that Fig. 3 g shows can be used as a concrete embodiment of the first intermediary layer of the insulating quasi gallium nitride base growing substrate that Fig. 2 b showed.
Fig. 2 c shows the 3rd concrete embodiment of the quasi gallium nitride base growing substrate of insulation: the first intermediary layer comprises metal level 205, other conductive layers 207 of the conduction low temperature gallium nitride layer 206 and the first intermediary layer.Metal level 205 is layered on the silicon growth substrate 201.Other conductive layers 207 of the first intermediary layer are layered on the metal level 205, and conduction low temperature gallium nitride layer 206 superficial layers as the first intermediary layer are layered on other conductive layers 207 of the first intermediary layer.
Fig. 2 d shows the 4th concrete embodiment of the quasi gallium nitride base growing substrate of insulation: the first intermediary layer comprises metal level 205, other layers 208 of the first intermediary layer, other conductive layers 209 of the first intermediary layer and conduction low temperature gallium nitride layer 206.Other layers 208 of the first intermediary layer are layered on the silicon growth substrate 201, metal level 205 is layered between other conductive layers 209 of other layers 208 of the first intermediary layer and the first intermediary layer, and conduction low temperature gallium nitride layer 206 superficial layers as the first intermediary layer are layered on other conductive layers 209 of the first intermediary layer.
Fig. 3 m, 3n, the concrete embodiment of the first intermediary layer of the insulating quasi gallium nitride base growing substrate that some concrete embodiments of the first intermediary layer that 3p, 3s show can be showed as Fig. 2 d.
Quasi gallium nitride base growing substrate shown in Fig. 2 a can be used to the to grow gallium nitride based LED of transversary of high-power high thermal conductance.Fig. 2 b, the insulating quasi gallium nitride base growing substrate that Fig. 2 c and Fig. 2 d are showed to be used to the to grow gallium nitride based LED of novel vertical structure of high-power high thermal conductance.
Fig. 1 b shows second concrete embodiment of the technological process of low-cost batch production insulating quasi gallium nitride base growing substrate of the present invention. Technological process 101 and 112 and the technological process 101 and 102 of the quasi gallium nitride base growing substrate showed of Fig. 1 a basic identical, uniquely be not both technological process 112 and do not require the superficial layer of cryogenic nitrogen gallium layer as the first intermediary layer.
Technological process 113.On the superficial layer of the first intermediary layer, the gallium nitride layer growth high-temperature electric conduction or insulation.The method of growth includes, but are not limited to: poor gallium/rich gallium two-step method.
Utilize the technology of Fig. 1 b, shop drawings 2e is to the quasi gallium nitride base growing substrate of the insulation shown in Fig. 2 h.
Fig. 2 e shows the 5th concrete embodiment of insulating quasi gallium nitride base growing substrate: the first intermediary layer 210 is layered on the silicon insulation growth substrates 201, and gallium nitride layer 211 is layered on the first intermediary layer 210.Other layers 202 of the first intermediary layer 210 and the first intermediary layer are basic identical, and unique is not both the first intermediary layer 210 and does not require the superficial layer of cryogenic nitrogen gallium layer as the first intermediary layer.
The concrete embodiment of the first intermediary layer of the insulating quasi gallium nitride base growing substrate that all concrete embodiments of the first intermediary layer that Fig. 3 shows can be showed as Fig. 2 e.
Fig. 2 f shows the 6th concrete embodiment of insulating quasi gallium nitride base growing substrate: first intermediary is stacked on the silicon growth substrate 201 layer by layer, and conduction gallium nitride layer 213 is layered on the first intermediary layer.The first intermediary layer comprises the superficial layer of metal level 205 as the first intermediary layer, and metal level 205 is layered on other layers 212 of the first intermediary layer.
The concrete embodiment of the first intermediary layer that Fig. 3 b shows can be used as the concrete embodiment of the first intermediary layer of the insulating quasi gallium nitride base growing substrate that Fig. 2 e showed.
Fig. 2 g shows the 7th concrete embodiment of insulating quasi gallium nitride base growing substrate: first intermediary is stacked on the silicon growth substrate 201 layer by layer, and conduction gallium nitride layer 213 is layered on the first intermediary layer.The first intermediary layer comprises other conductive layers 214 of the metal level 205 and the first intermediary layer.Metal level 205 is layered on the silicon insulation growth substrates 201, and other conductive layers 214 of the first intermediary layer are layered on the metal level 205.Conduction gallium nitride layer 213 is layered on other conductive layers 214 of the first intermediary layer.
Fig. 2 h shows the 8th concrete embodiment of the quasi gallium nitride base growing substrate of insulation: first intermediary is stacked on the silicon growth substrate 201 layer by layer, and conduction gallium nitride layer 213 is layered on the first intermediary layer.The first intermediary layer comprises other conductive layers 216 of other layers 215 and first intermediary layer of metal level 205, the first intermediary layers.Other layers 215 of the first intermediary layer are layered on the silicon growth substrate 201, metal level 205 is layered between other conductive layers 216 of other layers 215 of the first intermediary layer and the first intermediary layer, and conduction gallium nitride layer 213 is layered on other conductive layers 216 of the first intermediary layer.
Fig. 3 g, 3h, 3m, 3n, the concrete embodiment of the first intermediary layer of the insulating quasi gallium nitride base growing substrate that some concrete embodiments of the first intermediary layer that 3p, 3s show can be showed as Fig. 2 h.
Quasi gallium nitride base growing substrate shown in Fig. 2 e can be used to the to grow gallium nitride based LED of high-power high thermal conductance.Fig. 2 f, the insulating quasi gallium nitride base growing substrate that Fig. 2 g and Fig. 2 h are showed to be used to the to grow gallium nitride based LED of novel vertical structure of high-power high thermal conductance.
Fig. 1 c shows the 3rd concrete embodiment of the technological process of low-cost batch production insulating quasi gallium nitride base growing substrate of the present invention.Technological process 101 is identical with first concrete embodiment of the technological process of the 102 quasi gallium nitride base growing substrates of showing with Fig. 1 a.
Technological process 123.The quasi gallium nitride base growing substrate of adopting process flow process 101 and 102 growths has low temperature gallium nitride layer conduction or insulation as superficial layer, and stacked reflection/ohm layer is on low temperature gallium nitride layer conduction or insulation, and the material of reflection/ohm layer comprises, but be not limited to gold, rhodium, nickel, platinum, palladium, metal and combination thereof Deng high reflectance, combination includes, but not limited to nickel/gold (Ni/Au), palladium/gold (Pd/Au), palladium/nickel (Pd/Ni).The method of stacked reflection/ohm layer includes, but not limited to vacuum evaporation, vacuum splashing and plating, and chemical plating is electroplated, epitaxial growth, etc.
Reflection/ohm layer also can comprise distributed Bragg reflector (DBR).
The stacked second intermediary layer on reflection/ohm layer, the material of the second intermediary layer is a low-melting-point metal, includes, but not limited to indium, tin, etc.Stacked method includes, but not limited to vacuum evaporation, vacuum splashing and plating, and chemical plating is electroplated, epitaxial growth, etc.
Technological process 124.The support substrate of stacked insulation is on the second intermediary layer.The material of the support substrate of insulation includes, but not limited to silicon wafer, aluminium nitride ceramics, etc.Stacked method includes, but not limited to wafer bonding, etc.
Technological process 125.Peel off other layers of the silicon growth substrate and the first intermediary layer, the low temperature gallium nitride layer exposes.
Technological process 126.Heat treatment.When heat-treating, because cause the growth substrates of low temperature gallium nitride layer defects to be stripped from, cause the external force of defective not exist in gallium nitride layer, therefore, the defect concentration of low temperature gallium nitride layer reduces.
Technological process 127.Epitaxial growth conduction or insulating nitride gallium layer on the low temperature gallium nitride layer.The method of growth includes, but are not limited to: poor gallium/rich gallium two-step method.
Utilize the technology of Fig. 1 c, shop drawings 2i is to the insulating quasi gallium nitride base growing substrate shown in Fig. 2 m.
Fig. 2 i shows the 9th concrete embodiment of the quasi gallium nitride base growing substrate of insulation: the second intermediary layer 219 is layered on the support substrate 218 of insulation, and reflection/ohm layer 220 is layered between the second intermediary layer 219 and the low temperature gallium nitride layer 203.Wherein, reflection/ohm layer 220 and low temperature gallium nitride layer 203 need not to be conduction, and for example, reflection/ohm layer 220 is non-conductive distributed Bragg reflectors.Do not carry out technological process 127.
Fig. 2 j shows the tenth concrete embodiment of the quasi gallium nitride base growing substrate of insulation: the tenth concrete embodiment and the 9th concrete embodiment are basic identical, and unique is not both gallium nitride layer 211 epitaxial growths on low temperature gallium nitride layer 203.
Fig. 2 k shows the 11 concrete embodiment of the quasi gallium nitride base growing substrate of insulation: the second intermediary layer 219 is layered on the support substrate 218 of insulation, and conduction reflection/ohm layer 221 is layered between the second intermediary layer 219 and the conduction low temperature gallium nitride layer 206.
Fig. 2 m shows the 12 concrete embodiment of the quasi gallium nitride base growing substrate of insulation: the 12 concrete embodiment and the 11 concrete embodiment are basic identical, and unique is not both 222 epitaxial growths of conduction gallium nitride layer on conduction low temperature gallium nitride layer 206.
Having insulation and supporting Fig. 2 i of substrate and the quasi gallium nitride base growing substrate shown in Fig. 2 j can be used to the to grow gallium nitride based LED of high-power high thermal conductance.The insulating quasi gallium nitride base growing substrate that Fig. 2 k and Fig. 2 m are showed to be used to the to grow gallium nitride based LED of novel vertical structure of high-power high thermal conductance.
Fig. 1 d shows the 4th concrete embodiment of the technological process of the quasi gallium nitride base growing substrate that low-cost batch production of the present invention is insulated.Technological process 101,123,124, identical with the 3rd concrete embodiment of the technological process of the 126 quasi gallium nitride base growing substrates of showing with Fig. 1 c.Technological process 112 is identical with second concrete embodiment of the technological process of the 113 quasi gallium nitride base growing substrates of showing with Fig. 1 b.
Technological process 136.Peel off silicon or sapphire growth substrate and the first intermediary layer, gallium nitride layer or conduction gallium nitride layer expose.
Utilize the technology of Fig. 1 d, shop drawings 2n is to the insulating quasi gallium nitride base growing substrate shown in Fig. 2 p.
Fig. 2 n shows the 13 concrete embodiment of the quasi gallium nitride base growing substrate of insulation: the 13 concrete embodiment and the tenth concrete embodiment are basic identical, but do not have low temperature gallium nitride layer 203.
Fig. 2 p shows the 14 concrete embodiment of the quasi gallium nitride base growing substrate of insulation: the 14 concrete embodiment and the 12 concrete embodiment are basic identical, but do not conduct electricity low temperature gallium nitride layer 206.
Have insulation and support can be used to the to grow gallium nitride based LED of high-power high thermal conductance of the quasi gallium nitride base growing substrate shown in Fig. 2 n of substrate.The insulating quasi gallium nitride base growing substrate that Fig. 2 p is showed to be used to the to grow gallium nitride based LED of novel vertical structure of high-power high thermal conductance.
Fig. 2 i also can not comprise the second intermediary layer to the quasi gallium nitride base growing substrate of the insulation that Fig. 2 p shows, especially uses the support substrate of aluminium nitride ceramics as insulation.
Fig. 1 e shows first concrete embodiment of the technological process of low-cost batch production conduction quasi gallium nitride base growing substrate of the present invention. Technological process 141 and 142 and the technological process 101 and 102 showed of Fig. 1 a basic identical.But, growth substrates, the first intermediary layer and low temperature gallium nitride layer all conduct electricity.
Utilize the technology of Fig. 1 e, the conduction quasi gallium nitride base growing substrate shown in the shop drawings 2q.
Fig. 2 q shows first concrete embodiment of conduction quasi gallium nitride base growing substrate: other layer 224 of the first intermediary layer of conducting electricity is layered on the conductive silicon growth substrates 223, and conduction low temperature gallium nitride layer 206 is layered on other layer 224 of the conduction first intermediary layer.
Fig. 1 f shows second concrete embodiment of the technological process of low-cost batch production conduction quasi gallium nitride base growing substrate of the present invention. Technological process 152 and 153 and the technological process 112 and 113 showed of Fig. 1 b basic identical.But, growth substrates, the first intermediary layer and gallium nitride layer all conduct electricity.
Utilize the technology of Fig. 1 f, the conduction quasi gallium nitride base growing substrate shown in the shop drawings 2r.
Fig. 2 r shows second concrete embodiment of conduction quasi gallium nitride base growing substrate: the first intermediary layer 225 of conduction is layered on the conductive silicon growth substrates 223, and conduction gallium nitride layer 222 is layered on the first intermediary layer 225 of conduction.
Fig. 1 g shows the 3rd concrete embodiment of the technological process of low-cost batch production conduction quasi gallium nitride base growing substrate of the present invention.Technological process 162,163,164,165,167 technological processes of showing with Fig. 1 c respectively 102,123,124,125,127 is basic identical, and difference is, low temperature gallium nitride layer in the first intermediary layer, the second intermediary layer, reflection/ohm layer supports substrate and gallium nitride layer all to conduct electricity.Support substrate with favorable conductive and heat conductivility is layered on the conduction second intermediary layer.Conduction supports the material of substrate to include, but not limited to metallic film, conductive silicon wafer etc.Support substrate for metallic film, stacked method includes, but not limited to electroplate, chemical plating, and vacuum vapor deposition method, vacuum splashing and plating, and metallic film/wafer bonding etc.Support substrate for the conductive silicon wafer, stacked method includes, but not limited to wafer bonding.
Utilize the technology of Fig. 1 g, the conduction quasi gallium nitride base growing substrate shown in shop drawings 2s and Fig. 2 t.
Fig. 2 s shows the 3rd concrete embodiment of conduction quasi gallium nitride base growing substrate: the second intermediary layer 219 of conduction is layered between the support substrate 226 and conduction reflection/ohm layer 221 of conduction, and conduction low temperature gallium nitride layer 206 is layered on the conduction reflection/ohm layer 221.The 3rd concrete embodiment adopts the technology of Fig. 1 g, but do not comprise processing step 167.
Fig. 2 t shows the 4th concrete embodiment of conduction quasi gallium nitride base growing substrate: the second intermediary layer 219 of conduction is layered between the support substrate 226 and conduction reflection/ohm layer 221 of conduction, and conduction low temperature gallium nitride layer 206 is layered between conduction reflection/ohm layer 221 and the conduction gallium nitride layer 222.
The conduction quasi gallium nitride base growing substrate that Fig. 2 q shows to Fig. 2 t can be used for the growing gallium nitride based LED of high-power vertical stratification.
Fig. 1 h shows the 4th concrete embodiment of the technological process of low-cost batch production conduction quasi gallium nitride base growing substrate of the present invention.Technological process 173,163,164 and 176 is basic identical with the technological process 113,123,124 and 136 of Fig. 1 d displaying respectively, and difference is that reflection/ohm layer supports substrate and gallium nitride layer all to conduct electricity.
Utilize the technology of Fig. 1 h, the conduction quasi gallium nitride base growing substrate shown in the shop drawings 2u.
Fig. 2 u shows the 5th concrete embodiment of conduction quasi gallium nitride base growing substrate: the second intermediary layer 219 of conduction is layered between the support substrate 226 and conduction reflection/ohm layer 221 of conduction, and conduction gallium nitride layer 222 is layered on the conduction reflection/ohm layer 221.
The conduction quasi gallium nitride base growing substrate that Fig. 2 u is showed to be used to the to grow gallium nitride based LED of high-power vertical stratification.
Fig. 3 a shows the structure of the first different intermediary layers to Fig. 3 s.
The first intermediary layer that Fig. 3 a shows has single layer structure, includes only zinc sulphide or conduction zinc sulfide layer, is grown on silicon wafer or the conductive silicon wafer.Gallium nitride layer or conduction gallium nitride layer are grown on zinc sulphide or the conduction zinc sulfide layer to form the quasi gallium nitride base growing substrate.
Fig. 3 b has sandwich construction to the first intermediary layer that Fig. 3 s shows, is the various combinations of following material: zinc sulphide, conduction zinc sulfide layer, metal level, aluminium nitride, conduction aluminium nitride, the low temperature gallium nitride, conduction low temperature gallium nitride, boron aluminium nitrogen, boron gallium nitrogen, nitrogenize Zirconium, hafnium nitride, titanium nitride, titanium nitride Zirconium, etc.Wherein zinc sulphide or conduction zinc sulfide layer are grown on silicon wafer or the conductive silicon wafer, and other layer growth of the first intermediary layer is on zinc sulphide or conduction zinc sulfide layer.Gallium nitride layer or conduction gallium nitride layer are grown on the first intermediary layer to form the quasi gallium nitride base growing substrate.
Top concrete description does not limit the scope of the invention, and only provides some specific illustrations of the present invention.Therefore covering scope of the present invention should be determined by claim and their legal equivalents, rather than by above-mentioned specific detailed description and embodiment decision.