CN100530446C - Ethylene propylene rubber insulated non-stick sheath electrical hand cable with 10kV rated voltage - Google Patents

Ethylene propylene rubber insulated non-stick sheath electrical hand cable with 10kV rated voltage Download PDF

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Publication number
CN100530446C
CN100530446C CNB200710046185XA CN200710046185A CN100530446C CN 100530446 C CN100530446 C CN 100530446C CN B200710046185X A CNB200710046185X A CN B200710046185XA CN 200710046185 A CN200710046185 A CN 200710046185A CN 100530446 C CN100530446 C CN 100530446C
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China
Prior art keywords
rubber
ethylene propylene
nylon tape
rated voltage
sheath
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CNB200710046185XA
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CN101131890A (en
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杨志强
钟曙光
匡松文
潘军
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SHANGHAI NANDA GROUP CO Ltd
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SHANGHAI NANDA GROUP CO Ltd
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Abstract

The present invention relates to a kind of ethylene-propylene-rubber, insulating-and-inadhension sheath, soft cable with 10kV rated voltage, which includes conductor, semi-conductive nylon belt A outside the conductor, conductor shielding layer between the semi-conductive nylon belt A and rubber insulating layer, insulation shielding layer between the rubber insulating layer and semi-conductive nylon belt B, inner sheath covering the semi-conductive nylon belts B and C out of the insulation shielding layer, external sheath covering waterproof belt out of the inner sheath. The characters of the cable are that a tin-plating, soft-copper-wire-knitted shielding layer is set between the semi-conductive nylon belts B and C, a nylon-wire-knitted shielding layer is set between the inner sheath and the waterproof belt. The said external sheath is made of fluxing-polytetrafluoroethylene-adulterated chlorosulfonated polyethylene rubber. The present invention has advantages of good plasticity, waterproof and surface-salt-coagulating-proof property.

Description

Rated voltage 10kV ethylene propylene rubber insulated non-stick sheath electrical flexible cable
Technical field
The present invention relates to a kind of rated voltage 10kV ethylene propylene rubber insulated non-stick sheath electrical flexible cable, relate in particular to a kind of ethylene propylene diene rubber insulated non-stick sheath electrical flexible cable, be specially adapted to the high inland lake area of salt content, for example Inner Mongol Alxa, Qinghai Lake, Yuncheng, Shanxi, Nam Co Basin in Tibet or the like also have the vast coastal area conduct of province such as Shandong, Jiangsu, Fujian, Guangdong, Guangxi and Hainan to be engaged in the service cable of salt manufacturing or salt chemical engineering industry.Belong to the cable technology field.
Background technology
Salt is a kind of very important industrial chemicals, it also is one of people's necessity of living, China has many inland lakes, wherein the salt content of quite a few inland lake is very high, salt lake, Xinjiang for example, Inner Mongol Alxa, Qinghai Lake, Yuncheng, Shanxi, Nam Co Basin in Tibet or the like inland lake, the coastline that adds China is extremely long, the for example Shandong in Bohai Sea Gulf and Jiangsu, Fujian, Guangdong, the large enterprise that vast coastal province ,city and area such as Guangxi and Hainan is engaged in salt manufacturing or salt chemical engineering is a lot of, but there is same problem in they: as the service cable of electric energy transmitting, owing to adopt the floating drum supporting way, lake surface or seawater top is laid in, cable surface is easy to salt crust, and can tie thicker and thicker, cable be corroded in the not only corresponding deadweight that increases cable easily, and influence cable heat radiation, useful life that final its consequence can only reduce the ampacity and the cable of cable conductor, moreover in order not increase the deadweight of cable, present cable all is single core.
Summary of the invention
The purpose of this invention is to provide the ethylene propylene rubber insulated non-stick sheath electrical flexible cable that a kind of electric pressure reaches 10kV, this cable has good flexibility, sheath has good waterproof and prevents surperficial salt crust performance, is suitable for the basic routing line of salt manufacturing Hu Haidiqu as electric energy transmitting.
For realizing above purpose, technical scheme of the present invention provides a kind of rated voltage 10kV ethylene propylene rubber insulated non-stick sheath electrical flexible cable, comprise conductor, A semiconductive nylon tape, conductor shield, rubber insulation, insulation screen, B semiconductive nylon tape, C semiconductive nylon tape, inner sheath, waterstop and oversheath, conductor is provided with A semiconductive nylon tape outward, be provided with conductor shield between A semiconductive nylon tape and the rubber insulation, between rubber insulation and B semiconductive nylon tape, be provided with insulation screen, insulation screen is outward by B semiconductive nylon tape, C semiconductive nylon tape is provided with inner sheath, inner sheath is outer to be provided with oversheath by waterstop, it is characterized in that, between B semiconductive nylon tape and C semiconductive nylon tape, be provided with zinc-plated soft copper silk woven shield, be provided with the nylon yarn woven shield between inner sheath and waterstop, described oversheath is the chlorosulfonated polyethylene rubber oversheath that mixes the fusibleness polytetrafluoroethylene.
Described conductor 1 is closed by many zinc-plated annealed copper skein silks and forms; Described conductor shield is a semiconductive ethylene-propylene rubber layer; Described rubber insulation is the ethylene propylene diene rubber insulating barrier, insulating material adopt than the plastic insulation softness the ethylene propylene diene rubber Insulation Material of Duoing, during ethylene propylene rubber insulation material is applicable to, lv power cable, its temperature resistant grade and crosslinked polyethylene insulation material are suitable, it is 90 ℃, not only softness but also can bear high voltage, make its become cable that requirement moves first-selected insulating material.
Described insulation screen is the semi-conductive layer of ethene-vinyl acetate EVA copolymer;
Described chlorosulfonated polyethylene rubber is made up of following weight portion raw material:
Chlorosulfonated polyethylene rubber 100 Chlorodimethyl second propionyl ureas 5~8
Antimony oxide 5~7 alkali formula phthalic acid lead 5~7
Calcinated argil 55~65 triallyl cyanates 4~6
N-PA 3~4 vinyl silanes 1~2
High wear-resistant carbon black 75~85 dioctyl phthalates (DCP) 2.5~3
Chlorinated paraffin oil 20 fusibleness polytetrafluoroethylene 1~3.
The present invention adopts metallic shield between B semiconductive nylon tape and C semiconductive nylon tape, cable metal shielding form is the tinned copper wire braid shielded, count reaches 80%, its wrapped one deck semiconductive nylon tape in outside, adopt the high-strength nylon filament to weave, to remedy the relatively poor shortcoming of chlorosulfonated polyethylene rubber sheath machinery strength ratio, overlapping again wrapped one deck insulation waterstop outside the fibrage layer is to improve the water proofing property of cable.
Adopt chlorosulfonated polyethylene rubber oversheath soft, the long-term work temperature can reach 90 ℃, and excellent especially weather-resistant performance is arranged, and is acidproof, alkaline-resisting, can stand erosion and the destruction of various biologies or microbe, and anti-ozone and corona-resistance property are good.And the water absorption of chlorosulfonated polyethylene rubber is very little, even chlorosulfonated polyethylene rubber (CSM) was immersed in the water 2 years, its mechanical property changes all little, meets the requirement that cable should have good water resistance fully.
The adding of fusibleness polytetrafluoroethylene has greatly improved the lubrification of sheath rubber, makes it have good not viscosity and resistance to wear.
Advantage of the present invention be have good flexibility, sheath has good waterproof and prevents surperficial salt crust performance.
Description of drawings
Fig. 1 is a rated voltage 10kV ethylene propylene rubber insulated non-stick sheath electrical soft cable structure schematic diagram.
Embodiment
The invention will be further described below in conjunction with drawings and Examples.
Embodiment
As shown in Figure 1, be a kind of rated voltage 10kV ethylene propylene rubber insulated non-stick sheath electrical soft cable structure schematic diagram, described rated voltage 10kV ethylene propylene rubber insulated non-stick sheath electrical flexible cable is made up of conductor 1, A semiconductive nylon tape 2, conductor shield 3, rubber insulation 4, insulation screen 5, B semiconductive nylon tape 6, zinc-plated soft copper silk woven shield 7, C semiconductive nylon tape 8, inner sheath 9, nylon yarn woven shield 10, waterstop 11 and oversheath 12.
Conductor 1 adopts many zinc-plated annealed copper skein silks to close and forms, and cable conductor meets the requirement of GB/T3956-1997 the 5th class flexible conductor, and tinned copper wire meets the GB4910-85 standard.Since zinc-plated, can prevent effectively that conductor is corroded.At conductor 1 outer wrapping A semiconductive nylon tape 2, conductor shield 3 is made up of wrapped semiconductive nylon tape and the semi-conductive layer that extrudes, it is the outer tight wrapped semiconductive nylon tape of conductor, and the semi-conductive layer that extrudes adopts semiconductive ethylene-propylene rubber, it and semiconductive nylon tape 2 are combined closely, rubber insulation 4 adopt than the plastic insulation softness the ethylene propylene diene rubber Insulation Material of Duoing, rubber insulation 4 is combined closely at conductor shield 3, the semi-conductive layer of insulation screen 5 for extruding, the semiconductive material of employing EVA (ethene-vinyl acetate) copolymer.Tight wrapped one deck B semiconductive nylon tape 6 on insulation screen 5 then, zinc-plated soft copper silk woven shield 7 its counts reach 80%, be located at outside the B semiconductive nylon tape 6, at zinc-plated soft copper silk woven shield 7 outsides wrapped one deck C semiconductive nylon tape 8, outside C semiconductive nylon tape 8, extrude the inner sheath 9 that chlorosulfonated polyethylene is made, outside inner sheath 9, the nylon yarn woven shield 10 that adopts the high-strength nylon filament to weave is to remedy the relatively poor shortcoming of chlorosulfonated polyethylene rubber sheath machinery strength ratio.Overlapping again wrapped one deck insulation waterstop 11 to improve the water proofing property of cable, extrudes oversheath 12 at last outside waterstop 11 outside nylon yarn woven shield 10, and oversheath 12 materials adopt chlorosulfonated polyethylene rubber sheath.
Described chlorosulfonated polyethylene rubber is made up of following weight portion raw material:
Chlorosulfonated polyethylene rubber 100 dichloro-dimethyl second propionyl ureas 6
Antimony oxide 6 alkali formula phthalic acid lead 6
Calcinated argil 60 triallyl cyanates 5
N-PA 3 vinyl silanes 2
High wear-resistant carbon black 80 dioctyl phthalates (DCP) 2.5
Chlorinated paraffin oil 20 fusibleness polytetrafluoroethylene 2.
Its preparation method:
The first step. mix rubber: similar to the mixed rubber of general purpose rubber, but the roller temperature is more lower slightly: the chlorosulfonated polyethylene rubber banbury is 100~110 ℃, and mill is 50~60 ℃.
Second step. squeeze rubber: the rubber extruding machine screw slenderness ratio selects 12, and extruder temperature is 30~45 ℃, and head temperature is 70~80 ℃.
The 3rd step. sulfuration: because the outside diameter of cable is bigger, jacket thickness is also bigger, the therefore general tank type vulcanizing that adopts, during tank type vulcanizing, steam pressure is preferably 0.4~0.5MPa, and cure time is 40~50min.
The present invention is applied to the basic routing line of salt manufacturing Hu Haidiqu as electric energy transmitting, have good flexibility, sheath has good waterproof and prevents surperficial salt crust performance.

Claims (7)

1. rated voltage 10kV ethylene propylene rubber insulated non-stick sheath electrical flexible cable, comprise conductor (1), A semiconductive nylon tape (2), conductor shield (3), rubber insulation (4), insulation screen (5), B semiconductive nylon tape (6), C semiconductive nylon tape (8), inner sheath (9), waterstop (11) and oversheath (12), the outer A semiconductive nylon tape (2) that is provided with of conductor (1), be provided with conductor shield (3) between A semiconductive nylon tape (2) and the rubber insulation (4), between rubber insulation (4) and B semiconductive nylon tape (6), be provided with insulation screen (5), insulation screen (5) is outer by B semiconductive nylon tape (6), C semiconductive nylon tape (8) is provided with inner sheath (9), inner sheath (9) is outer to be provided with oversheath (12) by waterstop (11), it is characterized in that, between B semiconductive nylon tape (6) and C semiconductive nylon tape (8), be provided with zinc-plated soft copper silk woven shield (7), be provided with nylon yarn woven shield (10) between inner sheath (9) and waterstop (11), described oversheath (12) is for mixing the chlorosulfonated polyethylene rubber oversheath of fusibleness polytetrafluoroethylene.
2. rated voltage 10kV ethylene propylene rubber insulated non-stick sheath electrical flexible cable according to claim 1, described conductor (1) forms for many zinc-plated annealed copper skein silks close.
3. rated voltage 10kV ethylene propylene rubber insulated non-stick sheath electrical flexible cable according to claim 1, described conductor shield (3) are semiconductive ethylene-propylene rubber layer.
4. rated voltage 10kV ethylene propylene rubber insulated non-stick sheath electrical flexible cable according to claim 1, described rubber insulation (4) is the ethylene propylene diene rubber insulating barrier.
5. rated voltage 10kV ethylene propylene rubber insulated non-stick sheath electrical flexible cable according to claim 1, described insulation screen (5) is the semi-conductive layer of ethylene-vinyl acetate copolymer.
6. rated voltage 10kV ethylene propylene rubber insulated non-stick sheath electrical flexible cable according to claim 1, described inner sheath (9) are chlorosulfonated polyethylene rubber inner sheath.
7. rated voltage 10kV ethylene propylene rubber insulated non-stick sheath electrical flexible cable according to claim 1,
Described chlorosulfonated polyethylene rubber is made up of following weight portion raw material:
Chlorosulfonated polyethylene rubber 100 dichloro-dimethyl second propionyl ureas 5~8
Antimony oxide 5~7 alkali formula phthalic acid lead 5~7
Calcinated argil 55~65 triallyl cyanates 4~6
N-PA 3~4 vinyl silanes 1~2
High wear-resistant carbon black 75~85 dioctyl phthalates (DCP) 2.5~3
Chlorinated paraffin oil 20 fusibleness polytetrafluoroethylene 1~3.
CNB200710046185XA 2007-09-20 2007-09-20 Ethylene propylene rubber insulated non-stick sheath electrical hand cable with 10kV rated voltage Active CN100530446C (en)

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CN100530446C true CN100530446C (en) 2009-08-19

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CN103021549A (en) * 2012-11-29 2013-04-03 安徽徽宁电器仪表集团有限公司 Water-proof anti-corrosion electric power flexible cable
CN103474163B (en) * 2013-09-13 2015-09-16 江苏远洋东泽电缆股份有限公司 Naval vessel petrochemical industry 5000 to 15000 volt jumper cable and manufacture methods thereof
CN103489525B (en) * 2013-09-13 2016-02-03 江苏远洋东泽电缆股份有限公司 Naval vessel high current-carrying capacity low surface temperature rise height protective cable and manufacture method thereof
CN103915204B (en) * 2013-09-23 2016-06-15 安徽华成电缆有限公司 A kind of flame-resistant high-temperature-resistant power cable
CN104361927B (en) * 2014-11-25 2017-09-12 四川明星电缆股份有限公司 Shield machine rubber sleeve flexible cable
JP6859322B2 (en) * 2016-04-04 2021-04-14 日立金属株式会社 Power transmission cable manufacturing method
CN106084615A (en) * 2016-06-26 2016-11-09 安徽我要遛遛信息技术有限公司 Low moisture absorption Anti-moth-eating communication cable material and preparation method thereof
CN108053932A (en) * 2017-10-25 2018-05-18 天马远东电缆有限公司 Medium-voltage single-core cable for rail transit
CN109943068B (en) * 2019-03-28 2022-01-25 金旸(厦门)新材料科技有限公司 High-temperature-resistant nylon material, electroplating nylon material, preparation method and application thereof
CN113793729A (en) * 2021-09-09 2021-12-14 江苏亨通电力电缆有限公司 Medium-voltage feeder cable and preparation method and application thereof
CN116705400B (en) * 2023-07-24 2024-01-30 江苏亨通电力电缆有限公司 High-voltage torsion-resistant flexible cable for rated voltage 132kV wind turbine generator and preparation method and application thereof

Citations (1)

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Publication number Priority date Publication date Assignee Title
US4196464A (en) * 1978-02-23 1980-04-01 Eaton Corporation Semi-conductive layer-containing reinforced pressure hose and method of making same

Patent Citations (1)

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Publication number Priority date Publication date Assignee Title
US4196464A (en) * 1978-02-23 1980-04-01 Eaton Corporation Semi-conductive layer-containing reinforced pressure hose and method of making same

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