CN101332110B - 支撑件和手术吻合装置 - Google Patents

支撑件和手术吻合装置 Download PDF

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CN101332110B
CN101332110B CN2008101275542A CN200810127554A CN101332110B CN 101332110 B CN101332110 B CN 101332110B CN 2008101275542 A CN2008101275542 A CN 2008101275542A CN 200810127554 A CN200810127554 A CN 200810127554A CN 101332110 B CN101332110 B CN 101332110B
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porous layer
surgical stapling
stapling apparatus
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CN101332110A (zh
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梅甘·普罗默斯贝格尔
布赖恩·嫩特威克
菲利普·格拉瓦尼亚
伊夫·巴永
达玛尔·达松维尔
阿尔弗雷多·梅内金
朱莉·勒屈弗雷
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Covidien LP
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/02Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • B29C39/12Making multilayered or multicoloured articles
    • B29C39/123Making multilayered articles
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/068Surgical staplers, e.g. containing multiple staples or clamps
    • A61B17/072Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/068Surgical staplers, e.g. containing multiple staples or clamps
    • A61B17/072Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
    • A61B17/07207Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously the staples being applied sequentially
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/068Surgical staplers, e.g. containing multiple staples or clamps
    • A61B17/072Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
    • A61B17/07292Reinforcements for staple line, e.g. pledgets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/22Component parts, details or accessories; Auxiliary operations
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B2017/00526Methods of manufacturing
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B2017/00831Material properties
    • A61B2017/0084Material properties low friction
    • A61B2017/00849Material properties low friction with respect to tissue, e.g. hollow organs
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B2017/00831Material properties
    • A61B2017/00889Material properties antimicrobial, disinfectant
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B2017/00831Material properties
    • A61B2017/00893Material properties pharmaceutically effective
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/068Surgical staplers, e.g. containing multiple staples or clamps
    • A61B17/072Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
    • A61B2017/07214Stapler heads
    • A61B2017/07257Stapler heads characterised by its anvil
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/20Inserts
    • B29K2105/206Meshes, lattices or nets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/753Medical equipment; Accessories therefor
    • B29L2031/7546Surgical equipment

Abstract

本发明涉及支撑件和手术吻合装置。当与手术吻合装置关联时,包括多孔层和无孔层的多层结构可用作支撑件。

Description

支撑件和手术吻合装置
技术领域
本公开涉及可以可分离地安装在手术吻合装置上的手术支撑件。所述支撑件包含多孔层和无孔层。
背景技术
手术吻合装置在必需接合或去除身体组织的手术操作中有广泛的应用。当对一定的组织进行操作时,诸如肺、食道、肠、十二指肠、和血管组织,对可能特别易于发生空气或液体渗漏的所述组织进行有效的密封是很重要的。防止或减少空气或液体的渗漏可以有效地缩短操作后的痊愈时间。因此,提供用于手术吻合设备中在手术伤口位置加强密封的材料是有利的。
发明内容
这里描述具有多孔层和无孔层的支撑件。所述多层支撑件适合于连接手术吻合装置使用,及有助于组织的密封以防止液体和气体的渗漏。所述手术吻合装置包括吻合钉钉仓,所述吻合钉钉仓的表面具有至少一个开口,吻合钉可以通过所述开口弹出。所述手术吻合装置还包括具有表面的砧座,紧靠所述表面可以使弹出的吻合钉变形。根据本公开的支撑件可以与吻合钉钉仓、砧座,或者与其两者都关联。
在一些实施方式中,多孔层具有止血性能。在一些实施方式中,无孔层具有抗粘连性能。
附图说明
图1是直线形的手术吻合装置的一说明性实施方式的立体图。
图2A是根据本公开的包括多层支撑件的钉仓的立体图。
图2B是根据本公开的包括多层支撑件的钉砧座的立体图。
图3A是如此处一实施方式中所描述的多层支撑件的侧视图。
图3B是如此处一实施方式中所描述的多层支撑件的侧视图。
图3C表示说明性的实施方式,其中以多于一层存在的纤维被用作加固部件,一层中的纤维以第一共同方向定向,且另一层中的纤维以基本上垂直于第一共同方向的第二共同方向定向。
图3D表示将短纤维用作所述加固部件的说明性实施方式。
图4是包括可分离地连接在其上的钉仓的立体图。
图5A示意性地表示根据本公开的实施方式的多孔层,其中孔或开口横贯多孔层的整个厚度延伸。
图5B示意性地表示根据本公开的实施方式的多孔层,其中孔或开口不横贯多孔层的整个厚度延伸。
图5C示意性地表示根据本公开的实施方式的多孔层,其中孔或开口仅存在于多孔层的部分表面上。
具体实施方式
现将参照附图详细描述本公开的多层支撑件和手术吻合装置的实施方式,其中相同的附图标记指的是相似或相同的元件。
这里描述的多层手术支撑件可以被用于密封伤口,通过接近在吻合装置的吻合钉钉仓和吻合钉砧座之间的组织的边缘,所述吻合装置包含至少一个具有无孔层和多孔层的多层手术支撑件;及启动所述吻合装置以驱使至少一根吻合钉穿过所述吻合钉钉仓上的开口、至少一个多层支撑件、组织和吻合钉砧座上的开口以密封组织。一旦适当地吻合,所述多孔层有利于减少流血,有助于密封伤口且允许组织向内生长,如果期望的话,同时无孔层为多孔层提供支承及可以有助于防止粘连的形成。另外,多层支撑件可以可选地包括附加的加固部件(如下文更详细的说明,其可以是可吸收的或不可吸收的)以为多层支撑件提供附加的支撑及在吻合的过程中有助于防止撕裂。
应当理解的是支撑件不必与吻合钉钉仓和所述砧座两者都关联。而是,支撑件可以仅与吻合钉钉仓而不与砧座关联,或与砧座而不与吻合钉钉仓关联。另外,这里说明的多层手术支撑件可以被设置为适合于装配任何手术吻合、固定或启动装置(firing apparatus)的任何形状,大小或尺寸。可以使用这里所描述的多层支撑件材料的吻合装置的其它例子包括腹腔镜检查吻合器(见,例如专利号为6,330,965和6,241,139的美国专利,其全部内部在此以参阅的方式并入),可选的用于吻合病人的肠系膜的横向吻合类型的吻合装置(见,例如专利号为5,964,394的美国专利,其全部内部在此以参阅的方式并入),和用于与圆形的钉仓和砧座肠系膜一起实施手术吻合的端端吻合术(end-to-endanastomosis)类型(见,例如专利号为5,915,616的美国专利,其全部内部在此以参阅的方式并入)。本支撑件同样可以与设置有两部件固定件的器械结合使用,其中两部件固定件的第一部件存储在钉仓或相似的部件中,且可以被发射并适当地连接到设置在砧座或相似的部件中的两部件固定件的第二部件。所属技术领域的技术人员阅读本公开将会想到如何使本支撑件适合于结合这种装置使用,及同样想到可以将这里所描述的支撑件用于其它的手术装置。
现回到图3A和图3B,显示支撑件350具有无孔层360和多孔层370。可想到支撑件350可以包含多层,其中可以设置无孔层和多孔层的任何结合。例如,可以形成多层支撑件,其中无孔层和多孔层以交替的方式堆叠。在另一实例中,可以以“三明治状”的方式形成多层支撑件,其中多层支撑件的外层包括多孔层而内层是无孔层。还可以想到可以相对吻合钉钉仓和吻合钉砧座的表面以任何次序定位无孔层和多孔层。
支撑件的无孔层可以由任何生物相容的材料制成。因此,这里描述的多层支撑件的无孔层可以由天然的材料或合成的材料形成。形成无孔层的材料可以是生物可吸收的或非生物可吸收的。当然应当理解的是天然的、合成的、生物可吸收的和非生物可吸收的材料的任何结合可以被用于形成无孔层。一些可以制成无孔层的材料的无限制性实例包括但不局限于聚乳酸,聚乙醇酸,聚羟基丁酯,聚膦嗪(poly(phosphazine)),聚酯,聚乙二醇,聚环氧乙烷,聚丙烯酰胺,聚甲基丙烯酸羟乙酯,聚乙烯吡咯烷酮,聚乙烯醇,聚丙烯酸,聚乙酸酯,聚己酸内酯,聚丙烯,脂族聚酯,丙三醇,聚氨基酸,共聚(醚-酯),聚亚烷基草酸酯,聚酰胺,聚亚氨碳酸酯(poly(iminocarbonate)),聚亚烷基草酸酯,聚氧杂酯(polyoxaester),多正酯(polyorthoester),聚磷腈和共聚物,嵌段共聚物,均聚物,混合物及其组合。
在一些实施方式中,使用天然生物聚合物形成支撑件的无孔层。适合的天然生物聚合物包括,但不局限于,胶原,明胶,纤维蛋白,纤维蛋白原,弹性蛋白,角蛋白,白蛋白,羟乙基纤维素,纤维素,氧化纤维素,羟丙基纤维素,羧乙基纤维素,羧甲基纤维素,脱乙酰壳聚糖,壳聚糖,及上述聚合物的组合。另外,天然生物聚合物可以与这里描述的任何其它聚合物材料结合以生产支撑件的支撑层。
在实施方式中,人类和/或动物起源的胶原,例如,类型I猪的或牛的胶原,类型I人类胶原或类型III的人类胶原,可用以形成无孔层。
可以在酸溶液或处理后特别是通过胃蛋白酶消化有利地使用天然胶原去除末端肽(telopetpide)。同样可以通过使用过碘酸或其盐的一种的氧化裂解来改良胶原,例如去端肽胶原(atelocollagen)。胶原的氧化裂解允许胶原物质与包含在支撑件的止血层中的其它聚合物质,大分子添加剂或止血剂的进一步温和的交联。
在实施方式中,根据本公开的无孔层由氧化的胶原,或是非氧化的和氧化的胶原的任何比例的混合物制成。
在实施方式中,可以将至少一种大分子添加剂与胶原结合以提供形成无孔层的组合物。一些合适的大分子添加剂的实例包括,聚乙二醇,甘油,多糖,右旋糖酐,麦芽糖糊精,粘多糖,纤维素,藻酸盐及其结合。使用时,大分子添加剂可以具有至少3000道尔顿的分子量,且可以具有大约比形成无孔层的组合物中存在的胶原物质少2至10倍的浓度。
无孔层可以加强支撑件在制造、运输、加工(handling)和吻合过程中抗撕裂和穿孔的能力。同样,无孔层也可以延缓或防止组织从周围组织向内生长,因而成为粘连屏障和阻止不需要的伤疤组织的形成。因此,在实施方式中,无孔层具有抗粘连的性质。
可以想到的是在吻合前和吻合过程中可以以任何能够固定支撑件使其与钉仓和/或砧座接触的方式将支撑件可分离地连接到钉仓和/或砧座,而且被手术钉或其它固定装置穿透支撑件之后允许将支撑件从钉仓和/或砧座上移除或松开。例如,可以使用粘合剂、密封剂、胶水、销(pin)、大头钉、翼片(tab)、夹钳、凹形铁(channel)、绑带(strap)、突起及其组合将所述支撑件连接至钉仓和/或砧座。
可以使用本领域的技术人员熟悉范围内的技术形成无孔层,诸如铸造、模制等。
支撑件的多孔层在其至少部分表面具有开口或孔。如下文更详细描述的,形成所述多孔层的适合的材料包括,但不局限于纤维结构(如编织结构,纺织结构,无纺结构,等)和/或泡沫(如,开室或闭室泡沫)。在实施方式中,所述孔可以有足够的数目和大小以横贯所述多孔层的整个厚度相互连接。纺织织品,编织织品和开室泡沫是所述孔可以有足够数目和大小以横贯所述多孔层的整个厚度相互连接的结构的说明性实例。在实施方式中,所述孔不横贯所述多孔层的整个厚度相互连接。闭室泡沫或熔融的无纺材料是所述孔不横贯所述多孔层的整个厚度相互连接的说明性实例。图5A示意性地表示孔横跨多孔层的整个厚度的泡沫多孔层。在另一实施方式中,孔不横贯多孔层的整个厚度延伸,而存在于其部分表面。图5B示意性表示孔不横跨其整个厚度的多孔层。在实施方式中,开口或孔位于多孔层的部分表面上,而其它部分的多孔层为无孔质地。图5C示意性地表示孔不覆盖多孔层的整个表面的多孔层,而是存在于其中心部分。本领域的技术人员阅读本公开将会想到多孔层的其它的孔分布图样和构造。
若多孔层是纤维的,纤维可以是适合于编织或纺织的细丝或线或可以是人造短纤维,诸如经常用于制备无纺材料的短纤维。所述纤维可以由生物相容的材料制成。因此,所述纤维可以用天然的材料或合成的材料形成。形成所述纤维的材料可以是生物可吸收的或非生物可吸收的。当然应当理解的是天然的、合成的、生物可吸收的和非生物可吸收的的材料的任何组合可以用于形成所述纤维。可以制成所述纤维的材料的一些非限制的实例包括,但不局限于聚乳酸,聚乙醇酸,聚羟基丁酯,聚膦嗪,聚酯,聚乙二醇,聚环氧乙烷,聚丙烯酰胺,聚甲基丙烯酸羟乙酯,聚乙烯吡咯烷酮,聚乙烯醇,聚丙烯酸,聚乙酸酯,聚己酸内酯,聚丙烯,脂族聚酯,丙三醇,聚氨基酸,共聚(醚-酯),聚亚烷基草酸酯,聚酰胺,聚亚氨碳酸酯,聚亚烷基草酸酯,聚氧杂酯,多正酯,聚磷腈和共聚物,嵌段共聚物,均聚物,混合物及其组合。
多孔层是纤维的情况,可以使用适合于形成纤维结构的任何方法来形成多孔层,包括但不局限于编织、纺织、无纺技术等。适合制作纤维的结构的技术上在本领域技术人员中所熟悉的范围内。
多孔层是泡沫的情况,可以使用适合于形成泡沫或海绵的任何方法来形成多孔层,包括但不局限于组合物的低压冻干法或冷冻干燥法。适合制作泡沫的技术在本领域技术人员所熟悉的范围内。
在实施方式中,多孔层具有止血的性质。可用于为多孔层提供协助中止流血或出血的性能的材料的说明性实例包括,但不局限于,聚乳酸,聚乙醇酸,聚羟基丁酯,聚己酸内酯,聚二氧六环酮,聚环氧烷,共聚(醚-酯),胶原,明胶,凝血酶,纤维蛋白,纤维蛋白原,纤维连接蛋白,弹性蛋白,白蛋白,血红蛋白,卵白蛋白,多糖,透明质酸,硫酸软骨素,羟乙基淀粉,羟乙基纤维素,纤维素,氧化纤维素,羟丙基纤维素,羧乙基纤维素,羧甲基纤维素,脱乙酰壳聚糖,壳聚糖,琼脂糖,麦芽糖,麦芽糖糊精,藻酸盐,凝固因子,甲基丙烯酸酯,聚亚胺酯,氰基丙烯酸酯,血小板激动剂(platelet agonist),血管收缩药,明矾,钙,RGD缩氨酸,蛋白质,硫酸鱼精蛋白,6-氨基已酸(epsilon amino caproic acid),硫酸铁,碱式硫酸铁,氯化铁,锌,氯化锌,氯化铝,硫酸铝,醋酸铝,过锰酸盐,鞣酸类,骨蜡,聚乙二醇,墨角藻多糖及上述物质的组合。
一般地,使用天然的生物聚合物,且特别是蛋白,特别有益于形成具有止血性能的多孔层。适合的天然生物聚合物包括,但不局限于,胶原,明胶,纤维蛋白,纤维蛋白原,弹性蛋白,角蛋白,白蛋白及其组合。在这种实施方式中,天然的生物聚合物可以与任何其它的止血剂结合以产生支撑件的多孔层。可用于形成多孔层的胶原的起源和类型与上文所指出的用于无孔层的起源和类型相同。但是,氧化或非氧化的胶原可以是在大量空气存在下被低压冻干、冷冻干燥或乳化以产生泡沫,接着冷冻干燥,以形成多孔敷布。
在实施方式中,多孔层可以由变性胶原或通过加热或任何其它方法至少部分丢失其螺旋结构的胶原制成,这些胶原主要由分子量接近100kDa的非水化α链组成。术语“变性胶原”表示丢失其螺旋结构的胶原。这里所描述的用作多孔层的胶原可以是天然的胶原或去端肽胶原,特别是如通过如先前限定的胃蛋白酶消化和/或适度加热之后获得的。先前可以通过氧化、甲基化、琥珀一酰化(succinylation),乙基化或其它公知的方法对胶原进行化学改性。
在实施方式中,可以通过冷冻干燥浓度大约为2至大约50g/l且初始温度为大约4至大约25℃的胶原酸性水溶液或混悬液。溶液中胶原的浓度可以介于大约1g/l至大约30g/l之间,且在一些实施方式中是大约10g/l。有利地将该溶液中和到PH值为大约6至大约8。
在实施方式中,多孔层可以是至少0.1cm厚。实施方式中多孔层的厚度可以从大约0.2到大约1.5cm厚的范围变化。多孔层可以具有不超过大约75mg胶原/cm2的密度,且在一些实施方式中多孔层的密度低于大约7mg胶原/cm2。多孔层中的孔的大小可以介于大约20μm至大约200μm之间,在一些实施方式中介于大约100μm至大约200μm之间。
可以制成多孔层或可以包含在多孔层中的止血剂可以是泡沫、纤维、细丝、网丝、纺织的和非纺织的网、敷布、垫、粉末、薄片、微粒及其组合的形式。在实施方式中,具有止血性能的多孔层赋予多层支撑件水化时具有与施用该支撑件的组织相似的性质。
可以使用本领域技术人员所知道的能够将无孔层连接至多孔层的任何方法来形成这里所描述的多层支撑件材料。可以想到的是可以使用化学键接、手术粘合剂、手术密封剂、和手术胶使无孔层和多孔层彼此粘在一起。另外,可以使用诸如销、杆、螺钉、夹子等的机械方法将这些层结合在一起。另外还有,这些层可以自然地或通过化学品或光引发互相作用和交联或在这些层之间提供共价键。
在实施方式中,这里所描述的多层支撑件的制备是通过将各个材料的层连接在一起以形成多层支撑件。多孔层可以与无孔层相分离形成。可选地,多孔层和无孔层可以形成在一起。
在一些实施方式中,多孔层可以连接到无孔层,连接方式是允许两个层交联并形成产生能够密封组织的多层支撑件材料的化学键。一种这样的实例包括将制造无孔层的材料溶液浇注进模具及在胶凝作用的过程中将多孔层放置于浇注的溶液上。如其整个内容在此以参阅的方式并入的专利号为6,596,304的美国专利中所描述,多孔层可以包含由胶原制成的多孔敷布。无孔层可以由包含胶原、聚乙烯和甘油的生物聚合物膜制成。可以将多孔层连接到无孔膜且允许交联以形成适合于加固吻合钉排或缝合线的多层材料。
另外如图3A和图3B所示,支撑件350也可以包括加固部件380。图3A中,显示加固部件380位于支撑件350的无孔层360和多孔层370之间,而图3B中,显示加固部件380独自位于单独的层内,这种情况中加固部件380支撑支撑件350的无孔层360。可以想到的是加固部件380也可以定位在多孔层内。加固部件可以定位在构成多层支撑件的多层其中一层的表面上,而在一些实施方式中,可以定位在多层支撑件的外部表面上。
加固部件的一些合适的非限制的实例包括网丝,单纤丝,多纤丝编织物,短纤维(有时本领域指的是人造短纤维)及上述材料的组合。
当加固部件是网丝时,其可以使用任何本领域技术人员公知的技术来制备,诸如编织、纺织、梭编、扎织(knipling)等。
当将单纤丝或多纤丝编织物用作加固部件时,可以以任何期望的方式将单纤丝或多纤丝编织物定向。例如,单纤丝或多纤丝编织物可以关于彼此任意地定位在支撑件结构内。如另一实例,单纤丝或多纤丝编织物可以在支撑件内以共同的方向定向。在实施方式中,单纤丝或多纤丝编织物与多孔层和无孔层两者都关联。在图3C所示的该类型的说明性实施方式中,支撑件350包括第一加固部件381和第二加固层382,第一加固部件381具有在无孔层360内以第一方向定向的多个加固部件,第二加固层382具有在多孔层370内以第二方向定向的多个加固部件。在一些实施方式中,如图3C所示,所述第一方向和第二方向可以基本上彼此相互垂直。
当将短纤维用作加固部件时,可以以任何期望的方式确定该短纤维的方向。例如,短纤维可以任意定向或可以以共同的方向定向。因此短纤维可以形成无纺材料,诸如席子或毡。短纤维可以结合在一起(例如,用热熔合)或可以是彼此不连接。短纤维可以是任何合适的长度。例如,短纤维长度可以介于0.1mm到100mm之间,在一些实施方式中,该长度为0.4mm到50mm之间。图3D表示支撑件350具有结合到可以与多孔层370连接的无孔层360中的短纤维380的说明性实施方式。
可以想到的是加固部件可以由任何生物可吸收的,非生物可吸收的,天然的,和本文前面所描述的包括衍生物、盐的合成材料及这些材料的组合形成。在特别有用的实施方式中,加固部件可以由非生物可吸收的材料制成以提供长期的柔性组织支承。在一些实施方式中,加固部件是由聚丙烯或聚乳酸制成的手术网丝。另外也可以将聚乙烯材料结合到这里所描述的支撑件中以增加刚度。当将单纤丝或多纤丝编织物用作加固部件时,可以有利于将任何商业上可得到的缝合材料用作加固部件。
现回到图4,表示一种实施方式,其中多层支撑件350包括至少一个孔390,孔390被制作并设计成摩擦配合到位于吻合钉钉仓104和/或吻合钉砧座204上的至少一个销400上。孔390和销400被设计成可分离地将多层支撑件350连接到吻合钉钉仓104和/或吻合钉砧座204,且孔390和销400两者可以是任何大小,形状或尺寸。
在一些实施方式中,至少一种生物活性剂可以与支撑件材料和/或任何用于构造支撑件的单独的部件(多孔层,无孔层和/或加固部件)结合。在这些实施方式中,支撑件材料也可以用作传送生物活性剂的载体。这里使用的术语“生物活性剂”是使用其最广义的意思,且包括任何具有临床用途的物质或物质的混合物。因而,生物活性剂本身可以具有或可以不具有药理学的活性,例如,染料,或香料。可选地生物活性剂可以是提供治疗或预防效果的任何制剂,影响或参与组织生长、细胞生长、细胞分化的化合物,抗粘连化合物,以及可能引起生物作用诸如免疫反应、或可以在一个或多个生物过程中起任何其它作用的化合物。可以想到的是可以以物质的任何适合的形式,如膜、粉末、液体、凝胶等,将生物活性剂应用于医疗装置中。
可以根据本公开使用的生物活性剂的种类的实例包括防粘剂、抗菌剂、止痛剂、退热剂、麻醉剂、抗癫痫剂、抗组胺剂、消炎药、心血管剂、诊断剂、拟交感神经药、拟胆碱能药、抗毒蕈碱药、解痉药、荷尔蒙、生长因子、肌肉弛缓剂、肾上腺素能神经元阻滞剂、抗肿瘤药、致免疫药(immunogenic agent)、免疫抑制剂、胃肠药、利尿剂、类固醇、脂质、脂多糖、多糖以及酶。也可以计划使用各生物活性剂的组合。
防粘剂可以用于防止在可植入医疗装置和与目标组织相对的周围组织之间形成粘连。另外,防粘剂可以用于防止在涂覆的可植入医疗装置和包装材料之间形成的粘连。这些试剂的一些实例包括,但不局限于聚乙烯吡咯烷酮,羧甲基纤维素,透明质酸,聚环氧乙烷,聚乙烯醇及上述物质的组合。
本公开的生物活性层中可以包括作为生物活性剂的合适的抗菌剂,包括三氯生(triclosan),也称为2,4,4′-三氯-2′-羟基二苯醚,氯己定(chlorhexidine)和其盐,包括醋酸氯己定、葡糖酸氯己定、盐酸氯己定、以及硫酸氯己定,银和其盐,包括乙酸银、苯甲酸银、碳酸银、柠檬酸银、碘酸银、碘化银、乳酸银、月桂酸银、硝酸银、氧化银、棕榈酸银、蛋白银、以及磺胺嘧啶银,多粘菌素,四环素,氨基糖甙类,诸如托普霉素和庆大霉素,利福平,杆菌肽,新霉素,氯霉素,咪康唑,喹喏酮类诸如噁喹酸、氟哌酸、萘啶酸、培氟沙星、依诺沙星和环丙沙星,青霉素诸如苯唑西林和哌拉西林,壬苯醇醚-9,梭链孢酸,头孢菌素,及上述物质的组合。另外,本公开的生物活性层中作为生物活性剂可以包括诸如牛乳铁蛋白、乳铁蛋白B的抗菌蛋白质和肽,和诸如墨角藻多糖和衍生物的抗菌多糖。
根据本公开应用的涂层组合物中作为生物活性剂可以包括的其它生物活性剂包括:局部麻醉剂;非甾体避孕剂;拟副交感神经剂;精神治疗药物;镇静剂;减充血剂;镇静催眠药;类固醇;磺胺类药物;拟交感神经剂;疫苗;维他命;抗疟药;抗偏头痛剂;诸如L-多巴的抗帕金森剂;解痉药;抗胆碱药(例如奥昔布宁);止咳药;支气管扩张药;诸如冠状血管扩张药和硝化甘油的心血管药;生物碱;止痛药;诸如可待因、二氢可待因酮、哌替啶、吗啡等的麻醉剂;诸如水杨酸盐、阿斯匹林、对乙酰氨基酚、d-丙氧芬等的非麻醉剂;诸如环丙甲羟二羟吗啡酮和纳洛酮的阿片受体拮抗剂;抗癌症剂;抗惊厥药;止吐剂;抗组胺剂;诸如荷尔蒙剂、氢化可的松、氢化泼尼松、泼尼松、非荷尔蒙剂、别嘌呤醇、消炎痛、保泰松等的抗炎剂;前列腺素和细胞毒素药;雌激素;抗菌药;抗生素;抗真菌剂;抗病毒素;抗凝血剂;抗痉挛剂;抗抑郁剂;抗组胺剂;和免疫剂。
涂层组合物中可以包括的其它合适的生物活性剂的例子包括病毒和细胞,肽,多肽和蛋白质,类似物,突变蛋白质,及其活性片段,诸如免疫球蛋白,抗体,细胞因子(例如淋巴因子,单核因子,趋化因子),血液凝固因子,造血因子,白细胞介素(IL-2,IL-3,IL-4,IL-6),干扰素(β-IFN,α-IFN和γ-IFN)),促红细胞生成素,核酸酶,肿瘤坏死因子,集落刺激因子(例如,GCSF,GM-CSF,MCSF),胰岛素,抗瘤剂和肿瘤抑制基因,血蛋白,促性腺激素类(例如,FSH,LH,CG,等),荷尔蒙和荷尔蒙类似物(例如,生长激素),疫苗(例如,肿瘤,细菌和病毒抗原);生长激素抑制素;抗原类;凝血因子;生长因子(例如神经生长因子,胰岛素样生长因子);蛋白质抑制剂,蛋白质拮抗剂,和蛋白质激动剂;核酸,诸如反义分子,DNA和RNA;寡核苷酸;多核苷酸;和核酶。
实例1
多孔层的制备
类型I猪胶原是从猪皮中提取且通过胃蛋白酶消化使其可溶,及通过盐沉淀进行纯化。
10g/l的胶原溶液是在周围温度低于25℃下,在2070g的超滤水中通过溶解23g的湿胶原(12%湿度)来制备的。使用氢氧化钠中和到中性的pH,其导致胶原的沉淀。
适合用于制作多层支撑件的多孔层的制备是通过使用持续大约24小时的一个周期,以0.5至1g/cm2将混悬液倒在冻干的板上并冷冻干燥。
可选地,这样生产的冷冻干燥的多孔层可以被加热到60℃几个小时(4至15小时),使其在某些应用中具有更好的粘性和力学阻力。
用于形成无孔膜的氧化胶原溶液的制备
类型I猪胶原是从猪皮中提取且通过胃蛋白酶消化使其可溶及通过盐沉淀进行纯化。
用于该实施例中的30g/l的氧化胶原溶液是根据专利FR-A-2 715309制备的。
优选使用干燥的胶原纤维,其是通过在胶原的酸溶液中加入NaCl进行沉淀,然后使用浓度从80%增加到100%的丙酮水溶液洗涤并干燥获取的沉淀物来得到的。
30g/l的胶原溶液是通过将胶原溶解于0.01N HCl中而制备的。其体积是49升。将过碘酸加入胶原溶液中,使其最终浓度为8mM,即1.83g/l。远离光源在周围温度接近22℃时进行3个小时的氧化。
然后将相等体积的氯化钠溶液加入该溶液中以获得41g/l NaCl的最终浓度。
等待30分钟后,通过具有接近100微米孔隙率的纤维过滤器滗析收集沉淀物,然后用41g/l NaCl的0.01N HCL溶液洗涤4次。这样产生19kg的酸式盐(acid saline)沉淀物。该洗涤过程去除了胶原氧化过程中所有微量的过碘酸或碘衍生物。
然后,在80%的丙酮水溶液中的几次洗涤用于浓缩胶原沉淀物及去除存在的盐。
在100%丙酮中的最后洗涤用于制备3.6kg非常浓的酸性、氧化、非网状胶原的丙酮沉淀物,没有不期望的化学产物。
用40℃的无热源蒸馏水稀释丙酮糊,以获得44升体积3%浓度的胶原。以50℃将44升体积的胶原混悬液加热30分钟,然后在40℃的干燥箱里通过0.45微米孔隙率的膜在无菌的条件进行过滤。
该溶液是均匀的且处于35℃时,将无菌的PEG4000(具有4000道尔顿分子量的聚乙二醇)浓溶液和甘油加入其中以产生0.9%的PEG,0.54%的甘油和2.7%的氧化胶原的最终浓度。
一完成这些添加,就通过加入氢氧化钠浓溶液将该溶液的pH调节到7.0。
多层支撑件材料的制备
在周围温度接近22℃时,将如上所述的预定形成无孔层的胶原溶液浇铸到诸如PVC或聚苯乙烯的平的疏水支持物上成薄层。在疏水支持物的表面中用机器制造连续的凹穴或沟槽,或多个纵向间隔的凹穴或沟槽。支持物中的凹穴或沟槽与砧座和/或吻合钉钉仓中的狭槽或开口相对应。确定所述凹穴或沟槽的数目、尺寸和空间关系以提供模铸的支撑件,当适当定位时,所述支撑件与设置在砧座或吻合钉钉仓中的狭槽或开口可松开地按压配合。
在将加热的胶原溶液浇注在该支持物上后5至20分钟,将如上所述制备的多孔层均一地放置到其上。该等待时间是放置多孔层所需的胶原溶液的凝胶化时间,以防止其溶解或在液体的胶原中部分水化。
多孔层穿透进凝为胶体的胶原溶液中可以小于0.5mm。
然后,在环境温度下,用无菌空气的气流使支撑件材料脱水,其为大约18小时的蒸发。
容易从支持物上取下所获得的多层支撑件材料,且可以将多层支撑件材料切割成相关应用所需要的尺寸,而不会弱化多层支撑件材料。
然后将该多层支撑件材料放进密封的双层聚乙烯袋中。
通过在25和35KGy剂量的γ辐射或电子束(β)辐射对该元件进行杀菌。在环境温度中该材料是稳定的。
实例2
多层支撑件材料的制备
在周围温度接近22℃时,将如实例1中所述的预定形成无孔层的胶原溶液浇注在诸如PVC或聚苯乙烯的平的疏水支持物上成等于大约0.106g/cm2的薄层。在模具的表面上用机器制造几个突起。该模具上的突起与位于砧座和/或吻合钉钉仓中的销相对应。确定所述突起的数目、尺寸和空间关系以提供模铸的支撑件,当适当定位时,所述支撑件可松开地与设置在砧座或吻合钉钉仓上的销按压配合。
用酒精和水稀释剩余的胶原溶液以制备最终浓度为1.75%的氧化胶原。
在涂布第一层后1小时或更长时间,使用1.75%氧化胶原稀溶液将等于大约0.041g/cm2的第二层浇注在第一层上。
立即将手术网丝加固部件放置在稀氧化胶原的第二层上。所述加固部件是编织等弹性的、多纤丝聚乙二醇酸网丝,其可以完全被氧化胶原第二层封进内部。
1小时或更长时间后,将如上述实例1中所制备的多孔层放置到网丝上。
在大约20℃和大约40%的湿度的干燥箱里,用1.2m2/s流速的水平气流干燥所述多层、加固支撑件材料。空气从所述箱的右侧吹到所述箱的左侧,且进入的空气被0.2μm过滤并调节到40%的湿度。干燥周期持续的时间在12到24小时之间。
实例3
多层支撑件材料的制备
在周围温度接近22℃时,将如实例1中所述的预定形成无孔层的胶原溶液浇注在诸如PVC或聚苯乙烯的平的疏水支持物上成等于大约0.106g/cm2的薄层。
用酒精和水稀释剩余的胶原溶液以制备最终浓度为1.75%的氧化胶原。
在涂布第一层后1小时或更长时间,使用1.75%氧化胶原稀溶液将等于大约0.041g/cm2的第二层浇注在第一层上。
立即将手术网丝加固部件放置在稀氧化胶原第二层上。所述加固部件是编织等弹性的、多纤丝聚乙二醇酸网丝,其可以定位在氧化胶原的第二层的上面。
1小时或更长时间后,将如上述实例1中所制备的多孔层放置到网丝上。
在大约20℃和大约40%的湿度的干燥箱里用1.2m2/s流速的水平气流干燥所述多层、加固支撑件材料。空气从所述箱的右侧吹到所述箱的左侧,且进入的空气被0.2μm过滤并调节到40%的湿度。干燥周期持续的时间在12到24小时之间。
将实例1-3的多层支撑件放置到手术吻合器的吻合钉钉仓和/或砧座上,使无孔侧与钉仓和/或砧座的表面接触。将伤口的边缘靠近吻合装置的吻合钉钉仓和吻合钉砧座之间。通过启动吻合装置驱出吻合钉钉仓中的吻合钉,并穿过多层支撑件和组织。通过与所述吻合钉砧座接触来形成吻合钉。一旦适当吻合,多孔层有利于减少流血,有助于密封伤口和如果需要允许组织向内生长,无孔层为多孔层提供支撑且可以有助于防止粘连的形成。如实施例2和3中所示,加固部件当其存在时为多层支撑件提供附加的支撑且有助于在吻合过程中防止撕裂。
将理解的是可以对此公开的实施方式作各种修改。因此,上文的描述不应理解为限制,而仅作为优选实施方式的范例。本领域的技术人员将想到在本公开的范围和精神内的其它修改。这种修改和改变意指在如下权利要求书的范围内。

Claims (29)

1.一种手术吻合装置,所述装置包含:
容纳至少一个吻合钉的吻合钉钉仓;
具有吻合钉形成表面的砧座;及
邻近所述砧座或钉仓布置的支撑件,所述支撑件包含无孔层、多孔层和加固部件,所述无孔层与所述钉仓和/或砧座的表面接触。
2.根据权利要求1所述的手术吻合装置,其中所述无孔层包含至少一种选自由胶原,明胶,纤维蛋白,纤维蛋白原,弹性蛋白,角蛋白,白蛋白,羟乙基纤维素,纤维素,氧化纤维素,羟丙基纤维素,羧乙基纤维素,羧甲基纤维素,脱乙酰壳聚糖,壳聚糖,藻酸盐,聚乳酸,聚乙醇酸,聚羟基丁酯,聚膦嗪,聚酯,聚乙二醇,聚环氧烷烃,聚丙烯酰胺,聚甲基丙烯酸羟乙酯,聚乙烯吡咯烷酮,聚乙烯醇,聚己酸内酯,聚二氧六环酮,聚丙烯酸,聚乙酸酯,聚己酸内酯,聚丙烯,脂族聚酯,丙三醇,聚氨基酸,共聚(醚-酯),聚亚烷基草酸酯,聚酰胺,聚亚氨碳酸酯,聚亚烷基草酸酯,聚氧杂酯,多正酯,聚磷腈及其组合组成的组的材料。
3.根据权利要求1所述的手术吻合装置,其中所述多孔层包含至少一种选自由聚乳酸,聚乙醇酸,聚羟基丁酯,聚己酸内酯,聚二氧六环酮,聚环氧烷烃,共聚(醚-酯),胶原,明胶,凝血酶,纤维蛋白,纤维蛋白原,纤维连接蛋白,弹性蛋白,白蛋白,血红蛋白,卵白蛋白,多糖,透明质酸,硫酸软骨素,羟乙基淀粉,羟乙基纤维素,纤维素,氧化纤维素,羟丙基纤维素,羧乙基纤维素,羧甲基纤维素,脱乙酰壳聚糖,壳聚糖,琼脂糖,麦芽糖,麦芽糖糊精,藻酸盐,凝固因子,甲基丙烯酸酯,聚亚胺酯,氰基丙烯酸酯,血小板激动剂,血管收缩药,明矾,钙,RGD缩氨酸,蛋白质,硫酸鱼精蛋白,6-氨基己酸,硫酸铁,碱式硫酸铁,氯化铁,锌,氯化锌,氯化铝,硫酸铝,醋酸铝,过锰酸盐,鞣酸类,骨蜡,聚乙二醇,墨角藻多糖及其组合组成的组的材料。
4.根据权利要求1所述的手术吻合装置,其中所述加固部件是网丝。
5.根据权利要求1所述的手术吻合装置,其中所述加固部件是缝合线。
6.根据权利要求1所述的手术吻合装置,包含多个以至少一个共同的方向定向的加固部件。
7.根据权利要求1所述的手术吻合装置,其中所述加固部件处于所述无孔层和多孔层之间。
8.根据权利要求1所述的手术吻合装置,其中所述加固部件被封进所述无孔层内。
9.根据权利要求1所述的手术吻合装置,其中所述无孔层内封进有第一加固部件且所述多孔层内封进有第二加固层。
10.根据权利要求9所述的手术吻合装置,其中所述第一加固部件包含多个在所述无孔层内以第一方向定向的加固部件,所述第二加固层包含多个在所述多孔层内以第二方向定向的加固部件。
11.一种手术吻合装置,所述装置包含:
容纳至少一个吻合钉的吻合钉钉仓;
具有吻合钉形成表面的砧座;及
邻近所述砧座或钉仓布置的支撑件,所述支撑件包含多孔层和具有抗粘连性能的层,所述具有抗粘连性能的层与所述钉仓和/或砧座的表面接触。
12.根据权利要求11所述的手术吻合装置,其中所述多孔层包含泡沫。
13.根据权利要求11所述的手术吻合装置,其中所述多孔层包含纤维结构。
14.根据权利要求11所述的手术吻合装置,其中所述多孔层具有止血性能。
15.根据权利要求11所述的手术吻合装置,其中所述具有抗粘连性能的层包含胶原膜。
16.根据权利要求11所述的手术吻合装置,其中所述多孔层包含至少一种选自由聚乳酸,聚乙醇酸,聚羟基丁酯,聚己酸内酯,聚二氧六环酮,聚环氧烷烃,共聚(醚-酯),胶原,明胶,凝血酶,纤维蛋白,纤维蛋白原,纤维连接蛋白,弹性蛋白,白蛋白,血红蛋白,卵白蛋白,多糖,透明质酸,硫酸软骨素,羟乙基淀粉,羟乙基纤维素,纤维素,羟丙基纤维素,羧乙基纤维素,脱乙酰壳聚糖,壳聚糖,琼脂糖,麦芽糖,麦芽糖糊精,藻酸盐,凝固因子,甲基丙烯酸酯,聚亚胺酯,氰基丙烯酸酯,血小板激动剂,血管收缩药,明矾,钙,RGD缩氨酸,蛋白质,硫酸鱼精蛋白,6-氨基己酸,硫酸铁,碱式硫酸铁,氯化铁,锌,氯化锌,氯化铝,硫酸铝,醋酸铝,过锰酸盐,鞣酸类,骨蜡,聚乙二醇,墨角藻多糖及其组合组成的组的材料。
17.根据权利要求11所述的手术吻合装置,其中所述支撑件还包含加固部件。
18.根据权利要求17所述的手术吻合装置,其中所述加固部件包含网丝。
19.根据权利要求17所述的手术吻合装置,其中所述加固部件包含缝合线。
20.根据权利要求11所述的手术吻合装置,其中所述支撑件还包含生物活性剂。
21.一种手术吻合装置,所述装置包含:
容纳至少一个吻合钉的吻合钉钉仓;
具有吻合钉形成表面的砧座;及
邻近所述砧座或钉仓布置的支撑件,所述支撑件包含无孔层和胶原泡沫层,所述无孔层与所述钉仓和/或砧座的表面接触。
22.根据权利要求21所述的手术吻合装置,其中所述无孔层包含至少一种选自由胶原,明胶,纤维蛋白,纤维蛋白原,弹性蛋白,角蛋白,白蛋白,羟乙基纤维素,纤维素,羟丙基纤维素,羧乙基纤维素,脱乙酰壳聚糖,壳聚糖,藻酸盐,聚乳酸,聚乙醇酸,聚羟基丁酯,聚膦嗪,聚酯,聚乙二醇,聚环氧乙烷,聚丙烯酰胺,聚甲基丙烯酸羟乙酯,聚乙烯吡咯烷酮,聚乙烯醇,聚己酸内酯,聚二氧六环酮,聚丙烯酸,聚乙酸酯,聚己酸内酯,聚丙烯,脂族聚酯,丙三醇,聚氨基酸,共聚(醚-酯),聚亚烷基草酸酯,聚酰胺,聚亚氨碳酸酯,聚亚烷基草酸酯,聚氧杂酯,多正酯,聚磷腈及其组合组成的组的材料。
23.根据权利要求15所述的手术吻合装置,其中所述支撑件还包含加固部件。
24.根据权利要求23所述的手术吻合装置,其中所述加固部件包含网丝。
25.根据权利要求23所述的手术吻合装置,其中所述加固部件包含缝合线。
26.根据权利要求23所述的手术吻合装置,其中所述支撑件还包含生物活性剂。
27.一种手术吻合装置,所述装置包含:
容纳至少一个吻合钉的吻合钉钉仓;
具有吻合钉形成表面的砧座;及
邻近所述砧座或钉仓布置的支撑件,所述支撑件包含胶原膜、胶原泡沫和加固网丝,所述胶原膜与所述钉仓和/或砧座的表面接触。
28.一种手术吻合装置,所述装置包含:
容纳至少一个吻合钉的吻合钉钉仓;
具有吻合钉形成表面的砧座;及
邻近所述砧座或钉仓布置的支撑件,所述支撑件包含无孔层、多孔层和加固部件,其中所述加固部件包含短纤维,所述无孔层与所述钉仓和/或砧座的表面接触。
29.一种手术吻合装置,所述装置包含:
容纳至少一个吻合钉的吻合钉钉仓;
具有吻合钉形成表面的砧座;及
邻近所述砧座或钉仓布置的支撑件,所述支撑件包含无孔层、多孔层、与所述无孔层关联的第一加固部件和与所述多孔层关联的第二加固层,其中所述第一加固部件包含多个以第一方向定向的加固部件,所述第二加固层包含多个以第二方向定向的加固部件,所述无孔层与所述钉仓和/或砧座的表面接触。
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US8496683B2 (en) 2013-07-30
EP2008595A2 (en) 2008-12-31
US9005243B2 (en) 2015-04-14
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US20130310873A1 (en) 2013-11-21
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US20200171715A1 (en) 2020-06-04
US20140158742A1 (en) 2014-06-12
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US20120031950A1 (en) 2012-02-09
US8062330B2 (en) 2011-11-22
US20170231629A1 (en) 2017-08-17
CA2632294A1 (en) 2008-12-27
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CN101332110A (zh) 2008-12-31
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US9636850B2 (en) 2017-05-02
US20090001122A1 (en) 2009-01-01

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