CN101468342B - Device for coating magnetic paint - Google Patents
Device for coating magnetic paint Download PDFInfo
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- CN101468342B CN101468342B CN2008101852234A CN200810185223A CN101468342B CN 101468342 B CN101468342 B CN 101468342B CN 2008101852234 A CN2008101852234 A CN 2008101852234A CN 200810185223 A CN200810185223 A CN 200810185223A CN 101468342 B CN101468342 B CN 101468342B
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- coated
- magnet
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Abstract
The subject of the invention is to provide a method for better installing a magnet with excellent production rate. The method is used for executing magnetic force variation to the magnet body paint for generating a special coating effect. The back surface of coated component (10A) is closely jointed with a sheet-shaped magnet (50) with a clamper (20). The magnetic body paint is coated for generating the special coating effect to one coated part with magnetic force. The clamper (20) comprises a rigid body part (30) and an elastic pressing part (40) which is composed of independent gas-bubble sponge material. The surface of elastic pressing part (40) is coated with the sheet-shaped magnet (50). The coated component (10A) is fixed on the clamper (20). The magnet (50) is wholly jointed closely on the back surface of coated component (10A) through the elastic deformation piece of elastic pressing part (40). The clamper (20) can be recycled and furthermore the cleaning liquid does not enter the elastic pressing part (40).
Description
Technical field
The present invention relates to the painting device of the coating (to call magnetic paint in the following text) that a kind of use comprises the magnetic powder.
Background technology
Following coating process is known coating process: to sneaking into a lot of fine magnetics and making sheet and the flat thin magnet that magnetized cuts, form the flaky magnet of regulation shape, such flaky magnet is sticked on the back side that is coated parts, and make it near disposing to applicator surface, by magnetic paint to the surface applied liquid state that is coated parts, make the magnetic powder in the magnetic paint carry out distinguishingly directed (orientation) thus, reach special tonal effect.
Patent documentation 1: Japanese kokai publication hei 3-30876 communique
In the prior art, because directly to the magnet such as back side stickup flaky magnet that are coated parts, this paste operation spended time.In addition, because the dislocation of paste position or need to force carry out paste operation to the back side that is difficult for pasting, so operating difficulties need be skilled in technique.And, must avoid because of the influence of the bonding agent of pasting magnet to application or equipment.In addition, exist since paint line washed or vibrate, the influence of heat, the magnet that is stuck produces and floats, comes off, and yield rate is reduced or the possibility of damage equipment.
And, under the inappropriate situation of the fixing means of magnet, have the misgivings that parts may produce distortion that are coated because of the heat deliquescing in the drying process.And, when the design alteration of mold exchange more etc. because when changing at every turn, all must be on top of for the fixing means of the magnet of new shape, so need a lot of time and investment.
On the other hand, in a large amount of production, because must high efficiency, to the rear side that is coated parts magnet is installed effectively, so how can be simply and with suitable pressure magnet is fixed on equably and is coated on the parts, how unlikely generation is because of vibration, washing at paint line, the influence of the heat in drying process and the problem that causes, and how to be formed on the structure of separating simply after the drying, just become the problem of research.
In addition, when the design alteration of mold exchange more etc., also requirement can qurer reply under the situation that does not change operation.The present invention is a purpose to address this problem.
Summary of the invention
For solving above-mentioned problem, about first invention of device for coating magnetic paint, be a kind of assembling device, it is used for having disposed under the state of magnet on the back side that is coated parts that is coated, and comprises the coating of magnetic powder to external coating, it is characterized in that,
Described magnet is secured at and is disposed on the described anchor clamps that are coated on the parts back side, and the elasticity pressing component that described anchor clamps comprise the main part with rigidity and are used for magnet is pushed to the described back side that is coated parts, described elasticity pressing component is arranged between the main part of described magnet and anchor clamps, described magnet is flat thin magnet, around described main part, be provided with engaging edge portion with the described opposite side of parts that is coated, described engaging edge portion forms the wall thickness thinner than described main part in the mode that forms step difference around described main part, described be coated parts around be formed with the edge portion of turning back, by the described edge portion of turning back being sticked in described engaging edge portion, thereby make on one side the compression of described elasticity pressing component, on one side under the effect of its reaction force with flaky magnet by pressing to the described rear side that is coated parts.
Second invention is characterised in that: in above-mentioned first invention, described elasticity press section is made of the separated foam sponge material.
The invention effect
According to first invention, because pass through surface stickup magnet to the elasticity press section of anchor clamps, anchor clamps are fixed on the back side that is coated parts, thus the elasticity press section with magnet closely by being pressed in the back side that is coated parts, so in a large amount of production, can expeditiously magnet be fixed on and be coated on the parts, and can reuse.
In addition, can magnet simply and equably be fixed on suitable pressure and be coated on the parts, not be subject to influence, can keep stable stickup at the vibration of paint line and the heat in drying process.Therefore, the difficult generation of the magnet that is stuck is floated and is come off, and can prevent the damage of decrease in yield and equipment.
And, after drying, just can simply magnet be taken off from the application parts as long as unload lower clamp.
And, when the design alteration of mold exchange more etc.,,, be applicable to a large amount of productions so can paste under the situation of stickup operation of magnet qurer and tackle being coated parts not changing because as long as to the anchor clamps newly-designed magnet of exchangining cards containing all personal details and become sworn brothers again.
Because use flaky magnet,, in each operation of application, can stably keep sticking state so can improve and the connecting airtight property that is coated parts as magnet.
According to second invention, because use the separated foam sponge, so cleaning fluid can not absorbed by sponge when cleaning the application parts, so in whole coating process, can use same anchor clamps continuously, washing step at paint line carries out easily, can improve volume production efficient.
Description of drawings
Fig. 1 is the figure that represents the application product from face side;
Fig. 2 is the figure that represents anchor clamps from face side;
Fig. 3 is the figure that represents to overlap the anchor clamps under the state that is coated on the parts from rear side;
Fig. 4 is the mode sectional drawing of placing when being coated parts and anchor clamps;
Fig. 5 is the figure of expression coating process;
Fig. 6 is the figure that expression makes use-case;
Fig. 7 is the other figure that makes use-case of expression;
Among the figure:
10-application parts; 10A-is coated parts; 11-application face; The 12-back side; The 13-edge portion of turning back; The 20-anchor clamps; The 21-surface; The 22-back side; The 30-main part; 35-engaging edge portion; 40-elasticity press section; 50-flaky magnet (magnet); The 60-coated film; 64-special-effect portion; The 70-magnetic paint; 71-magnetic powder.
The specific embodiment
Below, accompanying drawings embodiment.Fig. 1 is the figure of the face side of expression application parts 10, the state of the coated film 60 that expression has been formed with from the teeth outwards with the magnetic paint application.The part of coated film 60 forms special-effect portion 64, and special-effect portion 64 is the special painting effect that has caused because having used the magnetic force change of magnet.
The material of application parts 10 is nonmagnetic materials.Using magnet to produce in this magnetic application of special-effect, for the magnetic line of force that does not make magnet is subjected to beyond thought variation, preferably nonmagnetic material.
And, with the parts under the state before the application of application parts 10 with promptly be coated parts 10A (Fig. 4) as the parts of wanting application and differentiate.
Fig. 2 is the figure that is illustrated in the face side of the anchor clamps 20 that use in the application of this magnetic.Anchor clamps 20 have main part 30 and elasticity press section 40.Main part 30 is rigid portion, attaches most importance to being combined in the back side (with the face of application face opposition side) that is coated parts 10A (Fig. 4) and going up and form and be coated the approximate shape of parts 10A, and is made of suitable nonmagnetic material materials such as FRP.Consider the factors such as easy degree of shaping, the constituent material of main part 30 is the resin prepared material preferably.As, can be with various materials such as gypsum or wooden materials.In addition, also can use metal.
The surface of elasticity press section 40 is the faces that overlap on the back side that is coated parts 10A, for the surface 21 that makes anchor clamps 20 roughly certain with the distance of application face, the same three-dimension curved surface of parts 10A is made and is coated on the surface 21 of anchor clamps 20, and in one portion magnet being installed is flaky magnet 50.Flaky magnet 50 is made of known flat thin magnet, and this flat thin magnet is cut into needed shape.
Flat thin magnet is following being made: sneak into a lot of fine magnetic particles in moulding materials such as rubber, wait by calendering (calender) processing then and extrude slabbing, and magnetic particle magnetization is formed, and the magnetization of flat thin magnet by the magnetic particle easily the orientation of axle have isotropism and anisotropy.Wherein, the anisotropic magnetic iron plate is with the directed flat thin magnet of magnetization easy axially certain orientation alignment of magnetic particle, obtains strong magnetic force by magnetization afterwards.The isotropic magnet sheet is the directed arbitrarily flat thin magnet of the easy axle of magnetization that makes the magnetic particle, compares with the anisotropic magnetic iron plate, and the magnetic force after the magnetization dies down relatively.The present invention can use any flat thin magnet.
Fig. 3 is that the back side from anchor clamps 20 is main part 30 sides, expression with anchor clamps 20 overlap with the overlapping back side that is coated parts of bolt hole 11a on the figure of state.Be coated the back side 12 (with reference to Fig. 4 A) of parts 10A and the back side (back side of main part 30) 22 of anchor clamps 20 and be convexly curved upward concave curved surface (with reference to Fig. 4) respectively.Symbol 13 among the figure be coated parts 10A around the edge portion of turning back that forms, turn back and overlapping to the top of the circumference 23 of anchor clamps 20.Turn back edge portion 13 with proper spacing and the size be arranged on main part 30 around.
The teat 31 of general triangular shape is shown in circle encirclement portion, make one one to extend with the overlapping mode of a bolt hole 11a of teat 11 with installation, and teat 33 as prolonging, prolong at this and be provided with the bolt hole 34 overlapping on teat 33, also can be used to be coated fixing (aftermentioned) of 20 of parts 10A and anchor clamps with bolt hole 11a.
Fig. 4 is the mode sectional drawing of placing when being coated parts 10A and anchor clamps 20, shown in A, at first, on anchor clamps 20, put the elasticity press section 40 that constitutes by soft elastomer material such as rubber, and then utilize installation components such as double faced adhesive tape 41 that flaky magnet 50 is fixed on its surface.
Shown in B among the figure, when being coated the edge portion 13 of turning back of parts 10A side existence bending to the inside, be fastened on the engaging edge portion 35 that forms around the main part of anchor clamps 20 by edge portion 13 of turning back to this, make on one side 40 compressions of elasticity press section thus, on one side under the effect of its reaction force with flaky magnet 50 by pressing to the back side 12 sides that are coated parts 10A.
Engaging edge portion 35 forms the wall thickness thinner slightly than main part 30, superimposed turning back above the edge portion 13 in the mode that forms step difference on every side at main part 30.With respect to anchor clamps 20 preceding thickness T 0 (with reference to the A of Fig. 4) is installed, thickness T 1 after the installation (with reference to the B of Fig. 4) is configured to attenuation, this difference T0-T1 produces because of the compression of elasticity press section 40, for producing the compression of this elasticity press section 40, set the position relation of the engaging edge portion 35 and the edge portion 13 of turning back.The edge portion 13 of turning back for this engaging usefulness is on the position of the outward appearance that does not influence application parts 10.
In addition, with respect to engaging of above-mentioned engaging edge portion 35 and the edge portion 13 of turning back, when in engaging edge portion 35 and the edge portion 13 of turning back, having consistent hole (not shown), shown in the hypothesis line, can carry out combination with the bonded blocks such as bat 42 that shape is sold in formation.This integrated structure not necessarily is used to engage combining of edge portion 35 and the edge portion 13 of turning back, for example, shown in the circle encirclement portion among Fig. 3, on teat 31, be provided with to prolong and teat 33, when making its bolt hole 34 and a bolt hole 11a with teat 11 being installed overlapping, can in this two bolt holes 11a and 34, insert bonded block 42 and carry out combination.
Carry out this position that is coated being combined in of parts 10A and anchor clamps 20 and does not influence application parts 10 outward appearances.That is, because of in conjunction with the part that easily outward appearance of application parts 10 is impacted, be the part of representing by scope X among the A of Fig. 4, be the bend P part more in the inner part that is coated around the parts 10A than being formed on.Therefore, if this part be provided with hypothesis shown in the line in conjunction with reinforcement 43 etc., then stress concentrates in conjunction with in each one of reinforcement 43 and application face and cause distortion easily, probably application face is produced and have a strong impact on, by outside such scope X, being coated parts 10A, can avoid harmful effect to outward appearance in conjunction with being fixed on the anchor clamps 20.And,, more can avoid harmful effect easily to outward appearance by being fixed on installation that the edge portion 13 of turning back that appearance can't see or other are covered by parts 12 with in the teat 11 (Fig. 1) etc.
Combine with anchor clamps 20 if be coated parts 10A, then elasticity press section 40 is compressed and produces strain, the imitative curve form that is coated the back side 12 of parts 10A is out of shape, and under the effect of the reaction force of elasticity press section 40, can with flaky magnet 50 integral body with roughly uniformly power by pressing to the back side 12 that is coated parts 10A and connecting airtight with the back side.Therefore, even on the wall thickness that is coated parts 10A side etc., have deviation, the flaky magnet 50 and the back side are connected airtight.
Particularly, when the variable in distance of flaky magnet 50 and application face 11, application is easy to generate influence because of the variation of magnetic force makes, and because this influence with square the working of distance, so be easy to influence coating quality.But, in the present application, because flaky magnet 50 integral body are connected airtight all the time with the back side 12 that is coated parts 10A, so can keep the coating quality of regulation, the deviation of the application that is coated parts 10A as be easy to generate to(for) shape etc. is suitable for a large amount of productions.
And, because by pushing of carrying out of anchor clamps 20 as long as promptly enough by elastomeric element, so not necessarily must use spongy material, also can be with the spring of metal or resin even rubber etc.But, because if foamed materials such as use sponge, can form the roughly integral body on the surface 21 of anchor clamps 20 with the mode that elasticity press section 40 occupies, it is maximum that the area of elasticity press section 40 can reach, even so when changing the die change of colouring (coloring) or decorative pattern etc., also can improve volume production rate and realization and reduce cost with regard to so shared elasticity press section 40.
Fig. 5 represents coating process, under the laying state that is coated parts 10A and anchor clamps 20 in the B of Fig. 4, is the liquid magnetic paints 70 of application face 11 coatings to the level and smooth in advance surface that forms that is coated parts 10A.The layer of the magnetic paint 70 among this figure for its internal structure is described, has carried out amplifying expression.In this magnetic paint 70, sneak into the body powder 71 that is magnetic,, be uneven specular density corresponding to the magnetic field intensity of flaky magnet 50.
Promptly, the surface that is coated parts 10A is an application face 11, because have only the part magnetic field intensity with flaky magnet 50 butts to uprise, so produce zone and the inaccessible zone of magnetic force that magnetic force reaches, because magnetic force change, corresponding to the magnetic force change of this application face 11, the density of the magnetic powder 71 in the magnetic paint 70 is big/changes littlely.Like this, if under the state of the variable density of magnetic powder 71, dry solidification magnetic paint 70 and form application face, the special-effect portion 64 (Fig. 1) of heavy colour of the shape of flaky magnet 50 has appearred imitating in the then deep or light variation that produces the application look corresponding to the variable density of magnetic powder 71 on coated film 60.
Fig. 6 is the use-case that makes that anchor clamps 20 is applied to the volume production production line, the main part 30 of anchor clamps 20 is installed in the front end of production line hook 80.And the part common with the foregoing description adopts identical symbolic representation (following identical).
Like this, because anchor clamps 20 are integrated with the front end of the supporting wrist 81 of production line hook 80, production line hook 80 becomes and has the function of anchor clamps 20, so saved anchor clamps 20 operation of mounting or dismounting on production line hook 80 singly, can improve the volume production rate.And production line hook 80 is guided by the track of for example ceiling side that is set at paint line, Yi Bian keep workpiece promptly to be coated parts 10A, Yi Bian between the concerned process steps of paint booth or washing and drying etc., patrol away.
Fig. 7 is when not having suitable fixed part on the anchor clamps 20A, utilizes other the example of production line hook 80A.In this embodiment, workpiece promptly is coated parts 10B and is the such circle of safety cap (ball) shape etc., and push between the anchor clamps 20A that constitutes by strip-shaped parts of the roughly semicircle arcuation around it and do not have suitable fixed part.In this case, its a pair of engaging wrist 83 of supporting wrist 81A and left and right sides clamping is set on the base portion 82 of production line hook 80A, the both ends of ending anchor clamps 20A by each front end card at described engaging wrist 83, can fixedly be coated parts 10B and anchor clamps 20A, can make production line hook 80A and anchor clamps 20A integrated.
Below, the effect of present embodiment is described.As Fig. 2 and shown in Figure 4, flaky magnets 50 are pasted on surface 21 to the elasticity press section 40 of anchor clamps 20, afterwards, by anchor clamps 20 are fixing to the back side 12 that is coated parts 10A, with the elasticity press section with flaky magnet 50 by pressing to the back side that is coated parts and connecting airtight with it, therefore, in a large amount of production, can effectively flaky magnet 50 be fixed on and be coated on the parts, and can reuse.
In addition, flaky magnet 50 simply and equably can be fixed on suitable pressure and be coated on the parts 10A, not be subject to the influence at vibration on the paint line or the heat in drying process, what can keep pasting is stable.Therefore, the flaky magnet 50 difficult generations that are stuck are floated or are come off, and can prevent that yield rate from reducing, the damage of equipment.
And dry back just can be taken off flaky magnet 50 simply as long as anchor clamps 20 are pulled down from application parts 10.
And, when the design alteration of mold exchange etc. more, because as long as to the anchor clamps 20 newly-designed flaky magnet 50 of exchangining cards containing all personal details and become sworn brothers again,, be applicable to a large amount of productions so can tackle not changing for being coated under the situation of stickup operation that parts 10A pastes flaky magnet 50 qurer.
And, because use flaky magnet 50 as magnet, thus can improve and the connecting airtight property that is coated parts 10A, can the sticking state of stable maintenance in each operation of application.
In addition, because pass through to use the sponge material of separated foam as elasticity press section 40, cleaning fluid is not absorbed by sponge when cleaning application parts 10, so in whole coating process, can use same anchor clamps 20 continuously, washing step at paint line is carried out easily, can improve the efficient of volume production.
And the present application is not limited only to the various embodiments described above, in the principle of invention various distortion and application can be arranged.The applicable object of the present application is not limited only to vehicle part, gets final product so long as implement the parts of magnetic application.
In addition, as long as magnetic paint is applied under flow regimes such as liquid state, afterwards, hardening by burn attached or drying etc. forms coated film, then can use common various coating.
The magnetic powder is so long as iron powder etc., can move under magnetization and directed, and can contain in coating and get final product.As long as can be used as the pigment of coating uses.
In addition, magnet not necessarily must be flat thin magnet, can use known various magnet.And, be coated parts and also be not limited to vehicle part etc., get final product so long as become the object of magnetic application.
Claims (3)
1. device for coating magnetic paint, it has disposed under the state of magnet at the back side that is coated parts that is coated, and contains the coating of magnetic powder to external coating, it is characterized in that:
Described magnet is secured at and is disposed on the described anchor clamps that are coated on the parts back side, and the elasticity pressing component that described anchor clamps comprise the main part with rigidity and are used for magnet is pushed to the described back side that is coated parts, described elasticity pressing component is arranged between the main part of described magnet and anchor clamps
Described magnet is flat thin magnet,
Around described main part, be provided with engaging edge portion with the described opposite side of parts that is coated, described engaging edge portion forms the wall thickness thinner than described main part in the mode that forms step difference around described main part,
Described be coated parts around be formed with the edge portion of turning back, by the described edge portion of turning back being sticked in described engaging edge portion, thereby make on one side the compression of described elasticity pressing component, on one side under the effect of its reaction force with flaky magnet by pressing to the described rear side that is coated parts.
2. device for coating magnetic paint as claimed in claim 1 is characterized in that,
Be respectively equipped with peristome described being coated on parts and the described anchor clamps, the peristome of described peristome that is coated parts and described anchor clamps is arranged at corresponding respectively position.
3. device for coating magnetic paint as claimed in claim 1 or 2 is characterized in that:
Described elasticity pressing component is made of the separated foam sponge material.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2007331514 | 2007-12-25 | ||
| JP2007331514A JP4619401B2 (en) | 2007-12-25 | 2007-12-25 | Magnetic coating equipment |
| JP2007-331514 | 2007-12-25 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101468342A CN101468342A (en) | 2009-07-01 |
| CN101468342B true CN101468342B (en) | 2011-04-06 |
Family
ID=40826290
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008101852234A Active CN101468342B (en) | 2007-12-25 | 2008-12-18 | Device for coating magnetic paint |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP4619401B2 (en) |
| CN (1) | CN101468342B (en) |
| BR (1) | BRPI0805393A2 (en) |
| TW (1) | TWI358328B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5227941B2 (en) * | 2009-11-27 | 2013-07-03 | 本田技研工業株式会社 | Jig structure for painting |
| CN103033898B (en) * | 2011-09-30 | 2016-08-10 | 鸿富锦精密工业（深圳）有限公司 | Camera lens point glue equipment and camera lens dispensing method |
| CN104139661A (en) * | 2013-05-08 | 2014-11-12 | 深圳市联懋塑胶有限公司 | Making technology of three dimensional shading pattern |
| CN106195532A (en) * | 2015-05-08 | 2016-12-07 | 光阳工业股份有限公司 | Coated object and tool thereof |
| CN107866346A (en) * | 2017-12-20 | 2018-04-03 | 苏州宝特威机电有限公司 | A kind of application servicing unit |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5630877A (en) * | 1992-02-21 | 1997-05-20 | Hashimoto Forming Industry Co., Ltd. | Painting with magnetically formed pattern and painted product with magnetically formed pattern |
| US5683560A (en) * | 1995-07-08 | 1997-11-04 | Balzers Und Leybold Deutschland Holding Ag | Cathode assembly |
| CN1500564A (en) * | 2002-11-12 | 2004-06-02 | 关西涂料株式会社 | forming method of pattern coating film and coating ornament |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2712845B2 (en) * | 1991-01-31 | 1998-02-16 | 日産自動車株式会社 | Pattern coating film forming equipment |
| JPH0639337A (en) * | 1991-11-08 | 1994-02-15 | Nissan Motor Co Ltd | Pattern film preparing device |
| JP2720666B2 (en) * | 1991-11-08 | 1998-03-04 | 日産自動車株式会社 | Pattern coating film forming equipment |
-
2007
- 2007-12-25 JP JP2007331514A patent/JP4619401B2/en active Active
-
2008
- 2008-12-16 TW TW97148906A patent/TWI358328B/en not_active IP Right Cessation
- 2008-12-18 CN CN2008101852234A patent/CN101468342B/en active Active
- 2008-12-22 BR BRPI0805393 patent/BRPI0805393A2/en active Search and Examination
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5630877A (en) * | 1992-02-21 | 1997-05-20 | Hashimoto Forming Industry Co., Ltd. | Painting with magnetically formed pattern and painted product with magnetically formed pattern |
| US5683560A (en) * | 1995-07-08 | 1997-11-04 | Balzers Und Leybold Deutschland Holding Ag | Cathode assembly |
| CN1500564A (en) * | 2002-11-12 | 2004-06-02 | 关西涂料株式会社 | forming method of pattern coating film and coating ornament |
Non-Patent Citations (1)
| Title |
|---|
| JP平3-30876A 1991.02.08 |
Also Published As
| Publication number | Publication date |
|---|---|
| BRPI0805393A2 (en) | 2009-08-25 |
| TWI358328B (en) | 2012-02-21 |
| JP4619401B2 (en) | 2011-01-26 |
| TW200936254A (en) | 2009-09-01 |
| CN101468342A (en) | 2009-07-01 |
| JP2009154034A (en) | 2009-07-16 |
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