CN101565525A - Method of using silane modified flame retardant polyethylene cable material - Google Patents

Method of using silane modified flame retardant polyethylene cable material Download PDF

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Publication number
CN101565525A
CN101565525A CNA2009100525598A CN200910052559A CN101565525A CN 101565525 A CN101565525 A CN 101565525A CN A2009100525598 A CNA2009100525598 A CN A2009100525598A CN 200910052559 A CN200910052559 A CN 200910052559A CN 101565525 A CN101565525 A CN 101565525A
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silane
cable material
flame retardant
polyethylene
fire
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CN101565525B (en
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汪晓明
顾晓兰
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Shanghai Kaibo cable special material Co., Ltd
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SHANGHAI KAIBO SPECIAL CABLE MATERIAL FACTORY CO Ltd
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Abstract

The invention relates to a method of using silane modified flame retardant polyethylene cable materials, comprising the following steps of: grafting polyethylene resin by utilizing silane; and taking silane grafted polyethylene resin as one of raw materials, mixing with other raw materials according mixture ratio and preparing the flame retardant polyethylene cable materials by the processes of material mixing, squeezing granulation and drying. The silane is grafted polyethylene resin which is added in a flame retardant polyethylene formulation so as to improve environmental stress crack resistance of flame retardant polyethylene cable materials, flame retardant dispersity and the surface of a cable sleeve extruded by flame retardant polyethylene, thereby solving the problems that flame retardant polyethylene cable sleeve is easy to crack and the mechanical property is poor.

Description

A kind of method with silane modified flame retardant polyethylene cable material
Technical field
The present invention relates to a kind of method with silane modified flame retardant polyethylene cable material.
Background technology
Now fire-retardant polyethylene cable material is used for electric wire, cable in a large number, extra-high-tension cable sheath especially, because the mechanical property and the processing characteristics of polyethylene excellence itself, fire-retardant polyethylene cable material is used widely in the production of power cable.
But because the characteristic of itself, having added has halogen fire retardant, and mechanical property descends to some extent because of the adding of fire retardant, if the fire retardant dispersiveness is bad, the easier fire-retardant polyethylene cable material mechanical property that causes descends and the data instability.Tensile strength and elongation at break do not reduce about 40% and 35% respectively before adding fire retardant.
Except mechanical property, the influence that its environmental stress cracking resistance is subjected to is particularly outstanding, because the extra-high-tension cable sheath need guarantee certain degree of hardness and mechanical property, must in prescription, add more high-density polyethylene resin, and the environmental stress cracking resistance of high-density polyethylene resin is relatively poor, particularly after having received a large amount of fire retardants, it is poorer that this performance shows.
Except weakening on the performance, processing characteristics is also poor slightly than general poly-ethylene cable material.Be filled with poly-ethylene cable material surperficial relatively poor of brominated flame retardant, until now, the difficult surface of accepting to have the halogen fire-retardant polyethylene cable material of cables manufacturing quotient representation of some amount arranged still on the market.
At present, there is halogen flame-proof polyethylene demand bigger, but has above three point problem.Therefore, how carrying out the modification work of fire-retardant polyethylene cable material, is this area problem demanding prompt solution.
Summary of the invention
Purpose of the present invention mainly is according to deficiency of the prior art, and a kind of method with silane modified flame retardant polyethylene cable material is provided, and comprises the steps:
1) preparation of silane grafted polyethylene: silane is grafted to makes silane grafted polyethylene on the polyvinyl resin;
2) with the silane grafted polyethylene be one of raw material, with other raw materials of fire-retardant polyethylene cable material according to proportion ingredient after, prepare fire-retardant polyethylene cable material through batch mixing, extruding pelletization and stoving process.
Described the halogen fire-retardant polyethylene cable material is arranged is to be base material with high-density polyethylene resin and linear low density polyethylene resin, adds to contain brominated flame retardant, to reach the CABLE MATERIALS of flame retardant effect, is applied to the extra-high-tension cable oversheath.
The preparation process of silane grafted polyethylene is in the described step 1): linear low density polyethylene resin, silane and initiator make silane grafted polyethylene through batch mixing, extruding pelletization and drying process.
Preferably, in the preparation process of described silane grafted polyethylene, the parts by weight of linear low density polyethylene resin, silane and initiator are respectively: linear low density polyethylene resin 100, silane 0.2~0.7, initiator 0.01~0.06.
Preferably, the molten finger of described linear low density polyethylene resin is 2 ± 0.5g/10min, originates from China Petrochemical Industry.
Preferably, described silane is the VTMO of Degussa.
Preferably, described initiator is the DCP in Aksu.
Preferably, described mixing procedure is: under normal temperature, pour linear low density polyethylene resin into kneading pot earlier, mixing paddle slowly runs, silane is added dropwise to linear low density polyethylene resin at leisure, equably, in kneading pot, mixes total time being no more than 5min.
Preferably, the temperature range of described extruding and pelletizing process is 150~230 ℃.
Preferably, described drying process is: use 60~65 ℃ of removal moisture drying 2~3 hours, the moisture that contains in the pellet of oven dry back is no more than 0.05%.
Preferably, in the described step 1), also need the silane grafted polyethylene that makes is packed, technology of the package is: Aluminum-plastic composite bag vacuumizes packing.
Described step 2) fire-retardant polyethylene cable material in is the poly-ethylene cable material that is added with halogen fire retardant.
Described step 2) in, other raw materials of fire-retardant polyethylene cable material comprise: high-density polyethylene resin, linear low density polyethylene resin, fire retardant, oxidation inhibitor, processing aid and carbon black.
Preferably, described step 2) in, other raw materials of fire-retardant polyethylene cable material also comprise the big molten linear low density polyethylene resin that refers to.
Each the component title of the raw material of fire-retardant polyethylene cable material preferably, described step 2) and the parts by weight of each component are: high-density polyethylene resin 45~70, linear low density polyethylene resin 30~55, silane grafted polyethylene 5~20, big molten linear low density polyethylene resin 2.5~5, fire retardant 35~65, oxidation inhibitor 0.5~2, processing aid 3~6, the carbon black 2.35~2.85 of referring to.
Described fire retardant is selected from TDE or decabromodiphynly oxide, is preferably TDE.
Described oxidation inhibitor be four [3-(3 ', 5 '-di-t-butyl-4 '-hydroxy phenyl) propionic acid] pentaerythritol ester, preferred, described oxidation inhibitor is the Irganox 1010 type oxidation inhibitor of Switzerland vapour Bagong department production.
Described processing aid is a lubricant, and described lubricant is selected from one or more in PE wax or the barium stearate, and is preferred, and described PE wax originates from rich of Pudong, and barium stearate originates from the Yan'an grease.
Preferably, the molten finger of described high-density polyethylene resin is 0.2 ± 0.05g/10min, originates from China Petrochemical Industry.
Preferably, the molten finger of described linear low density polyethylene resin is 2 ± 0.5g/10min, originates from China Petrochemical Industry.
Preferably, the molten finger of described big molten finger linear low density polyethylene resin is 10-20g/10min, originates from the Exxon.
Described step 2) mixing procedure in is: with after other raw material except that the silane grafted polyethylene mixes in the raw material of fire-retardant polyethylene cable material, add silane grafted polyethylene again and mix earlier.Because too early add the blended words, can cause the not volatilization of grafted silane of rest parts because of mixing the heat of friction that produces, cause the silane utilization ratio to reduce and, also be unfavorable for the stability of product quality the influence of workers ' health.
Preferably, in the described mixing procedure, earlier pellet is mixed, pour powder again into, be uniformly dispersed, add oil plant again, make oil plant be evenly distributed on the pellet surface, evenly be coated on the pellet jointly with powder with pellet.
The temperature range of the extruding and pelletizing process described step 2) is 100~140 ℃.
Stoving process in the described step 3) is: use 80~85 ℃ of hot blasts to flow dry 2~3 hours, the moisture that contains in the pellet of oven dry back is no more than 0.05%.If moisture content is too high in the pellet, will cause CABLE MATERIALS surface in the process of extruding shark skin to occur.
Preferably, described have halogen fire-retardant polyethylene cable material drying to finish after, must in time pack, vacuumize Aluminum-plastic composite bag packing entirely.
Preferably, described have the halogen fire-retardant polyethylene cable material when depositing, and outer packaging can not contact with water, can not pile up too high in order to avoid bale broken, is preferably in 6 months to use up, otherwise may has influence on surface after CABLE MATERIALS is extruded.
Preferably, described have the halogen fire-retardant polyethylene cable material must check before use whether packing bag leaks gas, and will in time use up after opening bag.
Compared with prior art, method of the present invention has following advantage: one, utilize silane, linear low density polyethylene resin is carried out grafting, after making it add in the fire-retardant polyethylene cable material, better receive filler and fire retardant is uniformly dispersed, the stability of ensuring the quality of products has improved the mechanical property of fire-retardant polyethylene cable material; Two, when the cables manufacturing merchant extrudes cable sheath there, initiator initiation silane makes the intermolecular generating unit subnetwork of polyvinyl resin structure under the high temperature about 200 ℃, reinforce Intermolecular Forces, prolong flame-proof polyethylene resisting environmental stress and cracking time F0, avoided the cracking phenomena after fire-retardant polyethylene cable material is made cable sheath; Three, improved the surface of extruding of flame-proof polyethylene to a certain extent.
Description of drawings
The technological process of production figure of Fig. 1 silane grafted polyethylene.
The technological process of production figure of Fig. 2 silane modified flame retardant polyethylene cable material.
Embodiment
Embodiment 1
1, earlier by following formulation silane grafted polyethylene: linear low density polyethylene resin 100kg, silane (VTMO of Degussa) 0.2kg, initiator (the DCP initiator in Aksu) 0.01kg;
Carry out batch mixing after preparing material, under normal temperature, pour linear low density polyethylene resin into kneading pot earlier during batch mixing, mixing paddle slowly runs, silane is added dropwise to linear low density polyethylene resin at leisure, equably, in kneading pot, mixes total time being no more than 5min.Extruding pelletization, pelletizing and packing are carried out in blanking then.Technological process of production figure as shown in Figure 1.
Processing temperature is set as follows:
I II III IV V VI VII VIII IX Head
150 120 200 215 220 225 230 230 230 230
The twin screw engine speed is not more than 350rpm, and twin screw main frame electric current is not more than 350A, filter screen 40 orders, and vacuum tightness is not less than 0.02Mpa.
Process the back with 60~65 ℃ of removal moisture drying 2~3 hours, and pack in time, vacuumize aluminum-plastic packaged.Should notice when depositing that outer packaging can not be stained with water, must check before using whether packing bag leaks gas, will in time use up after opening bag.
2, prepare burden according to following prescription: high-density polyethylene resin 70kg, linear low density polyethylene resin 30kg, silane grafted polyethylene 20kg, big molten linear low density polyethylene resin 5kg, fire retardant (TDE) 65kg, oxidation inhibitor (the Irganox 1010 type oxidation inhibitor that Switzerland vapour Bagong department produces) 2kg, the processing aid (lubricant: PE wax) 6kg, carbon black 2.85kg of referring to.
Carry out batch mixing after preparing material, other pellets that drop into earlier during batch mixing except that the silane grafted polyethylene mix about 1 minute to evenly, drop into powder again and mix 2 minutes to evenly, drop into the silane grafted polyethylene remix at last about 30 seconds, extruding pelletization, pelletizing are carried out in blanking then.Technological process of production figure as shown in Figure 2.
Processing temperature is set as follows:
One district Two districts Three districts Four districts Five districts Six districts Seven districts Eight districts Nine districts Ten districts The Shi Yi district No.12 District Head
140 145 145 145 140 130 110 100 100 105 110 100 135
The twin screw engine speed is not more than 400rpm, and twin screw main frame electric current is not more than 110A; Single screw host electric current is not more than 60A.Filter screen 40 orders, vacuum tightness is not less than 0.02Mpa.
Process the back and flowed dry 2~3 hours with 80~85 ℃ of hot blasts, and pack in time, vacuumize packing entirely.Should notice when depositing that outer packaging can not be stained with water, can not press the too high bale broken that prevents, be preferably in 6 months and use up.Must check before using whether packing bag leaks gas, will in time use up after opening bag.
Embodiment 2
Silane grafted polyethylene: linear low density polyethylene resin 100kg, silane 0.3kg, initiator 0.02kg;
Silane modified flame retardant polyethylene cable material: high-density polyethylene resin 65kg, linear low density polyethylene resin 35kg, silane grafted polyethylene 17kg, big molten linear low density polyethylene resin 4.5kg, fire retardant (decabromodiphynly oxide) 59kg, oxidation inhibitor 1.7kg, the processing aid (lubricant: barium stearate) 5.4kg, carbon black 2.75kg of referring to.
Producing process is with embodiment 1.
Embodiment 3
Silane grafted polyethylene: linear low density polyethylene resin 100kg, silane 0.4kg, initiator 0.03;
Silane modified flame retardant polyethylene cable material: high-density polyethylene resin 60kg, linear low density polyethylene resin 40kg, silane grafted polyethylene 14kg, big molten linear low density polyethylene resin 4kg, fire retardant 53kg, oxidation inhibitor 1.4kg, processing aid (lubricant) 4.8kg, the carbon black 2.65kg of referring to.
Producing process is with embodiment 1.
Embodiment 4
Silane grafted polyethylene: linear low density polyethylene resin 100kg, silane 0.5kg, initiator 0.04kg;
Silane modified flame retardant polyethylene cable material: high-density polyethylene resin 55kg, linear low density polyethylene resin 45kg, silane grafted polyethylene 11kg, big molten linear low density polyethylene resin 3.5kg, fire retardant 47kg, oxidation inhibitor 1.1kg, processing aid (lubricant) 4.2kg, the carbon black 2.55kg of referring to.
Producing process is with embodiment 1.
Embodiment 5
Silane grafted polyethylene: linear low density polyethylene resin 100kg, silane 0.6kg, initiator 0.05kg;
Silane modified flame retardant polyethylene cable material: high-density polyethylene resin 50kg, linear low density polyethylene resin 50kg, silane grafted polyethylene 8kg, big molten linear low density polyethylene resin 3kg, fire retardant 41kg, oxidation inhibitor 0.8kg, processing aid (lubricant) 3.6kg, the carbon black 2.45kg of referring to.
Producing process is with embodiment 1.
Embodiment 6
Silane grafted polyethylene: linear low density polyethylene resin 100kg, silane 0.7kg, initiator 0.06kg;
Silane modified flame retardant polyethylene cable material: high-density polyethylene resin 45kg, linear low density polyethylene resin 55kg, silane grafted polyethylene 5kg, big molten linear low density polyethylene resin 2.5kg, fire retardant 35kg, oxidation inhibitor 0.5kg, processing aid (lubricant) 3kg, the carbon black 2.35kg of referring to.
Producing process is with embodiment 1.Embodiment 1 is made product detect, correlative value is not for adding the test value of silane grafted polyethylene, and representative value makes each performance number of product for the present embodiment that detects.
Make the detected result of product among table 1 embodiment 1
The test subject title Testing standard Unit Desired value Correlative value Representative value
Melt flow rate (MFR) GB/T 3682-2000 g/10min ≤2.0 0.58 0.50
Tensile strength GB/T 1040.3-2006 MPa ≥12.5 15.1 17.0
Elongation at break GB/T 1040.3-2006 ≥400 580 670
100 ± 2 ℃, after the 240h air oven thermal ageing GB/T 2951.12-2008
Tensile strength MPa ≥12.5 14.7 16.1
The maximum velocity of variation of tensile strength ±25 -9 -5
Elongation at break ≥400 510 600
The maximum velocity of variation of elongation at break ±25 -12 -10
20 ℃ of lower volume resistivity GB/T 1410-2006 Ω.m ≥1.0×10 12 3.0×10 13 7.3×10 13
Resisting environmental stress and cracking F0 GB/T 2951.41-2008 h ≥500 >500 >1000
The low-temperature impact embrittlement temperature GB/T 5470-2008 ≤-30 -30 ℃ are passed through -30 ℃ are passed through
Dielectric strength GB/T 1408.1-2006 KV/m ≥18 25 27
Oxygen index GB/T 2406-1993 - ≥26 26 26
As can be seen from Table 1, in the present embodiment with silane-modified fire-retardant polyethylene cable material after testing, parameters all meets desired value, and compare with unmodified fire-retardant polyethylene cable material, the bigger raising of its mechanical property, environmental stress cracking resistance is better, and through the unwrapping wire checking, the unmodified surface of fire-retardant polyethylene cable material surface ratio after the modification improves to some extent.
Described embodiment only is used for that the present invention will be described, does not constitute the restriction to the claim scope, and other alternative means that it may occur to persons skilled in the art that are all in claim scope of the present invention.

Claims (12)

1, a kind of method with silane modified flame retardant polyethylene cable material comprises the steps:
1) preparation of silane grafted polyethylene: silane is grafted to makes silane grafted polyethylene on the polyvinyl resin;
2) with the silane grafted polyethylene be one of raw material, with other raw materials of fire-retardant polyethylene cable material according to proportion ingredient after, prepare fire-retardant polyethylene cable material through batch mixing, extruding pelletization and stoving process.
2, the method with silane modified flame retardant polyethylene cable material as claimed in claim 1, it is characterized in that the preparation process of silane grafted polyethylene is in the described step 1): linear low density polyethylene resin, silane and initiator make silane grafted polyethylene through batch mixing, extruding pelletization and drying process.
3, the method with silane modified flame retardant polyethylene cable material as claimed in claim 2, it is characterized in that the parts by weight of described linear low density polyethylene resin, silane and initiator are respectively: linear low density polyethylene resin 100, silane 0.2~0.7, initiator 0.01~0.06.
4, the method with silane modified flame retardant polyethylene cable material as claimed in claim 2, it is characterized in that, described mixing procedure is: under the normal temperature, earlier pour linear low density polyethylene resin into kneading pot, mixing paddle slowly runs, silane is added dropwise to linear low density polyethylene resin, in kneading pot, mixes total time being no more than 5min.
5, the method with silane modified flame retardant polyethylene cable material as claimed in claim 2 is characterized in that the temperature of described extruding and pelletizing process is 150~230 ℃, and the temperature of drying process is 60~65 ℃.
6, the method with silane modified flame retardant polyethylene cable material as claimed in claim 1, it is characterized in that, described step 2) in, other raw materials of fire-retardant polyethylene cable material comprise: high-density polyethylene resin, linear low density polyethylene resin, fire retardant, oxidation inhibitor, processing aid and carbon black.
7, the method with silane modified flame retardant polyethylene cable material as claimed in claim 6 is characterized in that, other raw materials of described fire-retardant polyethylene cable material also comprise the big molten linear low density polyethylene resin that refers to.
8, the method with silane modified flame retardant polyethylene cable material as claimed in claim 7, it is characterized in that each the component title of the raw material of described fire-retardant polyethylene cable material and the parts by weight of each component are: high-density polyethylene resin 45~70, linear low density polyethylene resin 30~55, silane grafted polyethylene 5~20, big molten linear low density polyethylene resin 2.5~5, fire retardant 35~65, oxidation inhibitor 0.5~2, processing aid 3~6, the carbon black 2.35~2.85 of referring to.
9, the method with silane modified flame retardant polyethylene cable material as claimed in claim 1 is characterized in that described step 2) in mixing procedure be: after earlier other raw materials of fire-retardant polyethylene cable material being mixed, add silane grafted polyethylene again and mix.
10, the method with silane modified flame retardant polyethylene cable material as claimed in claim 1 is characterized in that described step 2) in the temperature range of extruding and pelletizing process be 100~140 ℃.
11, the method with silane modified flame retardant polyethylene cable material as claimed in claim 1 is characterized in that described step 2) in stoving process be: uses flow drying 2~3 hours of 80~85 ℃ of hot blasts.
12, a kind of fire-retardant polyethylene cable material is made by the described method with silane modified flame retardant polyethylene cable material of arbitrary claim among the claim 1-11.
CN2009100525598A 2009-06-04 2009-06-04 Method of using silane modified flame retardant polyethylene cable material Active CN101565525B (en)

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CN103068864A (en) * 2010-06-08 2013-04-24 联合碳化化学及塑料技术有限责任公司 Halogenated flame retardant systems for use in presence of silane grafting process
CN103897265A (en) * 2012-12-28 2014-07-02 苏州度辰新材料有限公司 Resin composition for solar back panel base material and preparation method
CN105462039A (en) * 2015-12-25 2016-04-06 四川旭泰通信设备有限公司 Cold-resistant ultraviolet-resistant low-smoke halogen-free flame-retardant cable sheath and preparation method thereof
US9587084B2 (en) 2010-06-08 2017-03-07 Union Carbide Chemicals & Plastics Technology Llc Halogenated flame retardant systems for use in presence of silane grafting process
CN106867073A (en) * 2017-01-13 2017-06-20 长兴天晟能源科技有限公司 A kind of functional agglomerate for strengthening polyethylene environmental stress resistance
CN108342006A (en) * 2018-02-07 2018-07-31 合肥达户电线电缆科技有限公司 A kind of CABLE MATERIALS and preparation method thereof with high temperature resistance
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CN103068864A (en) * 2010-06-08 2013-04-24 联合碳化化学及塑料技术有限责任公司 Halogenated flame retardant systems for use in presence of silane grafting process
CN103068864B (en) * 2010-06-08 2014-09-17 联合碳化化学及塑料技术有限责任公司 Halogenated flame retardant systems for use in presence of silane grafting process
US9228131B2 (en) 2010-06-08 2016-01-05 Union Carbide Chemicals & Plastics Technology Llc Halogenated flame retardant systems for use in presence of silane grafting process
US9587084B2 (en) 2010-06-08 2017-03-07 Union Carbide Chemicals & Plastics Technology Llc Halogenated flame retardant systems for use in presence of silane grafting process
CN103897265A (en) * 2012-12-28 2014-07-02 苏州度辰新材料有限公司 Resin composition for solar back panel base material and preparation method
CN103897265B (en) * 2012-12-28 2016-08-03 苏州度辰新材料有限公司 Resin combination and preparation method for solar energy backboard base material
CN105462039A (en) * 2015-12-25 2016-04-06 四川旭泰通信设备有限公司 Cold-resistant ultraviolet-resistant low-smoke halogen-free flame-retardant cable sheath and preparation method thereof
CN106867073A (en) * 2017-01-13 2017-06-20 长兴天晟能源科技有限公司 A kind of functional agglomerate for strengthening polyethylene environmental stress resistance
CN108342006A (en) * 2018-02-07 2018-07-31 合肥达户电线电缆科技有限公司 A kind of CABLE MATERIALS and preparation method thereof with high temperature resistance
CN115322465A (en) * 2022-08-19 2022-11-11 浙江佳华精化股份有限公司 Preparation method of ceramic high-flame-retardant cable material
CN115322465B (en) * 2022-08-19 2023-06-23 浙江佳华精化股份有限公司 Preparation method of ceramic high-flame-retardance cable material

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