CN101745330B - Glue sand stirring device and stirring method - Google Patents
Glue sand stirring device and stirring method Download PDFInfo
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- CN101745330B CN101745330B CN200810232722.4A CN200810232722A CN101745330B CN 101745330 B CN101745330 B CN 101745330B CN 200810232722 A CN200810232722 A CN 200810232722A CN 101745330 B CN101745330 B CN 101745330B
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- sand
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- reservoir box
- glue
- delivering pipeline
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Abstract
The invention provides a glue sand stirring device and a stirring method. A sand conveying pipeline (3) is arranged between a hoister (1) and a sand storage box (4), the two ends of the sand conveying pipeline (3) are respectively connected with a discharging opening of the hoister and a charging opening of the sand storage box in a fixed manner, the sand conveying pipeline (3) is arranged at the position of an outlet of the sand storage box (4), the sand storage box (4) is fixed on the ground below the side of the hoister, a material outlet which is communicated with the sand conveying pipeline is arranged on the wall at the lower part of the sand storage box (4) so as to form a quartz sand flowing channel, and an electric sand control valve is arranged on the sand conveying pipeline. A dust suction port of a dust remover air pipe is arranged at the position of the outlet of the sand conveying pipeline, a ground rail is arranged on the ground under the sand storage box, and a stirring transportation barrel moves along the ground rail. In the invention, quartz sand falls into the stirring transportation barrel (14) by the hoister, the sand conveying pipeline (3) and the sand storage box, and no sand dust is generated in the process; stirring paddles and a scraping plate adopt a split type structure with the stirring barrel, which solves the cleaning problem of mixed materials after the materials are stuck on the wall. The invention has the characteristics of short processing procedure, simple as well as practical structure, convenient operation, good safety and high reliability.
Description
One, technical field
The present invention relates to frock matrix manufacturing equipment, specifically is a kind of glue sand stirring device and stirring means.
Two, background technology
In the prior art, all kinds of frock matrix fillers are made up of refining quartz sand, epoxy resin, dibutyl phthalate, curing agent basically, and above-mentioned material is mixed by a certain percentage.At present, stir material by manual work with spade, realize the mixing of material with this to the mixing of frock matrix filler is many.The lack of homogeneity of artificial mixed material has bigger dust and pungent smell to produce in the process of mixing, and influences health.In addition, the artificial mixed material is wasted time and energy, because mixed material viscosity is big, hardening time is short, thereby has influenced the quality of frock matrix.
Three, summary of the invention
Waste time and energy for overcoming the artificial mixed material that exists in the prior art; Many factors such as dust, smell influence health, and mixed material viscosity is big, and hardening time is short; Influence the deficiency of frock substrate quality, the present invention proposes a kind of glue sand stirring device and stirring means.
The present invention includes elevator, repair and maintenance platform, first sand delivering pipeline, sand reservoir box, deduster, track, glue sand agitator and electric control system.Sand reservoir box is positioned at the side-lower of elevator.First sand delivering pipeline is between elevator and sand reservoir box, and sand delivering pipeline is positioned at the exit of sand reservoir box.The two ends of first sand delivering pipeline are fixedly connected with the discharging opening of elevator and the charging aperture of sand reservoir box respectively.Electronic sand controlling valve is arranged on second sand delivering pipeline.The inlet scoop of deduster airduct is positioned at the exit of second sand delivering pipeline.
Be equipped with the ground rail in the bottom of sand reservoir box, stir carrying ladle and move along this ground rail.The bottom of sand reservoir box is an infundibulate.The base plate of sand reservoir box is the inclined-plane, on the tank wall above the sand reservoir box base plate, material outlet is arranged, and should outlet be communicated with second sand delivering pipeline.
When the use glue sand stirring device that present embodiment proposed carried out the stirring of glue sand, its whipping process was:
The first step is promoted to the elevator discharging opening through elevator with quartz sand, and through first sand delivering pipeline quartz sand is imported in the sand reservoir box.
In second step, make the stirring carrying ladle be positioned at material sand reservoir box below; Start electronic sand controlling valve, quartz sand is fallen into stir carrying ladle, make the inlet scoop of deduster airduct be positioned over the exit of second sand delivering pipeline and start this deduster simultaneously.
In the 3rd step, curing agent that will mix with quartz sand and epoxy resin are poured into and are stirred in the carrying ladle; The stirring carrying ladle moves to glue sand agitator below and is located through the locking position-limit mechanism.
The 4th step started the hydraulic power unit of glue sand agitator, and operation shaft low speed press button makes shaft with 30 rev/mins low speed rotation; Operation hydraulic vertical prop decline button, hydraulic vertical prop falls with the speed of 50 mm/second, makes shaft in rotation, get into agitator.
The 5th step, stir glue sand, operation shaft high speed press button, the rotating speed of shaft is 100 rev/mins, mixing time 6-10 minute, forms even mixed materials; After stir accomplishing, operation shaft low speed press button, shaft is with 30 rev/mins low speed rotation; Operation hydraulic vertical prop rising button, hydraulic vertical prop promotes with the speed of 100 mm/second, makes shaft in rotation, withdraw from agitator fast.
In the 6th step, the locking position-limit mechanism unclamps, and the mixed material that stirs in the carrying ladle is poured out; Start home button, stir carrying ladle and return, beginning new round glue sand whipping procedure to the home position.
Among the present invention, quartz sand gets in the sand reservoir box through bucket elevator, has avoided having in the material lifting process bigger dust to produce.Agitator and stirrer paddle are designed to split type, can in time clear up stirrer paddle and be bonded at the material on the agitator inwall behind the intact one barrel of material of every stirring, have shortened technological process effectively.The inlet scoop of deduster airduct is arranged at the exit of sand delivering pipeline, reduces dust during knockout and produces.This device has simple and practical, and is easy to operate, safe and reliable characteristics.Below in conjunction with the embodiment accompanying drawing this application is described in further detail
Four, description of drawings
Accompanying drawing 1 is the glue sand stirring device structural representation.
Accompanying drawing 2 glue sand agitator structural representations.Wherein:
1. elevator 2. inspection platforms 3. first sand delivering pipelines 4. sand reservoir boxes 5. second sand delivering pipelines 6. electronic sand controlling valve 7. dedusters 8. ground rails 9. glue sand agitators 10. variable-frequency motors 11. shafts 12. stirrer paddles 13. scraper plates 14. stir carrying ladle 15. hydraulic vertical props 16. lifting hangers 17. locking position-limit mechanisms 18. upset motors
Present embodiment is a kind of glue sand stirring device and stirring means.
As shown in Figure 1, glue sand stirring device comprises elevator 1, inspection platform 2, sand delivering pipeline 3,5, sand reservoir box 4, electronic sand controlling valve 6, deduster 7, track 8 and electric control system.
Five, the specific embodiment
Elevator 1 adopts conventional supporting structure, is fixed on ground.Inspection platform 2 is positioned at the top of elevator 1 support, and sand reservoir box 4 is positioned at the side-lower of elevator 1, is fixed on ground; The sand delivering pipeline 3 that Metal Material Welding forms is between elevator 1 and sand reservoir box 4, and the two ends of sand delivering pipeline 3 are fixedly connected with sand reservoir box 4 charging apertures with elevator 1 discharging opening respectively.The sand delivering pipeline 5 that forms with Metal Material Welding is positioned at the exit of sand reservoir box 4; Electronic sand controlling valve 6 is installed on sand delivering pipeline 5.
Sand reservoir box 4 usefulness steel plates, shaped steel weldering system form.The top of sand reservoir box 4 is tetragonal body, and the bottom is an infundibulate; On the tank wall above sand reservoir box 4 base plates, material outlet is arranged, and should outlet be communicated with, formed the cascading water passage of quartz sand with sand delivering pipeline 5.Between the base plate of sand reservoir box 4 and the horizontal plane angle is arranged; On the case top of sand reservoir box 4 removable cover is set.On the ground under the sand reservoir box 4, be equipped with ground rail 8, stir carrying ladle 14 and move along this ground rail.
The inlet scoop of deduster 7 airducts is positioned at the exit of sand delivering pipeline 5;
With the glue sand agitator 9 in addition that present embodiment is used, this mixer adopts variable-frequency motor 10.
Present embodiment is when carrying out the stirring of glue sand, and one of its whipping process is:
The first step is promoted to the elevator discharging opening through elevator with quartz sand, and through sand delivering pipeline 3 quartz sand is imported in the sand reservoir box 4;
In second step, rail moves to material storage bin 4 belows along ground will to stir carrying ladle 14; Start electronic sand controlling valve 6, quartz sand is fallen into stir carrying ladle 14, make the inlet scoop of deduster 7 airducts be positioned at the exit of sand delivering pipeline 5 and start this deduster 7 simultaneously.
In the 3rd step, curing agent that will mix with quartz sand and epoxy resin are poured into and are stirred in the carrying ladle 14; Stir carrying ladle 14 and move to glue sand agitator 9 belows, and will stir carrying ladle 14 location through the spacing structure 17 of locking through track.
The 4th step started the hydraulic power unit of glue sand agitator 9, and operation shaft low speed press button makes shaft 11 with 30 rev/mins low speed rotation; Operation hydraulic vertical prop decline button, hydraulic vertical prop 15 falls with the speed of 50 mm/second, makes shaft 11 in rotation, get into agitator.
The 5th step, stir glue sand, operation shaft high speed press button, the rotating speed of shaft 11 is 100 rev/mins, mixing time 6 minutes forms even mixed materials; After stir accomplishing, operation shaft low speed press button, shaft 11 is with 30 rev/mins low speed rotation; Operation hydraulic vertical prop rising button, hydraulic vertical prop 15 promotes with the speed of 100 mm/second, makes shaft 11 in rotation, withdraw from agitator fast.
In the 6th step, locking position-limit mechanism 17 unclamps, and stirs carrying ladle 14 and shifts out along the track cross level direction; And will stir carrying ladle 14 and move to by each frock matrix; Through stirring the upset motor 18 on the carrying ladle 14, will stir 135 ° of carrying ladle 14 upsets, the mixed material that stirs in the carrying ladle 14 is poured out; Start home button, stir carrying ladle 14 and return, beginning new round glue sand whipping procedure to the home position.
When the use glue sand stirring device that present embodiment proposed carried out the stirring of glue sand, two of its whipping process was:
The first step is promoted to the elevator discharging opening through elevator with quartz sand, and through sand delivering pipeline 3 quartz sand is imported in the sand reservoir box 4;
In second step, rail moves to material storage bin 4 belows along ground will to stir carrying ladle 14; Start electronic sand controlling valve 6, quartz sand is fallen into stir carrying ladle 14, make the inlet scoop of deduster 7 airducts be positioned at the exit of sand delivering pipeline 5 and start this deduster 7 simultaneously.
In the 3rd step, curing agent that will mix with quartz sand and epoxy resin are poured into and are stirred in the carrying ladle 14; Stir carrying ladle 14 and move to glue sand agitator 9 belows, and will stir carrying ladle 14 location through the spacing structure 17 of locking through track.
The 4th step started the hydraulic power unit of glue sand agitator 9, and operation shaft low speed press button makes shaft 11 with 30 rev/mins low speed rotation; Operation hydraulic vertical prop decline button, hydraulic vertical prop 15 falls with the speed of 50 mm/second, makes shaft 11 in rotation, get into agitator.
The 5th step, stir glue sand, operation shaft high speed press button, the rotating speed of shaft 11 is 100 rev/mins, mixing time 10 minutes forms even mixed materials; After stir accomplishing, operation shaft low speed press button, shaft 11 is with 30 rev/mins low speed rotation; Operation hydraulic vertical prop rising button, hydraulic vertical prop 15 promotes with the speed of 100 mm/second, makes shaft 11 in rotation, withdraw from agitator fast.
The 6th step, lock spacing structure 17 and unclamp, stir carrying ladle 14 and shift out along the track cross level direction; And will stir carrying ladle 14 and move to by each frock matrix; Through stirring the upset motor 18 on the carrying ladle 14, will stir 135 ° of carrying ladle 14 upsets, the mixed material that stirs in the carrying ladle 14 is poured out; Start home button, stir carrying ladle 14 and return, beginning new round glue sand whipping procedure to the home position.
In the present embodiment, quartz sand gets in the sand reservoir box through bucket elevator, has avoided having in the material lifting process bigger dust to produce.Agitator and stirrer paddle are designed to split type, can in time clear up stirrer paddle and be bonded at the material on the agitator inwall behind the intact one barrel of material of every stirring, have shortened technological process effectively.The inlet scoop of deduster airduct is arranged at the exit of sand delivering pipeline, reduces dust during knockout and produces.Present embodiment has simple and practical, and is easy to operate, safe and reliable characteristics.
Claims (3)
1. a glue sand stirring device is characterized in that, this device comprises elevator (1), repair and maintenance platform (2), first sand delivering pipeline (3), sand reservoir box (4), deduster (7), track (8), glue sand agitator (9) and electric control system; Sand reservoir box (4) is positioned at the side-lower of elevator (1); First sand delivering pipeline (3) is positioned between elevator (1) and the sand reservoir box (4), and second sand delivering pipeline (5) is positioned at the exit of sand reservoir box (4); The two ends of first sand delivering pipeline (3) are fixedly connected with the discharging opening of elevator (1) and the charging aperture of sand reservoir box (4) respectively; Electronic sand controlling valve (6) is arranged on second sand delivering pipeline (5); The inlet scoop of deduster (7) airduct is positioned at the exit of second sand delivering pipeline (5); Be equipped with the ground rail in the bottom of sand reservoir box (4), stir carrying ladle (14) and move along this ground rail.
2. a kind of according to claim 1 glue sand stirring device is characterized in that the bottom of sand reservoir box (4) is an infundibulate; The base plate of sand reservoir box (4) is the inclined-plane, on the tank wall above the sand reservoir box base plate, material outlet is arranged, and should outlet be communicated with second sand delivering pipeline (5).
3. a method of using the said glue sand stirring device of claim 1 is characterized in that, the process that glue sand stirs is:
The first step is promoted to the elevator discharging opening through elevator (1) with quartz sand, and through first sand delivering pipeline (3) quartz sand is imported in the sand reservoir box (4);
In second step, make stirring carrying ladle (14) be positioned at material sand reservoir box (4) below; Start electronic sand controlling valve (6), quartz sand is fallen into stir carrying ladle (14), make the inlet scoop of deduster (7) airduct be positioned over the exit of second sand delivering pipeline (5) and start this deduster (7) simultaneously;
In the 3rd step, curing agent that will mix with quartz sand and epoxy resin are poured into and are stirred in the carrying ladle (14); Stirring carrying ladle (14) moves to glue sand agitator (9) below and is located through locking position-limit mechanism (17);
The 4th step started the hydraulic power unit of glue sand agitator (9), and operation shaft low speed press button makes shaft with 30 rev/mins low speed rotation; Operation hydraulic vertical prop decline button, hydraulic vertical prop falls with the speed of 50 mm/second, makes shaft in rotation, get into agitator.
The 5th step, stir glue sand, operation shaft high speed press button, the rotating speed of shaft is 100 rev/mins, mixing time 6-10 minute, forms even mixed materials; After stir accomplishing, operation shaft low speed press button, shaft is with 30 rev/mins low speed rotation; Operation hydraulic vertical prop rising button, hydraulic vertical prop promotes with the speed of 100 mm/second, makes shaft in rotation, withdraw from agitator fast.
In the 6th step, locking position-limit mechanism (17) unclamps, and the mixed material that will stir in the carrying ladle (14) is poured out; Start home button, stir carrying ladle (14) and return, beginning new round glue sand whipping procedure to the home position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810232722.4A CN101745330B (en) | 2008-12-22 | 2008-12-22 | Glue sand stirring device and stirring method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810232722.4A CN101745330B (en) | 2008-12-22 | 2008-12-22 | Glue sand stirring device and stirring method |
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| Publication Number | Publication Date |
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| CN101745330A CN101745330A (en) | 2010-06-23 |
| CN101745330B true CN101745330B (en) | 2012-01-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200810232722.4A Active CN101745330B (en) | 2008-12-22 | 2008-12-22 | Glue sand stirring device and stirring method |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110421719B (en) * | 2018-08-28 | 2021-01-15 | 林裕光 | Dustproof concrete mixer that building engineering used |
| CN116062496A (en) * | 2023-03-07 | 2023-05-05 | 四川宏华电气有限责任公司 | Automatic modularized high-capacity sand conveying and storing device |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4585353A (en) * | 1983-03-26 | 1986-04-29 | Schoenhausen Horst Dr | Apparatus for the preparation and application in situ of blends of structural material |
| CN2252092Y (en) * | 1996-01-16 | 1997-04-16 | 中国建筑材料科学研究院 | Cement mortar stirrer |
| US5705239A (en) * | 1992-08-11 | 1998-01-06 | E. Khashoggi Industries | Molded articles having an inorganically filled organic polymer matrix |
| CN1709675A (en) * | 2005-05-13 | 2005-12-21 | 新疆永昌复合材料股份有限公司 | Resin quartz sand premixing equipment |
-
2008
- 2008-12-22 CN CN200810232722.4A patent/CN101745330B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4585353A (en) * | 1983-03-26 | 1986-04-29 | Schoenhausen Horst Dr | Apparatus for the preparation and application in situ of blends of structural material |
| US5705239A (en) * | 1992-08-11 | 1998-01-06 | E. Khashoggi Industries | Molded articles having an inorganically filled organic polymer matrix |
| CN2252092Y (en) * | 1996-01-16 | 1997-04-16 | 中国建筑材料科学研究院 | Cement mortar stirrer |
| CN1709675A (en) * | 2005-05-13 | 2005-12-21 | 新疆永昌复合材料股份有限公司 | Resin quartz sand premixing equipment |
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