CN101918654B - Wall finish material and method for manufacturing thereof - Google Patents
Wall finish material and method for manufacturing thereof Download PDFInfo
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- CN101918654B CN101918654B CN2008801045426A CN200880104542A CN101918654B CN 101918654 B CN101918654 B CN 101918654B CN 2008801045426 A CN2008801045426 A CN 2008801045426A CN 200880104542 A CN200880104542 A CN 200880104542A CN 101918654 B CN101918654 B CN 101918654B
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- fancy pearl
- imitation fancy
- warpage
- finishing material
- imitation
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
Abstract
Provided are a finish material and a method for manufacturing the same, which include a reinforcing plate layer for preventing warping, and a semi-jewelry sheet layer disposed to at least one surface of the reinforcing plate layer for preventing warping by processing at least one of quartz, crystal, a fossil tree and ore into a thin plate having a predetermined thickness. An adhesive resin layer is coated between the semi-jewelry sheet layer and the reinforcing plate layer for preventing warping to bond the semi-jewelry sheet layer onto the reinforcing plate layer for preventing warping. The semi-jewelry material is processed in a sheet form to be applied as the finish material, thereby decreasing manufacturing cost and having a sufficient mechanical strength to enhance durability thereof.
Description
Technical field
The present invention relates to a kind of finishing material and manufacturing approach thereof, more specifically, the present invention relates to a kind of finishing material and manufacturing approach thereof that becomes thin plate to process through the for example imitation fancy pearl materials processing of quartz, marble, crystal, tree fossil and ore.
Background technology
Finishing material generally is meant inside and the exterior building material that on the interior wall of building and exterior wall or floor, adopts.In a broad sense, all material that is used for the surface of the used article of various daily lifes is fitted up processing all can be called as finishing material.
Finishing material needs not only have for example mechanical property such as corrosion resistance and durability basically, and will have the aesthetic of the excellence that visual sense of beauty can be provided.For all article of seeing in daily life and touching, external Design is even more important.
In recent years, people's preference uses the imitation fancy pearl material that comprises quartz, marble, crystal, tree fossil and ore as finishing material.Natural or the artificial mineral's material of this kind has good solidity, thereby excellent characteristic is provided aspect durability, and because its color can change with the irradiating angle of light, thereby aspect aesthetic property, has grace and exquisite outward appearance.Therefore, the increasing demand to the finishing material that uses the imitation fancy pearl material increases.Yet, when using the imitation fancy pearl material, have several problems as the finishing material of common buildings.At first, utilize routine techniques to be difficult to imitation fancy pearl materials processing flakiness (thin plate), therefore the imitation fancy pearl material as finishing material is somewhat thick.And the imitation fancy pearl material itself costs an arm and a leg, if thereby use imitation fancy pearl material itself as finishing material, cost certainty is higher.Therefore, use the price competitiveness of the finishing material of imitation fancy pearl material to reduce, thereby be difficult to generally use.
It is a kind of that to use the method for imitation fancy pearl material be with imitation fancy pearl materials processing flakiness form.For this reason, should be at first with imitation fancy pearl materials processing flakiness.Then, can be with the imitation fancy pearl material former state of sheet form fixedly as finishing material reducing cost, but the mechanical strength of finishing material itself can reduce, thereby causes the for example sagging warping phenomenon of Denging easily.In severe case, it is done the time spent and breaks easily for example receiving outside stimulus such as external force and impact.Therefore, it should have enough mechanical strengths.For the finishing material of the common buildings of using the imitation fancy pearl material, need to develop the finishing material and the manufacturing approach thereof that have enough mechanical strengths, can also reduce manufacturing cost simultaneously.
Summary of the invention
Technical problem
The present invention provides a kind of finishing material and manufacturing approach thereof; Said finishing material is to obtain through for example imitation fancy pearl materials processing flakiness forms such as quartz, marble, crystal, tree fossil and ore, to reduce manufacturing cost, strengthen durability, to have enough mechanical strengths simultaneously.
Beneficial effect
According to the present invention; For example imitation fancy pearl materials processing flakiness forms such as quartz, marble, crystal, tree fossil and ore are come as finishing material; Thereby reduce manufacturing cost and have enough mechanical strengths strengthening its durability, and the present invention also provides a kind of method of making this finishing material.
Description of drawings
Fig. 1 is the plan view according to the finishing material of first embodiment of the invention;
Fig. 2 is the sectional drawing along the line II-II intercepting of Fig. 1;
Fig. 3 is for schematically showing the phantom drawing of wafer processes machine, and this wafer processes machine is used for the imitation fancy pearl material sheet of processed and applied in finishing material shown in Figure 1;
Fig. 4 is a kind of flow chart that is used to make the method for finishing material shown in Figure 1;
Fig. 5 is for showing the schematic cross sectional view according to the finishing material of second embodiment of the invention;
Fig. 6 is for showing the schematic cross sectional view according to the finishing material of third embodiment of the invention; And
Fig. 7 is for showing the schematic cross sectional view according to the finishing material of fourth embodiment of the invention.
The specific embodiment
According to one embodiment of the invention, a kind of finishing material is provided, comprise: the reinforcement flaggy that is used to avoid warpage; Imitation fancy pearl lamella (semi-jewelry sheet layer) is placed in said at least one surface that is used to avoid the reinforcement flaggy of warpage, obtains through quartzy, quartzy, tree fossil and ore are processed into the thin plate with predetermined thickness; And the adhesive resin bed, be coated on said imitation fancy pearl lamella and saidly be used to avoid between the reinforcement flaggy of warpage, to be used for that said imitation fancy pearl lamella is bonded to the said reinforcement flaggy that is used to avoid warpage.
Said imitation fancy pearl lamella can be through settling one or more imitation fancy pearl thin slices to form to be parallel to the said mode that is used to avoid the reinforcement flaggy of warpage.
In addition, said imitation fancy pearl thin slice is to use predetermined wafer processes machine to provide through the thin plate that is sliced into 1 millimeter to 5 millimeters.
The said reinforcement flaggy that is used for avoiding warpage can by be selected from glass, building stones and two-sided etched glass any one and provide.
Said adhesive resin bed can by be selected from uv-hardening resin and the natural reaction hardening resin at least one and provide.
Said imitation fancy pearl lamella can be placed in a said surface that is used to avoid the reinforcement flaggy of warpage; And said finishing material also comprises additional coat, and said additional coat additionally is coated on said reinforcement flaggy another surface opposite with said imitation fancy pearl lamella that is used for avoiding warpage.
Here, said additional coat be by be selected from adhesive resin and glass fiber at least one and provide.
In addition, said imitation fancy pearl lamella is to be placed in saidly to be used to avoid two surfaces of the reinforcement flaggy of warpage to be mutually symmetrical to be, and inserts said reinforcement flaggy as benchmark.
According to another embodiment of the present invention, a kind of finishing material is provided, comprises: the multilayer imitation fancy pearl lamella of settling with multilayer obtains through at least one of quartzy, quartzy, tree fossil and ore is processed into the thin plate with predetermined thickness; And the adhesive resin bed, be coated between the said imitation fancy pearl lamella so that said imitation fancy pearl lamella is bonded to each other.
Said imitation fancy pearl thin slice is alternately to settle, and overlaps each other on thickness direction with the slit of restraining between the lamellose imitation fancy pearl thin slice of said formation multilayer imitation fancy pearl.
According to still another embodiment of the invention, provide a kind of in order to make the method for finishing material, comprise: preparation is used to avoid the reinforcement flaggy of warpage; Form the imitation fancy pearl lamella, be placed in said at least one surface that is used to avoid the reinforcement flaggy of warpage, obtain through at least one of quartzy, quartzy, tree fossil and ore is processed into the thin plate with predetermined thickness; And form the adhesive resin bed, be coated on said imitation fancy pearl lamella and saidly be used to avoid between the reinforcement flaggy of warpage, to be used for that said imitation fancy pearl lamella is bonded to the said reinforcement flaggy that is used to avoid warpage.
Said method further comprises the lamellose exposed surface of the said imitation fancy pearl of polishing, to remove the said adhesive resin that residues on the lamellose exposed surface of said imitation fancy pearl.
At this moment, said imitation fancy pearl lamella is through one or more imitation fancy pearl thin slices are settled and formed to be parallel to the said mode that is used to avoid the reinforcement flaggy of warpage; And said imitation fancy pearl thin slice is to use predetermined wafer processes machine to provide through the thin plate that is sliced into 1 millimeter to 5 millimeters.
The said reinforcement flaggy that is used for avoiding warpage can by be selected from glass, building stones and two-sided etched glass any one and provide.
Said adhesive resin bed be by be selected from uv-hardening resin and the natural reaction hardening resin at least one and provide.
Said imitation fancy pearl lamella can be placed in a said surface that is used to avoid the reinforcement flaggy of warpage; And said method further comprises and forms additional coat, and said additional coat additionally is coated on said reinforcement flaggy another surface opposite with said imitation fancy pearl lamella that is used for avoiding warpage.
Here, said additional coat be by be selected from adhesive resin and glass fiber at least one and provide.
Said imitation fancy pearl lamella can be placed in and saidly be used to avoid two surfaces of the reinforcement flaggy of warpage to be mutually symmetrical to be, and inserts said reinforcement flaggy as benchmark.
According to an embodiment more of the present invention, a kind of method of making finishing material is provided, comprise: form the multilayer imitation fancy pearl lamella of settling with multilayer, obtain through quartzy, crystal, tree fossil and ore are machined to the thin plate with predetermined thickness; And form the adhesive resin bed, be coated between the said imitation fancy pearl lamella so that said imitation fancy pearl lamella is bonded to each other.
At this moment, the lamellose formation of said multilayer imitation fancy pearl is to carry out in the following manner: alternately settle said imitation fancy pearl thin slice to overlap each other on thickness direction with the slit of restraining between the lamellose imitation fancy pearl thin slice of said formation multilayer imitation fancy pearl.
Embodiment of the present invention
In this detailed description and accompanying drawing, will specify embodiments of the invention.To more fully set forth embodiments of the invention with reference to accompanying drawing hereinafter, thereby illustrate advantage of the present invention and characteristic and in order to realize method of the present invention.In the accompanying drawings, identical label is represented components identical.
Fig. 1 is the plan view according to the finishing material of first embodiment of the invention, and Fig. 2 is the sectional drawing along the line II-II intercepting of Fig. 1.Fig. 3 is for schematically showing the phantom drawing of wafer processes machine, and this wafer processes machine is used for the imitation fancy pearl material sheet of processed and applied in finishing material shown in Figure 1, and Fig. 4 is a kind of flow chart that is used to make the method for finishing material shown in Figure 1.Fig. 5 is for showing the schematic cross sectional view according to the finishing material of second embodiment of the invention.
With reference to accompanying drawing but mainly be with reference to Fig. 2, finishing material 100 comprises four layers according to an embodiment of the invention.That is; Finishing material 100 comprises reinforcement flaggy 110 and the imitation fancy pearl lamella 120 that is used to avoid warpage, and imitation fancy pearl lamella 120 is to obtain and be placed in a surface of the reinforcement flaggy 110 that is used to avoid warpage through in quartzy, quartzy, tree fossil and the ore at least one being processed into the sheet form with predetermined thickness.In addition; Finishing material 100 also comprises adhesive resin bed 130; Adhesive resin bed 130 is coated on imitation fancy pearl lamella 120 and is used to avoid between the reinforcement flaggy 110 of warpage, to be used for that imitation fancy pearl lamella 120 is adhered to the reinforcement flaggy 110 that is used to avoid warpage.Additional coat 140 additionally is coated on another opposite surface of the reinforcement flaggy 110 that is used for avoiding warpage and imitation fancy pearl lamella 120.
In finishing material 100, be used to avoid the reinforcement flaggy 110 of warpage to form basic framework according to this embodiment of the invention.To specify like hereinafter, the thickness of imitation fancy pearl lamella 120 is several millimeters, to strengthen the price competitiveness of the finishing material that uses the imitation fancy pearl material.From this kind reason, if uncut imitation fancy pearl lamella 120 is used as finishing material, then because warpage or sag take place on the vertical direction on plate surface easily for own wt or external force.This kind phenomenon can reduce the intrinsic mechanical strength of thin imitation fancy pearl thin slice 121 again, it is broken easily or damages.Therefore, be provided for avoiding the reinforcement flaggy 110 of warpage to strengthen the mechanical strength of imitation fancy pearl lamella 120.
Position or application according to finishing material 100 are decided, and are used to avoid the reinforcement flaggy 110 of warpage optionally to be processed by glass, two-sided etched glass or building stones.When selecting for use glass plate 111 when being used to avoid the reinforcement flaggy 110 of warpage, it can be used for the place of printing opacity, for example window and dividing plate or when being installed in the illumination of other lighting unit (scheming not shown) in the finishing material 100.And when using the building stones conduct to be used to avoid the reinforcement flaggy 110 of warpage, can improve the intensity of finishing material 100.Finishing material 100 can be installed on and frequently receive the external force part or be installed on the part that is exposed to external environment condition easily.In this embodiment of the present invention, use the material of glass plate 111 as the reinforcement flaggy 110 that is configured for avoiding warpage.
As indicated above, imitation fancy pearl material 55 (referring to Fig. 3) can comprise quartz, crystal, tree fossil and natural crystal.Compare with the material of other general inside and furring material, this kind imitation fancy pearl material 55 in appearance can be more graceful, exquisite and attractive in appearance.Yet, most of imitation fancy pearl materials 55 be under nature, adopt natural crystal, or the artificial ore that obtains through expensive manual manufacture.Therefore, supply is not enough, and therefore processing cost is higher relatively again.Thereby the price of imitation fancy pearl material 55 is higher, thereby has limited the widespread usage of this material, and this is because use the disadvantageous manufacturing cost of imitation fancy pearl material 55 article.
As a kind of solution to the problems described above; Finishing material 100 according to the present invention is designed to have imitation fancy pearl lamella 120, and imitation fancy pearl lamella 120 is to obtain with the imitation fancy pearl thin slice 121 that is processed into sheet form through imitation fancy pearl material 55 is cut into slices.Imitation fancy pearl lamella 120 only is placed in a side of the reinforcement flaggy 110 that is used to avoid warpage.Therefore, when using finishing material 100 as inside or exterior building material, imitation fancy pearl lamella 120 becomes exposed surface.Imitation fancy pearl lamella 120 can be provided by a kind of imitation fancy pearl thin slice 121 or multiple imitation fancy pearl thin slice 121.Said a plurality of imitation fancy pearl thin slice 121 can provide in the following manner: will be sliced into a plurality of thin slices with consistent in fact thickness as the imitation fancy pearl material 55 (referring to Fig. 3) of jewel; To specify like hereinafter then, and use the adhesive resin that these thin slices are adhered to each other.As a reference, the mutually different a plurality of imitation fancy pearl thin slices 121 of display category and size among Fig. 1, but for ease of the explanation for the purpose of, all imitation fancy pearl thin slices 121 are represented by identical label.
As indicated above, owing to use saw,, thereby use wafer processes machine shown in Figure 3 imitation fancy pearl material 55 to be processed into the imitation fancy pearl thin slice 121 of sheet form with imitation fancy pearl material cut flakiness form difficulty normally.
At first, with a kind of method that is used to process thin slice 20 of brief description.As shown in Figure 3, rotation is known as the multi-filament line 53 of saw, and is through cutting imitation fancy pearl material 55 with the direction of advance with respect to rotation silk thread 53 on the direction of approximate vertical through making imitation fancy pearl material 55.When carrying out section, supply comprises the solid-state slurries (scheme not shown) of abrasive material (scheme not shown), so that abrasive material and silk thread 53 be with the complex method interaction, thereby cuts into slices as the imitation fancy pearl material 55 of processing object.
Structure for wafer processes machine 50 used among this embodiment; Wafer processes machine 50 comprises motion support frame 51, be wound with a plurality of spools 52 of silk thread 53, be integral silk thread 53 and the slurries feeding unit 54 on the spool 52, wherein slurries feeding unit 54 is settled with the silk thread 53 supply abrasive materials to rotation near silk thread 53.
The silk thread 53 that is used to cut into slices is to be formed by metal or fibrous material, and the diameter of silk thread 53 can be 0.16 millimeter to 0.2 millimeter.In this embodiment of the present invention, the quantity that is wound with said a plurality of spools 52 of silk thread 53 is three.Spool 52 has gathering sill (scheming not shown), is used for through making each strand silk thread 53 keep constant space to twine silk thread 53.In addition, spool 52 is connected to AC servomotor (scheming not shown), so that rotate with the speed of 500～2000 meters of per minutes.When silk thread 53 was carried out section, the supply slurries were as the supporting agent (supportagent) of sectioning.The slurries of slurries feeding unit 50 of flowing through comprise abrasive material, and these abrasive materials are GC cutting abrasive materials.Slurries according to this embodiment of the invention are solid granulates shape form, but the form that also can be in a liquid state.
The manufacturing of imitation fancy pearl thin slice 121 above-mentioned structure capable of using carries out.
At first, imitation fancy pearl material 55 is fixed on the motion support frame 51.Then, CD-ROM drive motor to be driving spool 52 rotations, thereby makes silk thread 53 on the spool 52 along a direction rotation.At this moment, the slurries that comprise abrasive material from the slurries feeding unit of settling near reciprocating silk thread 53 50 to silk thread 53 supplies.The imitation fancy pearl material 55 that provides with ingot casting (Ingot) form vertically moves, and the particle (scheming not shown) that is used in the slurries grind moves back and forth with silk thread 53, thereby carries out sectioning.Sectioning is similar to the cutting mechanism of general machining.
The single sectioning that this kind utilizes multi-filament line 53 to carry out allows to carry out the volume production of imitation fancy pearl thin slice 121.The thickness of made imitation fancy pearl thin slice 121 can be 3 millimeter.The thickness of imitation fancy pearl thin slice 121 depends on the diameter and the arrangement pitch of silk thread 53, thereby can adjust thickness through changing diameter and arrangement pitch.In addition, because different as the size of the imitation fancy pearl material 55 of jewel, thus different through the imitation fancy pearl thin slice 121 formed plate surface areas of processing.
Simultaneously, as shown in Figure 2, adhesive resin bed 130 mainly is formed near imitation fancy pearl thin slice 121 bottoms.Adhesive resin bed 130 can comprise ultraviolet ray (UV) hardening resin and natural reaction hardening resin.Uv-hardening resin is a liquid form, is receiving the ultraviolet radiation after-hardening.Therefore, utilize ultraviolet radiation device (scheming not shown), can make its rapid curing, thereby allow article are carried out volume production.Be different from uv-hardening resin, the natural reaction hardening resin is to harden under normal conditions, and this needed about 24 hours or longer time but form thicker resin bed.These two kinds of adhesive resins all have excellent transparency, thereby have good light transmittance, and all are convenient to apply with liquid form, thereby can use as required and optionally.The coating that is used to form adhesive resin bed 130 is divided into two types substantially.
As a kind of basic skills, referring to Fig. 2, imitation fancy pearl thin slice 121 is placed on the transparent panel 111, can apply the adhesive resin then.The liquid slit of adhesive resin flow between imitation fancy pearl thin slice 121, and penetrate the space between imitation fancy pearl thin slice 121 and the glass plate 111 and form adhesive resin bed 130.In addition, the adhesive resin puts in the slit between the imitation fancy pearl thin slice 121 fully, thereby is filled in the slit.Therefore, adhesive resin bed 130 bonding imitation fancy pearl lamellas 120 capable of using.
On the other hand, behind preparation glass plate 111, with the adhesive resin-coated on the whole surface of glass plate 111, can form earlier and the parallel adhesive resin bed 130 in the plate of imitation fancy pearl thin slice 121 surface.Then, when being placed in imitation fancy pearl thin slice 121 on the glass plate 111, form imitation fancy pearl lamella 120.
The coating of resin bed can be used respectively or mix and use above-mentioned two kinds of methods to carry out.This depends on manufacturing environment, time of finishing material 100 or the like.For example, on a side that uv-hardening resin is coated on glass plate 111 after, settle and fixing imitation fancy pearl thin slice 121, make it be exposed to ultraviolet radiator (scheming not shown) then, thereby form adhesive resin bed 130 apace.After this, fully apply the natural reaction hardening resin in the slit between imitation fancy pearl thin slice 121, accomplish the formation of adhesive resin bed 130 then after through 24 hours sclerosis.
Adhesive resin bed 130 becomes the exposed surface of finishing material 100 with imitation fancy pearl lamella 120, controls the quality of article thus.Therefore; For removing the adhesive resin on the exposed surface that residues in imitation fancy pearl thin slice 121 and making the adhesive resin layer complanation; The exposed surface that needs polishing finishing material 100, this will be elaborated to a kind of method of making finishing material 100 hereinafter.In addition, after forming adhesive resin bed 130, carry out quality restriction, if the finishing coating has flaw, but repetitive administration adhesive resin and then with its sclerosis, thus adhesive resin bed 130 formed again.
Through forming adhesive resin bed 130, imitation fancy pearl thin slice 121 is adhered to and is fixed on the glass plate 111, and because of the plate thickness of settling imitation fancy pearl thin slice 121 to become uneven finishing material 100 uniformity that becomes, thereby strengthen the quality of finishing material 100.
Except that tolerance external impact, external force etc., additional coat 140 also helps the finishing material 100 of utilization according to the method manufacturing of this embodiment of the invention is cut.Because manufacturing cost, finishing material 100 is manufactured with big area, thereby need cut so that finishing material 100 is used for general building or article are used in daily life.When cutting, can stop glass breakage to cut smoothly.In addition; Also make the various material behaviors (for example caloric deformation rate and coefficient of thermal expansion) of the additional coat 140 on adhesive resin bed 130 and the opposite side that is formed at glass plate 111 on the side that is formed at glass plate 111 approximate identical, thereby the thermal deformation that is used in the reinforcement flaggy 110 of avoiding warpage minimize.That is, the identical adhesive resin of coating on one of them surface of glass plate 111 and another surface, thus make during the adhesive hardening of resin or the warpage of glass plate 111 on thickness direction that under the variations in temperature condition, causes minimize.
In this embodiment as indicated above, use predetermined wafer processes machine 50 that imitation fancy pearl material 55 is processed into imitation fancy pearl thin slice 121, imitation fancy pearl thin slice 121 is placed in and adheres to the glass plate 111 as the reinforcement plate 110 that is used to avoid warpage.Thus, can be made into the finishing material 100 that uses imitation fancy pearl material 55, said finishing material 100 is more cheap and keep enough mechanical strengths, thereby strengthens its durability.
In addition, owing to use imitation fancy pearl material 55, finishing material 100 has the value as exquisite inner object.Especially, can owing to the characteristic properties (for example, color and color effects) of imitation fancy pearl material 55, the special value of design aspect can be provided by the daytime of natural light irradiation.At night, the illumination of sending from the lamp unit that possibly be installed in the finishing material 100 can penetrate finishing material 100, so that the color effects of mixing to be provided through illumination and imitation fancy pearl material 55.In addition, finishing material 100 can be used as the finishing material of various every-day object and the inside and outside material of common buildings.If finishing material 100 is as the furring material of desk, closet, kitchen furniture, the design that then can obtain to strengthen.
Below, will a kind of method that is used to make the finishing material 100 with said structure be described with reference to Fig. 4.
At first, preparation is used to avoid the reinforcement flaggy 110 (S11) of warpage, strengthens the basic framework that flaggy 110 forms finishing material 100.Owing to select glass plate 111 for use, glass plate 111 is cut transverse width and vertical width to adapt to finishing material 100, thereby preparation is owing to avoid the reinforcement flaggy 110 of warpage.
Then, a plurality of imitation fancy pearl thin slices 121 that will in wafer processes machine 50, process are placed in a side of strengthening flaggy 110 with the mode that is parallel to the reinforcement flaggy 110 that is used to avoid warpage, thus preparation imitation fancy pearl lamella 120 (S12).
The executive mode that imitation fancy pearl lamella 121 is placed on the glass plate 111 is that a kind of imitation fancy pearl thin slice 121 is placed on the side of glass plate 111, perhaps multiple imitation fancy pearl lamella 121 is placed on the side of glass plate 111.This can select through considering the outer aesthetic characteristic.
When a plurality of imitation fancy pearl thin slices 121 being positioned over 111 last times of glass plate, need to guarantee that imitation fancy pearl thin slice 121 have one at interval to each other, not stacked each other.This is to have the space that supplies the infiltration of adhesive resin in order to guarantee.If imitation fancy pearl thin slice 121 is stacked, then utilize the adhesive resin to imitation fancy pearl thin slice 121 carry out bonding may variation, and outward appearance may go wrong.And the thickness of finishing material 100 maybe be inconsistent, so imitation fancy pearl thin slice 121 should be not stacked each other.
Then, apply the adhesive resin, so that imitation fancy pearl thin slice 121 adheres to the reinforcement plate 110 (S13) that is used to avoid warpage.Adhesive resin of being used and painting method are with mentioned above identical.
Next, for removing the adhesive resin on the exposed surface that residues in imitation fancy pearl thin slice 121, carry out polishing (S14) to the exposed surface of imitation fancy pearl thin slice 121.When forming adhesive resin bed 130, the adhesive resin is coated on the whole surface of finishing material 100 equably, and does not get rid of imitation fancy pearl thin slice 121.Therefore, behind the adhesive hardening of resin, need remove the whole lip-deep adhesive resin residue thing that is coated on plate.For this purpose, the plate surface of finishing material 100 is polished.
At last, for forming additional coat 140, with the adhesive resin-coated in the another side (S15) of reinforcement flaggy 110 that is used to avoid warpage that is formed with imitation fancy pearl lamella 120.Additional coat 140 is to form through applying the adhesive resin that has identical component and a characteristic with adhesive resin bed 130 used adhesive resins, thereby makes himself function of additional coat 140 execution.
According to this embodiment of the invention, the predetermined wafer processes machine 50 that is used for finishing material 100 is processed into imitation fancy pearl thin slice 121 with imitation fancy pearl material 55.Like this, can significantly reduce the cost of imitation fancy pearl material 55, and then improve the possibility that widespread usage is used the finishing material 100 of imitation fancy pearl material 55.
In addition, also preparation is used to avoid the reinforcement flaggy 110 of warpage, and imitation fancy pearl thin slice 121 is adhered to above it and forms imitation fancy pearl thin slice 121.Therefore, can solve because of forming the problem that mechanical strength that imitation fancy pearl thin slice 121 makes finishing material 100 self weakens and finishing material 100 is broken.
In addition, imitation fancy pearl material 55 makes finishing material 100 have the value as inside object attractive in appearance.Especially, can owing to the characteristic properties (for example, color and color effects) of imitation fancy pearl material 55, the special value of design aspect can be provided by the daytime of natural light irradiation.At night, the illumination of sending from the lamp unit that possibly be installed in the finishing material 100 can penetrate finishing material 100, so that the color effects of mixing to be provided through illumination and imitation fancy pearl material 55.In addition, finishing material 100 can be used as the finishing material of various every-day object and the inside and outside material of common buildings.If finishing material 100 is as the furring material of desk, closet, kitchen furniture, the design that then can obtain to strengthen.
Below, will specify finishing material and the manufacturing approach thereof of other embodiment according to the present invention with reference to accompanying drawing.
Fig. 5 to Fig. 7 is the schematic cross sectional view of the finishing material 200 to 400 of second to the 4th embodiment according to the present invention.Now, will explain and the first embodiment different portions, then no longer give unnecessary details for identical construction.
Fig. 5 is the schematic cross sectional view according to the finishing material of second embodiment of the invention.
As first embodiment, have four layers according to the finishing material 200 of second embodiment of the invention.That is, comprise reinforcement flaggy 210, imitation fancy pearl lamella 220, adhesive resin bed 230 and the additional coat 240 that is used to avoid warpage according to the finishing material 200 of second embodiment.
In the situation of this embodiment, additional coat 240 is different from the additional coat of first embodiment.In first embodiment, additional coat 140 shown in Figure 2 is to form through applying the adhesive resin.In this kind situation, additional coat 240 adds glass fiber 241.The glass fiber 241 that is contained in the adhesive resin is used as the framework that adds coat 240, to improve the intensity of additional coat 240 at all.Like this; The finishing material 200 that is used for actual building just can be according to the purposes of finishing material 200 and is tolerated for example outside stimulus such as external force and impact more doughtily; And when glass breakage, stop sheet glass to scatter, thereby more safely prevent the accident that is easy to generate because of glass plate 211 separation relatively.In addition, can prevent easily that one of them surface by glass plate 211 has different thermal expansions with another surface and the distortion of the finishing material 200 that causes, for example warpage.
As another kind of characteristic, when finishing material 200 was crossed in the light transmission, glass fiber 241 can cause polarisation of light (light polarization).Glass fiber 241 can have the different relatively light transmission of light transmission (lighttransmission) with the adhesive resin of transparency material.Therefore, the light that passes finishing material 200 can receive the influence of the braiding structure of glass fiber 241, thereby obtains to be similar to the effect of polarisation of light.
In addition, can carry out embossment (embossed),, thereby help the adhesion of finishing material 200 so that increase bond area through this another surperficial uneven surface of finishing material 200 to another surface of finishing material 200.
Fig. 6 is for showing the schematic cross sectional view according to the finishing material of third embodiment of the invention.Finishing material 300 according to the 3rd embodiment is to form as follows: imitation fancy pearl thin slice 321 and 351 is formed with being mutually symmetrical, the middle glass plate 311 that inserts on the both sides of glass plate 311.Therefore, imitation fancy pearl lamella 320 and 350 and adhesive resin bed 330 and 340 be formed at respectively on the both sides of glass plate 311, and layer 320,330,340 and 350 all is similar to layer mentioned above.
Like this, the 3rd embodiment has appearance looks elegant and can improve the advantage of light transmission relatively.Because only imitation fancy pearl thin slice 321 and 351 are crossed in transmission doubly, thereby the optical characteristics that finishing material 300 is had is superior to above-mentioned finishing material 100 and 200.Finishing material 300 according to present embodiment can be used for needs vitrina (for example window and the partition component that is used for the compartment) part.
Fig. 7 is for showing the schematic cross sectional view according to the finishing material of fourth embodiment of the invention.
Be different from above-mentioned finishing material 100,200 and 300, do not adopt according to the finishing material 400 of fourth embodiment of the invention and strengthen flaggy 110,210 and 310.But in finishing material 400 of the present invention, imitation fancy pearl lamella 420 and 450 forms two layers, and adheres to each other.Finishing material 400 comprises two-layer imitation fancy pearl lamella 420 and 450 and be used to make imitation fancy pearl lamella 420 and 450 mutual bonding adhesive resin beds 430.
In this embodiment, omitted, thereby, used imitation fancy pearl thin slice 451 to settle first lamella 450 of imitation fancy pearl material as a kind of method of strengthening and supporting imitation fancy pearl lamella 420 and 450 as the glass plate of strengthening plate.Then, use imitation fancy pearl thin slice 421 to form second lamella 420 of imitation fancy pearl material.At this moment, obtain second lamella 420 through imitation fancy pearl thin slice 421 being placed to the clearance space that covers first floor 450.That is, with imitation fancy pearl thin slice 421 and 451 staggered arrangements, to prevent on thickness direction, occurring overlapping of clearance space between the imitation fancy pearl lamella 420 and 450.
During fabrication, place imitation fancy pearl thin slice 451, and apply the adhesive resin, thereby process single imitation fancy pearl lamella 450.Then, on intersection area, settle new imitation fancy pearl lamella 420, and above it is adhered to.Like this, just, can alleviate slightly because of lacking and strengthen the incidental warpage of plate.Therefore, prevent finishing material 400 warpages and sagging, relatively better aesthetic property is provided simultaneously.And, owing to do not use glass plate, can further improve light transmission.Therefore, finishing material 400 can be used for the light transmission place more even more important than the mechanical property of finishing material 400.
Although come concrete the demonstration and explanation the present invention above with reference to exemplary embodiment of the present invention; Yet one of ordinary skill in the art should understand; Can not deviate under the condition of the spirit and scope of the invention that defines like claims, to its make on the various forms with details on change.
Industrial usability
With for example imitation fancy pearl materials processing flakiness forms such as quartz, marble, crystal, tree fossil and ore, said sheet form can be used for making the field of finishing material.
Claims (12)
1. a finishing material is characterized in that, comprises:
Be used to avoid the reinforcement flaggy of warpage;
The imitation fancy pearl lamella is placed in a said surface that is used to avoid the reinforcement flaggy of warpage, is processed into the thin plate with predetermined thickness and obtains through setting fossil and ore;
The adhesive resin bed is coated on said imitation fancy pearl lamella and saidly is used to avoid between the reinforcement flaggy of warpage, to be used for that said imitation fancy pearl lamella is bonded to the said reinforcement flaggy that is used to avoid warpage; And
Additional coat additionally is coated on said reinforcement flaggy another surface opposite with said imitation fancy pearl lamella that is used for avoiding warpage; And
Wherein, said adhesive resin bed be by be selected from uv-hardening resin and the natural reaction hardening resin at least one and provide;
Said additional coat is by adhesive resin and glass fiber and provide.
2. finishing material according to claim 1 is characterized in that, said imitation fancy pearl lamella is through one or more imitation fancy pearl thin slices are settled and formed to be parallel to the said mode that is used to avoid the reinforcement flaggy of warpage.
3. finishing material according to claim 2 is characterized in that, said imitation fancy pearl thin slice is to use predetermined wafer processes machine to provide through the thin plate that is sliced into 1 millimeter to 5 millimeters.
4. finishing material according to claim 1 is characterized in that, said ore is quartzy, quartzy or its combination.
5. finishing material according to claim 1 is characterized in that, the said reinforcement flaggy that is used for avoiding warpage be by be selected from glass and building stones any one and provide.
6. finishing material according to claim 5 is characterized in that, said glass is two-sided etched glass.
7. the method in order to the manufacturing finishing material is characterized in that, comprises:
Preparation is used to avoid the reinforcement flaggy of warpage;
Form the imitation fancy pearl lamella, be placed in a said surface that is used to avoid the reinforcement flaggy of warpage, be processed into thin plate through at least one that will set fossil and ore and obtain with predetermined thickness;
Form the adhesive resin bed, be coated on said imitation fancy pearl lamella and saidly be used to avoid between the reinforcement flaggy of warpage, to be used for that said imitation fancy pearl lamella is bonded to the said reinforcement flaggy that is used to avoid warpage; And
Form additional coat, additionally be coated on said reinforcement flaggy another surface opposite that is used for avoiding warpage with said imitation fancy pearl lamella;
Wherein, said adhesive resin bed be by be selected from uv-hardening resin and the natural reaction hardening resin at least one and provide; And
Said additional coat is by adhesive resin and glass fiber and provide.
8. method according to claim 7 is characterized in that, said ore is quartzy, quartzy or its combination.
9. method according to claim 7 is characterized in that, further comprises the lamellose exposed surface of the said imitation fancy pearl of polishing, to remove the said adhesive resin that residues on the lamellose exposed surface of said imitation fancy pearl.
10. method according to claim 7 is characterized in that, said imitation fancy pearl lamella is through one or more imitation fancy pearl thin slices are settled and formed to be parallel to the said mode that is used to avoid the reinforcement flaggy of warpage; And
Said imitation fancy pearl thin slice is to use predetermined wafer processes machine to provide through the thin plate that is sliced into 1 millimeter to 5 millimeters.
11. method according to claim 7 is characterized in that, the said reinforcement flaggy that is used for avoiding warpage be by be selected from glass and building stones any one and provide.
12. method according to claim 11 is characterized in that, said glass is two-sided etched glass.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2007-0094934 | 2007-09-18 | ||
| KR1020070094934A KR100930840B1 (en) | 2007-09-18 | 2007-09-18 | Finishing material and manufacturing method |
| PCT/KR2008/004588 WO2009038284A1 (en) | 2007-09-18 | 2008-08-07 | Wall finish material and method for manufacturing thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101918654A CN101918654A (en) | 2010-12-15 |
| CN101918654B true CN101918654B (en) | 2012-09-19 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008801045426A Expired - Fee Related CN101918654B (en) | 2007-09-18 | 2008-08-07 | Wall finish material and method for manufacturing thereof |
Country Status (3)
| Country | Link |
|---|---|
| KR (1) | KR100930840B1 (en) |
| CN (1) | CN101918654B (en) |
| WO (1) | WO2009038284A1 (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2019469A (en) * | 1978-04-13 | 1979-10-31 | Fonderia Elettrica Alluminio | Prefabricated Building Panel Structure |
| KR20010002054A (en) * | 1999-06-10 | 2001-01-05 | 주덕중 | Production Method of Glass Panel of Miscellaneous Patterns |
| KR20030070241A (en) * | 2002-02-21 | 2003-08-29 | 이상중 | Precious metals tile and Maunfacturing method thereof |
| US6920723B2 (en) * | 2001-08-16 | 2005-07-26 | Dodge-Regupol, Incorporated | Impact sound insulation |
| CN2773231Y (en) * | 2004-12-21 | 2006-04-19 | 王继亮 | Decorative resin board |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200308888Y1 (en) | 2003-01-14 | 2003-04-03 | (주)거화테크 | Natural Jade Tile |
| KR20030072274A (en) * | 2003-07-30 | 2003-09-13 | 구금순 | Marble tile and its manufacturing process |
| KR20060098545A (en) * | 2005-03-03 | 2006-09-19 | 주식회사 미다스석재 | The interior materials using the native rock |
-
2007
- 2007-09-18 KR KR1020070094934A patent/KR100930840B1/en active IP Right Grant
-
2008
- 2008-08-07 CN CN2008801045426A patent/CN101918654B/en not_active Expired - Fee Related
- 2008-08-07 WO PCT/KR2008/004588 patent/WO2009038284A1/en active Application Filing
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2019469A (en) * | 1978-04-13 | 1979-10-31 | Fonderia Elettrica Alluminio | Prefabricated Building Panel Structure |
| KR20010002054A (en) * | 1999-06-10 | 2001-01-05 | 주덕중 | Production Method of Glass Panel of Miscellaneous Patterns |
| US6920723B2 (en) * | 2001-08-16 | 2005-07-26 | Dodge-Regupol, Incorporated | Impact sound insulation |
| KR20030070241A (en) * | 2002-02-21 | 2003-08-29 | 이상중 | Precious metals tile and Maunfacturing method thereof |
| CN2773231Y (en) * | 2004-12-21 | 2006-04-19 | 王继亮 | Decorative resin board |
Also Published As
| Publication number | Publication date |
|---|---|
| KR20090029581A (en) | 2009-03-23 |
| CN101918654A (en) | 2010-12-15 |
| WO2009038284A1 (en) | 2009-03-26 |
| KR100930840B1 (en) | 2009-12-10 |
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