CN102468585A - Filtering module of electronic signal connector and manufacturing method thereof - Google Patents

Filtering module of electronic signal connector and manufacturing method thereof Download PDF

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Publication number
CN102468585A
CN102468585A CN2011100381419A CN201110038141A CN102468585A CN 102468585 A CN102468585 A CN 102468585A CN 2011100381419 A CN2011100381419 A CN 2011100381419A CN 201110038141 A CN201110038141 A CN 201110038141A CN 102468585 A CN102468585 A CN 102468585A
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China
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copper foil
plural
upper strata
base material
filtration module
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CN2011100381419A
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Chinese (zh)
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莫家平
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Ajoho Enterprise Co Ltd
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Ajoho Enterprise Co Ltd
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Abstract

The invention provides a filter module of electronic signal connector and its manufacturing method, the insulating base of the electronic signal connector is penetrated with plural terminals, the butt joint side of the plural terminals extends into the butt joint space of the insulating base, each welding side is electrically connected to the filter module in the containing space, plural transmission terminals are electrically connected to the filter module and extend out of the insulating base, the filter module is provided with an amorphous metal inner core in the base material, copper foil layers with induction zone of preset circuit layout are formed on the surface of the two sides, the preset circuit layout of plural metal wires in radiation shape is formed on the outer surface of the two copper foil layers, the metal conductors in the through holes and the plural metal wires in radiation shape are connected and conducted to form the magnetic induction effect of the continuous winding metal magnetic induction coil for the electronic signal connector to filter signals, And the aim of keeping the existing volume of the electronic signal connector not expanded is fulfilled by virtue of small volume and low cost of the plate-shaped filter module during rectification.

Description

The filtration module of electronic signal connector and manufacturing approach thereof
Technical field
The present invention relates to a kind of electronic signal connector; You Zhike meets the filtration module that electronic signal connector specification is used; Utilize the plural terminals of electronic signal connector to be electrically connected at filtration module; Volume, the size that needn't enlarge the electronic signal connector can have effects such as filtering, rectification, reach the function that keeps the existing pattern of electronic signal connector, need not change design.
Background technology
Computer technology is fast-developing now; And desktop computer or notebook computer have been prevalent in upward each corner of society; And computer development trend direction also strong towards calculation function, that speed is fast and volume is little strides forward, in addition since network communications technology also flourish rapidly in; And with people's life, study, work and leisure etc.; Bring another kind into and be different from brand-new boundary in the past, make interpersonal interaction, contact, can transmit required instant messages, advertising or correspondence etc. each other through network communication; Rely on network to search amusement such as instant messaging or online game on various information, the line simultaneously, make people more close and inseparable with the relation between the network.
The geographic range that the type of general networking contains according to computer, can divide into haply Local Area Network, all can network, types such as Wide Area Network, wireless network, internet, and in the binding of carrying out network signal, upload, during transmission operation such as download; Receive the signal of peripheral electronic component, electromagnetic interference easily, or by the surging phenomenon that is produced in the signal etc., influence the instability of network signal transmission; Then filter element must be set in network connector, for the Filtering Processing of carrying out signal, but in present network connector applied filter element; See also Figure 10, Figure 11, shown in Figure 12, its network connector A is in the A0 of grafting space, to be provided with plural number butt joint terminal A1; And plural number butt joint terminal A1 electrically connect filter element B in circuit board A2 is outside again, and filter element B is outside at plural metal iron core B1 for being electrically connected at respectively on the circuit board A2; Winding around B11 utilizes the magnetic induction between plural metal iron core B1 and the coil B11 respectively, carries out Filtering Processing; But present applied network connector A; In practical application, when implementing, still there are many disappearances, as:
(1) when network connector A is provided with filter element B, volume that must extended network connector A for accommodating filter element B, so will cause network connector A that housing A3 is set in addition, not only increase manufacturing cost and assembling process more consuming time, take a lot of work.
(2) filter element B is in plural metal iron core B 1 outside; Winding around B11 then causes the volume of each metal iron core B1 to enlarge respectively, takies bigger space; And also be easy to generate interference between adjacent metal iron core B1 and the coil B11; When then giving winding around B11 because of metal iron core B1 volume is too small, its automated process difficulty need be come winding around B11 with manual work.
(3) the plural metal iron core B1 of filter element B is outside; Respectively behind the winding around B11; Plural number coil B11 must electrically connect with the circuit board A2 of network connector A, and plural coil B11 outwards extends, stretches towards different directions respectively, causes plural coil B11 disorder irregular; And the arrangement pitches between the plural metal iron core B1 is dwindled, the filter function that influences easily between each metal iron core B1 is unstable.
Be with; How to solve the necessary winding around of metal iron core of present filter element; Increase the problem of the volume that takies network connector; And influence the disappearance of the Filtering Processing between the adjacent metal iron core easily, and must improve, the relevant manufacturer that is the inventor and is engaged in the industry desires most ardently the direction place person that research improves.
Summary of the invention
So; The inventor is because above-mentioned problem and disappearance is to collect related data, via assessing in many ways and considering; And to engage in the many years of experience of the industry accumulation; Via constantly studying and revise, the beginning design this kind can through the tabular filtration module of thin type have volume little, do not take up space, reduce the phase mutual interference, and supply filtration module and the patent of invention birth survivor of manufacturing approach thereof of the electronic signal connector of stable transfer signal.
For realizing above-mentioned purpose, the technical scheme that the present invention adopts is:
A kind of filtration module manufacturing approach of electronic signal connector is characterized in that, the steps include:
(a) at the base material both side surface moulding copper foil layer of filtration module, wherein a side surface is removed the part material of this aluminium foil layer by processing mode, on this aluminium foil layer, stays plural optics point, to expose the inner base material of aluminium foil layer;
(b) at substrate surface to inner machine-shaping storage tank, and in this storage tank, take in noncrystalline metal inner core;
(c) pass through the bonding copper foil layer of film on the opposite side surface of base material, supply the base material both side surface to keep having two relative formula copper foil layers, coat described noncrystalline metal inner core in these two copper foil layers; These two relative formula copper foil layers are divided into upper strata Copper Foil and lower floor's Copper Foil;
(d) between upper strata Copper Foil, lower floor's Copper Foil and the base material, the plural through hole and the plural open-work of the relative formula of difference each optics point machine-shaping of contraposition;
(e) outer surface of upper strata Copper Foil and lower floor's Copper Foil, the machine-shaping preinstalled circuit layout through image transferring process, and the preinstalled circuit layout of upper strata Copper Foil and lower floor's Copper Foil is with respect to each through hole difference moulding multiple metal wire;
(f) each open-work inner surface of each through hole inner surface of upper strata Copper Foil and lower floor's Copper Foil moulding and base material, carry out activation processing respectively after, form metallic conductor more respectively;
(g) the preset configuration of the outer surface machine-shaping of Copper Foil and lower floor's Copper Foil on the upper strata, and the preset configuration of upper strata Copper Foil and lower floor's Copper Foil is relative with each through hole;
(h) the upper strata Copper Foil is shaped to upper strata induction zone and plural upper strata plain conductor; Lower floor's Copper Foil is shaped to lower floor's induction zone and plural lower metal lead; And the upper strata induction zone is corresponding with the noncrystalline metal inner core and the plural open-work of lower floor's induction zone and base material; And rely on each through hole metallic conductor inner with each open-work, the also conducting that interlinks of lower floor's induction zone of keeping supplying upper strata induction zone and lower floor's copper foil plate of layer copper foil plate, and be the state that electrically conducts of continuous reeling formula metal magnetic induction loop effect;
(i) the upper strata induction zone by the upper strata Copper Foil outwards extends plural input side and plural outlet side respectively;
(j) be tabular slim filtration module through two copper foil layers and substrate forming.
Wherein: in the step (a), the base material of this filtration module is the copper foil layer of a side surface wherein, and the pickling through chemical agent, milling machine processing mill or the processing mode of attrition process, remove two copper foil layers, and stay plural optics point; And in the step (b), a side surface of base material is the processing mode through milling, grinding or drilling, the storage tank of moulding depressed; And in the step (d), between the upper strata Copper Foil of two copper foil layers, lower floor's Copper Foil and the base material, respectively each optics point of contraposition and processing mode through drilling or milling, plural through hole of moulding and plural open-work.
Wherein: the copper foil layer of the base material both side surface of this filtration module, comprise upper strata Copper Foil, lower floor's Copper Foil, and the induction zone of upper strata Copper Foil and lower floor's Copper Foil, be respectively equipped with the plural through hole and the multiple metal wire that are radiation wire arrangement conducting; And plural through hole and multiple metal wire rounded shape, annular shape, radiation wire rectangular-shaped, polygon-shaped or geometry are arranged respectively.
Wherein: the base material of this filtration module is by clamping and be fixed between two copper foil layers; And substrate surface is with respect to the induction zone of two copper foil layers; Be provided with the storage tank of taking in noncrystalline metal inner core; And the inside and outside plural open-work that is respectively equipped with respect to the plural through hole of two copper foil layers of storage tank, and each through hole, each open-work inside respectively moulding supply two induction zones to be the metallic conductor that electrically conducts.
Wherein: the base material of this filtration module is that the insulation material is processed; And convex with limit body in storage tank inside; And in storage tank, take in the noncrystalline metal inner core of shape ringwise, and the material of noncrystalline metal inner core is the noncrystalline metal material of Fe-based amorphous, the Ni-based amorphous of iron, cobalt base amorphous or iron based nano crystal; Then the storage tank of base material, noncrystalline metal inner core are then distinguished rounded shape, annular shape, rectangular-shaped, polygon-shaped, hollow shaped as frame shape or geometry.
Wherein: through electroplating the metallic conductor of machine-shaping copper material, aluminium material, nickel material or alloy material, be for the induction zone of two copper foil layers and form electrically conducting of continuous reeling formula metal magnetic induction loop effect in each through hole of two copper foil layers of this filtration module, each open-work of base material.
For realizing above-mentioned purpose, the technical scheme that the present invention adopts is:
A kind of filtration module of electronic signal connector, this electronic signal connector wears plural terminals in insulating base frame, and plural terminals supplies plural terminals to carry out the filtering of transmission signals for being electrically connected at filtration module, it is characterized in that:
This filtration module is that noncrystalline metal inner core is set in base material; And base material both side surface forming device has the copper foil layer of induction zone; The plural through hole and the plural open-work of inner forming metal conductor are set respectively between two copper foil layers and base material again; To utilize the induction zone of plurality of metallic conductors conducting base material both side surface copper foil layer, cooperate noncrystalline metal inner core and be radiation wire multiple metal wire by each induction zone, form the magnetic strength effect zone of the metal magnetic induction loop of continued circling formula.
Wherein: this electronic signal connector is the electronic signal connector of network connector (RJ-45 pattern) or high frequency connectors pattern (USB3.0).
Wherein: the plural terminals that insulating base frame wore of this electronic signal connector; Be provided with plural number butt joint side; To extend to respectively in the set butt joint space of insulating base frame; And plural terminals is docked side with respect to plural number, is provided with the plural weld side of two copper foil layers that are electrically connected at filtration module at opposite side.
Wherein: this electronic signal connector is in the plural terminals that insulating base frame wore, and for being electrically connected at circuit board preset in the insulating base frame, and the preinstalled circuit plate electrically connects filtration module again.
Wherein: this filtration module is to have copper foil layer in the base material both side surface; And two copper foil layers are respectively equipped with plural through hole; And the plural through hole of relative two copper foil layers is provided with plural open-work in base material, then in plural through hole, plural open-work inside, and forms metallic conductor respectively; And base material to be the insulation material process, and be provided with the storage tank that depressed is taken in noncrystalline metal inner core, and noncrystalline metal inner core is the noncrystalline metal material of Fe-based amorphous, the Ni-based amorphous of iron, cobalt base amorphous or iron based nano crystal; The storage tank of this base material, the rounded shape of noncrystalline metal inner core, annular shape, rectangular-shaped, polygon-shaped, hollow shaped as frame shape or geometry, the corresponding shaped design of moulding.
Wherein: the plural through hole of the plural open-work of this base material, two copper foil layers is inner, and through plating machine-shaping metallic conductor, and metallic conductor can be the metal material conductor of copper material, aluminium material, nickel material or alloy material.
Wherein: the copper foil layer of the base material both side surface of this filtration module, comprise upper strata Copper Foil lower floor Copper Foil, and the outer surface of upper strata Copper Foil, lower floor's Copper Foil is the plural through hole of cooperation, plural open-work, moulding is actinoid induction zone more than two respectively.
Wherein: this upper strata copper foil surface; Form and be actinoid upper strata induction zone more than two, and with the upper strata induction zone more than two, be provided with and be actinoid plural upper strata plain conductor; By upper strata induction zone stretch out respectively input side, outlet side; Have and be actinoid lower floor induction zone more than two and lower floor's copper foil surface is a type,, be provided with and be actinoid plural lower metal lead then in the lower floor's induction zone more than two.
Wherein: the base material of this filtration module by clamping, be fixed between two relative formula copper foil layers; And substrate surface is with respect to the induction zone more than two of two copper foil layers; Be provided with the storage tank more than two of taking in two above noncrystalline metal inner cores; And the inside and outside plural open-work that is respectively equipped with respect to the plural through hole of two copper foil layers of the storage tank more than two, and each through hole, each open-work inside respectively moulding supply the induction zone more than two to be the metallic conductor that electrically conducts respectively.
For realizing above-mentioned purpose, the technical scheme that the present invention adopts is:
A kind of filtration module manufacturing approach of electronic signal connector the steps include:
(a) base material that utilizes filtration module is removed the part material of each aluminium foil layer through processing mode, and on each aluminium foil layer, is stayed plural optics point in the copper foil layer of both side surface difference moulding, to expose the inner base material of aluminium foil layer;
(b) base material one side surface has storage tank to inner machine-shaping, and in this storage tank, takes in noncrystalline metal inner core;
(c) and the both side surface of base material, through the bonding copper foil layer of film, supply the base material both side surface to keep having two relative formula copper foil layers, and in two copper foil layers, coat described noncrystalline metal inner core; These two relative formula copper foil layers are divided into upper strata Copper Foil and lower floor's Copper Foil;
(d) between upper strata Copper Foil, lower floor's Copper Foil and the base material, distinguish the plural through hole and the plural open-work of the relative formula of each optics point machine-shaping of contraposition;
(e) outer surface of upper strata Copper Foil and lower floor's Copper Foil then, the machine-shaping preinstalled circuit layout through image transferring process, and the preinstalled circuit layout of upper strata Copper Foil and lower floor's Copper Foil is with respect to each through hole moulding multiple metal wire respectively;
(f) and each open-work inner surface of each through hole inner surface of upper strata Copper Foil and lower floor's Copper Foil moulding and base material, carry out activation processing respectively after, utilize processing mode to form metallic conductor again;
(g) the preset configuration of the outer surface machine-shaping of upper strata Copper Foil and lower floor's Copper Foil, and the preset configuration of upper strata Copper Foil and lower floor's Copper Foil is relative with each through hole;
(h) and the upper strata Copper Foil is shaped to upper strata induction zone and plural upper strata plain conductor; Lower floor's Copper Foil is shaped to lower floor's induction zone and plural lower metal lead; And the upper strata induction zone is corresponding with the noncrystalline metal inner core and the plural open-work of lower floor's induction zone and base material; And rely on each through hole metallic conductor inner with each open-work, the also conducting that interlinks of lower floor's induction zone of keeping supplying upper strata induction zone and lower floor's copper foil plate of layer copper foil plate, and be the state that electrically conducts of continuous reeling formula metal magnetic induction loop effect;
(i) promptly outwards extend plural input side and plural outlet side respectively by the upper strata induction zone of upper strata Copper Foil;
(j) be tabular slim filtration module through two copper foil layers and substrate forming.
Compared with prior art, the beneficial effect that has of the present invention is:
The insulating base frame of this electronic signal connector; Butt joint space, each weld side of wearing plural terminals and stretching into insulating base frame with the butt joint side respectively are electrically connected at the filtration module in the accommodation space; And filtration module electrically is connected with plural transmission terminal and extends the insulating base frame outside again, and filtration module is provided with noncrystalline metal inner core, the copper foil layer of both side surface forming device induction zone in base material; And the moulding of two copper foil layer outer surfaces is the preinstalled circuit layout of actinoid multiple metal wire; Utilize each through hole, open-work interior metal conductor and be actinoid multiple metal wire, interlink and conducting, form the magnetic strength effect of continuous reeling formula metal magnetic induction loop; Form the magnetic strength effect of continuous reeling formula metal magnetic induction loop; Power supply subsignal connector carries out signal filtering, rectification, relies on that tabular filtration module volume is little, cost is low, reaches the purpose that keeps the existing volume of electronic signal connector not enlarge.
The base material both side surface of this filtration module; Moulding copper foil layer, and two relative formula copper foil layers respectively is respectively equipped with two or more induction zones, plural through hole, and cooperates two or more induction zones; Take in two or more noncrystalline metal inner cores, plural open-work in base material inside; Plural through hole, plural open-work inside is the machine-shaping metallic conductor then, then through two or more induction zones, plurality of metallic conductors, respectively at two or more noncrystalline metal inner cores place; Form the metal magnetic induction loop of continuous reeling formula, and then produce the magnetic strength effect zone of the metal magnetic induction loop of circulating type.
The noncrystalline metal inner core of taking in this base material; The melt metal material is with the ultrahigh speed type of cooling of lowering the temperature, the atomic arrangement when keeping metal liquid and being cured, and its atomic arrangement becomes irregular crystallization shape; And little, the thickness noncrystalline metal inner core as thin as a wafer of ability moulding volume; Also can significantly dwindle its thickness for base material, utilize the iron loss rate of noncrystalline metal inner core simultaneously, can promote the inductance efficient of the magnetic strength effect of noncrystalline metal inner core.
The base material both side surface of this filtration module; Difference moulding copper foil layer; And copper foil layer comprises upper strata Copper Foil, lower floor's Copper Foil; And on the upper strata Copper Foil, lower floor Copper Foil two or more induction zones of moulding respectively, and upper strata Copper Foil, lower floor's Copper Foil and outwards extended plural input side, outlet side by induction zone respectively.
This base material is inner; For utilizing Milling Process, attrition process or boring processing etc.; Two or more storage tanks of various processing mode moulding recess, and cooperate the shape of two or more storage tanks to take in identical shaped noncrystalline metal inner core, and two or more storage tank, noncrystalline metal inner core can be distinguished rounded shape, annular shape, rectangular-shaped, polygon-shaped, hollow shaped as frame shape or geometry etc.; The design of different shape; And cooperating the plural open-work of two or more storage tanks medial and lateral of base material, relative two relative formula copper foil layers are provided with plural through hole in two or more induction zones of outer surface; And the plural through hole of each induction zone, moulding is the multiple metal wire that the radiation wire is arranged respectively; Plural through hole, multiple metal wire, plural open-work are then distinguished rounded shape, annular shape, rectangular-shaped, polygon-shaped or geometry etc., and the radiation wire of different shape is arranged.
Description of drawings
Fig. 1 is a stereo appearance figure of the present invention;
Fig. 2 is a three-dimensional exploded view of the present invention;
Fig. 3 is a side cutaway view of the present invention;
Fig. 4 is the stereo appearance figure of filtration module of the present invention;
Fig. 5 is the partial side, cross-sectional view of filtration module of the present invention;
Fig. 6 is the sectional perspective outside drawing of filtration module of the present invention;
Fig. 7 is the local magnetic strength loop sketch map of filtration module of the present invention;
Fig. 8 is the three-dimensional exploded view of filtration module of the present invention;
Fig. 9 is the three-dimensional exploded view of filtration module other direction of the present invention;
Figure 10 is the stereo appearance figure of existing network connector;
Figure 11 is the filtration module stereo appearance figure of existing network connector;
Figure 12 is the filtration module side cutaway view of existing network connector.
Description of reference numerals: 1-insulating base frame; 10-docks the space; The 11-accommodation space; The 2-terminal; 21-docks side; The 22-weld side; The 3-filtration module; The 31-base material; 331-upper strata induction zone; The 310-open-work; 3311-upper strata plain conductor; 311-noncrystalline metal inner core; 332-lower floor induction zone; The 312-storage tank; 3321-lower metal lead; The 32-copper foil layer; The 34-input side; 321-upper strata Copper Foil; The 35-outlet side; 322-lower floor Copper Foil; The 36-metallic conductor; The 33-induction zone; The 37-transmission terminal; The 330-through hole; The A-network connector; A0-grafting space; The A2-circuit board; A1-docks terminal; The A3-housing; The B-filter element; B1-metal iron core; The B11-coil.
Embodiment
For reaching above-mentioned purpose and effect, technological means that the present invention adopted and embodiment thereof are drawn now and are explained in detail that with regard to preferred embodiment of the present invention its characteristic and function are following, are beneficial to understand fully.
See also Fig. 1, Fig. 2, Fig. 3, shown in Figure 4; It is the stereo appearance figure of stereo appearance figure of the present invention, three-dimensional exploded view, side cutaway view, filtration module; Find out by knowing shown in the figure; The filtration module of electronic signal connector of the present invention comprises insulating base frame 1, plural terminals 2, filtration module 3, wherein:
This insulating base frame 1 inside is provided with the butt joint space 10 of hollow, and 10 in adjacent butt joint space is provided with accommodation space 11.
This plural terminals 2 has butt joint side 21, weld side 22 respectively.
This filtration module 3 is in base material 31, to take in noncrystalline metal inner core 311, and noncrystalline metal inner core 311 medial and lateral are peripheral, promptly are respectively equipped with plural open-work 310; Each open-work 310 is the radiation wire and arranges; And base material 31 both side surface for 32, two copper foil layer 32 surfaces of moulding copper foil layer respectively respectively forming device the configuration of induction zone 33, plural input side 34 and plural outlet side 35 is arranged, and be respectively equipped with plural through hole 330 at each induction zone 33; Plural number through hole 330 is with respect to the plural open-work 310 of base material 31; Also be the radiation wire and arrange, and in plural open-work 310, plural through hole 330 inside, respectively inner surface is carried out activation processing after; Utilize and electroplate machine-shaping metallic conductor 36; And through electrically conduct the respectively induction zone 33 of two copper foil layers 32 of plurality of metallic conductors 36, and the plural outlet side 35 of two copper foil layers 32, be electrically connected with plural transmission terminal 37.
Above-mentioned each member is when assembling; Utilize the butt joint space 10 of insulating base frame 1 to supply plural terminals 2 to wear; And the butt joint side 21 that supplies plural terminals 2 extends to respectively in the butt joint space 10 and is elastic telescopic, and the weld side 22 of plural terminals 2, promptly is electrically connected at the plural input side 34 of the copper foil layer 32 of filtration module 3 respectively; Be contained in for filtration module 3 in the accommodation space 11 of insulating base frame 1; And the plural transmission terminal 37 that the plural outlet side 35 of the copper foil layer 32 of filtration module 3 is electrically connected then extends insulating base frame 1 outside respectively, constitutes electronic signal connector filtration module of the present invention for 3 groups to utilize insulating base frame 1, plural terminals 2 and filtration module.
And above-mentioned insulating base frame 1, plural terminals 2; Can be network connector (RJ-45 pattern) or high frequency connectors pattern (universal sequence connector USB3.0) etc.; Female socket pattern (or public plug type) electronic signal connector of various types; Can supply public plug pattern (or female socket-type) the electronic signal connector of relative pattern relatively electrically to peg graft; Utilizing plural terminals 2 to be electrically connected at the plural input side 34 of filtration module 3 respectively, and the signal after the Filtering Processing is outwards transmitted through the plural outlet side 35 of filtration module 3; Also can be in insulating base frame 1 the preinstalled circuit plate; Be electrically connected at the preinstalled circuit plate for plural terminals 2; Utilize the preinstalled circuit plate to be electrically connected at filtration module 3 again, promptly by public plug (or female socket) the electronic signal connector electric connection of plural terminals 2 with outside preset relative pattern, the signal that is then transmitted; Filtration module 3 through circuit board carries out filtering, rectification etc. handle after, outwards transmit via circuit board again.
And the plural open-work 310 of filtration module 3, plural through hole 330, respectively inner surface is carried out activation processing after, through electroplating machine-shaping metallic conductor 36, and metallic conductor 36 can be the metal material conductor of copper material, aluminium material, nickel material or alloy material.
See also Fig. 2, Fig. 4, Fig. 5, shown in Figure 6; Be the stereo appearance figure of three-dimensional exploded view of the present invention, filtration module, the partial side, cross-sectional view of filtration module, the sectional perspective outside drawing of filtration module; Find out by knowing shown in the figure; Filtration module 3 of the present invention comprises base material 31, takes shape in the copper foil layer 32 of base material 31 both side surface, is coated the noncrystalline metal inner core 311 that is positioned at base material 31 by two copper foil layers 32, wherein:
This base material 31 is provided with the storage tank 312 of recess, for taking in noncrystalline metal inner core 311, and at storage tank 312 peripheries of noncrystalline metal inner core 311 medial and lateral, is provided with plural open-work 310, and plural open-work 310 is the radiation wire and arranges.
This copper foil layer 32 comprises upper strata Copper Foil 321, lower floor's Copper Foil 322, and upper strata Copper Foil 321 is the preset configuration of difference forming device induction zone 33, plural input side 34, plural outlet side 35; Lower floor's Copper Foil 322 surfaces are the preset configuration of forming device induction zone 33 then; And each induction zone 33 is respectively at upper strata Copper Foil 321 moulding upper strata induction zones 331, lower floor's Copper Foil 322 moulding lower floor induction zones 332; And be respectively equipped with through hole 330 respectively at upper strata induction zone 331, lower floor's induction zone 332; And 330 of the plural through holes of upper strata induction zone 331 are provided with and are the plural upper strata plain conductor 3311 that the radiation wire is arranged, and 330 of the plural through holes of lower floor's induction zone 332; Promptly be provided with and be the plural lower metal lead 3321 that the radiation wire is arranged; Respectively by upper strata induction zone 331 stretch out plural input side 34, plural outlet side 35, plural input side 34 supplies the weld side 22 of plural terminals 2 to electrically connect respectively again, and 35 of plural outlet sides electrically connect plural transmission terminal 37 respectively.
See also Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, shown in Figure 9; Be the stereo appearance figure of filtration module of the present invention, the partial side, cross-sectional view of filtration module, the sectional perspective outside drawing of filtration module, the local magnetic strength loop sketch map of filtration module, the three-dimensional exploded view of filtration module, the three-dimensional exploded view of filtration module other direction; Find out by knowing among the figure; The base material 31 of filtration module 3 of the present invention; Be upper strata Copper Foil 321, lower floor's Copper Foil 322 at both side surface difference moulding copper foil layer 32; And with the plural through hole 330 of upper strata Copper Foil 321 induction zone 331 moulding in the upper strata, plural upper strata plain conductor 3311; Respectively to being positioned at the plural open-work 310 of base material 31, and lower floor's Copper Foil 322 is in the plural through hole 330 of lower floor's induction zone 332 moulding, plural lower metal lead 3321, also respectively to being positioned at the plural open-work 310 of base material 31; Then respectively at plural open-work 310, plural through hole 330 inside; After respectively inner surface being carried out activation processing, utilize the plating processing mode to form metallic conductor 36, to pass through plurality of metallic conductors 36; Electrically conduct respectively the upper strata induction zone 331 of upper strata Copper Foil 321, plural upper strata plain conductor 3311 and lower floor's Copper Foil 322 lower floor's induction zone 332, be actinoid plural lower metal lead 3321; Then keep supplying layer induction zone 331 and be actinoid plural upper strata plain conductor 3311, lower floor's induction zone 332 and lower metal lead 3321, cooperate each metallic conductor 36 be in actinoid plural through hole 330, the plural open-work 310, be actinoid plural upper strata plain conductor 3311, be actinoid plural lower metal lead 3321, interlink and conducting; Noncrystalline metal inner core 311 places in base material 31; Form the metal magnetic induction loop effect of continuous reeling formula, and produce the magnetic induction zone of the metal magnetic induction loop of circulating type, have functions such as the electromagnetic wave of filtration, filtering noise information, rectification.
And the plural open-work 310 of filtration module 3, plural through hole 330, respectively inner surface is carried out activation processing after, through electroplating machine-shaping metallic conductor 36, and metallic conductor 36 can be the metal material conductor of copper material, aluminium material, nickel material or alloy material.
Base material 31 as for filtration module 3; Be that the insulation material is processed; And can convex with limit body in storage tank 312 inside; Then take in the noncrystalline metal inner core 311 of shape ringwise in the storage tank 312, and noncrystalline metal inner core 311 can be: the Ni-based amorphous of Fe-based amorphous, iron, cobalt base amorphous or iron based nano crystal etc., various noncrystalline metal material; And 311 of the storage tanks 312 of base material 31, noncrystalline metal inner core can rounded shapes, annular shape, rectangular-shaped, polygon-shaped, hollow shaped as frame shape or geometry etc.; The corresponding different shape design of moulding supplies noncrystalline metal inner core 311 to be incorporated in the storage tank 312; And this noncrystalline metal inner core 311 is with the melt metal material, with ultrahigh speed cooling cooling (per second 1,000,000 degree Celsius (℃)) mode, the atomic arrangement when making metal still keep liquid state and being cured; Then its atomic arrangement becomes irregular crystal form, forms the noncrystalline metal, and volume is quite little, thickness as thin as a wafer; Also can supply the thickness of base material 31 significantly to reduce; Moreover the iron loss rate of noncrystalline metal inner core 311 is low, can promote the magnetic strength effect of noncrystalline metal inner core 311.
Moreover; The copper foil layer 32 of base material 31 both side surface of filtration module 3; Respectively at upper strata Copper Foil 321, lower floor's Copper Foil 322 respectively moulding two or more be actinoid upper strata induction zone 331, be actinoid plural upper strata plain conductor 3311, be radiation wire lower floor induction zone 332, be actinoid plural lower metal lead 3321; And cooperate two or more upper stratas induction zone 331, plural upper strata plain conductor 3311, lower floor's induction zone 332, plural lower metal lead 3321; And in base material 31 the two or more storage tanks 312 of moulding; For taking in two or more noncrystalline metal inner cores 311; Then supply two or more upper stratas induction zone 331, be and put the plural upper strata plain conductor 3311 of establishing wire, two or more lower floors induction zone 332, be and put the plural lower metal lead 3321 of establishing wire; Utilize the metallic conductor 36 in each open-work 310, each through hole 330 respectively, form the also conducting that interlinks, promptly produce two or more and be continuous reeling formula metal magnetic induction loop effect; And the magnetic induction zone of the plural metal magnetic induction loop of formation continued circling formula, to reach the effect that multiple filter, rectification etc. are handled.
See also Fig. 2, Fig. 4, Fig. 5, Fig. 8, shown in Figure 9; Be the stereo appearance figure of three-dimensional exploded view of the present invention, filtration module, the partial side, cross-sectional view of filtration module, the three-dimensional exploded view of filtration module, the three-dimensional exploded view of filtration module other direction; Manufacturing approach as for the filtration module of electronic signal connector of the present invention the steps include:
(100) at the base material 31 of filtration module 3 in a side surface (or both side surface) moulding copper foil layer 32; Remove the part material of this aluminium foil layer 32 through processing mode (processing of the pickling of chemical agent, milling machine mills or processing mode such as attrition process is removed); On this aluminium foil layer 32, stay plural optics point, to expose the base material 31 of these aluminium foil layer 32 inside.
(101) to the storage tank 312 of base material 31 machined moulding recess, and utilize storage tank 312 inside to take in noncrystalline metal inner core 311 and in this surface of this base material.
(102) and a side surface (or both side surface) of base material 31, for through the bonding copper foil layer 32 of film, supply base material 31 both side surface to keep having two relative formula copper foil layers 32, and noncrystalline metal inner core 311 is coated between two copper foil layers 32.Described two relative formula copper foil layers 32 are divided into upper strata Copper Foil 321 and lower floor's Copper Foil 322.
(103) and between the upper strata of two copper foil layers 32 Copper Foil 321, lower floor's Copper Foil 322 and base material 31, each optics point of contraposition is processed the plural through hole 330 and the plural open-work 310 of (drilling or Milling Process) relative formula of moulding respectively.
(104) outer surface of Copper Foil 321, lower floor's Copper Foil 322 then in the upper strata of two copper foil layers 32; The machine-shaping preinstalled circuit layout through image transferring process, and the preinstalled circuit layout of upper strata Copper Foil 321, lower floor's Copper Foil 322 is with respect to each through hole 330 difference moulding multiple metal wire 3311,3321.
(105) each through hole 330 of Copper Foil 321,322 moulding of lower floor's Copper Foil in the upper strata of two copper foil layers 32 again; Each open-work 310 inside of base material 31; After respectively inner surface being carried out activation processing, utilize processing mode (processing modes such as plating or welding) to form metallic conductor 36 again.
(106) and the outer surface of the upper strata Copper Foil 321 of two copper foil layers 32, lower floor's Copper Foil 322, configuration is preset in machine-shaping, and the preset configuration of upper strata Copper Foil 321, lower floor's Copper Foil 322 is relative with each through hole 330.
(107) and upper strata Copper Foil 321, lower floor's Copper Foil 322 are shaped to upper strata induction zone 331 respectively, are actinoid plural upper strata plain conductor 3311, lower floor's induction zone 332, be actinoid plural lower metal lead 3321; And upper strata induction zone 331, lower floor's induction zone 332 correspond to noncrystalline metal inner core 311, the plural open-work 310 of base material 31; And rely on the inner metallic conductor 33 of each through hole 330, each open-work 310; Keep supplying that layer Copper Foil 321 is actinoid upper strata induction zone 331, lower floor's Copper Foil 322 is actinoid lower floor induction zone 332; Interlink and conducting, and be the state that electrically conducts of continuous reeling formula metal magnetic induction loop effect.
(108) promptly outwards extend plural input side 34, plural outlet side 35 respectively by the upper strata induction zone 331 of upper strata Copper Foil 321.
(109) be shaped to tabular slim filtration module through two copper foil layers 32, base material 31.
And 3 two relative formula copper foil layers 32 of above-mentioned filtration module; Respectively at upper strata Copper Foil 321, lower floor's Copper Foil 322 outer surfaces; Can pass through processing modes such as screen painting processing, etching and processing or plating processing; Machine-shaping has preinstalled circuit layout and induction zone 33; And Copper Foil 321, lower floor's Copper Foil 322 outer surfaces in the upper strata of two relative formula copper foil layers 32, upper strata induction zone 331, plural upper strata plain conductor 3311, lower floor's induction zone 332, the plural lower metal lead 3321 of the preinstalled circuit of difference moulding are again between the storage tank 312 of upper strata induction zone 331, lower floor's induction zone 332 and base material 31; Boring processing capable of using, Milling Process or punch process form plural through hole 330, plural open-work 310 respectively; And plural through hole 330, plural upper strata plain conductor 3311, plural lower metal lead 3321, plural open-work 310 are the radiation wire respectively and arrange; And may be molded to toroidal, annular shape, rectangular-shaped, polygon-shaped or geometry etc., be actinoid arrangement mode; As for each through hole 330 each open-work 310 inside with base material 31, then can be through electroplating machine-shaping copper material, aluminium material, nickel material or alloy material etc., the metallic conductor 36 of various metal materials.
And the base material 31 of filtration module 3; Be that the insulation material is processed; And can convex with limit body in storage tank 312 inside; Then take in the noncrystalline metal inner core 311 of shape ringwise in the storage tank 312, and noncrystalline metal inner core 311 can be: the Ni-based amorphous of Fe-based amorphous, iron, cobalt base amorphous or iron based nano crystal etc., various noncrystalline metal material; And 311 of the storage tanks 312 of base material 31, noncrystalline metal inner core can rounded shapes, annular shape, rectangular-shaped, polygon-shaped, hollow shaped as frame shape or geometry etc.; The corresponding different shape design of moulding supplies noncrystalline metal inner core 311 to be incorporated in the storage tank 312; And this noncrystalline metal inner core 311 is the melt metal material, with ultrahigh speed cooling cooling (per second 1,000,000 degree Celsius (℃)) mode, the atomic arrangement when making metal still keep liquid state and being cured; Then its atomic arrangement becomes irregular crystal form, forms the noncrystalline metal, and volume is quite little, thickness as thin as a wafer; Also can supply the thickness of base material 31 significantly to reduce; Moreover the iron loss rate of noncrystalline metal inner core 311 is low, can promote the magnetic strength effect of noncrystalline metal inner core 311.
And two copper foil layers 32, base materials 31 are shaped to the tabular filtration module of thin type 3; And the preinstalled circuit layout of two copper foil layer 32 outer surfaces; Be at each upper strata induction zone 331, moulding is actinoid plural upper strata plain conductor 3311 and each lower floor's induction zone 332, and moulding is actinoid lower floor multiple metal wire 3321; And utilize each through hole 330, open-work 310 interior metal conductors 36 and be actinoid plural upper strata plain conductor 3311, plural lower metal lead 3321; Interlink and conducting, form the magnetic strength effect of continuous reeling formula metal magnetic induction loop, the filtration module 3 of then moulding has characteristics such as volume is little, inductive effect is good, rectification function is good; Can not take too large space during practical application; Can meet light, thin, short, the little design concept of electronic product, the insulating base frame 1 of power supply subsignal connector has more sufficient room, carries out circuit layout; And filtration module 3 is when practical application; After the electronic signal connector signal was imported through plural terminals 2 by the butt joint space 10 of insulating base frame 1, plural terminals 2 transferred to the plural input side 34 of filtration module 3 upper strata Copper Foils 321, during through upper strata induction zone 331; Transmit via plural through hole 330 inner metallic conductors 36; Behind the plural open-work 310 through base material 31, transfer to lower floor's induction zone 332 of the plural through hole 330 of lower floor's Copper Foil 322, and utilize upper strata induction zone 331, be actinoid plural upper strata plain conductor 3311, lower floor's induction zone 332, be actinoid plural lower metal lead 3321; Each metallic conductor 36 of moulding in plural number open-work 310, the plural through hole 330; Interlink and conducting, cooperate the noncrystalline metal inner core 311 of base material 31 more respectively, to form the metal magnetic induction loop effect of continuous reeling formula; And then the magnetic strength zone that produces the metal magnetic induction loop effect of circulating type; Again the signal of electronic signal connector is outwards exported by the plural outlet side 35 of upper strata copper foil plate 321 respectively, is reached the filtering purpose of the magnetic strength effect that produces good metal magnetic induction loop, supply filtration module 3 stable carry out charge and discharge, rectification etc.; And when filtration module 3 passed through at the electronic signal connector signal, the magnetic strength effect of generation also was difficult for disturbing other electronic component of periphery.
Moreover the upper strata Copper Foil 321 of 3 two relative formula copper foil layers 32 of filtration module, the outer surface of lower floor's Copper Foil 322 are after the machine-shaping preinstalled circuit layout; The outer surface of Copper Foil 321, lower floor's Copper Foil 322 in the upper strata again, the resin bed of coating insulation respectively, and be coated with or the operations mode of electrostatic spraying through screen painting, curtain; With the green lacquer of liquid photosensitive, be coated on respectively on the resin bed of outer surface of upper strata Copper Foil 321, lower floor's Copper Foil 322, upper strata Copper Foil 321, lower floor's Copper Foil 322 are dried handle the back cooling again; And with upper strata Copper Foil 321, lower floor's Copper Foil 322 transmission region at egative film; Implement exposure operation through in the ultraviolet exposure machine, supply green lacquer after the transmission region of egative film receives ultraviolet irradiation, produce assembly effect and film with moulding; Remove and utilize aqueous sodium carbonate not developed by the zone of illumination; Be high-temperature baking operation capable of using, supply resin bed sclerosis contained in the green lacquer and take shape in upper strata Copper Foil 321, lower floor's Copper Foil 322 outer surfaces, rely on the resin bed of coating insulation; The preinstalled circuit layout of protection upper strata Copper Foil 321, the 322 outer surface moulding of lower floor's Copper Foil avoids the phenomenon of oxidation and solder shorts to take place.
So, the above is merely preferred embodiment of the present invention, and is non-so limit to claim of the present invention; Electronic signal connector filtration module of the present invention rely on insulating base frame 1 inside to wear plural terminals 2, and plural terminals 2 is electrically connected at filtration module 3; And filtration module 3 is taken in noncrystalline metal inner core 311 and the relative formula copper foil layer 32 of both side surface moulding in base material 31, and at two copper foil layer 32 outer surfaces, has formed induction zone 33 of preinstalled circuit layout and plural through hole 330 respectively; Then each induction zone 33 is with respect to the noncrystalline metal inner core 311 of base material 31, and the plural open-work 310 of 330 difference of plural through hole contraposition base material 31 is again in plural through hole 330 and plural open-work 310 inside; Machine-shaping metallic conductor 36; Be actinoid plural induction zone 33 and each metallic conductor 36 for two copper foil layers 32, cooperate each noncrystalline metal inner core 311 place, interlink and conducting; And be electrically conducting of continuous reeling formula metal magnetic induction loop effect; Utilize 32 clamping base materials 31 of two relative formula copper foil layers and noncrystalline metal inner core 311 in order to do reaching, group constitutes the purpose of the filtration module 3 that volume is little, inductive effect is good, rectification function is good, and the insulating base frame 1 of power supply subsignal connector needn't extended volume get final product ccontaining filtration module 3; Contained by the present invention so can reach structure, the device of aforementioned effect such as; Simple and easy modification of this kind and equivalent structure change, and all should in like manner be contained in the claim of the present invention, close and give Chen Ming.
The filtration module and the manufacturing approach thereof of the electronic signal connector of the invention described above, in reality implement, when using, for can having following advantage, as:
(1) insulating base frame 1 of electronic signal connector; Utilize plural terminals 2 to be electrically connected at filtration module 3; And filtration module 3 is the tabular design of thin type, does not take too big locus, and then insulating base frame 1 needn't extended volume; Filtration module 3 can be set, can reduce that manufacturing cost and assembling process more save time, the saving of labor.
(2) base material 31 of filtration module 3 is taken in noncrystalline metal inner core 311; Again in both side surface moulding copper foil layer 32; Utilize the plural open-work 310 of base material 31, the plural through hole 330 of copper foil layer 33, inner forming metal conductor 36 is with the induction zone 33 of two copper foil layers 32 of conducting, needn't winding around, can not increase the volume of filtration module 3; The good inductive effect of tool, filtering, rectification function etc., and also be difficult between the adjacent induction zone 33 disturbing.
(3) the noncrystalline metal inner core 311 taken in base material 31 of filtration module 3; Copper foil layer 32 through base material 31 2 outsides; The outer surface of Copper Foil 321, lower floor's Copper Foil 322 in the upper strata has the formed plane of preinstalled circuit layout pattern induction zone 33 respectively, and 330 of the plural through holes of 332 of plural upper strata induction zones 331, plural lower floor induction zone are actinoid plural upper strata plain conductor 3311, are and put layer conductor 3321 under the plural number of establishing wire; Cooperate plural noncrystalline metal inner core 311; Interlink and conducting,, rely between plural upper strata plain conductor 3311, plural lower metal lead 21 and each metallic conductor 36 to form the metal magnetic induction loop effect of continuous reeling formula; Be electrically conducting of continuous reeling formula metal magnetic induction loop, and then solve the bottleneck that inductance element uses metal coiling semi-automation.
(4) filtration module 3 that volume is little, by two copper foil layer 32 surfaces of filtration module 3, moulding actinoid plain conductor 3311,3321 of plural number and preset circuit layout replace artificial coiling, and can reduce the manufacturing cost of filtration module 3.
So the present invention is the design that is primarily aimed at the filtration module of electronic signal connector, wear plural terminals for relying in the insulating base frame; And utilize plural terminals to be electrically connected at filtration module, and filtration module is in base material, to take in noncrystalline metal inner core, and base material both side surface moulding copper foil layer; To utilize two copper foil layer outer surfaces to be actinoid induction zone, respectively with respect to noncrystalline metal inner core, and the plural through hole of two copper foil layers relative plural open-work of base material then; And in plural through hole, open-work the machine-shaping metallic conductor, supply two copper foil layers to be actinoid induction zone and interlink and conducting, form electrically conducting of continuous reeling formula metal magnetic induction loop effect; To reach moulding volume filtration module little, that reduce cost is main key protection point; And supply filtration module when being applied to the electronic signal connector, and do not take the too large space of electronic signal connector, be only to make filtration module meet the function of the design concept of electronic signal connector; Yet; The above is merely preferred embodiment of the present invention, and is non-so promptly limit to claim of the present invention, so simple and easy modification, replacement and the principle of equal effects of using specification of the present invention and graphic content to do such as change; All should in like manner be contained in the claim of the present invention, close and give Chen Ming.
More than explanation is just illustrative for the purpose of the present invention; And nonrestrictive, those of ordinary skills understand, under the situation of spirit that does not break away from claim and limited and scope; Can make many modifications, variation or equivalence, but all will fall within protection scope of the present invention.

Claims (16)

1. the filtration module manufacturing approach of an electronic signal connector is characterized in that, the steps include:
(a) at the base material both side surface moulding copper foil layer of filtration module, wherein a side surface is removed the part material of this aluminium foil layer by processing mode, on this aluminium foil layer, stays plural optics point, to expose the inner base material of aluminium foil layer;
(b) at substrate surface to inner machine-shaping storage tank, and in this storage tank, take in noncrystalline metal inner core;
(c) pass through the bonding copper foil layer of film on the opposite side surface of base material, supply the base material both side surface to keep having two relative formula copper foil layers, coat described noncrystalline metal inner core in these two copper foil layers; These two relative formula copper foil layers are divided into upper strata Copper Foil and lower floor's Copper Foil;
(d) between upper strata Copper Foil, lower floor's Copper Foil and the base material, the plural through hole and the plural open-work of the relative formula of difference each optics point machine-shaping of contraposition;
(e) outer surface of upper strata Copper Foil and lower floor's Copper Foil, the machine-shaping preinstalled circuit layout through image transferring process, and the preinstalled circuit layout of upper strata Copper Foil and lower floor's Copper Foil is with respect to each through hole difference moulding multiple metal wire;
(f) each open-work inner surface of each through hole inner surface of upper strata Copper Foil and lower floor's Copper Foil moulding and base material, carry out activation processing respectively after, form metallic conductor more respectively;
(g) the preset configuration of the outer surface machine-shaping of Copper Foil and lower floor's Copper Foil on the upper strata, and the preset configuration of upper strata Copper Foil and lower floor's Copper Foil is relative with each through hole;
(h) the upper strata Copper Foil is shaped to upper strata induction zone and plural upper strata plain conductor; Lower floor's Copper Foil is shaped to lower floor's induction zone and plural lower metal lead; And the upper strata induction zone is corresponding with the noncrystalline metal inner core and the plural open-work of lower floor's induction zone and base material; And rely on each through hole metallic conductor inner with each open-work, the also conducting that interlinks of lower floor's induction zone of keeping supplying upper strata induction zone and lower floor's copper foil plate of layer copper foil plate, and be the state that electrically conducts of continuous reeling formula metal magnetic induction loop effect;
(i) the upper strata induction zone by the upper strata Copper Foil outwards extends plural input side and plural outlet side respectively;
(j) be tabular slim filtration module through two copper foil layers and substrate forming.
2. according to the filtration module manufacturing approach of the said electronic signal connector of claim 1; It is characterized in that: in the step (a); The base material of this filtration module is the copper foil layer of a side surface wherein; Pickling through chemical agent, milling machine processing mill or the processing mode of attrition process, remove two copper foil layers, and stay plural optics point; And in the step (b), a side surface of base material is the processing mode through milling, grinding or drilling, the storage tank of moulding depressed; And in the step (d), between the upper strata Copper Foil of two copper foil layers, lower floor's Copper Foil and the base material, respectively each optics point of contraposition and processing mode through drilling or milling, plural through hole of moulding and plural open-work.
3. according to the filtration module manufacturing approach of the said electronic signal connector of claim 1; It is characterized in that: the copper foil layer of the base material both side surface of this filtration module; Comprise upper strata Copper Foil, lower floor's Copper Foil; And the induction zone of upper strata Copper Foil and lower floor's Copper Foil is respectively equipped with the plural through hole and the multiple metal wire that are radiation wire arrangement conducting; And plural through hole and multiple metal wire rounded shape, annular shape, radiation wire rectangular-shaped, polygon-shaped or geometry are arranged respectively.
4. according to the filtration module manufacturing approach of the said electronic signal connector of claim 1; It is characterized in that: the base material of this filtration module is by clamping and be fixed between two copper foil layers; And substrate surface is with respect to the induction zone of two copper foil layers; Be provided with the storage tank of taking in noncrystalline metal inner core, and the inside and outside plural open-work that is respectively equipped with respect to the plural through hole of two copper foil layers of storage tank, and each through hole, each open-work inside respectively moulding supply two induction zones to be the metallic conductor that electrically conducts.
5. according to the filtration module manufacturing approach of the said electronic signal connector of claim 4; It is characterized in that: the base material of this filtration module is that the insulation material is processed; And convex with limit body in storage tank inside; And in storage tank, take in the noncrystalline metal inner core of shape ringwise, and the material of noncrystalline metal inner core is the noncrystalline metal material of Fe-based amorphous, the Ni-based amorphous of iron, cobalt base amorphous or iron based nano crystal; Then the storage tank of base material, noncrystalline metal inner core are then distinguished rounded shape, annular shape, rectangular-shaped, polygon-shaped, hollow shaped as frame shape or geometry.
6. according to the filtration module manufacturing approach of the said electronic signal connector of claim 1; It is characterized in that: through electroplating the metallic conductor of machine-shaping copper material, aluminium material, nickel material or alloy material, be for the induction zone of two copper foil layers and form electrically conducting of continuous reeling formula metal magnetic induction loop effect in each through hole of two copper foil layers of this filtration module, each open-work of base material.
7. the filtration module of an electronic signal connector, this electronic signal connector wears plural terminals in insulating base frame, and plural terminals supplies plural terminals to carry out the filtering of transmission signals for being electrically connected at filtration module, it is characterized in that:
This filtration module is that noncrystalline metal inner core is set in base material; And base material both side surface forming device has the copper foil layer of induction zone; The plural through hole and the plural open-work of inner forming metal conductor are set respectively between two copper foil layers and base material again; To utilize the induction zone of plurality of metallic conductors conducting base material both side surface copper foil layer, cooperate noncrystalline metal inner core and be radiation wire multiple metal wire by each induction zone, form the magnetic strength effect zone of the metal magnetic induction loop of continued circling formula.
8. according to the filtration module of the said electronic signal connector of claim 7, it is characterized in that: this electronic signal connector is the electronic signal connector of network connector (RJ-45 pattern) or high frequency connectors pattern (USB3.0).
9. according to the filtration module of the said electronic signal connector of claim 7; It is characterized in that: the plural terminals that insulating base frame wore of this electronic signal connector; Be provided with plural number butt joint side; Extending to respectively in the set butt joint space of insulating base frame, and plural terminals docks side with respect to plural number, is provided with the plural weld side of two copper foil layers that are electrically connected at filtration module at opposite side.
10. according to the filtration module of the said electronic signal connector of claim 7; It is characterized in that: this electronic signal connector is in the plural terminals that insulating base frame wore; For being electrically connected in the insulating base frame preset circuit board, and the preinstalled circuit plate electrically connects filtration module again.
11. filtration module according to the said electronic signal connector of claim 7; It is characterized in that: this filtration module is to have copper foil layer in the base material both side surface; And two copper foil layers are respectively equipped with plural through hole; And the plural through hole of relative two copper foil layers is provided with plural open-work in base material, then in plural through hole, plural open-work inside, and forms metallic conductor respectively; And base material to be the insulation material process, and be provided with the storage tank that depressed is taken in noncrystalline metal inner core, and noncrystalline metal inner core is the noncrystalline metal material of Fe-based amorphous, the Ni-based amorphous of iron, cobalt base amorphous or iron based nano crystal; The storage tank of this base material, the rounded shape of noncrystalline metal inner core, annular shape, rectangular-shaped, polygon-shaped, hollow shaped as frame shape or geometry, the corresponding shaped design of moulding.
12. filtration module according to the said electronic signal connector of claim 11; It is characterized in that: the plural through hole of the plural open-work of this base material, two copper foil layers is inner; Through plating machine-shaping metallic conductor, and metallic conductor can be the metal material conductor of copper material, aluminium material, nickel material or alloy material.
13. filtration module according to the said electronic signal connector of claim 7; It is characterized in that: the copper foil layer of the base material both side surface of this filtration module; Comprise upper strata Copper Foil lower floor Copper Foil; And the outer surface of upper strata Copper Foil, lower floor's Copper Foil is the plural through hole of cooperation, plural open-work, and moulding is actinoid induction zone more than two respectively.
14. filtration module according to the said electronic signal connector of claim 13; It is characterized in that: this upper strata copper foil surface; Form and be actinoid upper strata induction zone more than two, and with the upper strata induction zone more than two, be provided with and be actinoid plural upper strata plain conductor; By upper strata induction zone stretch out respectively input side, outlet side; Have and be actinoid lower floor induction zone more than two and lower floor's copper foil surface is a type,, be provided with and be actinoid plural lower metal lead then in the lower floor's induction zone more than two.
15. filtration module according to the said electronic signal connector of claim 7; It is characterized in that: the base material of this filtration module by clamping, be fixed between two relative formula copper foil layers; And substrate surface is with respect to the induction zone more than two of two copper foil layers; Be provided with the storage tank more than two of taking in two above noncrystalline metal inner cores; And the inside and outside plural open-work that is respectively equipped with respect to the plural through hole of two copper foil layers of the storage tank more than two, and each through hole, each open-work inside respectively moulding supply the induction zone more than two to be the metallic conductor that electrically conducts respectively.
16. the filtration module manufacturing approach of an electronic signal connector the steps include:
(a) base material that utilizes filtration module is removed the part material of each aluminium foil layer through processing mode, and on each aluminium foil layer, is stayed plural optics point in the copper foil layer of both side surface difference moulding, to expose the inner base material of aluminium foil layer;
(b) base material one side surface has storage tank to inner machine-shaping, and in this storage tank, takes in noncrystalline metal inner core;
(c) and the both side surface of base material, through the bonding copper foil layer of film, supply the base material both side surface to keep having two relative formula copper foil layers, and in two copper foil layers, coat described noncrystalline metal inner core; These two relative formula copper foil layers are divided into upper strata Copper Foil and lower floor's Copper Foil;
(d) between upper strata Copper Foil, lower floor's Copper Foil and the base material, distinguish the plural through hole and the plural open-work of the relative formula of each optics point machine-shaping of contraposition;
(e) outer surface of upper strata Copper Foil and lower floor's Copper Foil then, the machine-shaping preinstalled circuit layout through image transferring process, and the preinstalled circuit layout of upper strata Copper Foil and lower floor's Copper Foil is with respect to each through hole moulding multiple metal wire respectively;
(f) and each open-work inner surface of each through hole inner surface of upper strata Copper Foil and lower floor's Copper Foil moulding and base material, carry out activation processing respectively after, utilize processing mode to form metallic conductor again;
(g) the preset configuration of the outer surface machine-shaping of upper strata Copper Foil and lower floor's Copper Foil, and the preset configuration of upper strata Copper Foil and lower floor's Copper Foil is relative with each through hole;
(h) and the upper strata Copper Foil is shaped to upper strata induction zone and plural upper strata plain conductor; Lower floor's Copper Foil is shaped to lower floor's induction zone and plural lower metal lead; And the upper strata induction zone is corresponding with the noncrystalline metal inner core and the plural open-work of lower floor's induction zone and base material; And rely on each through hole metallic conductor inner with each open-work, the also conducting that interlinks of lower floor's induction zone of keeping supplying upper strata induction zone and lower floor's copper foil plate of layer copper foil plate, and be the state that electrically conducts of continuous reeling formula metal magnetic induction loop effect;
(i) promptly outwards extend plural input side and plural outlet side respectively by the upper strata induction zone of upper strata Copper Foil;
(j) be tabular slim filtration module through two copper foil layers and substrate forming.
CN2011100381419A 2010-11-09 2011-02-15 Filtering module of electronic signal connector and manufacturing method thereof Pending CN102468585A (en)

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Application publication date: 20120523