CN102528499A - Blade positioning and clamping device used for processing blade root of tenon tooth - Google Patents

Blade positioning and clamping device used for processing blade root of tenon tooth Download PDF

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Publication number
CN102528499A
CN102528499A CN2012100202610A CN201210020261A CN102528499A CN 102528499 A CN102528499 A CN 102528499A CN 2012100202610 A CN2012100202610 A CN 2012100202610A CN 201210020261 A CN201210020261 A CN 201210020261A CN 102528499 A CN102528499 A CN 102528499A
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China
Prior art keywords
blade
clamping device
blade root
positioning
processing
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CN2012100202610A
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CN102528499B (en
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邹维平
张家军
蒋清华
庞韵华
韩冠勇
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Wuxi Turbine Blade Co Ltd
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Wuxi Turbine Blade Co Ltd
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Abstract

The invention provides a blade positioning and clamping device used for processing the blade root of a tenon tooth, which can effectively solve the problems of high process cost and low production efficiency of the traditional method of clamping and positioning the blade through Sn-Bi alloy and square box during the processing of the blade root of the tenon tooth, and can effectively improve the blade processing rigidity and prolong the service life of a machine tool. The blade positioning and clamping device is characterized by comprising a blade root positioning and clamping device and a blade top positioning device, wherein the blade root positioning and clamping device and the blade top positioning device are fixed on the working platform of a processing machine tool in the length direction of a blade.

Description

The blade positioning and clamping device that is used for the processing of tenon tooth blade root
Technical field
The present invention relates to the processing technique field of tenon tooth class blade root molded lines, be specially the blade positioning and clamping device that is used for the processing of tenon tooth blade root.
Background technology
Mostly the processing of tenon tooth class blade root for a long time is through the square chest location and clamps; It is inserted in square chest with blade; Between blade and square chest, pour into a mould sn-bi alloy; Thereby it is as a whole that blade is connected with square chest, thereby use square chest to realize that the location of blade and clamping carry out the processing of tenon tooth blade root, sees Fig. 1; 15 is that lathe workbench, 16 is that square chest, 17 is tenon tooth blade root blade to be processed among Fig. 1; Its shortcoming is: its need carry out separately square chest customization, make special-purpose square chest positioning fixture and make special-purpose sn-bi alloy, and sn-bi alloy can expand in cooling procedure and cause deformable blade, makes the blade root tenon tooth that processes and the relative position size of working position produce deflection; The particularly reference position of leaf top centre bore skew; This just causes behind blade root tenon tooth process finishing, the leaf abscission square chest needs to remove prophyll top centre bore and is that base weight bores leaf top centre bore with the blade root tenon tooth that processes, and also need process the leaf top in addition and clamp the technology plane, and its complex process, the technology cost is high, production efficiency is low; In addition, used the tight blade of square chest locating clip, in processing blade root process in the past; Vane top produces flutter phenomenon because of being in cantilever position, causes the processing of leaves rigidity lower, and finally influences the machining accuracy of tenon tooth blade root; Thereby cause the repair rate of blade bigger, working (machining) efficiency is low; And because the density of sn-bi alloy is much larger than the density of common metal, therefore tradition adopts sn-bi alloy that the blade and the method for square chest casting are located the clamping blade, makes the bearing capacity of platen increase, lathe shortening in service life.
Summary of the invention
To the problems referred to above; The invention provides the blade positioning and clamping device that is used for the processing of tenon tooth blade root; It can effectively solve tradition and clamp blade through sn-bi alloy and square chest location and carry out the tenon tooth blade root and add the problem that the technology cost is high, production efficiency is low that exists man-hour, and can effectively improve blade processing rigidity, prolongation lathe service life.
Its technical scheme is such; It is characterized in that: it comprises blade root spots localization clamping device and leaf top bit positioner, and said blade root spots localization clamping device and leaf top bit positioner are fixed in the workbench of machining tool respectively along the length direction of blade.
It is further characterized in that:
Said blade root spots localization clamping device comprises base plate one, and vertical both ends of said base plate one are equipped with L shaped location pressed seat, and said two L shaped location pressed seats vertically symmetry are installed; The centre of the said two location pressed seats on the lower flat of said two location pressed seats and the said base plate one all is equipped with inner arc intermediate positioning support; The upper plane of said two location pressed seats all is equipped with moving press plate; On the upper inner wall of described two L shaped location pressed seats, one of them is equipped with location gradient piece, and another is equipped with and compresses the gradient piece, said location gradient piece and inclined working angle that compresses the gradient piece and tenon tooth blade root angle coupling; The lateral outer side wall of said two L shaped location pressed seats is equipped with blade root bottom surface locating piece; On the said base plate one, the horizontal medial extremity of said two L shaped location pressed seats is equipped with the panel seat that baroclines, and on the said panel seat that baroclines inclined plate is installed;
Said leaf top bit positioner comprises base plate two, on the said base plate two dead head is installed, and is equipped with top on the said dead head;
Said base plate one is provided with positioning key with the bottom surface of base plate two, has keyway on the workbench of said machining tool, and said base plate one is installed in said keyway with the positioning key of base plate two bottom surfaces.
Adopt blade positioning and clamping device of the present invention to be used for the processing of tenon tooth blade root; Its beneficial effect is: it no longer need use square chest to set up transition baseline; Therefore it has reduced the processing steps such as casting of sn-bi alloy between customization, square chest and the blade of square chest; Also effectively avoided simultaneously the deformable blade that causes because of the expansion of sn-bi alloy in cooling procedure; And saved and removed prophyll top centre bore behind blade root tenon tooth process finishing, the leaf abscission square chest and be that base weight bores leaf top centre bore and processes the leaf top and clamps manufacturing procedures such as technology plane with the blade root tenon tooth that processes; It has been simplified procedure of processing, shortened process greatly, has reduced production cost, has improved production efficiency; In addition; Owing to increased leaf top bit positioner, the location that makes the vane top part also participate in blade clamps, and in the blade root process, has avoided being in the flutter phenomenon that cantilever position produces because of the leaf top; Improved the processing of leaves rigidity; Also improve simultaneously the machining accuracy of tenon tooth blade root, reduced the blade repair rate, improved working (machining) efficiency; In addition, owing to no longer adopt the bigger sn-bi alloy of density to water casting blade and square chest, thus alleviate the bearing capacity of platen greatly, play the effect in effective prolongation lathe life-span.
Description of drawings
Fig. 1 set up the sketch map that transition baseline positioning and clamping blade carries out the processing of tenon tooth blade root for adopt square chest in the past;
Fig. 2 carries out the structural representation of tenon tooth blade root processing for adopting positioning and clamping blade of the present invention;
Fig. 3 looks the structure for amplifying sketch map for the left side of Fig. 2 middle period root position positioning and clamping device;
Fig. 4 is the plan structure sketch map of Fig. 3;
Fig. 5 overlooks the structure for amplifying sketch map for Fig. 2 middle period top bit positioner.
The specific embodiment
See Fig. 2, Fig. 3, Fig. 4 and Fig. 5, it comprises blade root spots localization clamping device and leaf top bit positioner the present invention, and blade root spots localization clamping device and leaf top bit positioner are fixed in machining tool 15 along the length direction of blade respectively.Blade root spots localization clamping device comprises base plate 1, and vertical both ends of base plate 1 are equipped with vertically symmetry installation of 6,7, two L shaped location pressed seats of L shaped location pressed seat 6,7; The centre of two location pressed seats on the lower flat of two location pressed seats 6,7, the base plate 1 all is equipped with inner arc intermediate positioning support 5; The upper plane of two location pressed seats all is equipped with moving press plate 2; On the upper inner wall of two L shaped location pressed seats 6,7, one of them is equipped with location gradient piece 4, and another is equipped with and compresses gradient piece 3, location gradient piece 4 and inclined working angle that compresses gradient piece 3 and tenon tooth blade root angle coupling; Location gradient piece 4, compress the installation of gradient piece 3; Direction blade according to reality processing confirms that the blade to be processed in the present embodiment is the forward blade, and location gradient piece 4 is installed on location pressed seat 7; Compress gradient piece 3 and be installed on location pressed seat 6; When blade to be processed is the backward vane of same model, only need locate gradient piece 4 and compress gradient piece 3 and exchange installation, be about to locate gradient piece 4 and be installed on and locate pressed seat 6, will compress gradient piece 3 and be installed on the location pressed seat; The lateral outer side wall of two L shaped location pressed seats 6,7 is equipped with blade root bottom surface locating piece 8; On the base plate 1, the horizontal medial extremity of two L shaped location pressed seats 6,7 is equipped with the panel seat 11 that baroclines, and inclined plate 10 (among Fig. 3,10,11 do not express) is installed on the panel seat 11 that baroclines; Leaf top bit positioner comprises base plate 2 12, and dead head 13 is installed on the base plate 2 12, is equipped with top 14 on the dead head 13; Base plate 1 is provided with positioning key 9 with the base of base plate 2 12, has the keyway (not shown) on the workbench 15 of machining tool, and base plate 1 is installed in keyway with the positioning key 9 of base plate 2 12 bottom surfaces.Among Fig. 5,18 is thread plate.

Claims (9)

1. the blade positioning and clamping device that is used for the processing of tenon tooth blade root; It is characterized in that: it comprises blade root spots localization clamping device and leaf top bit positioner, and said blade root spots localization clamping device and leaf top bit positioner are fixed in the workbench of machining tool respectively along the length direction of blade.
2. the blade positioning and clamping device that is used for the processing of tenon tooth blade root according to claim 1; It is characterized in that: said blade root spots localization clamping device comprises base plate one; Vertical both ends of said base plate one are equipped with L shaped location pressed seat, and said two L shaped location pressed seats vertically symmetry are installed.
3. the blade positioning and clamping device that is used for the processing of tenon tooth blade root according to claim 2 is characterized in that: the centre of the said two location pressed seats on the lower flat of said two L shaped location pressed seats and the said base plate one all is equipped with inner arc intermediate positioning support.
4. the blade positioning and clamping device that is used for the processing of tenon tooth blade root according to claim 3, it is characterized in that: the upper plane of said two L shaped location pressed seats all is equipped with moving press plate.
5. the blade positioning and clamping device that is used for the processing of tenon tooth blade root according to claim 4; It is characterized in that: on the upper inner wall of described two L shaped location pressed seats; One of them is equipped with location gradient piece; Another is equipped with and compresses the gradient piece, said location gradient piece and inclined working angle that compresses the gradient piece and tenon tooth blade root angle coupling.
6. the blade positioning and clamping device that is used for the processing of tenon tooth blade root according to claim 5, it is characterized in that: the lateral outer side wall of said two L shaped location pressed seats is equipped with blade root bottom surface locating piece.
7. the blade positioning and clamping device that is used for tenon tooth blade root processing according to claim 6 is characterized in that: on the said base plate one, the horizontal medial extremity of said two L shaped location pressed seats is equipped with the panel seat that baroclines, and on the said panel seat that baroclines inclined plate is installed.
8. the blade positioning and clamping device that is used for the processing of tenon tooth blade root according to claim 7, it is characterized in that: said leaf top bit positioner comprises base plate two, on the said base plate two dead head is installed, and is equipped with top on the said dead head.
9. the blade positioning and clamping device that is used for the processing of tenon tooth blade root according to claim 1; It is characterized in that: said base plate one is provided with positioning key with the bottom surface of base plate two; Have keyway on the workbench of said machining tool, said base plate one is installed in said keyway with the positioning key of base plate two bottom surfaces.
CN201210020261.0A 2012-01-29 2012-01-29 Blade positioning and clamping device used for processing blade root of tenon tooth Active CN102528499B (en)

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102922313A (en) * 2012-10-24 2013-02-13 无锡透平叶片有限公司 Rotary milling fixture device for machining guide vane of air compressor
CN103350358A (en) * 2013-07-29 2013-10-16 四川省自贡市海川实业有限公司 Blade tenon tooth milling clamp
CN104028983A (en) * 2014-07-01 2014-09-10 东方电气集团东方汽轮机有限公司 Manufacturing process of fir blade root type steam turbine blade
CN105081691A (en) * 2015-07-30 2015-11-25 南通中能机械制造有限公司 Machining method for moving blade with tooth-form arc on rhombus face of blade root
CN105420726A (en) * 2015-12-31 2016-03-23 无锡透平叶片有限公司 Adjustable fixture for laser cladding of steam turbine blades
CN105414853A (en) * 2015-12-31 2016-03-23 无锡透平叶片有限公司 Blade root positioning structure for laser cladding of steam turbine blades
CN105538015A (en) * 2015-12-07 2016-05-04 贵州黎阳航空动力有限公司 Self-adaptive positioning method for complex thin-walled surface blade parts
CN107498428A (en) * 2017-09-21 2017-12-22 湖南南方通用航空发动机有限公司 Engine blower rotator tip organisation of working
CN107553169A (en) * 2017-09-28 2018-01-09 中国航发动力股份有限公司 One kind is used for aero-engine finish forge blade processing positioner
CN107866685A (en) * 2016-09-27 2018-04-03 通用电气公司 For the tool holder component for the component for handling gas-turbine unit
CN112247618A (en) * 2020-09-30 2021-01-22 西安三航动力科技有限公司 Special fixture and method for machining end face of tenon root of blade of aero-engine
CN113524066A (en) * 2020-10-12 2021-10-22 无锡透平叶片有限公司 Frame base for frame profile measuring tool of straight tenon tooth blade

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US4685660A (en) * 1986-02-13 1987-08-11 United Technologies Corporation Workholder for securing a workpiece thereto
JPH07214440A (en) * 1994-02-02 1995-08-15 Ohashi Kogyo Kk Chucking device for article of elasticity characteristic processing such as blade
CN101417396A (en) * 2008-11-27 2009-04-29 西安交通大学 Turbine hollow blade rabbet processing locating clamping method and device
CN101595278A (en) * 2007-01-31 2009-12-02 通用电气公司 Be used to measure the inspection tool of bucket z notch position
CN201871793U (en) * 2010-11-08 2011-06-22 无锡润和叶片制造有限公司 Ordinary-milling milled-conical-surface clamp
CN202479860U (en) * 2012-01-29 2012-10-10 无锡透平叶片有限公司 Blade locating clamping device for tenon tooth blade root processing

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US4685660A (en) * 1986-02-13 1987-08-11 United Technologies Corporation Workholder for securing a workpiece thereto
JPH07214440A (en) * 1994-02-02 1995-08-15 Ohashi Kogyo Kk Chucking device for article of elasticity characteristic processing such as blade
CN101595278A (en) * 2007-01-31 2009-12-02 通用电气公司 Be used to measure the inspection tool of bucket z notch position
CN101417396A (en) * 2008-11-27 2009-04-29 西安交通大学 Turbine hollow blade rabbet processing locating clamping method and device
CN201871793U (en) * 2010-11-08 2011-06-22 无锡润和叶片制造有限公司 Ordinary-milling milled-conical-surface clamp
CN202479860U (en) * 2012-01-29 2012-10-10 无锡透平叶片有限公司 Blade locating clamping device for tenon tooth blade root processing

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102922313B (en) * 2012-10-24 2015-03-25 无锡透平叶片有限公司 Rotary milling fixture device for machining guide vane of air compressor
CN102922313A (en) * 2012-10-24 2013-02-13 无锡透平叶片有限公司 Rotary milling fixture device for machining guide vane of air compressor
CN103350358A (en) * 2013-07-29 2013-10-16 四川省自贡市海川实业有限公司 Blade tenon tooth milling clamp
CN103350358B (en) * 2013-07-29 2016-08-17 四川省自贡市海川实业有限公司 Blade milling tenon tooth fixture
CN104028983B (en) * 2014-07-01 2016-04-27 东方电气集团东方汽轮机有限公司 A kind of fir-tree root class turbine blade manufacturing process
CN104028983A (en) * 2014-07-01 2014-09-10 东方电气集团东方汽轮机有限公司 Manufacturing process of fir blade root type steam turbine blade
CN105081691A (en) * 2015-07-30 2015-11-25 南通中能机械制造有限公司 Machining method for moving blade with tooth-form arc on rhombus face of blade root
CN105538015A (en) * 2015-12-07 2016-05-04 贵州黎阳航空动力有限公司 Self-adaptive positioning method for complex thin-walled surface blade parts
CN105414853A (en) * 2015-12-31 2016-03-23 无锡透平叶片有限公司 Blade root positioning structure for laser cladding of steam turbine blades
CN105420726A (en) * 2015-12-31 2016-03-23 无锡透平叶片有限公司 Adjustable fixture for laser cladding of steam turbine blades
CN105414853B (en) * 2015-12-31 2017-08-29 无锡透平叶片有限公司 Blade root location structure for turbine blade laser melting coating
CN105420726B (en) * 2015-12-31 2018-02-06 无锡透平叶片有限公司 Adjustable clamp device for turbine blade laser melting coating
CN107866685A (en) * 2016-09-27 2018-04-03 通用电气公司 For the tool holder component for the component for handling gas-turbine unit
US10227874B2 (en) 2016-09-27 2019-03-12 General Electric Company Tooling fixture assembly for processing a component of a gas turbine engine
CN107498428A (en) * 2017-09-21 2017-12-22 湖南南方通用航空发动机有限公司 Engine blower rotator tip organisation of working
CN107498428B (en) * 2017-09-21 2019-06-04 湖南南方通用航空发动机有限公司 Engine blower rotator tip organisation of working
CN107553169A (en) * 2017-09-28 2018-01-09 中国航发动力股份有限公司 One kind is used for aero-engine finish forge blade processing positioner
CN112247618A (en) * 2020-09-30 2021-01-22 西安三航动力科技有限公司 Special fixture and method for machining end face of tenon root of blade of aero-engine
CN113524066A (en) * 2020-10-12 2021-10-22 无锡透平叶片有限公司 Frame base for frame profile measuring tool of straight tenon tooth blade

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