CN102602131B - Modularization on-line digital post-printing tidying system - Google Patents
Modularization on-line digital post-printing tidying system Download PDFInfo
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- CN102602131B CN102602131B CN201210047002.7A CN201210047002A CN102602131B CN 102602131 B CN102602131 B CN 102602131B CN 201210047002 A CN201210047002 A CN 201210047002A CN 102602131 B CN102602131 B CN 102602131B
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Abstract
The invention discloses a modularization on-line digital post-printing tidying system. A control system adopts a human-machine interface and a control program to detect all post-printing treatment equipments and coordinate the common work of the all the equipments; an automatic paper feeding function, a laminating function, a UV (ultraviolet) function, a longitudinal/transverse cutting or line disturbance or positive/negative indentation function, a punching function, a coding function, a half cutting function, a folding function, a cross folding function, a piling function, a stapling-folding function, a three-surface cutting function, a ridge extruding function, a gluing function, a mounting function and a paper(book) collecting function can be realized through random combination of all modularization units according to the requirements of manufacturing procedures required by a customer, thereby overcoming the defects existing in the traditional post-printing equipment that multi-procedure task operation is not convenient, time and labor are wasted, resources are wasted; in addition, a main control operation system can complete the automatic control for the whole production line, and therefore, the manual intervention time is reduced to the lowest level, the production line of a factory is optimized, and the production management of the factory is simplified.
Description
Technical field
The present invention relates to a kind of print Final finishing system, particularly relate to a kind of modular online number print Final finishing system.
Background technology
The number print rear finishing equipment of prior art is simple function machine or multi-purpose machine, and print the operation that can relate to multiple working procedure in Final finishing process, the convergence process operated at each procedure need by manually completing, time-consuming, effort, each machine operation is coordinated without automatic main control operation system, every platform machine needs manually to arrange machine parameter separately, and debug, be easy to the waste causing paper, these reasons all result in the simple function print trouble of Final finishing machine on using and the wasting of resources caused thus.
Summary of the invention
The problem to be solved in the present invention is for the multiple operation task operating inconvenience existing for tradition print rear finishing equipment, time-consuming, effort, and the shortcoming of waste resource and providing thisly works online, modularized design, any matched combined of each module the online digital print Final finishing system of modularization.
For solving the problem, the present invention is realized by following scheme: the online digital print Final finishing system of modularization, and this system comprises:
A, control system, this control system uses man-machine interface and control program to detect each print equipment for after-treatment, coordinate and control the cooperation between each equipment;
Equipment after b, print, after this print, equipment comprises paper feeding unit, overlay film unit, UV unit, portraitlandscape cuts unit, portraitlandscape beats line unit, portraitlandscape and positive and negative impression unit, perforation unit, stamp unit, half cut unit, folding unit, cross folding unit, stackable unit, order folding unit, three-sided cropping unit, squeeze side carry on the back unit, sizing unit, to mounting unit, delivery unit, each functional unit is modularized design, and coordinates the line work of each modular unit by unified control system.
Described control system and the rear functions of the equipments unit of each print are all modularized design, are building block system independent assortment, arrange in pairs or groups arbitrarily, increase at any time or delete, reached different application targets between it.
After described control system connects print, functions of the equipments unit is divided into following three type systematics, handling of paper form is the paper of sheet or reel or other similar substrate respectively, final processed finished products is single page, multipage staple book, multipage order book three kinds of forms to mount
A), paper feed-overlay film-portraitlandscape cut-portraitlandscape plays line-portraitlandscape and positive and negative impression-punching-stamp-hemisection-folding-cross folding-collection;
B), paper feed-overlay film-portraitlandscape cut-portraitlandscape beats line-portraitlandscape and positive and negative impression-stacking-order folding-three-sided cropping-squeeze side's back of the body-receive book;
C), paper feed-overlay film-portraitlandscape cuts-portraitlandscape and positive and negative impression-folding-gluing-to mounting-three-sided cropping-receipts book.
After each print after described print in equipment, unit has independently power supply, drive circuit, testing circuit, recognition means.
First described control system detects the unit of the system of linking when opening initialization, confirm the model of each unit, connect order, according to the connection of equipment, control system selects the control driver of suitable control mode and each unit, reasonably selects crucial detecting element, overall work speed, breakdown judge mode, man-machine interface.
Described control system receives user job data, is converted to control data according to the connection of each equipment in system.
The defeated paper mode of the paper feeding unit after described print in equipment is upper air draught or lower air draught or reel paper feeding.
Described control system receive startup command and user input data correct time, reasonably start each unit, accurately control the startup of each unit, stopping, mating the work between each unit, plan as a whole overall work speed, monitor the working condition of each equipment.
The technology that the present invention adopts has following benefit effect:
The requirement of the present invention's manufacturing procedure needed for client utilizes any matched combined of each modular unit, realizes automatic paper feed, longitudinally, angle cam trimming function, longitudinally, laterally hold together line function, longitudinally, laterally positive and negative impression function, punching functions, stamp function, hemisection function, folding function, cross folding function, heap azido functional, order folding function, three-sided cropping function, squeeze back of the body function, gluing function, to mounting function, collection function, the mode of modularized design and any combination thereof makes client can arrange in pairs or groups out according to self actual service condition to meet the personalized production line of self production requirement, solve the rear multiple operation task operating inconvenience existing for equipment of tradition print, time-consuming, effort, the shortcoming of waste resource, and the Automated condtrol of integral production line can be completed by master control operating system, the manual intervention time is dropped to minimum, it has good popularizing value, different print equipment for after-treatments can be configured flexibly, meet the real work requirement of user, save user's funds, user can according to its actual working condition, economic conditions buying on scale equipment, is the most always integrated into a multiple functional machine, facilitate the upgrading of product, optimize the production line of factory simultaneously, simplify the production management of factory.
Below illustrate that the present invention will be further described in conjunction with detailed description of the invention and accompanying drawing:
Accompanying drawing explanation
Fig. 1 is main program flow chart of the present invention;
Fig. 2 is the system block diagram of process single page of the present invention;
Fig. 3 is the systems soft ware block diagram of process single page of the present invention;
Fig. 4 is the system block diagram of process multipage of the present invention;
Fig. 5 is the systems soft ware block diagram of process multipage of the present invention;
Fig. 6 is UV unit block diagram of the present invention;
Fig. 7 is UV unit drives flow chart of the present invention;
Fig. 8 is impression unit block diagram of the present invention;
Fig. 9 is impression unit drives flow chart of the present invention;
Figure 10 is air draught block diagram under paper feeding unit of the present invention;
Figure 11 is air draught driver block diagram under paper feeding unit of the present invention;
Figure 12 is air draught block diagram on paper feeding unit of the present invention;
Figure 13 is air draught driver block diagram on paper feeding unit of the present invention.
Detailed description of the invention
As shown in Figure 1, modularization online digital print Final finishing system, for handling of paper form be respectively the paper of sheet or reel or other similar substrate, final processed finished products is single page, multipage staple book, multipage order book three kinds of forms to mount:
A), paper feed-overlay film-portraitlandscape cut-portraitlandscape plays line-portraitlandscape and positive and negative impression-punching-stamp-hemisection-folding-cross folding-collection;
B), paper feed-overlay film-portraitlandscape cut-portraitlandscape beats line-portraitlandscape and positive and negative impression-stacking-order folding-three-sided cropping-squeeze side's back of the body-receive book;
C), paper feed-overlay film-portraitlandscape cuts-portraitlandscape and positive and negative impression-folding-gluing-to mounting-three-sided cropping-receipts book.
As shown in Figure 2, process single page control system block diagram, PC application program, display are connected main control unit with touch-screen, main control unit provides power supply by the power panel of 5V, and after main control unit controls print, equipment is air draught or lower air draught, digital impression unit, in length and breadth cut unit on paper feeding unit, holds together line unit, folding unit, UV unit, delivery unit in length and breadth.
As shown in Figure 3, process single page Control System Software block diagram, PC application program, connect usb interface module, first carry out operational data setting, bar code information is arranged, UV prints image procossing, data processing module comprises usb interface module, operational data processing module, control data processing module, bar code, Quick Response Code identification, version head, version core location identification module controls to enter control data processing module, system configuration module comprises unit identification module, unit drives selects module, create system works frame module, enter operational module, this operational module is unit operating detection module access arrangement cell operation synchronization module, unit operating detection module detects each unit control module, unit two is made synchronization module detection failure and is judged and processing module, operational data processing module connects man-machine interface and interface module, this man-machine interface and interface module comprise LCD MODULE and touch screen control module.
As shown in Figure 4, process multipage control system block diagram, PC application program, display are connected main control unit with touch-screen, main control unit provides power supply by the power panel of 5V, and after main control unit controls print, equipment is air draught on paper feeding unit, squeezes the back of the body unit, stackable unit, three-sided cropping unit, orders folding unit, delivery unit.
As shown in Figure 5, process multipage Control System Software block diagram, PC application program, connect usb interface module, first carry out operational data setting, bar code information is arranged, UV prints image procossing, data processing module comprises usb interface module, operational data processing module, control data processing module, system configuration module comprises unit identification module, unit drives selects module, establishment system two makes frame module, enter operational module, this operational module is unit operating detection module access arrangement cell operation synchronization module, unit operating detection module detects each unit control module, unit work synchronization module detection failure judges and processing module, operational data processing module connects man-machine interface and interface module, this man-machine interface and interface module comprise LCD MODULE and touch screen control module.
As shown in Figure 6, UV unit, master control borad connects interface board, the drive plate of UV unit, interface board, the drive plate of UV unit provide power supply by the power panel of 5V, defeated paper motor is connected 24V power panel with UV pump, interface board, the drive plate of UV unit connect UV lamp, UV printhead, and paper feed detecting sensor, the interface board going out paper detection sensor induction UV unit, drive plate carry out detection and drive, and safety switch controls ON/OFF.
As shown in Figure 7, UV unit drives program, time block connects UV lamp brightness control module, step motor control module, and unit operating detection module and printing control model control printing drive module and drive, the defeated paper motor control module of step motor control model calling.
As shown in Figure 8, impression unit, master control borad connection control digital impression unit interface plate, drive plate, 72V power panel provides power supply to defeated paper motor, 5V power panel provides power supply to digital impression unit interface plate, drive plate, impression cutter position sensor, paper feed detecting sensor, go out paper detection sensor, impression motor controls digital impression unit interface plate by master control borad, drive plate drives operation.
As shown in Figure 9, the driver of impression unit, first time block time set connects step motor control module, unit operating detection module, control defeated paper motor control module simultaneously and carry out defeated paper work, unit operating detection module controls the work of impression motor control module impression.
As shown in Figure 10, air draught under paper feeding unit, master control borad controls paper feeding unit interface board, drive plate, paper feeding unit interface board, drive plate provide power supply by the power panel of 5V, 24V power panel connects paper feeding unit interface board, drive plate and paper feed stepper motor, paper feeding unit interface board, drive plate be connected electromagnetic valve, paper-in sensor, paper feed air pump, double sheet detecting sensor, bar code reader respectively, and bar code reader also connects 5V power panel.
As shown in figure 11, air draught driven by program under paper feeding unit, first time block time set connects step motor control module, unit operating detection module and step motor control module control detection and enter defeated paper motor control module, unit operating detection module detects defeated paper air pump, solenoid valve control module, and analog-to-digital conversion module connects double sheet detection module, bar code, version core, the identification of version head respectively.
As shown in figure 12, air draught on paper feeding unit, master control borad controls paper feeding unit interface board, drive plate, paper feeding unit interface board, drive plate provide power supply by the power panel of 5V, 24V power panel connects paper feeding unit interface board, drive plate and paper feed motor, 5V power panel is connecting bar code reader also, and paper feeding unit interface board, drive plate connect negative-pressure air fan, paper supply electromagnet, double sheet detecting sensor, paper supply electromagnet, paper-in sensor, lifting motor position sensor, safety switch.
As shown in figure 13, air draught driven by program on paper feeding unit, first time block time set connects DC MOTOR CONTROL module, unit operating detection module and DC MOTOR CONTROL module control detection and enter defeated paper motor control module, negative-pressure air fan speed adjusting module, and analog-to-digital conversion module connects double sheet detection module, bar code, version core, the identification of version head respectively.
Claims (8)
1. the online digital print Final finishing system of modularization, is characterized in that: this system comprises:
A, control system, this control system uses man-machine interface and control program to detect a name print equipment for after-treatment, coordinate and control the cooperation between each equipment;
Equipment after b, print, after this print, equipment comprises paper feeding unit, overlay film unit, UV unit, portraitlandscape cuts unit, portraitlandscape beats line unit, portraitlandscape and positive and negative impression unit, perforation unit, stamp unit, half cut unit, folding unit, cross folding unit, stackable unit, order folding unit, three-sided cropping unit, squeeze side carry on the back unit, sizing unit, to mounting unit, delivery unit, each functional unit is modularized design, and coordinates the line work of each modular unit by unified control system.
2. the online digital print Final finishing system of modularization according to claim 1, it is characterized in that: described control system and the rear functions of the equipments unit of each print are all modularized design, be building block system independent assortment between described control system and the rear functions of the equipments unit of each print, any collocation, increase or delete at any time, reached different application targets.
3. the online digital print Final finishing system of modularization according to claim 1, it is characterized in that: after described control system connects print, functions of the equipments unit is divided into following three type systematics, handling of paper form is the paper of sheet or reel or other similar substrate respectively, final processed finished products is single page, multipage staple book, multipage order book three kinds of forms to mount
A), paper feed-overlay film-portraitlandscape cut-portraitlandscape plays line-portraitlandscape and positive and negative impression-punching-stamp-hemisection-folding-cross folding-collection;
B), paper feed-overlay film-portraitlandscape cut-portraitlandscape beats line-portraitlandscape and positive and negative impression-stacking-order folding-three-sided cropping-squeeze side's back of the body-receive book;
C), paper feed-overlay film-portraitlandscape cuts-portraitlandscape and positive and negative impression-folding-gluing-to mounting-three-sided cropping-receipts book.
4. the online digital print Final finishing system of modularization according to claim 1, is characterized in that: after each print after described print in equipment, unit has independently power supply, drive circuit, testing circuit, recognition means.
5. the online digital print Final finishing system of modularization according to claim 1, it is characterized in that: first described control system detects the unit of the system of linking when opening initialization, confirm the model of each unit, connect order, according to the connection of equipment, control system selects the control driver of suitable control mode and each unit, reasonably selects crucial detecting element, overall work speed, breakdown judge mode, man-machine interface.
6. the online digital print Final finishing system of modularization according to claim 1, is characterized in that: described control system receives user job data, is converted to control data according to the connection of each equipment in system.
7. modularization according to claim 1 online digital print Final finishing system, is characterized in that: the defeated paper mode of the paper feeding unit after described print in equipment is upper air draught or lower air draught or reel paper feeding.
8. the online digital print Final finishing system of modularization according to claim 1, it is characterized in that: described control system receive startup command and user input data correct time, reasonably start each unit, accurately control the startup of each unit, stopping, mate the work between each unit, plan as a whole overall work speed, monitor the working condition of each equipment.
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| CN201210047002.7A CN102602131B (en) | 2012-02-27 | 2012-02-27 | Modularization on-line digital post-printing tidying system |
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| CN201210047002.7A CN102602131B (en) | 2012-02-27 | 2012-02-27 | Modularization on-line digital post-printing tidying system |
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| CN102602131B true CN102602131B (en) | 2015-03-11 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103009805B (en) * | 2012-12-13 | 2015-01-28 | 陕西北人印刷机械有限责任公司 | Cutting tail fixed-length control method based on high-speed gravure printing machine |
| CN104943353B (en) * | 2015-06-02 | 2018-01-19 | 深圳市索登科技有限公司 | A kind of overlay film, cut and impression integration apparatus |
| CN105479968A (en) * | 2016-01-13 | 2016-04-13 | 佛山市南海区金页五金机械厂 | Book opposite mounting forming machine and technology thereof |
| CN105947772B (en) * | 2016-06-03 | 2017-12-22 | 浙江新华数码印务有限公司 | A kind of signature folding machine accumulation system |
| US20200223237A1 (en) * | 2017-01-23 | 2020-07-16 | Koenig & Bauer Ag | Method for operating a sheet-processing machine, and sheet-processing machine |
| CN110733241B (en) * | 2018-07-20 | 2022-01-04 | 家里蹲创意印刷股份有限公司 | Combined printing service system |
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